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LAPORAN PER SHIFT BAGIAN NPK FUSION

NIGHT SHIFT Monday, April 01, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 99
PLANT 2 PHONSKA 15 15 15 117
TOTAL PER SHIFT 216
TARGET PRODUKSI
JANUARI 216 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 12.24 14.02 14.53 2.13 1.15
PLANT 2 15.85 14.92 14.90 2.01 1.21
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 19.65 32.42 35.52
PLANT 2 23.13 34.97 39.11
JUMLAH 42.78 0.00 67.39 0.00 74.63
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal
Penerimaan
Plant 1 4 5
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 9 11 0
Stok Akhir 0 -9 -11 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0 3 0 38 35
1
4 13 4 45 32
0
0
Total Down Time 67
0
0 16 0 53 37
0
2
0
0
0
Total Down Time 37
INSTRUMENT/MEKANIK/LISTRIK : PREVENTIVE, SISKAMLING & OILMAN

Maintenance
MEKANIK : CLEANING STRAINER P-1101 B
INSTRUMENT : REPAIR PRINTER BAGGING 1
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
54 65 56 45 72 PLANT 1
50 64 54 42 76 PLANT 2
TOTAL
TARGET PRODUKSI SISA
17,000 16,784 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
8.31% 16.29% 73.38% 50.29% 50.24% PLANT 1
2.82% 14.86% 81.72% 50.30% 50.25% PLANT 2
Rate Produksi
UREA TOT Rate Setting Rate Aktual
17.36 104.95 87% PLANT 1
16.94 114.15 94% PLANT 2
34.30 219.10 JUMLAH
Catatan : K
SOLAR RATIO
Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.01 Penerimaan
Plant 2 0.00 1.07
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

00.00 RESET /ZERO ALL WEIGHER, FI-0101/0102/0106, COUNTER


TIMBANGAN BAGGING
STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
1
STOP B. BAKU, TURUNKAN AMPERE DRUMS (M-1103 LEMBAB)
RESETTING PEMAKAIAN BB (TERAKHIR DIPAKAI 29/03/19)

Total D
00.00 RESET /ZERO ALL WEIGHER, COUNTER TIMBANGAN BAGGING
STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
2

Total D
LMAN

Maintenance
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 01, 2019

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110
PHONSKA 15 15 15 32
PHONSKA 15 15 15 112 49
TOTAL PER SHIFT 144
TARGET PRODUKSI
JANUARI 360 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4
12.85 14.46 14.25 1.61 1.54 4.24%
16.10 14.53 14.88 1.86 1.73 8.47%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA
4.45 8.94 7.82 5.32
24.16 35.88 40.87 18.09
28.61 0.00 44.82 0.00 48.69 23.41
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG SOLAR
Stock Awal 0 -9 -11 0 0
Penerimaan
Plant 1 1 2
Plant 2 4 6
Akumulasi Pemakaian 0 5 7 0 0
Stok Akhir 0 -14 -18 0 0
PROGRAM
Waktu
Menit Kegiatan/Pro
Shut Down Start Up
7 33 15 0447 PROGRAM CLEANING & PERBAIKAN PLANT
0 ( STOP PLANT JAM 08.03 )
0
0
0
0
Total Down Time 447
6 58 7 32 34 SIRKULASI, PROBLEM TIMBANGAN BAGGING
8 26 8 31 5 M-2101 MATI SENDIRI ( TANPA FAULT )
0
0
0
0
Total Down Time 39
MEKANIK : Buka wiremesh M-1103AB & M-1106, manhole M-1107, cleaning puley bottom all bucket plant 1,
ganti conveyor L-1112, repair damper sirkulasi M-1107, ganti pen rantai L-1103 ( potong 1ea ),
cleaning internal M-1108/M-0202/M-0203, flushing all blower plant 1,repair floting puley L-1101
ganti scrapbelt L-1107 .
PIPESHOP: Repair pulling plate M-1102/M-1104/M-1105, potong rantai L-1103, repair galery L-1112, repair
roundbar headpuley L-1108, ganti conector & las tracing steam X-1105, las dudukan mesin jahit
baging 1, repair scrapbelt headpuley L-1107
LISTRIK : Siskamling & suporting job plant, program ganti motor L-1112
INSTRUMEN : Siskamling & repair W-2102 A arah laut
FUSION PABRIK 7 LA
GROUP B5 SWING SHIFT
NAMA JOKO

TEMPERATUR (C) KOMPOSIS


A DRYER PLANT
TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1 PHONSKA
63 54 42 76 PLANT 2 PHONSKA
TOTAL PER SHIFT
DUKSI SISA
17,000 16,640 JANUARI

SIZE 18 Onsize UJI PETIK PLANT N


8.44% 87.12% 50.22% 50.20% PLANT 1
4.16% 87.26% 50.32% 50.24% PLANT 2 15.92
RATIO KO
TOT Rate Setting Rate Aktual CLAY
26.53 22% PLANT 1
119.00 98% PLANT 2 25.16
145.53 JUMLAH 25.16
Catatan : KONSUMSI BAHA
RATIO
Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.78 Penerimaan
Plant 2 0.00 0.89 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian
Stok Akhir

Waktu
Kegiatan/Program Plant
Shut Down
GRAM CLEANING & PERBAIKAN PLANT 15
OP PLANT JAM 08.03 )
1

Total Down Time


ULASI, PROBLEM TIMBANGAN BAGGING TIDAK MAU NUTUP 20
101 MATI SENDIRI ( TANPA FAULT ) 22

Total Down Time


bottom all bucket plant 1, mekanik : potong rantai L 1103,clea

Maintenance
ai L-1103 ( potong 1ea ), ganti conveyor L 1112,clea
repair floting puley L-1101 repair floting pulley,ganti b
PS repair rounbar L 1108,bres
Maintenance
air galery L-1112, repair plug line jacket steam di M
, las dudukan mesin jahit repair hanger pemberat flo
ganti rounbar L 1105 ---> IP
PU pasang scaffolding di M 020
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 01, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
15 15 15
15 15 15 127 46 64
TOTAL PER SHIFT 127
TARGET PRODUKSI
ANUARI 487 BULANAN 17,000
ANALISA LAB
P2O5 K2O H2O CS SIZE 4 SIZE 18

17.03 14.73 1.81 1.50 16.58% 4.42%


KONSUMSI BAHAN BAKU
B KCL ZA DAP UREA TOT
0.00
38.02 42.91 19.23 125.32
0.00 38.02 0.00 42.91 19.23 125.32
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
0 -14 -18 0 0
Plant 1
0 Plant 2
4 6
0 4 6 0 0
0 -18 -24 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Shut Down Start Up
0 23 0 480 program cleaning dan perbaikan palnt 1
0
0
0
0
0
Total Down Time 480
3 20 21 18 stop BB cleaning caunter weigth L 2101
6 22 10 4 stop BB hoper F kosong,L 0101 F buntu
0
0
0
0
Total Down Time 22
kanik : potong rantai L 1103,cleaning internal M 1108,pasang scrub belt L1107
ganti conveyor L 1112,cleaning all blower P1 ganti spring M 1106 2ea---->status ok
repair floting pulley,ganti bearing M 0202,scrap belt L 1112---> status IP
repair rounbar L 1108,breshing suport gear box M 1108,pasang scrap belt L 1107,
plug line jacket steam di M 1101,ganti BV vent steam di gd karung,tambal chute OL L 1109
repair hanger pemberat floting pulley----> status OK
ganti rounbar L 1105 ---> IP kurang 1 ea
pasang scaffolding di M 0202
ABRIK 7 LAPORAN HA
A
HERU

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA 15
54 43 73 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
16,513 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1 12.55 14.24
78.87% 50.18% 50.27% PLANT 2 15.96 15.49
RATIO KONSUMSI BAHAN
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1 24.10 0.00
125.32 103% PLANT 2 72.45 0.00
125.32 JUMLAH 96.55 0.00
tan : KONSUMSI BAHAN BAKU PENUN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal 0
#DIV/0! #DIV/0! Penerimaan 0
0.00 0.79 Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0
Stock Akhir 0

Waktu
Kegiatan/Program Plant
Shut Down
n perbaikan palnt 1

0 3
4 13

1
7 33

nter weigth L 2101 15 0


ng,L 0101 F buntu

Total Down Time

0 16
6 58
8 26

2
20 3
2
22 6

Total Down Time

Maintenance

Usulan Meeting
LAPORAN HARIAN BAGIAN NPK FUSION PABRIK 7
Monday, April 01, 2019 NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106
15 15 131 54.00 65.00 56.00
15 15 356 48.33 63.67 54.00
L PER SHIFT 487
TARGET PRODUKSI SISA
487 BULANAN 17,000 16,
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize
14.39 1.87 1.35 6.28% 12.37% 80.25%
14.84 1.89 1.48 9.29% 7.81% 82.62%
KONSUMSI BAHAN BAKU
KCL ZA DAP UREA TOT
41.36 0.00 43.34 22.68 131.48
108.87 0.00 122.89 54.26 358.47
150.23 0.00 166.23 76.94 489.95
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
0 0 0 0 Coating Oil
0 0 0 0 Plant 1 0.00
5 7 0 0 Plant 2 0.00
13 18 0 0
18 24 0 0
-18 -24 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 00.00 RESET /ZERO ALL WEIGHER, FI-0101/0102/0106, COUNTER
0 TIMBANGAN BAGGING
0 38 35 STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
4 45 32 STOP B. BAKU, TURUNKAN AMPERE DRUMS (M-1103 LEMBAB)
0 RESETTING PEMAKAIAN BB (TERAKHIR DIPAKAI 29/03/19)
15 0 447 PROGRAM CLEANING & PERBAIKAN PLANT
0 ( STOP PLANT JAM 08.03 )
23 0 480 program cleaning dan perbaikan palnt 1

Down Time 994


0 00.00 RESET /ZERO ALL WEIGHER, COUNTER TIMBANGAN BAGGING
0 53 37 STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
7 32 34 SIRKULASI, PROBLEM TIMBANGAN BAGGING TIDAK MAU NUTUP
8 31 5 M-2101 MATI SENDIRI ( TANPA FAULT )
20 21 18 stop BB cleaning caunter weigth L 2101
22 10 4 stop BB hoper F kosong,L 0101 F buntu

Down Time 98
(C)
A DRYER
TI-1108/2108
45.00 72.00
42.33 75.00

SISA
16,513

UJI PETIK
50.26% 50.22%
50.27% 50.25%
RATIO
Rate Setting Rate Aktual
#DIV/0! 36%
#DIV/0! 99%

RATIO
Pewarna
0.95
0.91

an/Program

0101/0102/0106, COUNTER

---> LOADER RUSAK SEMUA


RUMS (M-1103 LEMBAB)
R DIPAKAI 29/03/19)
LANT

t1

OUNTER TIMBANGAN BAGGING


---> LOADER RUSAK SEMUA
AGGING TIDAK MAU NUTUP
)
1
u
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 02, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
PLANT 2 PHONSKA 15 15 15 125
TOTAL PER SHIFT 125
TARGET PRODUKSI
JANUARI 612 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2 13.89 15.60 17.78 1.89 1.25
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2 24.54 37.63 41.00
JUMLAH 24.54 0.00 37.63 0.00 41.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal 0 -18 -24 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 4 6 0
Stok Akhir 0 -22 -31 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 7 0 480
0 0 0 0
0
1
0
0
0
Total Down Time 480
5 16 5 24 8
0
0
2
0
0
2

0
Total Down Time 8
mekanik : ganti bearing M 0202
persiapan ganti bearing floting pulley L 1101( lepas floating pulley-->oke)
PS suport pekerjaan mekanik di M0202 dan L 1101
ganti greeting di IL M 1108 dan M 2108
Maintenance
repair roundbar di L 1105-->oke
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
45 65 53 42 83 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 16,388 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
3.26% 8.71% 87.56% 50.26% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
18.49 121.66 100% PLANT 2
18.49 121.66 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 0.00 0.80
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

program perbaikan plant 1

Total Dow
stop BB --> L 2101 slip

2
2

Total Dow

oating pulley-->oke)

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 02, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15
PHONSKA 15 15 15 124 46 63
TOTAL PER SHIFT 124
TARGET PRODUKSI
JANUARI 736 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

16.17 12.39 14.64 1.73 1.36 4.79% 11.99%


KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
0.00
26.93 40.00 46.29 20.08 133.30
26.93 0.00 40.00 0.00 46.29 20.08 133.30
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal 0 -22 -31 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 4 6
Akumulasi Pemakaian 0 4 6 0 0
Stok Akhir 0 -26 -37 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 0 15 0 480 Program perbaikan L-1112
0
0
0
0
0
Total Down Time 480
0
0
0
0
0
0
Total Down Time 0
INSTRUMENT : GANTI ROLLER LOADCELL W-1101 E ---> N/F
MEKANIK : PROGRAM GANTI & REPAIR GALLERY L-1112 (NF), ALLIGMENT MOTOR TO GEAR BOX L-1112 (NF),
REPAIR FLOATING PULLEY L-1101 (NF), GANTI RUBBERSEAL W-1101F (NF), GANTI ADJUSTER
L-1111 ARAH B.B & LAUT (OK), CLEANING SNAP PULLEY L-1104 (NF), GANTI BEARING W-1101C
PIPESHOP : SUPPORT PEKERJAAN MEKANIK DI L-1112, L-1111, L-1101, GANTI PLAT CHUTE INLET M-1102 (NF),
REPAIR ROUNDBAR TAIL PULLEY L-1108, BUILD UP TRUNION SINLET M-1102 ARAH LAUT (NF)
LISTRK : SUPPORTING JOB, PASANG LAMPU PENERANGAN INLET M-1102 ---> OK
P. UMUM : BRUSHING STRUKTURAL C-2106 (NF)
ISTEK : CEK SHAFT FLOATING PULLEY L-1101 ----> PERLU BUILD UP DI SHELTER MEKANINK (NF)
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA 15
54 43 77 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
16,264 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
82.91% 50.29% 50.24% PLANT 2 15.42 14.94
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
133.30 110% PLANT 2 26.11
133.30 JUMLAH 26.11 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal 0
#DIV/0! #DIV/0! Penerimaan
0.00 0.81 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir 0

Waktu
Kegiatan/Program Plant
Shut Down
1112 15 0

Total Down Time

2
2

Total Down Time


MEKANIK : PROGRAM GANTI & REPAIR GALLERY L-1112
1112 (NF), REPAIR FLOATING PULLEY L-1101, GNTI RU
USTER GANTI BEARING TAIL W-1101C, GANTI BAU
W-1101C PIPESHOP : SUPPORT PEKERJAAN MEKANIK DI L-1112, L-
Maintenance
1102 (NF), REPAIR ROUNDBAR TAIL PULLEY L-1108, BU
UT (NF) LISTRIK : PASANG MOTOR L-1112, SUPORTING JOB PO
INSTRMEN: ZERO TARE W-1101 E & F --> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 02, 2019 GROUP B
NAMA JOKO

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15
15 15 141 45 62 52 45
L PER SHIFT 141
TARGET PRODUKSI SISA
877 BULANAN 17,000 16,123
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

14.86 1.73 1.46 4.22% 3.67% 92.04% 50.26%


KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
0.00
38.89 44.25 19.89 129.14
38.89 0.00 44.25 19.89 129.14
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-26 -37 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 0.00 1.24
7 7
7 7 0 0
-33 -44 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
23 0 480 PROGRAM PERBAIKKAN
0 ( START PLANT SIRKULASI 21.50…..STOP LAGI 22.20 )
0
0
0
0
Down Time 480
0
0
0
0
0
0
Down Time 0
RAM GANTI & REPAIR GALLERY L-1112 , ALLIGMENT MOTOR TO GEAR BOX L-1112,
R FLOATING PULLEY L-1101, GNTI RUBBERSEAL W-1101F,GANTI TEFLON M-1105(12ea)
TI BEARING TAIL W-1101C, GANTI BAUT COUPLING L-1101 --> OK SEMUA
RT PEKERJAAN MEKANIK DI L-1112, L-1111, L-1101, GANTI PLAT CHUTE INLET M-1102,
R ROUNDBAR TAIL PULLEY L-1108, BUILD UP TRUNION INLET M-1102 ARAH LAUT --> OK
G MOTOR L-1112, SUPORTING JOB POWER & LAMPU --> OK
ARE W-1101 E & F --> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
B Tuesday, April 02, 2019
JOKO

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA 15 15 15
84 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
16,123 JANUARI 877 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50.19% PLANT 2 15.16 14.31 15.76 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
107% PLANT 2 77.58 0.00 116.52 0.00
JUMLAH 77.58 0.00 116.52 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal 0 -18 -24
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 15 20
Akumulasi Pemakaian 0 15 20
Stock Akhir 0 -33 -44
PROGRAM
Waktu
Plant
Shut Down Start Up
23 0 7 0
7 0 15 0
15 0 23 0

Total Down Time


5 16 5 24
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 02, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
390 45.33 63.33 53.00 43.33 81.33
390
TARGET PRODUKSI SISA
BULANAN 17,000 16,123
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1.36 4.09% 8.12% 87.50% 50.27% 50.24%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
131.54 58.46 384.10 #DIV/0! 106%
131.54 58.46 384.10
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 0.00 0.96
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

480 program perbaikan plant 1


480 Program perbaikan L-1112
480 PROGRAM PERBAIKKAN
0 ( START PLANT SIRKULASI 21.50…..STOP LAGI 22.20 )

1440
8 stop BB --> L 2101 slip
8
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 03, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
54.00
PLANT 2 PHONSKA 15 15 15
115.00
TOTAL PER SHIFT 169
TARGET PRODUKSI
JANUARI 1046 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.32 13.36 16.03 1.80 1.17
PLANT 2 16.87 15.79 14.74 1.79 1.16
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 15.51 32.82 30.87
PLANT 2 25.15 38.77 43.83
JUMLAH 40.66 0.00 71.59 0.00 74.70
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal 0 -33 -44 0
Penerimaan
Plant 1 3
Pemakaian
Plant 2 4 4 6
Akumulasi Pemakaian 4 4 8 0
Stok Akhir -4 -37 -52 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 24 5 65
0
0
1
0
0
0
Total Down Time 65
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS
INSTRUMENT : SISKAMLING + PREV. MAINT, REPAIR PRINTER BAGGING P1&P2
LISTRIK : SISKAMLING, RESET CAPASITOR BANK P2 2X
Maintenance

INFO : Tulangan bullger M-1104 retak 1 titik


Baut adjuster L-2110 arah laut yang lepas masih aman info mekanik. Repair tunggu p2 off
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
51.00 64.00 55.00 46.00 90.00 PLANT 1
48.00 65.00 55.00 44.00 87.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 15,954 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
5.68% 6.41% 87.83% 50.27% 50.18% PLANT 1
5.96% 8.46% 85.45% 50.25% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
20.75 99.95 82% PLANT 1
19.65 127.40 105% PLANT 2
40.40 227.35 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.00 Penerimaan
Plant 2 0.70 0.87
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

PERSIAPAN START PLANT ( GEDOR2 ALL HOOPER P1 + CHUTE O/L


M-1107 KE L-1112)
23.45----> START PLANT
1
00.05-----> MASUK BB, RATE 150%

Total Dow

2
2

Total Dow

GING P1&P2

Maintenance

mekanik. Repair tunggu p2 off


LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 03, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 20.00
PHONSKA 15 15 15 120.00 47.00 63.00
TOTAL PER SHIFT 140
TARGET PRODUKSI
JANUARI 1186 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

15.96 13.36 16.73 2.02 0.99 3.17% 24.04%


KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
0.00
24.92 36.48 40.56 17.98 119.94
24.92 0.00 36.48 0.00 40.56 17.98 119.94
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -4 -37 -52 0 0
Penerimaan Plant 1
Plant 1 1 Plant 2
Plant 2 4 6
Akumulasi Pemakaian 0 4 7 0 0
Stok Akhir -4 -41 -59 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 4 15 0 476 STOP PLANT ---> SHAFT MOTOR TO GEARBOX L-
0
0
0
0
0
Total Down Time 476
6 45 7 2 17 STOP B.BAKU, PLANT SIRKULASI ----> HOPPER BA
8 50 9 14 24 ST0B B. BAKU ----> L-2101 SLIP
9 32 9 49 17 STOP B. BAKU ----> L-2101 SLIP
0 10.42 NAIK RATE DARI 120% KE 130%
0
0
Total Down Time 58
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : GANTI ROLLER LOADCELL W-1101 F, REPAIR PRINTER BAGGING 2 ----> OK
LISTRIK : SUPPORTING JOB PEKERJAAN MEKANIK
MEKANIK : GANTI GEARBOX L-1112 , MASIH TUNGGU HAP COUPLING YANG BARU (perlu bubut,
kekecilan 1mm) ----> barang masih di mesin shop
CLEANING BLOWER C-2107 ---> OK
PIPESHOP : LAS SUPPORT BEARING L-0101 C, THICKWELD RETURN ROLLER L-2101 (1EA) ----> OK
SUPPORT MEKANIK UNTUK PENGGANTIAN GEARBOX L-1112
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA 15
53.00 43.00 85.00 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
15,814 JANUARI

Onsize UJI PETIK PLANT N P2O5


50.25% 50.20% PLANT 1 14.96 12.84
72.39% 50.30% 50.20% PLANT 2 16.94 15.93
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1 6.17
119.94 99% PLANT 2 24.10
119.94 JUMLAH 30.27 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -4
0.00 0.00 Penerimaan
0.00 0.83 Plant 1
Pemakaian
Plant 2 1
Akumulasi Pemakaian 1
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
FT MOTOR TO GEARBOX L-1112 PATAH 15 0
17 48
20 23
1

Total Down Time


SIRKULASI ----> HOPPER BAGGING HIGH
2101 SLIP 19 14
2101 SLIP
2
RI 120% KE 130%
2

Total Down Time


M E K A N I K : PROGRAM PASANG GEARBOX L-1112 , SIS
DAN L-2101 ( SIRAM AIR HEAD + CEK FLO
PIPE SHOP : REPAIR TULANG BULLGEAR 2EA & PULING
ut, DI L-1112 & RAPIKAN CONVEYORNYA ( R
Maintenance
INSTRUMEN : SISKAMLING AREA , REPAIR PRINTER BAG
LISTRIK : SISKAMLING , SUPORTING JOB POWER &
K
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Wednesday, April 03, 2019 GROUP B
NAMA JOKO

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 27.00 53.00 72.00 50.00 42.00
15 15 125.00 47.00 67.00 56.00 45.00
L PER SHIFT 152
TARGET PRODUKSI SISA
1338 BULANAN 17,000 15,662
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
16.04 1.82 1.39 6.50% 5.09% 88.12% 50.22%
13.91 2.08 1.41 4.27% 14.27% 81.18% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
11.43 11.40 7.61 36.61
36.07 39.78 17.52 117.47
47.50 0.00 51.18 25.13 154.08
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-41 -59 0 0 Coating Oil Pewarna
Plant 1 0.00 0.00
1 Plant 2 0.16 0.80
4 6
4 8 0 0
-45 -67 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
17 40 160 REPAIR SHAFT GEARBOX L-1112 ( OK )--> 17.20 START PLANT( SIRKULASI )
18 44 56 L-1106 FAULT ---> 18.37 START NORMAL BAGGING
21 40 77 M-1108 MATI , DRUM MACET , OUTLET KE L-1112 BUNTU
0 ( 20.47 - 21.36 : STOP PLANT )
0
0
Down Time 293
0 19.00 : CUT RATE 130% --> 80%
20 24 70 NORMALISASI L-2101 ( CEK FLOATING PULEY ,SIRAM AIR HEAD PULEY )
0 20.44 : RAISE RATE 80%V--> 110%
0 21.21 : RAISE RATE 110% --> 130%
0
0
Down Time 70
GRAM PASANG GEARBOX L-1112 , SISKAMLING & OILMAN DRUMS , NORMALISASI L-1112
N L-2101 ( SIRAM AIR HEAD + CEK FLOATING PULEY )
AIR TULANG BULLGEAR 2EA & PULING PLATE 1EA M-1104 , POTONG HANGER YG SANGKUT
L-1112 & RAPIKAN CONVEYORNYA ( REPOSISI RETURN ROLLER )
AMLING AREA , REPAIR PRINTER BAGGING 1
KAMLING , SUPORTING JOB POWER & LAMPU ALL PLANT
LAPORAN HARIAN BAGIAN NPK FUSIO
B Wednesday, April 03, 2019
JOKO

KOMPOSISI
A DRYER PLANT
N P K
65.00 PLANT 1 PHONSKA 15 15 15
78.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
15,662 JANUARI 1338 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 14.64 13.10 16.04 1.81
50.20% PLANT 2 16.59 15.03 15.13 1.96
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
30% PLANT 1 21.68 0.00 44.25 0.00
97% PLANT 2 74.17 0.00 111.32 0.00
JUMLAH 95.85 0.00 155.57 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal 0 -33 -44
Penerimaan 0 0 0
Plant 1 0 0 5
Pemakaian
Plant 2 5 12 18
Akumulasi Pemakaian 5 12 23
Stock Akhir -5 -45 -67
PROGRAM
Waktu
Plant
Shut Down Start Up
PLANT( SIRKULASI ) 23 0 24 5

NTU

7 4 15 0
1
15 0 17 40
17 48 18 44
20 23 21 40
AIR HEAD PULEY )

Total Down Time


6 45 7 2
8 50 9 14
9 32 9 49

2
19 14 20 24

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 03, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
101 52.00 68.00 52.50 44.00 77.50
360 47.33 65.00 54.67 44.00 83.33
461
TARGET PRODUKSI SISA
BULANAN 17,000 15,662
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.28 6.09% 5.75% 87.98% 50.25% 50.21%
1.19 4.47% 15.59% 79.67% 50.28% 50.23%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
42.27 28.36 136.56 #DIV/0! 38%
124.17 55.15 364.81 #DIV/0! 100%
166.44 83.51 501.37
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.00
0 0 Plant 2 0.28 0.83
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

65 PERSIAPAN START PLANT ( GEDOR2 ALL HOOPER P1 + CHUTE O/L


0 M-1107 KE L-1112)
0 23.45----> START PLANT
0 00.05-----> MASUK BB, RATE 150%
476 STOP PLANT ---> SHAFT MOTOR TO GEARBOX L-1112 PATAH
160 REPAIR SHAFT GEARBOX L-1112 ( OK )--> 17.20 START PLANT( SIRKULASI )
56 L-1106 FAULT ---> 18.37 START NORMAL BAGGING
77 M-1108 MATI , DRUM MACET , OUTLET KE L-1112 BUNTU
0 ( 20.47 - 21.36 : STOP PLANT )

834
17 STOP B.BAKU, PLANT SIRKULASI ----> HOPPER BAGGING HIGH
24 ST0B B. BAKU ----> L-2101 SLIP
17 STOP B. BAKU ----> L-2101 SLIP
0 10.42 NAIK RATE DARI 120% KE 130%
0 19.00 : CUT RATE 130% --> 80%
70 NORMALISASI L-2101 ( CEK FLOATING PULEY ,SIRAM AIR HEAD PULEY )
0 20.44 : RAISE RATE 80%V--> 110%
0 21.21 : RAISE RATE 110% --> 130%

128
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 04, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
106.00
PLANT 2 PHONSKA 15 15 15
132.00
TOTAL PER SHIFT 238
TARGET PRODUKSI
JANUARI 1576 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.30 9.23 17.86 1.76 1.15
PLANT 2 16.33 14.09 13.54 2.00 1.37
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 23.64 45.34 43.12
PLANT 2 28.95 42.51 48.21
JUMLAH 52.59 0.00 87.85 0.00 91.33
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -45 -67 0
Penerimaan
Plant 1 3 5
Pemakaian
Plant 2 5 7
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -53 -79 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
Mekanik siskamling,preventive dan oil man
cek dan repair adjuster L 2110
Instrument siskamling dan preventive
cek2 timbangan dan bar code W 1102
Maintenance PS repair adjuster L 2110
Listrik siskamling,preventive dan suporting job

note utk pengantongan plant 1 perlu disampaikan ke instrument utk atur2 timer clam bag
selama nunggu repair / chute aslinya, produk masih sering tumpah2
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
51.00 57.00 53.00 45.00 67.00 PLANT 1
47.00 63.00 54.00 42.00 82.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 15,424 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.89% 13.50% 84.12% 50.18% 50.21% PLANT 1
6.29% 8.26% 85.32% 50.25% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.56 141.66 117% PLANT 1
20.54 140.21 116% PLANT 2
50.10 281.87 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.71 Penerimaan
Plant 2 0.00 0.95
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

04.19 turunkan setting W 2101 E dr 70 %--->65%

Total Dow
04.19 turunkan setting W 1101 C 10 %

2
2

Total Dow

Maintenance

tk atur2 timer clam bag


2
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 04, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 100.00 54.00 64.00
PHONSKA 15 15 15 130.00 47.00 65.00
TOTAL PER SHIFT 230
TARGET PRODUKSI
JANUARI 1806 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
16.00 10.49 17.00 1.49 1.26 17.57% 2.19%
17.33 13.07 16.72 1.80 1.38 4.30% 25.35%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
21.51 38.98 40.49 27.36 128.34
27.38 41.65 45.92 18.11 133.06
48.89 0.00 80.63 0.00 86.41 45.47 261.40
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -53 -79 0 0
Penerimaan Plant 1
Plant 1 4 5 Plant 2
Plant 2 4 7
Akumulasi Pemakaian 0 8 12 0 0
Stok Akhir -5 -61 -90 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
9 40 10 0 20 Chute i/l L-0101 A buntu
0
0
0
0 13.15 : Naikkan setting DAP 10%
0
Total Down Time 20
13 3 13 18 15 Hoppper DAP kosong
0
0
0
0
0
Total Down Time 15
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS, FLUSHING BLOWERS ALL PLANTS, CLEANING STRAINER
P-1101 B, PROGRAM CLEANING M-0202 + M-0203, ADJUST L-2101
INSTRUMENT : SISKAMLING + PREV. MAINT., REPAIR + CLEANING DUMPDOOR W-1102 (TERGANJAL BATU)
LISTRIK : SISKAMLING + SUPPORTING JOB, RESET CAPASITOR BANK P2 1X, ISOLASI KABEL BAWAH M-2106
PIPESHOP : REPAIR EKS CHUTE HOPPER BAGGING P1, OK. TINGGAL PASANG
ABRIK 7 LAPORAN PER S
A SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56.00 49.00 76.00 PLANT 1 PHONSKA 15
56.00 46.00 80.00 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
15,194 JANUARI

Onsize UJI PETIK PLANT N P2O5


79.95% 50.31% 50.22% PLANT 1 15.49 11.49
68.34% 50.20% 50.29% PLANT 2 16.11 10.30
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
128.34 106% PLANT 1 17.60
133.06 110% PLANT 2 27.57
261.40 JUMLAH 45.17 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 1.00 Penerimaan
0.00 0.77 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
ntu 14 53
19 26

1
22 25
ng DAP 10%

Total Down Time


17 26

2
2

Total Down Time


RAINER INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAML
LISTRIK : RESET CAPASITOR BANK MCC P.2 ----> 3X
BATU) INSTRUMENT : ZERO TARING W-1101 F ----> OK
-2106 REPAIR PRINTER, REPAIR CLAMBAG W-
Maintenance
MEKANIK : PASANG KEMBALI V-BELT M-0203 YANG
POTONG (RAPIKAN) RUBBERSEAL W-1
PIPESHOP : GANTI ANAK TANGGA KE M-1107 (ARAH
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Thursday, April 04, 2019 GROUP C
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 82.00 52.00 64.00 56.00 49.00
15 15 127.00 50.00 64.00 56.00 46.00
L PER SHIFT 209
TARGET PRODUKSI SISA
2015 BULANAN 17,000 14,985
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.29 1.71 1.11 9.29% 4.40% 86.37% 50.26%
16.50 1.53 1.24 16.27% 1.57% 81.54% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
31.08 37.38 22.41 108.47
42.34 47.17 18.67 135.75
73.42 0.00 84.55 41.08 244.22
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-61 -90 0 0 Coating Oil Pewarna
Plant 1 0.00 0.91
3 4 Plant 2 0.00 0.98
5 6
8 10 0 0
-69 -101 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
17 2 129 INDIKASI W-110F PALSU ----> MEK & INST. REPAIR & TARING ----> OK
19 56 30 STOP B. BAKU ----> HOPPER CLAY LOW, FLOW CLAY TIDAK TERCAPAI
0 20.30 TAMBAH DAP 10%
ST0P B.BAKU ----> HOPPER CLAY LOW, FLOW TIDAK TERCAPAI
0
0
Down Time 159
17 39 13 STOP B. BAKU ----> HOPPER F LOW, FLOW TIDAK TERCAPAI
0 20.43 ADJUST DAP 5%
0
0
0
0
Down Time 13
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
SET CAPASITOR BANK MCC P.2 ----> 3X
RO TARING W-1101 F ----> OK
EPAIR PRINTER, REPAIR CLAMBAG W-1102 ----> OK
SANG KEMBALI V-BELT M-0203 YANG TERLEPAS (ARAH GUNTUNG)
OTONG (RAPIKAN) RUBBERSEAL W-1101 F, ADJUST W-1101 A ----> OK
NTI ANAK TANGGA KE M-1107 (ARAH B.BAKU) 2 EA ----> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
C Thursday, April 04, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
78.00 PLANT 1 PHONSKA 15 15 15
77.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
14,985 JANUARI 2015 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.22% PLANT 1 15.26 10.40 16.38 1.65
50.25% PLANT 2 16.59 12.49 15.59 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
89% PLANT 1 62.75 0.00 115.40 0.00
112% PLANT 2 83.90 0.00 126.50 0.00
JUMLAH 146.65 0.00 241.90 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -45 -67
Penerimaan 0 0 0
Plant 1 0 10 14
Pemakaian
Plant 2 0 14 19
Akumulasi Pemakaian 0 24 34
Stock Akhir -5 -69 -101
PROGRAM
Waktu
Plant
Shut Down Start Up
ARING ----> OK
AK TERCAPAI 9 40 10 0
14 53 17 2
RCAPAI 19 26 19 56

1
22 25

APAI

Total Down Time


13 3 13 18
17 26 17 39

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 04, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
288 52.33 61.67 55.00 47.67 73.67
389 48.00 64.00 55.33 44.67 79.67
677
TARGET PRODUKSI SISA
BULANAN 17,000 14,985
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.17 9.58% 6.70% 83.48% 50.25% 50.22%
1.33 8.95% 11.73% 78.40% 50.25% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
120.99 79.33 378.47 #DIV/0! 104%
141.30 57.32 409.02 #DIV/0! 112%
262.29 136.65 787.49
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.90
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 04.19 turunkan setting W 2101 E dr 70 %--->65%


20 Chute i/l L-0101 A buntu
129 INDIKASI W-110F PALSU ----> MEK & INST. REPAIR & TARING ----> OK
30 STOP B. BAKU ----> HOPPER CLAY LOW, FLOW CLAY TIDAK TERCAPAI
0 20.30 TAMBAH DAP 10%
ST0P B.BAKU ----> HOPPER CLAY LOW, FLOW TIDAK TERCAPAI

179
0 04.19 turunkan setting W 1101 C 10 %
15 Hoppper DAP kosong
13 STOP B. BAKU ----> HOPPER F LOW, FLOW TIDAK TERCAPAI
0 20.43 ADJUST DAP 5%

28
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 05, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
105.00
PLANT 2 PHONSKA 15 15 15
128.00
TOTAL PER SHIFT 233
TARGET PRODUKSI
JANUARI 2248 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.92 16.16 12.54 1.84 1.72
PLANT 2 15.34 14.92 19.09 1.70 1.35
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 17.45 30.64 39.40
PLANT 2 27.93 41.73 48.04
JUMLAH 45.38 0.00 72.37 0.00 87.44
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -69 -101 0
Penerimaan
Plant 1 4 5
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 9 12 0
Stok Akhir -5 -78 -112 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 23 55 55
0
0
1
0
0
0
Total Down Time 55
4 4 4 19 15
0
0
2
0
0
2

0
Total Down Time 15
mekanik ikat baut rubber monting di M 2107
PS repair suport dan ganti greeting di area head pulley L 1112
Instrument cek2 barcode dan timbangan plant 1
Listrik siskamling dan preventive
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50.00 62.00 56.00 48.00 76.00 PLANT 1
46.00 64.00 55.00 43.00 76.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 14,752 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
7.93% 6.64% 84.82% 50.22% 50.24% PLANT 1
8.02% 18.74% 72.70% 50.26% 50.31% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
21.29 108.78 90% PLANT 1
18.82 136.52 113% PLANT 2
40.11 245.30 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.95 Penerimaan
Plant 2 0.00 0.98
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

stop BB hoper clay kosong


03.00 turun rate 150% ke 100 %--> hoper bagging high
03.35 naik rate ke 120 %
1

Total Dow
stop BB cleaning caunter weight

2
2

Total Dow

L 1112

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 05, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 100.00 54.00 64.00
PHONSKA 15 15 15 37.00 38.00 72.00
TOTAL PER SHIFT 137
TARGET PRODUKSI
JANUARI 2385 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.82 14.82 12.75 1.98 1.21 23.64% 1.29%

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
18.78 32.76 42.98 23.48 118.00
6.29 10.00 11.81 4.48 32.58
25.07 0.00 42.76 0.00 54.79 27.96 150.58
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -78 -112 0 0
Penerimaan Plant 1
Plant 1 4 5 Plant 2
Plant 2 2
Akumulasi Pemakaian 0 4 7 0 0
Stok Akhir -5 -82 -119 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
7 31 14 10 399 PROGRAM CLEANING P2
14 24 L-2103 BUNTU
0
0
0
0
Total Down Time 399
MEKANIK : SISKAMLING + OILMAN, CLEANING ALL BUCKETS P2, CLEANING ALL BLOWERS P2, BUKA TUTUP
MANHOLE M-2107 + WIREMASH M-2103 A/B, M-2106, M-2107. GANTI RETURN ROLLER L-2102 1 @, L-2108
1 @, GANTI SACKEL L-2103, CLEANING INTERNAL CRUSHER M-2108, FLEXIBLE JOINT C-2104 (LAPIS KARUNG
JUMBO BAG---. BELUM ADA SPARE), GANTI V-BELT M-0203 4@
PIPESHOP : REPAIR PULLING PLATE M-2102 (6 titik), M-2104 (Tambal 1 @), M-2109 (2 titik),
M-2105 (3 titik) + tulangan 1 titik, GANTI PLAT STATIONARY I/L M-2105, POTONG RANTAI L-2103
INSTRUMENT : SISKAMLING, ZERO TARE W-2101 F + C, OK
LISTRIK : SUPPORTING JOB PEKERJAAN, GANTI PUSH BUTTON M-2106
JPP : PROGRAM GANTI GRETING X-1105, i/p
ABRIK 7 LAPORAN PER S
D SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56.00 49.00 80.00 PLANT 1 PHONSKA 15
42.00 36.00 83.00 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
14,615 JANUARI

Onsize UJI PETIK PLANT N P2O5


74.85% 50.30% 50.26% PLANT 1 16.17 14.47
PLANT 2 14.39 11.67
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
118.00 97% PLANT 1 24.71
32.58 27% PLANT 2 20.42
150.58 JUMLAH 45.13 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 1.00 Penerimaan
0.00 0.00 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
16 24

Total Down Time


G P2
14 24
16 52
2
2

Total Down Time


TUTUP INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAM
@, L-2108 INSTRUMENT : REPAIR LAH W-2102 (LEVEL HIGH, ALARM
KARUNG RESETTING TIMBANGAN W-2102 ARAH
LISTRIK : DISCONNECT POWER POMPA GRANULA
Maintenance
PIPESHOP : GANTI ANAK TANGGA (2 EA) M-2103 AR
JPP/STY : PROGRAM GANTI GRATTING DAN ANAK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 05, 2019 GROUP C
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 132.00 46.00 64.00 56.00 49.00
15 15 83.00 51.00 66.00 55.00 45.00
L PER SHIFT 215
TARGET PRODUKSI SISA
2600 BULANAN 17,000 14,400
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.45 2.15 1.07 1.56% 3.67% 94.00% 50.28%
23.23 1.97 1.11 18.03% 0.89% 80.63% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
43.34 54.45 30.05 152.55
30.62 36.70 13.60 101.34
73.96 0.00 91.15 43.65 253.89
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-82 -119 0 0 Coating Oil Pewarna
Plant 1 0.00 0.95
5 7 Plant 2 0.00 0.90
3 4
8 11 0 0
-90 -130 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
16 29 5 STOP B.BAKU ----> HOPPER KCL LOW, FLOW TIDAK TERCAPAI
0 18.02 TAMBAH KCL 5%
0
0
0
0
Down Time 5
0 14.51 START PLANT
14 55 31 MASUKKAN BAHAN BAKU
17 59 67 STOP PLANT ---> L-2111 OVERLOAD (PROBLEM LAH TIDAK BERFUNGSI)
0 21.02 TURUNKAN SETTING KCL 10%
0
0
Down Time 98
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
PAIR LAH W-2102 (LEVEL HIGH, ALARM PANEL DAN LAPANGAN TIDAK BUNYI) ----> OK
ESETTING TIMBANGAN W-2102 ARAH LAUT ----> OK
SCONNECT POWER POMPA GRANULATING AID P.2 ----> POMPA DISIMPAN DI C.ROOM
NTI ANAK TANGGA (2 EA) M-2103 ARAH LAUT ----> OK
ROGRAM GANTI GRATTING DAN ANAK TANGGA X-1104/05, X-2104/05 -----> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
C Friday, April 05, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
73.00 PLANT 1 PHONSKA 15 15 15
85.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
14,400 JANUARI 2600 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.24% PLANT 1 15.97 15.15 13.25 1.99
50.26% PLANT 2 14.87 13.30 21.16 1.84
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
126% PLANT 1 60.94 0.00 106.74 0.00
84% PLANT 2 54.64 0.00 82.35 0.00
JUMLAH 115.58 0.00 189.09 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -69 -101
Penerimaan 0 0 0
Plant 1 0 13 17
Pemakaian
Plant 2 0 8 12
Akumulasi Pemakaian 0 21 29
Stock Akhir -5 -90 -130
PROGRAM
Waktu
Plant
Shut Down Start Up
CAPAI 23 0 23 55

16 24 16 29

DAK BERFUNGSI)
Total Down Time
4 4 4 19
7 31 14 10
14 24

14 24 14 55
2
16 52 17 59

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 05, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
337 50.00 63.33 56.00 48.67 76.33
248 45.00 67.33 50.67 41.33 81.33
585
TARGET PRODUKSI SISA
BULANAN 17,000 14,400
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 11.04% 3.87% 84.56% 50.27% 50.25%
1.23 13.03% 9.82% 76.67% 50.28% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
136.83 74.82 379.33 #DIV/0! 104%
96.55 36.90 270.44 #DIV/0! 74%
233.38 111.72 649.77
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.96
0 0 Plant 2 0.00 0.81
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

55 stop BB hoper clay kosong


0 03.00 turun rate 150% ke 100 %--> hoper bagging high
0 03.35 naik rate ke 120 %
5 STOP B.BAKU ----> HOPPER KCL LOW, FLOW TIDAK TERCAPAI
0 18.02 TAMBAH KCL 5%

60
15 stop BB cleaning caunter weight
399 PROGRAM CLEANING P2
L-2103 BUNTU
0 14.51 START PLANT
31 MASUKKAN BAHAN BAKU
67 STOP PLANT ---> L-2111 OVERLOAD (PROBLEM LAH TIDAK BERFUNGSI)
0 21.02 TURUNKAN SETTING KCL 10%

512
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 06, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
125.00
PLANT 2 PHONSKA 15 15 15
140.00
TOTAL PER SHIFT 265
TARGET PRODUKSI
JANUARI 2865 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.96 13.91 13.91 1.91 1.50
PLANT 2 14.70 11.88 18.83 1.86 1.46
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.01 43.77 52.75
PLANT 2 28.08 37.82 51.17
JUMLAH 52.09 0.00 81.59 0.00 103.92
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -90 -130 0
Penerimaan
Plant 1 5 6
Pemakaian
Plant 2 7 7
Akumulasi Pemakaian 0 12 13 0
Stok Akhir -5 -102 -143 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
M E K A N I K : SISKAMLING & OILMAN DRUMS,ADJUST CONVEYOR W-2101 A & L-1112,NORMALI
CONVEYOR L-2101 , ADJUST W-1101 C
INSTRUMENT : REPAIR CLAMBAGGING PLANT 1 , SISKAMLING AREA
LISTRIK : SISKAMLING & SUPORTING JOB LAMPU
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49.00 64.00 55.00 48.00 65.00 PLANT 1
51.00 62.00 53.00 44.00 81.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 14,135 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
11.06% 1.89% 86.96% 50.30% 50.21% PLANT 1
2.32% 4.16% 93.50% 50.31% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.53 150.06 124% PLANT 1
19.72 136.79 113% PLANT 2
49.25 286.85 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.00 Penerimaan
Plant 2 0.00 1.25
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow
03.43 : ( + ) DAP 5%
( - ) KCl 10 %
2
2

Total Dow
R W-2101 A & L-1112,NORMALISASI

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 06, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 130.00 51.00 66.00
PHONSKA 15 15 15 130.00 48.00 65.00
TOTAL PER SHIFT 260
TARGET PRODUKSI
JANUARI 3125 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
16.08 14.20 13.14 2.05 1.18 4.53% 4.61%
15.60 12.76 16.16 2.09 1.27 13.41% 5.21%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
25.56 46.65 52.65 31.75 156.61
28.73 33.63 53.54 20.53 136.43
54.29 0.00 80.28 0.00 106.19 52.28 293.04
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -102 -143 0 0
Penerimaan Plant 1
Plant 1 5 7 Plant 2
Plant 2 5 7
Akumulasi Pemakaian 0 10 13 0 0
Stok Akhir -5 -112 -156 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
14 2 14 18 16 stop BB. V-0101F kosong
0
0
0
0
0
Total Down Time 16
0 09.37 : (-) KCL 90 --> 80 %
0 13.30 cut rate 130 --> 80 %.L-0101 F buntu
14 2 14 18 16 stop BB. V-0102F kosong
0 14.34 raise rate 80-->130 %
0
0
Total Down Time 16
MEKANIK : SISKAMLING & OILMAN DRUMS, ADJUST WEIGHER KCL, FLUSHING BLOWER C-2107
LISTRIK : SISKAMLING AREA
INSTRUMENT : REPAIR BARCODE PRINTER BAGGING 1, SISKAMLING AREA
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
57.00 50.00 61.00 PLANT 1 PHONSKA 15
55.00 46.00 70.00 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
13,875 JANUARI

Onsize UJI PETIK PLANT N P2O5


90.69% 50.26% 50.22% PLANT 1 15.52 15.09
80.97% 50.27% 50.29% PLANT 2 15.70 13.59
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
156.61 129% PLANT 1 18.03
136.43 113% PLANT 2 26.09
293.04 JUMLAH 44.12 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.96 Penerimaan
0.00 0.96 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
ong 17 55

Total Down Time


80 %
> 80 %.L-0101 F buntu
ong
2
130 %
2

Total Down Time


MEKANIK : SISKAMLING + OILMAN,KENCANGI BAUT SEP
INSTRUMENT : SISKAMLING + PREV. MAINT., CEK DUMPD
LISTRIK : SISKAMLING + SUPPORTING PENERANGAN TOP
C-1107, MATI 2X
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 06, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 107.00 51.00 64.00 58.00 50.00
15 15 117.00 49.00 65.00 56.00 47.00
L PER SHIFT 224
TARGET PRODUKSI SISA
3349 BULANAN 17,000 13,651
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.91 1.98 1.30 3.00% 8.00% 88.00% 50.26%
14.05 1.87 1.15 7.00% 0.00% 91.00% 50.23%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
32.83 38.43 22.14 111.43
27.23 51.16 18.16 122.64
60.06 0.00 89.59 40.30 234.07
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-112 -156 0 0 Coating Oil Pewarna
Plant 1 0.00 0.93
4 5 Plant 2 0.00 1.07
5 6
9 11 0 0
-121 -167 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
19 20 85 Problem mesin jahit + cleaning hopper
0
0
0
0
0
Down Time 85
0 14.50 : (+) DAP 105 ---> 110%
0 18.02 : (-) KCL 80 --->75%
0
0
0
0
Down Time 0
LING + OILMAN,KENCANGI BAUT SEPATU MESIN JAHIT P1, FLUSHING C-1107, OK
AMLING + PREV. MAINT., CEK DUMPDOOR BAGGING P2 ARAH BB
NG + SUPPORTING PENERANGAN TOP HOPPER BAGGING P1, CEK MOTOR BLOWER
MATI 2X
LAPORAN HARIAN BAGIAN NPK FUSIO
Saturday, April 06, 2019

KOMPOSISI
A DRYER PLANT
N P K
70.00 PLANT 1 PHONSKA 15 15 15
84.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
13,651 JANUARI 3349 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.30% PLANT 1 15.85 14.40 13.99 1.98
50.26% PLANT 2 15.33 12.74 16.35 1.94
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
92% PLANT 1 67.60 0.00 123.25 0.00
101% PLANT 2 82.90 0.00 98.68 0.00
JUMLAH 150.50 0.00 221.93 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -90 -130
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 17 19
Akumulasi Pemakaian 0 31 37
Stock Akhir -5 -121 -167
PROGRAM
Waktu
Plant
Shut Down Start Up
14 2 14 18
17 55 19 20

Total Down Time


14 2 14 18
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 06, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
362 50.33 64.67 56.67 49.33 65.33
387 49.33 64.00 54.67 45.67 78.33
749
TARGET PRODUKSI SISA
BULANAN 17,000 13,651
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 6.20% 4.83% 88.55% 50.27% 50.24%
1.29 7.58% 3.12% 88.49% 50.27% 50.27%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
143.83 83.42 418.10 #DIV/0! 115%
155.87 58.41 395.86 #DIV/0! 109%
299.70 141.83 813.96
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.97
0 0 Plant 2 0.00 1.10
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

16 stop BB. V-0101F kosong


85 Problem mesin jahit + cleaning hopper

101
0 03.43 : ( + ) DAP 5%
0 ( - ) KCl 10 %
0 09.37 : (-) KCL 90 --> 80 %
0 13.30 cut rate 130 --> 80 %.L-0101 F buntu
16 stop BB. V-0102F kosong
0 14.34 raise rate 80-->130 %
0 14.50 : (+) DAP 105 ---> 110%
0 18.02 : (-) KCL 80 --->75%

16
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 07, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
117.00
PLANT 2 PHONSKA 15 15 15
130.00
TOTAL PER SHIFT 247
TARGET PRODUKSI
JANUARI 3596 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.61 13.38 14.52 1.84 1.50
PLANT 2 16.26 13.46 15.18 1.61 1.26
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 25.76 47.07 57.65
PLANT 2 28.87 29.57 56.91
JUMLAH 54.63 0.00 76.64 0.00 114.56
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -121 -167 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 5 7
Akumulasi Pemakaian 0 9 12 0
Stok Akhir -5 -130 -180 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS
LISTRIK : SISKAMLING & SUPPORTING JOB LAMPU
INSTRUMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING PLANT 2
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP B2 DAY SHIFT
NAMA JOKO

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
53.00 67.00 57.00 50.00 65.00 PLANT 1
48.00 45.00 56.00 46.00 78.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 13,404 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
12.00% 4.00% 84.00% 50.26% 50.24% PLANT 1
3.00% 9.00% 88.00% 50.30% 50.22% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.46 161.94 134% PLANT 1
20.14 135.49 112% PLANT 2
51.60 297.43 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.85 Penerimaan
Plant 2 0.00 0.96
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

G PLANT 2

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 07, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 118.00 53.00 66.00
PHONSKA 15 15 15 122.00 50.00 64.00
TOTAL PER SHIFT 240
TARGET PRODUKSI
JANUARI 3836 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.95 16.98 16.15 1.63 1.06 2.00% 3.00%
15.73 14.69 18.16 1.88 1.03 7.00% 10.00%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
21.41 39.83 49.19 26.73 137.16
29.11 30.10 57.05 19.91 136.17
50.52 0.00 69.93 0.00 106.24 46.64 273.33
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -130 -180 0 0
Penerimaan Plant 1
Plant 1 4 6 Plant 2
Plant 2 4 6
Akumulasi Pemakaian 0 8 12 0 0
Stok Akhir -5 -138 -192 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
8 26 10 2 96 PLANT SIRKULASI, BANYAK BONGKAHAN RONTO
0 HOPPER DAN TIMBANGAN BAGGING 1, TURUN
0 10.25 NAIK RATE DARI 100% KE 150%
0
0
0
Total Down Time 96
0
0
0
0
0
0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER BAGGING 1 ---> OK
LISTRIK : RAPIKAN KABEL DI AREA M-2103 ---> OK
IKAT TEMPORARY SUPPORT KABEL YANG PATAH DI SAMPING L-2111 ---> OK
MEKANIK : FLUSHING C-1104 ---> OK
POTONG RANTAI CONVEYOR W-1102 ---> OK
PIPESHOP : REPAIR ANAK TANGGA M-2103 (1 EA) ---> OK
GANTI GRATTING TEMPAT LOADING L-0101F ---> OK
ABRIK 7 LAPORAN PER S
A SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
57.00 50.00 72.00 PLANT 1 PHONSKA 15
55.00 47.00 75.00 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
13,164 JANUARI

Onsize UJI PETIK PLANT N P2O5


95.00% 50.28% 50.24% PLANT 1 16.45 16.43
83.00% 50.26% 50.30% PLANT 2 15.58 13.96
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
137.16 113% PLANT 1 22.12
136.17 112% PLANT 2 24.76
273.33 JUMLAH 46.88 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.85 Penerimaan
0.00 0.82 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
NYAK BONGKAHAN RONTOK, BUNTU DI INLET 17 0
NGAN BAGGING 1, TURUN RATE KE 100%
RI 100% KE 150%
1

Total Down Time


16 58

2
2

Total Down Time


MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS, GA
GANTI BAUT ADJUSTER W-2101 C, ADJUST L
LISTRIK + PIPESHOP : SUPPORTING PEKERJAAN MEKANIK
INSTRUMENT : SISKAMLING + CEK W-2101 B (FLOW TING
Maintenance
NON-SHIFT
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Sunday, April 07, 2019 GROUP D
NAMA YAHYA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 110.00 48.00 66.00 57.00 51.00
15 15 108.00 45.00 66.00 57.00 46.00
L PER SHIFT 218
TARGET PRODUKSI SISA
4054 BULANAN 17,000 12,946
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
12.24 1.81 1.20 5.00% 1.00% 94.00% 50.25%
14.11 1.71 1.06 1.00% 11.00% 88.00% 50.18%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
35.23 51.24 27.83 136.42
27.15 48.13 16.73 116.77
62.38 0.00 99.37 44.56 253.19
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-138 -192 0 0 Coating Oil Pewarna
Plant 1 0.00 0.91
4 6 Plant 2 0.00 0.93
4 5
8 11 0 0
-146 -203 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
17 28 28 V-0101A Kosong
0
0 16.58 : (-) KCL 5%
0
0
0
Down Time 28
17 31 33 HOPPER V-0101A KOSONG
0
0 16.58 : (-) KCL 5%
0
0
0
Down Time 33
LING & OILMAN ROTARY DRUMS, GANTI BEARING TAIL PULLEY W-2101 C (SISI MABES)
BAUT ADJUSTER W-2101 C, ADJUST L-0101 B + C-2104 (V-BELT KENDOR, GAK ADA SPARE)
P : SUPPORTING PEKERJAAN MEKANIK
KAMLING + CEK W-2101 B (FLOW TINGGI, SPEED MIN.HANYA 0,02), RESETTING TUNGGU
ON-SHIFT
LAPORAN HARIAN BAGIAN NPK FUSIO
D Sunday, April 07, 2019
YAHYA

KOMPOSISI
A DRYER PLANT
N P K
65.00 PLANT 1 PHONSKA 15 15 15
77.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
12,946 JANUARI 4054 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.28% PLANT 1 15.67 15.60 14.30 1.76
50.30% PLANT 2 15.86 14.04 15.82 1.73
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
113% PLANT 1 69.29 0.00 122.13 0.00
96% PLANT 2 82.74 0.00 86.82 0.00
JUMLAH 152.03 0.00 208.95 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -121 -167
Penerimaan 0 0 0
Plant 1 0 12 17
Pemakaian
Plant 2 0 13 18
Akumulasi Pemakaian 0 25 35
Stock Akhir -5 -146 -203
PROGRAM
Waktu
Plant
Shut Down Start Up
8 26 10 2

17 0 17 28

Total Down Time


16 58 17 31
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 07, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
345 51.33 66.33 57.00 50.33 67.33
360 47.67 58.33 56.00 46.33 76.67
705
TARGET PRODUKSI SISA
BULANAN 17,000 12,946
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.25 6.33% 2.67% 91.00% 50.26% 50.25%
1.12 3.67% 10.00% 86.33% 50.25% 50.27%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
158.08 86.02 435.52 #DIV/0! 120%
162.09 56.78 388.43 #DIV/0! 107%
320.17 142.80 823.95
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.90
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

96 PLANT SIRKULASI, BANYAK BONGKAHAN RONTOK, BUNTU DI INLET


0 HOPPER DAN TIMBANGAN BAGGING 1, TURUN RATE KE 100%
0 10.25 NAIK RATE DARI 100% KE 150%
28 V-0101A Kosong
0
0 16.58 : (-) KCL 5%

124
33 HOPPER V-0101A KOSONG
0
0 16.58 : (-) KCL 5%

33
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 08, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 120
TOTAL PER SHIFT 240
TARGET PRODUKSI
JANUARI 4294 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.70 16.44 11.52 1.98 1.55
PLANT 2 14.65 13.67 14.56 1.83 1.47
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.94 45.59 55.90
PLANT 2 27.96 28.77 55.16
JUMLAH 52.90 0.00 74.36 0.00 111.06
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -146 -203 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -154 -215 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS ---> OK
PIPESHOP : REPAIR ENGSEL DAN JENDELA M-0202 ---> OK
LISTRIK : SISKAMLING & SUPPORTING LAMPU JOB ---> OK
INSTRUMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING 1, ZEROTARE W-2101 B
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP B3 DAY SHIFT
NAMA JOKO

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 62 57 49 70 PLANT 1
52 65 54 46 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 12,706 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.00% 7.00% 91.00% 50.31% 50.27% PLANT 1
2.00% 17.00% 86.00% 50.25% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.20 157.63 130% PLANT 1
19.14 131.03 108% PLANT 2
50.34 288.66 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.83 Penerimaan
Plant 2 0.00 0.83
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

04.15 : (+) KCL 5%

Total Dow

2
2

Total Dow

G 1, ZEROTARE W-2101 B
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 08, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 140 52 64
PHONSKA 15 15 15 129 52 64
TOTAL PER SHIFT 269
TARGET PRODUKSI
JANUARI 4563 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.83 17.64 15.02 1.67 1.18 3.00% 19.00%
16.03 13.41 16.79 1.81 1.13 9.00% 7.00%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
22.65 40.79 48.99 28.73 141.16
28.87 27.80 58.06 19.53 134.26
51.52 0.00 68.59 0.00 107.05 48.26 275.42
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -154 -215 0 0
Penerimaan Plant 1
Plant 1 5 7 Plant 2
Plant 2 4 6
Akumulasi Pemakaian 0 9 13 0 0
Stok Akhir -5 -163 -228 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS, FLUSHING C-1104 + C-2107, CLEANING M-0202 + M-0203,
KENCANGI BAUT FRAME SCREEN M-2107 TENGAH ARAH BB+ BAUT RUBBER MOUNTING M-2107
TENGAH, CEK BAUT TULANGAN BULLGEAR + BAUT PULLING PLATE M-1102 (masih aman)
PIPESHOP : GANTI ANAK TANGG M-2103 1ea, REPAIR FRAME SCREEN M-2107 SEGMEN TENGAH KIRI-KANAN,
BUAT LUBANG AKSES CLEANING O/L M-1107, TAGWELD SUPPORT SELANG UDARA I/L L-0101A
INSTRUMENT : SISKAMLING + PREV. MAINT., REPAIR PRINTER BAGGING 1, CEK SPEED W-2101B
LISTRIK : SUPPORTING JOB POWER, SETTING SPEED W-2101 B (MAX. 0,7)
OPR : TEST RUN ALL STAND BY BLOWERS, PASANG GATE W-1101 B,W-2101 B, W-1101 D, W-2101 D
(FABRIKASI PS)
IT : SURVEY LOKASI PEMASANGAN CCTV ( 5 TITIK) + AKSES JARINGAN INTERNET PLANT
ABRIK 7 LAPORAN PER S
A SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56 51 70 PLANT 1 PHONSKA 15
54 46 75 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
12,437 JANUARI

Onsize UJI PETIK PLANT N P2O5


78.00% 50.29% 50.23% PLANT 1 15.58 15.59
83.00% 50.24% 50.34% PLANT 2 15.07 13.84
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
141.16 116% PLANT 1 20.23
134.26 111% PLANT 2 27.79
275.42 JUMLAH 48.02 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.89 Penerimaan
0.00 0.78 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
15 15

Total Down Time

2
2

Total Down Time


2 + M-0203, MEKANIK : SISKAMLING DAN OILMAN ROTARY DRUMS, A
G M-2107 PIPESHOP : POTONG / LEPAS PLAT (TERSANGKUT) DI I/L L
n) INSTRUMENT : SISKAMLING + PM, REPAIR PRINTER BAGG
RI-KANAN, LISTRIK : SUPPORTING JOB,GREASING MOTOR M-1103 A
Maintenance
L-0101A
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 08, 2019 GROUP D
NAMA YAHYA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 113 52 64 55 49
15 15 121 46 65 57 46
L PER SHIFT 234
TARGET PRODUKSI SISA
4797 BULANAN 17,000 12,203
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
10.70 1.86 1.26 2.00% 1.00% 98.00% 50.26%
13.37 1.64 1.48 4.00% 6.00% 89.00% 50.24%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
36.82 42.31 25.87 125.23
27.01 55.43 19.41 129.64
63.83 0.00 97.74 45.28 254.87
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-163 -228 0 0 Coating Oil Pewarna
Plant 1 0.00 0.88
4 6 Plant 2 0.00 1.03
5 6
9 12 0 0
-172 -240 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
15 52 37 LEPAS PLAT NYANGKUT DI L-1106
0
0
0
0
0
Down Time 37
0
0
0
0
0
0
Down Time 0
LING DAN OILMAN ROTARY DRUMS, ADJUST W-2101 C + L-2112 + L-1106 ---> OK
G / LEPAS PLAT (TERSANGKUT) DI I/L L-1106 ---> OK
KAMLING + PM, REPAIR PRINTER BAGGING P1
NG JOB,GREASING MOTOR M-1103 A ARAH LAUT (PANAS)
LAPORAN HARIAN BAGIAN NPK FUSIO
D Monday, April 08, 2019
YAHYA

KOMPOSISI
A DRYER PLANT
N P K
80 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
12,203 JANUARI 4797 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.29% PLANT 1 15.37 16.56 12.41 1.84
50.31% PLANT 2 15.25 13.64 14.91 1.76
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
103% PLANT 1 67.82 0.00 123.20 0.00
107% PLANT 2 84.62 0.00 83.58 0.00
JUMLAH 152.44 0.00 206.78 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -146 -203
Penerimaan 0 0 0
Plant 1 0 13 19
Pemakaian
Plant 2 0 13 19
Akumulasi Pemakaian 0 26 37
Stock Akhir -5 -172 -240
PROGRAM
Waktu
Plant
Shut Down Start Up

15 15 15 52

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 08, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
373 50.67 63.33 56.00 49.67 73.33
370 50.00 64.67 55.00 46.00 77.33
743
TARGET PRODUKSI SISA
BULANAN 17,000 12,203
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 2.33% 9.00% 89.00% 50.29% 50.26%
1.36 5.00% 10.00% 86.00% 50.24% 50.31%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
147.20 85.80 424.02 #DIV/0! 117%
168.65 58.08 394.93 #DIV/0! 109%
315.85 143.88 818.95
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.88
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 04.15 : (+) KCL 5%


37 LEPAS PLAT NYANGKUT DI L-1106

37
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 09, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 110
PLANT 2 PHONSKA 15 15 15 121
TOTAL PER SHIFT 231
TARGET PRODUKSI
JANUARI 5028 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.77 15.63 13.07 1.85 1.21
PLANT 2 15.18 14.15 13.83 1.68 1.51
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.50 42.78 51.12
PLANT 2 27.76 28.46 54.31
JUMLAH 52.26 0.00 71.24 0.00 105.43
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -172 -240 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 6 6
Akumulasi Pemakaian 0 10 12 0
Stok Akhir -5 -182 -251 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 26 23 37 11
0
0
2
0
0
2

0
Total Down Time 11
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER TIMBANGAN BAGGING 1
LISTRIK : RESET CAPASITOR BANK MCC PLANT 2 ----> 2X
MEKANIK : CLEANING STRAINER P-1101 B
Maintenance
PANASI DUMPER C-2105 (MACET) ----> OK
PIPESHOP : REPAIR HANDLE DUMPER C-2105
GANTI LANTAI GRATTING YANG RUSAK DI X-1103 A/B ----> OK
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
56 64 56 46 89 PLANT 1
46 64 54 46 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 11,972 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.00% 2.00% 97.00% 50.28% 50.24% PLANT 1
4.00% 5.00% 90.00% 50.30% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.08 149.48 123% PLANT 1
18.74 129.27 107% PLANT 2
49.82 278.75 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.91 Penerimaan
Plant 2 0.00 1.24
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

23.18 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
23.52 NAIK RATE DARI 100% KE 150%
01.22 - 01.37 HABISKAN ISI HOPPER V-0101 B
1

Total Dow
STOP BAHAN BAKU, HOPPER V-0101 F LOW

2
2

Total Dow
LMAN

Maintenance

A/B ----> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 09, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 66 51 63
PHONSKA 15 15 15 127 50 67
TOTAL PER SHIFT 193
TARGET PRODUKSI
JANUARI 5221 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.89 15.04 14.98 1.90 1.51 9.00% 1.00%
15.75 14.15 14.79 2.00 1.80 10.00% 4.00%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
11.17 19.84 22.80 13.50 67.31
25.29 24.32 49.66 17.52 116.79
36.46 0.00 44.16 0.00 72.46 31.02 184.10
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -182 -251 0 0
Penerimaan Plant 1
Plant 1 2 3 Plant 2
Plant 2 6 6
Akumulasi Pemakaian 0 8 10 0 0
Stok Akhir -5 -190 -261 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 36 12 0 264 program cleaning plant
0 (stop plant : 08.00 - 11.35)
0
0
0
0
Total Down Time 264
10 8 11 0 52 cleaning cintung L-0101 F & greasing bearing M-
0
0
0
0
0
Total Down Time 52
MEKANIK : Prog.cleaning plant 1 (cleaning blower, internal M-1108, pulley bottom, greasing M-0202/0203)
Ganti bearing tail L-1102 arah BB, psg. V belt drum M-1108, repair bocoran internal M-1109,
tambah baut coupling M-1101, ikat baut P.Plate M-1102/1105, flushing oil gearbox L-1112.
PIPESHOP : Repair tulangan & P.Plate M-1104/1105, built up trunion arah laut sisi inlet M-1102, repair pen
rantai L-1106, repair jendela ducting X-1106, potong rantai L-1109 ( ganti sackel )
P.UMUM : Psng scaffold tambahan suport gretting X-1103, bongkar pasang di tail L-1102, psg. Scaffold M-1105
pasang begesting dekat floating puley L-2101
LISTRIK : Siskamling & suporting job power
INSTRUMENT: Siskamling area plant, repair printer bagging 1
ABRIK 7 LAPORAN PER S
B4 SWING SHIFT
JOKO

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
54 50 83 PLANT 1 PHONSKA 15
56 49 79 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
11,779 JANUARI

Onsize UJI PETIK PLANT N P2O5


90.00% 50.24% 50.26% PLANT 1 15.42 16.80
86.00% 50.22% 50.31% PLANT 2 15.71 16.03
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
67.31 56% PLANT 1 23.96
116.79 96% PLANT 2 28.28
184.10 JUMLAH 52.24 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.76 Penerimaan
0.00 1.18 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
nt
1.35)
1

Total Down Time


01 F & greasing bearing M-0202/0203

2
2

Total Down Time


2/0203) mekanik siskamling,preventive dan oil man
-1109, instrument siskamling,preventive
112. cek timbangan dan barcode bagging plant
pair pen Listrik siskamling,preventive dan suporting job
Maintenance
pasang cover cooling fan motor drum M 11
105 PS ganti greeting di M 2107--> ok
repair chute OL W 1101 C ---> IP
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 09, 2019 GROUP A
NAMA HERU

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 150 52 64 55 44
15 15 125 47 63 59 46
L PER SHIFT 275
TARGET PRODUKSI SISA
5496 BULANAN 17,000 11,504
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
12.89 2.22 1.25 4.76% 6.31% 88.90% 50.24%
14.84 1.92 1.42 1.14% 6.41% 91.47% 50.21%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
42.46 48.80 30.08 145.30
27.63 54.66 19.83 130.40
70.09 0.00 103.46 49.91 275.70
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-190 -261 0 0 Coating Oil Pewarna
Plant 1 0.00 1.00
6 8 Plant 2 0.00 0.80
4 6
10 14 0 0
-200 -275 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 16.32---> turun rate 122% ke 81%--> ada bongkahan di timbangan
0 16.50----> naik rate ke 122%
0
0
0
0
Down Time 0
0 15.27-->turun rate dr 130% ke 80%
0 15.45--> naik rate ke 130 %
0
0
0
0
Down Time 0
ling,preventive dan oil man
ling,preventive
mbangan dan barcode bagging plant 1 dan 2
ling,preventive dan suporting job
g cover cooling fan motor drum M 1108
reeting di M 2107--> ok
chute OL W 1101 C ---> IP
LAPORAN HARIAN BAGIAN NPK FUSIO
A Tuesday, April 09, 2019
HERU

KOMPOSISI
A DRYER PLANT
N P K
80 PLANT 1 PHONSKA 15 15 15
81 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
11,504 JANUARI 5496 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.25% PLANT 1 15.36 15.82 13.65 1.99
50.30% PLANT 2 15.55 14.78 14.49 1.87
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
120% PLANT 1 59.63 0.00 105.08 0.00
108% PLANT 2 81.33 0.00 80.41 0.00
JUMLAH 140.96 0.00 185.49 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -172 -240
Penerimaan 0 0 0
Plant 1 0 12 16
Pemakaian
Plant 2 0 16 19
Akumulasi Pemakaian 0 28 35
Stock Akhir -5 -200 -275
PROGRAM
Waktu
Plant
Shut Down Start Up
i timbangan

7 36 12 0

Total Down Time


23 26 23 37
10 8 11 0

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 09, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
326 53.00 63.67 55.00 46.67 84.00
373 47.67 64.67 56.33 47.00 79.00
699
TARGET PRODUKSI SISA
BULANAN 17,000 11,504
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.32 4.92% 3.10% 91.97% 50.25% 50.25%
1.58 5.05% 5.14% 89.16% 50.24% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
122.72 74.66 362.09 #DIV/0! 100%
158.63 56.09 376.46 #DIV/0! 104%
281.35 130.75 738.55
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.92
0 0 Plant 2 0.00 1.07
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 23.18 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
0 23.52 NAIK RATE DARI 100% KE 150%
0 01.22 - 01.37 HABISKAN ISI HOPPER V-0101 B
264 program cleaning plant
0 (stop plant : 08.00 - 11.35)
0 16.32---> turun rate 122% ke 81%--> ada bongkahan di timbangan
0 16.50----> naik rate ke 122%

264
11 STOP BAHAN BAKU, HOPPER V-0101 F LOW
52 cleaning cintung L-0101 F & greasing bearing M-0202/0203
0 15.27-->turun rate dr 130% ke 80%
0 15.45--> naik rate ke 130 %

63
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 10, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 111
TOTAL PER SHIFT 231
TARGET PRODUKSI
JANUARI 5727 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.48 16.58 13.34 2.13 1.22
PLANT 2 15.75 15.95 14.83 1.91 1.38
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 23.42 42.08 47.74
PLANT 2 27.95 27.17 55.00
JUMLAH 51.37 0.00 69.25 0.00 102.74
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -200 -275 0
Penerimaan
Plant 1 6 6
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 11 12 0
Stok Akhir -5 -211 -286 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
5 56 6 39 43
0
0
1
0
0
0
Total Down Time 43
0
0
0
2
0
0
2

0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER BAGGING 1
MEKANIK : ADJUST W-1101 E DAN W-2101 E
PIPESHOP : REPAIR CHUTE OUTLET W-1101 C
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 63 57 51 84 PLANT 1
51 63 52 45 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 11,273 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
4.83% 5.87% 89.17% 50.26% 50.23% PLANT 1
1.25% 5.91% 92.06% 50.29% 50.24% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.57 142.81 118% PLANT 1
19.20 129.32 107% PLANT 2
48.77 272.13 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.25 Penerimaan
Plant 2 0.00 1.13
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

SIRKULASI, PROBLEM DEPOSIT RONTOK, MENGHAMBAT PROSES


PENGANTONGAN ---> ANGGOTA CLEANING BATU DALAM HOPPER
1

Total Dow

2
2

Total Dow
LMAN

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 10, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 115 51 68
PHONSKA 15 15 15 141 52 65
TOTAL PER SHIFT 256
TARGET PRODUKSI
JANUARI 5983 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.22 16.36 12.78 1.76 1.15 1.86% 2.23%
13.76 14.44 17.00 1.74 1.40 7.23% 3.61%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
20.22 35.50 37.46 25.06 118.24
33.66 26.60 52.96 19.07 132.29
53.88 0.00 62.10 0.00 90.42 44.13 250.53
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -211 -286 0 0
Penerimaan Plant 1
Plant 1 6 6 Plant 2
Plant 2 6 7
Akumulasi Pemakaian 0 12 13 0 0
Stok Akhir -5 -223 -299 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
6 55 7 0 5 BAGGING HIGH , SIRKULASI
0 08.00 - 09.08 : CUT RATE 122 - 81% GREASING B
0
0
0
0
Total Down Time 5
0 07.00 - 07.15 : CUT RATE 130 - 100%
0 07.54 - 09.00 : CUT RATE 130-100% GREASING B
0 13.50 : ( + ) CLAY 10%
0
0
0
Total Down Time 0
M E K A N I K : SISKAMLING & OILMAN ROTARY DRUMS , CLEANING STRAINER P-1101 B, NGINTIP INTERNAL
DAN GREASING BEARING M-0202 / 0203 , FLUSHING C-1107 & C-2107
LISTRIK : SISKAMLING AREA PLANT
INSTRUMEN : SISKAMLING AREA PLANT , CEK FQ 0102 ( FLOW RC ) , CEK W-2101 B , CLEANING P-2103
ABRIK 7 LAPORAN PER S
B5 SWING SHIFT
JOKO

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
59 54 83 PLANT 1 PHONSKA 15
52 47 80 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
11,017 JANUARI

Onsize UJI PETIK PLANT N P2O5


94.96% 50.30% 50.26% PLANT 1 14.37 14.56
87.59% 50.22% 50.28% PLANT 2 15.81 15.94
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
118.24 98% PLANT 1 24.23
132.29 109% PLANT 2 30.99
250.53 JUMLAH 55.22 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 1.30 Penerimaan
0.00 1.06 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
KULASI
ATE 122 - 81% GREASING BEARING M-0202 / 0203 19 28

Total Down Time


ATE 130 - 100%
ATE 130-100% GREASING BEARING M-0202 / 0203
2
2

Total Down Time


NTERNAL mekanik siskamling ,preventive dan oil man
cek dan cleaning internal M 0202 dan M 020
cek2 L 0101 D dan w-1101/2101 D secara me
103 PS repair base palate motor M 0203
Maintenance
repair tiang lampu penerangan jalan arah lau
Listrik siskamling,preventive dan suporting job
pasang lampu penerangan di top hoper baggi
instrument siskamling,preventive
cek2 timbangan bagging P 1
zerro tare W 2101 B--->ok
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Wednesday, April 10, 2019 GROUP A
NAMA HERU

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 129 50 64 55 50
15 15 104 52 64 53 48
L PER SHIFT 233
TARGET PRODUKSI SISA
6216 BULANAN 17,000 10,784
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
15.42 1.71 1.35 1.87% 12.28% 85.63% 50.20%
17.64 1.69 1.20 2.68% 3.79% 93.19% 50.27%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
41.70 39.34 29.15 134.42
27.51 55.06 19.41 132.97
69.21 0.00 94.40 48.56 267.39
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-223 -299 0 0 Coating Oil Pewarna
Plant 1 0.00 0.97
5 6 Plant 2 0.00 0.96
4 5
9 12 0 0
-232 -311 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 15.45 sd 16.56 turun rate dr 122% ke 81% cleaning M 0202,M 0203
19 48 20 cleaning X 1109
0
0
0
0
Down Time 20
0 16.00 sd 17.00 turun rate dr 130% ke 80% cleaning M 0202,M 0203
0
0
0
0
0
Down Time 0
ng ,preventive dan oil man
n cleaning internal M 0202 dan M 0203
0101 D dan w-1101/2101 D secara mekanikal masih bagus
ase palate motor M 0203
ang lampu penerangan jalan arah laut
g,preventive dan suporting job
ampu penerangan di top hoper bagging 1 dan 2
ing,preventive
timbangan bagging P 1
are W 2101 B--->ok
LAPORAN HARIAN BAGIAN NPK FUSIO
A Wednesday, April 10, 2019
HERU

KOMPOSISI
A DRYER PLANT
N P K
76 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
10,784 JANUARI 6216 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.16% PLANT 1 14.69 15.83 13.85 1.87
50.31% PLANT 2 15.11 15.44 16.49 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
111% PLANT 1 67.87 0.00 119.28 0.00
110% PLANT 2 92.60 0.00 81.28 0.00
JUMLAH 160.47 0.00 200.56 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -200 -275
Penerimaan 0 0 0
Plant 1 0 17 18
Pemakaian
Plant 2 0 15 18
Akumulasi Pemakaian 0 32 36
Stock Akhir -5 -232 -311
PROGRAM
Waktu
Plant
Shut Down Start Up
0202,M 0203 5 56 6 39

6 55 7 0

1
19 28 19 48

0202,M 0203

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 10, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
364 50.00 65.00 57.00 51.67 81.00
356 51.67 64.00 52.33 46.67 79.33
720
TARGET PRODUKSI SISA
BULANAN 17,000 10,784
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 2.85% 6.79% 89.92% 50.25% 50.22%
1.33 3.72% 4.44% 90.95% 50.26% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
124.54 83.78 395.47 #DIV/0! 109%
163.02 57.68 394.58 #DIV/0! 109%
287.56 141.46 790.05
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 1.17
0 0 Plant 2 0.00 1.05
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

43 SIRKULASI, PROBLEM DEPOSIT RONTOK, MENGHAMBAT PROSES


0 PENGANTONGAN ---> ANGGOTA CLEANING BATU DALAM HOPPER
5 BAGGING HIGH , SIRKULASI
0 08.00 - 09.08 : CUT RATE 122 - 81% GREASING BEARING M-0202 / 0203
0 15.45 sd 16.56 turun rate dr 122% ke 81% cleaning M 0202,M 0203
20 cleaning X 1109

68
0 07.00 - 07.15 : CUT RATE 130 - 100%
0 07.54 - 09.00 : CUT RATE 130-100% GREASING BEARING M-0202 / 0203
0 13.50 : ( + ) CLAY 10%
0 16.00 sd 17.00 turun rate dr 130% ke 80% cleaning M 0202,M 0203

0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 11, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 121
TOTAL PER SHIFT 241
TARGET PRODUKSI
JANUARI 6457 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.25 17.51 13.65 2.43 1.08
PLANT 2 16.49 15.16 15.76 2.19 1.48
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 21.68 37.13 38.41
PLANT 2 26.72 25.71 52.97
JUMLAH 48.40 0.00 62.84 0.00 91.38
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -232 -311 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -240 -323 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
4 15 5 2 47
0
0
1
0
0
0
Total Down Time 47
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN, ADJUST W-2101 C, NORMALISASI L-1101 + L-2101
INSTRUMENT : SISKAMLING, REPAIR PRINTER + CLAMPBAG P1, REPAIR + CLEANING DUMPDOOR P
ARAH BB
LISTRIK : SUPPORTING JOB, RESET CAPASITOR BANK P2 1X
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 62 53 48 86 PLANT 1
47 62 53 45 75 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 10,543 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
6.45% 1.56% 91.97% 50.31% 50.25% PLANT 1
8.76% 1.64% 89.56% 50.29% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
26.42 123.64 102% PLANT 1
18.28 123.68 102% PLANT 2
44.70 247.32 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.83 Penerimaan
Plant 2 0.00 0.83
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

L-1101 MACET

Total Dow

2
2

Total Dow
ASI L-1101 + L-2101
PAIR + CLEANING DUMPDOOR P1

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 11, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 126 53 64
PHONSKA 15 15 15 12 48 64
TOTAL PER SHIFT 138
TARGET PRODUKSI
JANUARI 6595 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.91 19.23 13.59 1.79 1.30 4.20% 2.68%
16.85 12.84 15.41 1.75 1.06 8.69% 4.28%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
23.20 41.11 38.08 27.32 129.71
1.76 1.72 3.42 1.23 8.13
24.96 0.00 42.83 0.00 41.50 28.55 137.84
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -240 -323 0 0
Penerimaan Plant 1
Plant 1 5 6 Plant 2
Plant 2 1 1
Akumulasi Pemakaian 0 6 7 0 0
Stok Akhir -5 -246 -330 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0 09.57 KURANGI DAP 50%, TAMBAH KCL 10%
13 6 13 47 41 STOP B.BAKU ---> W-1101 F INDIKASI PALSU
0
0
0
0
Total Down Time 41
6 32 15 0 508 PROGRAM GANTI L-2103
0
0
0
0
0
Total Down Time 508
INSTRUMENT : REPAIR PRINTER BAGGING 1, ZERO TARING W-1101 F ----> OK
LISTRIK : SUPPORTING JOB PEKERJAAN
MEKANIK : CLEANING---> BLOWER C-2107, INTERNAL M-2108, INTERNAL L-2103, INTERNAL C-2101 ---> OK
PROGRAM GANTI BUCKET L-2103 ----> N/F, GANTI ROLLER (10 EA) & BEARING (ARAH BB) W-2102 ---> OK
GANTI FLOATING PULLEY L-2101 ----> N/F, BUKA WIREMESH M-2106 (SEMUA) ---> OK
PIPESHOP : M-2101 ---> LAS PULLING PLATE (1 TITIK), REPAIR BALL HAMMER (1 EA) ---> OK
TAMBAL LINE DESUPERHEATER P2 ----> OK, REPAIR RETAKAN BODI SCREEN M-2106 ----> OK
SUPPORT PENGGANTIAN FLOATING PULLEY L-2101, GANTI L-2103, ---> N/F
P. UMUM : PASANG SCAFFOLD DI M-2102, INLET M-2108 ---> OK, COR DINDING B.BAKU ---> N/F
PU/ABB/RIGGER : BUKA ATAP, PROGRAM GANTI BUCKET L-2103 ----> N/F
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
57 52 65 PLANT 1 PHONSKA 15
52 45 71 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
10,405 JANUARI

Onsize UJI PETIK PLANT N P2O5


93.01% 50.28% 50.24% PLANT 1 17.75 14.35
86.84% 50.30% 50.28% PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
129.71 107% PLANT 1 22.91
8.13 7% PLANT 2 5.47
137.84 JUMLAH 28.38 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.99 Penerimaan
0.00 2.08 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
50%, TAMBAH KCL 10% 15 10
1101 F INDIKASI PALSU
1

Total Down Time


103 15 0
20 22
20 54
2
2

Total Down Time


MEKANIK : ganti L-2103 (rantai+cintung), ganti bearing (
psg.wiremesh M-2106,manhole M-2107,ret
1 ---> OK clening internal C-2101, normalisasi convey
W-2102 ---> OK PIPESHOP : repair sim M-2101,built up M-2102 arah bb
Maintenance
conveyor W-2102A, L-2112 ) ,repair box inle
INSTRMEN : cleaning LAH-2102
-> OK LISTRIK : suporting job all project
P.UMUM : tutup atap diatas L-2103
ABB/RIGER: suport job pasang L-2103, tutup atap plant d
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Thursday, April 11, 2019 GROUP B6
NAMA JOKO

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 113 51 64 57 51
15 15 48 65 44 37
L PER SHIFT 113
TARGET PRODUKSI SISA
6708 BULANAN 17,000 10,292
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.45 1.72 1.48 3.38% 1.64% 95.16% 50.31%

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
41.53 36.87 24.37 125.68
3.00 5.43 1.97 15.87
44.53 0.00 42.30 26.34 141.55
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-246 -330 0 0 Coating Oil Pewarna
Plant 1 0.00 1.11
5 6 Plant 2 #DIV/0! #DIV/0!
0
5 6 0 0
-251 -335 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
15 33 23 V-0101 E & F MINIM, LODER MOGOK
0 ( 15.15 - 15.30 : SIRKULASI, ADA BONGKAHAN DI W-1102A )
0
0
0
0
Down Time 23
20 6 306 19.40 : START PLANT SIRKULASI
20 34 12 L-2101 SELIP ( HAMPIR TIDAK MUTAR )
21 26 32 NORMALISASI L-2101 PAKAI RP DILANJUT AIR
0 21.58 : NORMAL RATE 130 %
0
0
Down Time 350
2103 (rantai+cintung), ganti bearing (conveyor W-2102A,W-2101E,floating puley L-2101)
remesh M-2106,manhole M-2107,return roller L-2112,reposisi rantai+psg.stoper L-0101B,
g internal C-2101, normalisasi conveyor L-2101
im M-2101,built up M-2102 arah bb sisi outlet, suporting job ( L-2103, L-0101B,W-2101E,
yor W-2102A, L-2112 ) ,repair box inlet M-2108
ng LAH-2102
ting job all project
tap diatas L-2103
job pasang L-2103, tutup atap plant di atas L-2103
LAPORAN HARIAN BAGIAN NPK FUSIO
B6 Thursday, April 11, 2019
OKO

KOMPOSISI
A DRYER PLANT
N P K
71 PLANT 1 PHONSKA 15 15 15
76 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
10,292 JANUARI 6708 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.27% PLANT 1 16.30 17.03 13.90 1.98
PLANT 2 16.67 14.00 15.59 1.97
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
104% PLANT 1 67.79 0.00 119.77 0.00
13% PLANT 2 33.95 0.00 30.43 0.00
JUMLAH 101.74 0.00 150.20 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -232 -311
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 5 7
Akumulasi Pemakaian 0 19 25
Stock Akhir -5 -251 -335
PROGRAM
Waktu
Plant
Shut Down Start Up
4 15 5 2
102A )
13 6 13 47
15 10 15 33

Total Down Time


6 32 15 0
15 0 20 6
20 22 20 34
20 54 21 26

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 11, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
359 50.67 63.33 55.67 50.33 74.00
133 47.67 63.67 49.67 42.33 74.00
492
TARGET PRODUKSI SISA
BULANAN 17,000 10,292
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.29 4.68% 1.96% 93.38% 50.30% 50.25%
1.27 8.73% 2.96% 88.20% 50.30% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
113.36 78.11 379.03 #DIV/0! 104%
61.82 21.48 147.68 #DIV/0! 41%
175.18 99.59 526.71
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.97
0 0 Plant 2 0.00 0.94
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

47 L-1101 MACET
0 09.57 KURANGI DAP 50%, TAMBAH KCL 10%
41 STOP B.BAKU ---> W-1101 F INDIKASI PALSU
23 V-0101 E & F MINIM, LODER MOGOK
0 ( 15.15 - 15.30 : SIRKULASI, ADA BONGKAHAN DI W-1102A )

111
508 PROGRAM GANTI L-2103
306 19.40 : START PLANT SIRKULASI
12 L-2101 SELIP ( HAMPIR TIDAK MUTAR )
32 NORMALISASI L-2101 PAKAI RP DILANJUT AIR
0 21.58 : NORMAL RATE 130 %

858
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 12, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 140
PLANT 2 PHONSKA 15 15 15 102
TOTAL PER SHIFT 242
TARGET PRODUKSI
JANUARI 6950 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 18.00 11.07 15.60 1.60 1.12
PLANT 2 16.74 15.89 14.34 1.95 1.22
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.25 48.99 41.54
PLANT 2 30.76 26.64 53.03
JUMLAH 55.01 0.00 75.63 0.00 94.57
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -251 -335 0
Penerimaan
Plant 1 4 7
Pemakaian
Plant 2 3 5
Akumulasi Pemakaian 0 7 12 0
Stok Akhir -5 -258 -348 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : Siskamling + oilman rotary drums, adjust L-2112, normalisasi L-2101
LISTRIK : Siskamling, repair kabel motor vibrator L-2113 (patah), reset capasitor bank P2 2x
INSTRUMENT : Siskamling + prev. maintenance
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 64 56 51 76 PLANT 1
47 64 55 43 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 10,050 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.83% 5.62% 91.53% 50.36% 50.21% PLANT 1
1.24% 10.84% 87.61% 50.25% 50.28% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
25.04 139.82 115% PLANT 1
19.11 129.54 107% PLANT 2
44.15 269.36 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.71 Penerimaan
Plant 2 0.00 0.74
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

06.20 : (-) Urea 5 %

Total Dow

2
2

Total Dow
alisasi L-2101
set capasitor bank P2 2x

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 12, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 104 54 62
PHONSKA 15 15 15 118 46 64
TOTAL PER SHIFT 222
TARGET PRODUKSI
JANUARI 7172 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.26 12.29 18.38 1.35 1.32 2.60% 3.62%
13.39 12.89 18.50 1.93 1.46 1.23% 9.73%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
18.28 32.58 28.31 19.15 98.32
28.42 27.63 54.22 21.66 131.93
46.70 0.00 60.21 0.00 82.53 40.81 230.25
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -258 -348 0 0
Penerimaan Plant 1
Plant 1 5 5 Plant 2
Plant 2 6 6
Akumulasi Pemakaian 0 11 11 0 0
Stok Akhir -5 -269 -359 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 44 8 9 25 STOP B.BAKU ----> ISI HOPPER UREA LOW (SWIT
8 49 10 28 99 STOP B.BAKU, DILANJUT STOP PLANT ----> LAS TA
11 13 11 29 16 STOP B. BAKU ----> ISI HOPPER UREA LOW (SWIT
14 36 STOP B.BAKU ---->CLEANING CHUTE INLET L-010
0
0
Total Down Time 140
0 08.15 SWITCH UREA DARI W-2101 E KE B ---> PR
10 5 10 16 11 STOP B.BAKU ----> PROGRAM CLEANING M-0203
0 10.47 SWITCH UREA DARI W-2101 B KE E --> KO
0 13.52 TURUN RATE DARI 130 % KE 80% ---> FLO
0 PROBLEM CHUTE INLET CRUSHER BUNTU
14 20 CLEANING CHUTE INLET L-0101F
Total Down Time 11
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : KENCANGI BAUT PENJEPIT KARUNG W-1102 ---> OK
ZERO TARE W-1101 E ---> OK
LISTRIK : REPAIR SUPPORT LAMPU & TAMBAH LAMPU PENERANGAN W-2102 ---> OK
MEKANIK : FLUSHING C-1104 & C-1107, ADJUST CONVEYOR W-2102 ---> OK
CLEANING M-0202 & M-0203, CENTONG L-1101 F ---> OK
CEK VIBRASI C-2101 ----> PERLU PENGECEKAN ISTEK
PIPESHOP : REPAIR SUPPORT LAMPU PENERANGAN & TAMBAH LAMPU PENERANGAN W-2102 (LANTAI 1) ---> OK
LAS RETAKAN SIRIP TAIL PULLEY L-1108 ARAH LAUT (3 SIRIP) ----> OK
ISTEK : CEK VIBRASI C-2101 ----> SISI MOTOR 40, SISI BLOWER 30, REKOMENDASI MENYUSUL
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
58 52 77 PLANT 1 PHONSKA 15
56 45 78 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
9,828 JANUARI

Onsize UJI PETIK PLANT N P2O5


93.73% 50.30% 50.25% PLANT 1 14.50 12.73
87.86% 50.29% 50.28% PLANT 2 14.14 14.40
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
98.32 81% PLANT 1 22.34
131.93 109% PLANT 2 21.86
230.25 JUMLAH 44.20 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 1.20 Penerimaan
0.00 1.27 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
HOPPER UREA LOW (SWITCH W-1101 E KE B)
UT STOP PLANT ----> LAS TAIL PULLEY L-1108 14 36
I HOPPER UREA LOW (SWITCH W-1101 B KE E)
1
EANING CHUTE INLET L-0101 F

Total Down Time


DARI W-2101 E KE B ---> PROGRAM CLEANING M-0202 14 20
OGRAM CLEANING M-0203 & CENTUNG L-0101 F
DARI W-2101 B KE E --> KOSONGKAN ISI HOPPER B
2
DARI 130 % KE 80% ---> FLOW DAP TIDAK TERPENUHI,
UTE INLET CRUSHER BUNTU
2

LET L-0101F
Total Down Time
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , AD
FLUSHING BLOWER C-2107 , RATAKAN PLAT
L I S T R I K : SISKAMLING & SUPORTING JOB LAMPU , CE
INSTMENT : SISKAMLING AREA , REPAIR PRINTER BAGGIN
Maintenance

1) ---> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 12, 2019 GROUP B7
NAMA JOKO

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 121 51 59 54 48
15 15 102 47 62 54 44
L PER SHIFT 223
TARGET PRODUKSI SISA
7395 BULANAN 17,000 9,605
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.98 1.65 1.28 1.66% 1.38% 96.69% 50.32%
15.10 1.38 1.48 4.51% 3.91% 91.34% 50.22%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
40.92 35.89 24.44 123.59
21.71 41.04 14.03 98.64
62.63 0.00 76.93 38.47 222.23
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-269 -359 0 0 Coating Oil Pewarna
Plant 1 0.00 1.03
5 6 Plant 2 0.00 1.47
6 5
11 11 0 0
-280 -370 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 15.15 - 15.23 : STOP PLANT, CEK KELAINAN SUARA M-1104 --> AMAN
15 42 66 CLEANING CHUTE & CINTUNG L-0101 F
0 21.30 : ( + ) DAP 5%
0
0
0
Down Time 66
15 31 71 CLEANING CHUTE & CINTUNG L-0101 F
0
0
0
0
0
Down Time 71
LING & OILMAN ROTARY DRUMS , ADJUST L-2112 ,CEK VISUAL C-2101 , M-1104 , C-2107
ING BLOWER C-2107 , RATAKAN PLAT YG MAU MEROBEK KARUNG CONVEYOR BAGING 1
MLING & SUPORTING JOB LAMPU , CEK MOTOR M-1104 , CEK VIBRATOR V-0101/0102 E
MLING AREA , REPAIR PRINTER BAGGING 1 , CEK DUMPDOOR W-1102A ARAH BB
LAPORAN HARIAN BAGIAN NPK FUSIO
B7 Friday, April 12, 2019
OKO

KOMPOSISI
A DRYER PLANT
N P K
65 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
9,605 JANUARI 7395 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.28% PLANT 1 15.92 12.03 16.32 1.53
50.30% PLANT 2 14.76 14.39 15.98 1.75
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
102% PLANT 1 64.87 0.00 122.49 0.00
81% PLANT 2 81.04 0.00 75.98 0.00
JUMLAH 145.91 0.00 198.47 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -251 -335
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 15 16
Akumulasi Pemakaian 0 29 34
Stock Akhir -5 -280 -370
PROGRAM
Waktu
Plant
Shut Down Start Up
1104 --> AMAN
7 44 8 9
8 49 10 28
11 13 11 29
14 36
1

14 36 15 42

Total Down Time


10 5 10 16

2
14 20
14 20 15 31

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 12, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
365 51.00 61.67 56.00 50.33 72.67
322 46.67 63.33 55.00 44.00 78.67
687
TARGET PRODUKSI SISA
BULANAN 17,000 9,605
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 2.36% 3.54% 93.98% 50.33% 50.25%
1.39 2.33% 8.16% 88.94% 50.25% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
105.74 68.63 361.73 #DIV/0! 99%
148.29 54.80 360.11 #DIV/0! 99%
254.03 123.43 721.84
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.96
0 0 Plant 2 0.00 1.16
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 06.20 : (-) Urea 5 %


25 STOP B.BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 E KE B)
99 STOP B.BAKU, DILANJUT STOP PLANT ----> LAS TAIL PULLEY L-1108
16 STOP B. BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 B KE E)
STOP B.BAKU ---->CLEANING CHUTE INLET L-0101 F
0 15.15 - 15.23 : STOP PLANT, CEK KELAINAN SUARA M-1104 --> AMAN
66 CLEANING CHUTE & CINTUNG L-0101 F
0 21.30 : ( + ) DAP 5%

206
0 08.15 SWITCH UREA DARI W-2101 E KE B ---> PROGRAM CLEANING M-0202
11 STOP B.BAKU ----> PROGRAM CLEANING M-0203 & CENTUNG L-0101 F
0 10.47 SWITCH UREA DARI W-2101 B KE E --> KOSONGKAN ISI HOPPER B
0 13.52 TURUN RATE DARI 130 % KE 80% ---> FLOW DAP TIDAK TERPENUHI,
0 PROBLEM CHUTE INLET CRUSHER BUNTU
CLEANING CHUTE INLET L-0101F
71 CLEANING CHUTE & CINTUNG L-0101 F

82
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 13, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 113
PLANT 2 PHONSKA 15 15 15 106
TOTAL PER SHIFT 219
TARGET PRODUKSI
JANUARI 7614 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 13.09 13.30 18.11 1.91 1.11
PLANT 2 14.06 19.26 16.15 1.83 1.60
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.02 46.49 40.70
PLANT 2 28.94 28.61 54.54
JUMLAH 52.96 0.00 75.10 0.00 95.24
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -280 -370 0
Penerimaan
Plant 1 6 6
Pemakaian
Plant 2 5 5
Akumulasi Pemakaian 0 11 11 0
Stok Akhir -5 -291 -381 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
mekanik siskamling,preventive, oil man dan cek bullgear M 1104
Instrument siskamling dan preventive
cek2 vibrator di V 0101& V0102 E--->ok
Listrik siskamling,preventive dan suporting job
Maintenance
cek dan repair contactor vibrator V 0101&V0102 E---> ok
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
47 57 52 46 70 PLANT 1
49 62 52 43 79 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 9,386 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
3.55% 6.45% 89.84% 50.21% 50.23% PLANT 1
3.15% 13.63% 80.69% 50.21% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
27.77 138.98 115% PLANT 1
18.54 130.63 108% PLANT 2
46.31 269.61 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.33 Penerimaan
Plant 2 0.00 1.18
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

23.55 turun rate ke 79%--> flow clay kurang


01.02 naik rate ke 119%
1

Total Dow

2
2

Total Dow
04

> ok Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 13, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 115 53 68
PHONSKA 15 15 15 98 51 66
TOTAL PER SHIFT 213
TARGET PRODUKSI
JANUARI 7827 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.61 14.61 17.72 1.75 1.29 1.74% 1.18%
16.97 16.31 16.28 1.74 1.45 9.60% 2.51%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
24.30 44.89 40.35 27.14 136.68
30.10 26.95 53.14 18.18 128.37
54.40 0.00 71.84 0.00 93.49 45.32 265.05
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -291 -381 0 0
Penerimaan Plant 1
Plant 1 5 6 Plant 2
Plant 2 4 5
Akumulasi Pemakaian 0 9 11 0 0
Stok Akhir -5 -300 -391 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0 07.10 SWITCH CLAY DARI W-1101 A KE B, W-110
0 START DARI DCS
14 15 STOP PLANT ----> SAMBUNGAN L-1101 MAU PU
0
0
0
Total Down Time 0
0 07.11 SWITCH CLAY DARI W-1101 A KE B, W-110
0 12.15 TURUNKAN SETTING KCL DARI 75% KE 65
0
0
0
0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER BAGGING 1, REPAIR START/STOP W-1101 A DARI DCS ---> OK
LISTRIK : SUPPORTING JOB
MEKANIK : REPOSISI RANTAI BUCKET L-1101 A ----> OK
CLEANING TAIL PULLEY L-1101, C-1107 & C-2107 ----> OK
PIPESHOP : GANTI LANTAI GRATTING X-1103 A/B, LANTAI MOTOR M-2105 ----> OK
ABRIK 7 LAPORAN PER S
D SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
55 52 73 PLANT 1 PHONSKA 15
57 47 78 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
9,173 JANUARI

Onsize UJI PETIK PLANT N P2O5


97.02% 50.29% 50.22% PLANT 1 15.21 17.21
87.68% 50.35% 50.29% PLANT 2 16.92 12.95
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
136.68 113% PLANT 1 17.01
128.37 106% PLANT 2 32.48
265.05 JUMLAH 49.49 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 1.09 Penerimaan
0.00 1.02 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -5

Waktu
Kegiatan/Program Plant
Shut Down
DARI W-1101 A KE B, W-1101 A TIDAK BISA

MBUNGAN L-1101 MAU PUTUS


1

Total Down Time


DARI W-1101 A KE B, W-1101 A TIDAK BISA START DARI DCS
TTING KCL DARI 75% KE 65% 21 27

2
2

Total Down Time


INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAM
INSTRUMENT : REPAIR START/STOP W-1101 A DARI DCS
REPAIR PRINTER BAGGING 1, GANTI CH
LISTRIK : SUPPORTING JOB PEKERJAAN, CEK MOT
Maintenance
MEKANIK : REPAIR SAMBUNGAN, CLEANING CONVE
PASANG SACKLE BUCKET, REPOSISI RAN
PIPESHOP : LAS RETAKAN TULANGAN M-1104 (3 TIT
REPAIR BALL HAMMER M-1102 1EA (H
MEKANIK : GANTI BEARING SUPPORT ROLLER TYRE M-2
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 13, 2019 GROUP C
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 78 52 61 55 49
15 15 111 51 65 59 49
L PER SHIFT 189
TARGET PRODUKSI SISA
8016 BULANAN 17,000 8,984
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
16.77 1.64 1.33 0.68% 2.12% 97.01% 50.26%
18.97 1.49 1.42 1.65% 20.94% 75.68% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
28.13 31.29 16.84 93.27
24.35 52.16 17.42 126.41
52.48 0.00 83.45 34.26 219.68
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-300 -391 0 0 Coating Oil Pewarna
Plant 1 0.00 0.64
2 4 Plant 2 0.00 0.90
4 6
6 9 0 0
-306 -401 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 16.50 START PLANT ---> PROGRAM REPAIR SAMBUNGAN L-1101
17 16 201 MASUKKAN B. BAKU
0 19.29 SWITCH CLAY DARI W-1101 B KE W-1101 A
0
0
0
Down Time 201
0 18.02 SWITCH CLAY W-2101 B KE W-2101 A (ISI HOPPER KOSONG)
23 0 93 STOP PLANT EMERGENCY ----> SUPPORT ROLLER TYRE INLET M-2104
0 SISI BAHAN BAKU ARAH K4 MACET (BEARING ADA KELAINAN SUARA)
0 MOTOR M-2101 TERBAKAR (INFO SETELAH PENGECEKAN LISTRIK)
0
0
Down Time 93
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
PAIR START/STOP W-1101 A DARI DCS ---> OK
EPAIR PRINTER BAGGING 1, GANTI CHUTE TIMBANGAN BAGGING 1 ----> OK
PPORTING JOB PEKERJAAN, CEK MOTOR M-2101 (TERBAKAR)
PAIR SAMBUNGAN, CLEANING CONVEYOR & TAIL PULLEY L-1101 ----> OK
ASANG SACKLE BUCKET, REPOSISI RANTAI BUCKET L-0101 A ----> OK
S RETAKAN TULANGAN M-1104 (3 TITIK) ----> OK
EPAIR BALL HAMMER M-1102 1EA (HAMPIR JATUH) ----> OK
BEARING SUPPORT ROLLER TYRE M-2104 ----> I/P
LAPORAN HARIAN BAGIAN NPK FUSIO
C Saturday, April 13, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
77 PLANT 1 PHONSKA 15 15 15
83 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
8,984 JANUARI 8016 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.20% PLANT 1 14.64 15.04 17.53 1.77
50.28% PLANT 2 15.98 16.17 17.13 1.69
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
77% PLANT 1 65.33 0.00 119.51 0.00
104% PLANT 2 91.52 0.00 79.91 0.00
JUMLAH 156.85 0.00 199.42 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -280 -370
Penerimaan 0 0 0
Plant 1 0 13 15
Pemakaian
Plant 2 0 13 16
Akumulasi Pemakaian 0 26 31
Stock Akhir -5 -306 -401
PROGRAM
Waktu
Plant
Shut Down Start Up
AN L-1101

14 15
1

17 16
ER KOSONG)
INLET M-2104
AINAN SUARA)
AN LISTRIK) Total Down Time
21 27 23 0

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 13, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
306 50.67 62.00 54.00 49.00 73.33
315 50.33 64.33 56.00 46.33 80.00
621
TARGET PRODUKSI SISA
BULANAN 17,000 8,984
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 1.99% 3.25% 94.62% 50.25% 50.22%
1.49 4.80% 12.36% 81.35% 50.29% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
112.34 71.75 368.93 #DIV/0! 101%
159.84 54.14 385.41 #DIV/0! 106%
272.18 125.89 754.34
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 1.06
0 0 Plant 2 0.00 1.03
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 23.55 turun rate ke 79%--> flow clay kurang


0 01.02 naik rate ke 119%
0 07.10 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA
0 START DARI DCS
STOP PLANT ----> SAMBUNGAN L-1101 MAU PUTUS
0 16.50 START PLANT ---> PROGRAM REPAIR SAMBUNGAN L-1101
201 MASUKKAN B. BAKU
0 19.29 SWITCH CLAY DARI W-1101 B KE W-1101 A

201
0 07.11 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA START DARI DCS
0 12.15 TURUNKAN SETTING KCL DARI 75% KE 65%
0 18.02 SWITCH CLAY W-2101 B KE W-2101 A (ISI HOPPER KOSONG)
93 STOP PLANT EMERGENCY ----> SUPPORT ROLLER TYRE INLET M-2104
0 SISI BAHAN BAKU ARAH K4 MACET (BEARING ADA KELAINAN SUARA)
0 MOTOR M-2101 TERBAKAR (INFO SETELAH PENGECEKAN LISTRIK)

93
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 14, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 112
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT 112
TARGET PRODUKSI
JANUARI 8128 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.38 10.90 16.22 1.72 1.12
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 20.65 35.07 39.04
PLANT 2
JUMLAH 20.65 0.00 35.07 0.00 39.04
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -306 -401 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 4 6 0
Stok Akhir -5 -310 -406 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 0 7 0 480
0
0
2
0
0
2

0
Total Down Time 480
mekanik siskamling,preventive dan oil man
ganti V belt L 0101 C 4 ea
ganti bearing trunion M 2104 ---> ip
Listrik siskamling,preventive dan suporting job
Maintenance
cek merger motor M 2101---> merger ok
Instrument siskamling dan preventive
cek2 barcode bagging 1
PS suporting penggantian bearing trunion di M 2104
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 55 52 46 73 PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 8,872 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.35% 2.29% 94.94% 50.20% 50.26% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
22.43 117.19 97% PLANT 1
0.00 0% PLANT 2
22.43 117.19 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.89 Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow
program penggantian bearing trunion M 2104-->ip

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 14, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 112 48 66
PHONSKA 15 15 15 4 51 63
TOTAL PER SHIFT 116
TARGET PRODUKSI
JANUARI 8244 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
17.27 18.00 13.22 1.86 1.47 5.18% 1.52%

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
23.63 41.39 45.87 26.43 137.32
4.71 3.62 7.73 2.55 18.61
28.34 0.00 45.01 0.00 53.60 28.98 155.93
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -5 -310 -406 0 0
Penerimaan Plant 1
Plant 1 4 6 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 4 6 0 0
Stok Akhir -5 -314 -412 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0 11.22 : START PLANT
7 0 12 30 330 GANTI BEARING TRUNION M-2104
0
0
0
0
Total Down Time 330
MEKANIK : SISKAMLING + OILMAN, GANTI BEARING M-2104…OK, REPOSISI RANTAI L-0101 A + GANTI
BUSHING BOTTOM PULLEY L-0101 A (ARAH MABES), NORMALISASI L-1101 + L-2101
LISTRIK : SUPPORTING JOB PEKERJAAN, GREASING MOTOR M-2101, GANTI LAMPU TOP V-0101 A
GANTI BREAKER M-2107 (SHORT), RESET CAPASITOR BANK P2 1X
PIPESHOP : GANTI GRETING LANTAI M-2106, SUPPORT MEKANIK DI L-0101 A
INSTRUMEN : SISKAMLING + PREV. MAINT.
ISTEK : CEK VIBRASI M-2101 ( MASALAH DI BEARING PINION BULGEAR)
ABRIK 7 LAPORAN PER S
D SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56 49 95 PLANT 1 PHONSKA 15
51 41 75 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
8,756 JANUARI

Onsize UJI PETIK PLANT N P2O5


93.18% 50.35% 50.28% PLANT 1 14.94 17.20
PLANT 2 18.36 14.12
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
137.32 113% PLANT 1 24.52
18.61 15% PLANT 2 33.93
155.93 JUMLAH 58.45 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -5
0.00 0.89 Penerimaan
0.00 0.00 Plant 1 6
Pemakaian
Plant 2 6
Akumulasi Pemakaian 12
Stock Akhir -17

Waktu
Kegiatan/Program Plant
Shut Down

16 35
1

22 15
Total Down Time

NION M-2104
2
2

Total Down Time


TI INSRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAML
INSTRUMENT : REPAIR PRINTER, TIMBANGAN BAGGING
LISTRIK : SUPPORTING JOB
MEKANIK : REPAIR BUSHING L-0101 A, FLUSHING C-
Maintenance
PASANG RANTAI CONVEYOR BAGGING
PIPESHOP : SUPPORT REPAIR BUSHING L-0101 A ---->
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Sunday, April 14, 2019 GROUP C
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 109 52 62 56 50
15 15 96 48 63 57 44
L PER SHIFT 205
TARGET PRODUKSI SISA
8449 BULANAN 17,000 8,551
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
16.54 1.21 1.32 5.81% 3.16% 90.91% 50.30%
14.24 2.05 1.35 18.06% 1.91% 79.10% 50.29%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
37.12 41.00 23.60 126.24
24.42 53.03 18.36 129.74
61.54 0.00 94.03 41.96 255.98
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-314 -412 0 0 Coating Oil Pewarna
Plant 1 1.10 1.61
7 5 Plant 2 1.25 1.56
6 5
13 10 0 0
-327 -422 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 15.14 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
0 15.42 NAIK RATE DARI 100% KE 130% 16.17 TURUN RATE KE 100%
17 40 65 16.35 STOP B.BAKU ---> AMPERE DRUM2 TINGGI, SUSAH GRANULASI
0 17.38 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.38 SWITCH CLAY DARI W-1101MB KE A 21.10 KURANGI DAP 5%
STOB BB, SIRKULASI PLANT ----> MEKANIK PASANG RANTAI CONVEYOR BAGGIN
Down Time 65
0 19.11 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.51 SWITCH CLAY DARI W-2101 B KE A
0 21.10 KURANGI UREA 5%
0
0
0
Down Time 0
K/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
PAIR PRINTER, TIMBANGAN BAGGING 1 ----> OK
PPORTING JOB
PAIR BUSHING L-0101 A, FLUSHING C-2107, REPAIR KLEM TRICKLE VALVE X-2103 B ----> OK
ASANG RANTAI CONVEYOR BAGGING YANG TERLEPAS ----> I/P
PPORT REPAIR BUSHING L-0101 A ----> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
C Sunday, April 14, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
68 PLANT 1 PHONSKA 15 15 15
81 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
8,551 JANUARI 8449 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.20% PLANT 1 15.53 15.37 15.33 1.60
50.25% PLANT 2 18.36 14.12 14.24 2.05
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
104% PLANT 1 68.80 0.00 113.58 0.00
107% PLANT 2 38.64 0.00 28.04 0.00
JUMLAH 107.44 0.00 141.62 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -306 -401
Penerimaan 0 0 0
Plant 1 6 15 17
Pemakaian
Plant 2 6 6 5
Akumulasi Pemakaian 12 21 22
Stock Akhir -17 -327 -422
PROGRAM
Waktu
Plant
Shut Down Start Up
M-1102 TINGGI
RATE KE 100%
SAH GRANULASI 16 35 17 40
RNA COMBO HBS)
ANGI DAP 5%
1
NTAI CONVEYOR BAGGING 22 15

RNA COMBO HBS)

Total Down Time


23 0 7 0
7 0 12 30

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 14, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
333 50.00 61.00 54.67 48.33 78.67
100 49.50 63.00 54.00 42.50 78.00
433
TARGET PRODUKSI SISA
BULANAN 17,000 8,551
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.30 4.45% 2.32% 93.01% 50.28% 50.25%
1.35 18.06% 1.91% 79.10% 50.29% 50.25%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
125.91 72.46 380.75 #DIV/0! 105%
60.76 20.91 148.35 #DIV/0! 41%
186.67 93.37 529.10
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.36 1.13
0 0 Plant 2 1.20 1.50
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 15.14 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
0 15.42 NAIK RATE DARI 100% KE 130% 16.17 TURUN RATE KE 100%
65 16.35 STOP B.BAKU ---> AMPERE DRUM2 TINGGI, SUSAH GRANULASI
0 17.38 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.38 SWITCH CLAY DARI W-1101MB KE A 21.10 KURANGI DAP 5%
STOB BB, SIRKULASI PLANT ----> MEKANIK PASANG RANTAI CONVEYOR BAGGING

65
480 program penggantian bearing trunion M 2104-->ip
0 11.22 : START PLANT
330 GANTI BEARING TRUNION M-2104
0 19.11 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.51 SWITCH CLAY DARI W-2101 B KE A
0 21.10 KURANGI UREA 5%

810
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 15, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 105
PLANT 2 PHONSKA 15 15 15 133
TOTAL PER SHIFT 238
TARGET PRODUKSI
JANUARI 8687 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.01 14.02 14.79 1.89 1.18
PLANT 2 14.99 12.72 17.69 1.96 1.21
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 21.73 38.61 39.51
PLANT 2 29.26 25.62 55.05
JUMLAH 50.99 0.00 64.23 0.00 94.56
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -17 -327 -422 0
Penerimaan
Plant 1 12 11 5
Pemakaian
Plant 2 10 10 7
Akumulasi Pemakaian 22 21 12 0
Stok Akhir -39 -348 -434 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
23 0 23 40 40
0
1
0
0
0
Total Down Time 40
0
0
0
2
0
0
2

0
Total Down Time 0
Mekanik siskamling,preventive dan oil man
repair rantai conveyor bagging plant 1
Listrik siskamling,preventive dan suporting job
cek lampu penerangan di area clay
Maintenance
Instrument siskamling,dan preventive
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 61 53 47 75 PLANT 1
46 63 53 41 71 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 8,313 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
7.78% 7.73% 83.07% 50.19% 50.22% PLANT 1
11.42% 5.32% 82.79% 50.27% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
23.97 123.82 102% PLANT 1
17.72 127.65 105% PLANT 2
41.69 251.47 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.29 2.62 Penerimaan
Plant 2 1.50 1.88
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

23.30 produk normal ke bagging


stop BB plant sirkulasi -->rantai bagging lepas
1

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 15, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 90 51 62
PHONSKA 15 15 15 91 52 63
TOTAL PER SHIFT 181
TARGET PRODUKSI
JANUARI 8868 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
18.10 15.67 12.17 2.27 1.07 4.44% 0.20%
17.43 15.42 15.59 2.09 1.14 9.60% 1.41%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
19.76 37.14 41.01 24.60 122.51
22.81 24.47 52.77 16.95 117.00
42.57 0.00 61.61 0.00 93.78 41.55 239.51
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -39 -348 -434 0 0
Penerimaan Plant 1
Plant 1 7 9 5 Plant 2
Plant 2 9 9 5
Akumulasi Pemakaian 16 18 9 0 0
Stok Akhir -55 -366 -443 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 0 7 55 55 HOPPER V-0101 A KOSONG (SWITCH KE V-0101
0
0
0
0
0
Total Down Time 55
0
0
0
0
0
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS, CLEANING CRUSHER M-0202 + M-0203, CLEANING
STRAINER P-1101 B, PABRIKASI RUBBER SEAL CHUTE O/L W-1101 B (PEMASANGAN TUNGGU L-1101 STOP)
PIPESHOP : PASANG GREETING SUCTION C-2101, GANTI SLIDING GATE CHUTE O/L W-1101 B KE L-1101
(ARAH GUNTUNG),
LISTRIK : SUPPORTING JOB, GANTI LAMPU JALAN AREA POS SECURITY, IKAT BAUT SUPPORT MOTOR SCREW
M-2113
INSTRUMENT : SISKAMLING + PREV. MAINT., ADJUST CLAMPBAG P1 ARAH LAUT
ABRIK 7 LAPORAN PER S
D SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56 50 75 PLANT 1 PHONSKA 15
52 42 90 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
8,132 JANUARI

Onsize UJI PETIK PLANT N P2O5


95.18% 50.29% 50.23% PLANT 1 15.64 16.28
88.93% 50.24% 50.31% PLANT 2 17.62 15.76
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
122.51 101% PLANT 1 24.58
117.00 97% PLANT 2 12.13
239.51 JUMLAH 36.71 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -55
1.56 2.50 Penerimaan
1.98 2.47 Plant 1 7
Pemakaian
Plant 2 3
Akumulasi Pemakaian 10
Stock Akhir -65

Waktu
Kegiatan/Program Plant
Shut Down
SONG (SWITCH KE V-0101 B) 15 11

Total Down Time

16 40

2
2

Total Down Time


ING INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAM
1101 STOP) LISTRIK : DISCONNECT POWER, OFFKAN BREAKER
101 MEKANIK : FLUSHING BLOWER C-2107, GANTI V-BEL
UNCOUPLE MOTOR TO GEARBOX M-21
Maintenance
SCREW GANTI RUBBERSEAL W-1101 B (ARAH K
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 15, 2019 GROUP C
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 112 53 63 56 50
15 15 27 52 63 55 44
L PER SHIFT 139
TARGET PRODUKSI SISA
9007 BULANAN 17,000 7,993
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
16.02 1.97 1.35 2.08% 0.47% 97.39% 50.25%
14.92 1.64 1.32 11.00% 11.24% 77.26% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
38.90 39.09 24.29 126.86
8.59 18.14 5.77 44.63
47.49 0.00 57.23 30.06 171.49
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-366 -443 0 0 Coating Oil Pewarna
Plant 1 1.25 1.34
6 6 Plant 2 2.22 0.93
1 1
7 7 0 0
-373 -450 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
16 18 67 STOP B.BAKU ----> AMPERE M-1102 TINGGI
0 18.08 NAIK RATE DARI 130% KE 150%
0 18.30 SWITCH CLAY DARI W-1101 B KE W-1101 A
0 18.45 NAIK RATE DARI 150% KE 160%
0
0
Down Time 67
0 15.13 TURUN RATE DARI 130% KE 100% ---> AMPERE M-2102 TINGGI
23 0 380 STOP PLANT EMERGENCY ----> M-2101 FAULT
0
0
0
0
Down Time 380
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
CONNECT POWER, OFFKAN BREAKER MCC M-2101 ----> OK
SHING BLOWER C-2107, GANTI V-BELT C-2105 (3 EA) ----> OK
NCOUPLE MOTOR TO GEARBOX M-2101 ----> OK
ANTI RUBBERSEAL W-1101 B (ARAH K4) ----> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
C Monday, April 15, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
87 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,993 JANUARI 9007 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.19% PLANT 1 16.25 15.32 14.33 2.04
50.24% PLANT 2 16.68 14.63 16.07 1.90
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
105% PLANT 1 66.07 0.00 114.65 0.00
37% PLANT 2 64.20 0.00 58.68 0.00
JUMLAH 130.27 0.00 173.33 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -17 -327 -422
Penerimaan 0 0 0
Plant 1 26 26 15
Pemakaian
Plant 2 22 20 13
Akumulasi Pemakaian 48 46 28
Stock Akhir -65 -373 -450
PROGRAM
Waktu
Plant
Shut Down Start Up

23 0 23 40
7 0 7 55
15 11 16 18

M-2102 TINGGI

Total Down Time


16 40 23 0

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 15, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
307 51.33 62.00 55.00 49.00 79.00
251 50.00 63.00 53.33 42.33 80.33
558
TARGET PRODUKSI SISA
BULANAN 17,000 7,993
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.20 4.77% 2.80% 91.88% 50.24% 50.21%
1.22 10.67% 5.99% 82.99% 50.27% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
119.61 72.86 373.19 #DIV/0! 103%
125.96 40.44 289.28 #DIV/0! 80%
245.57 113.30 662.47
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.69 2.12
0 0 Plant 2 1.75 1.99
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 23.30 produk normal ke bagging


40 stop BB plant sirkulasi -->rantai bagging lepas
55 HOPPER V-0101 A KOSONG (SWITCH KE V-0101 B)
67 STOP B.BAKU ----> AMPERE M-1102 TINGGI
0 18.08 NAIK RATE DARI 130% KE 150%
0 18.30 SWITCH CLAY DARI W-1101 B KE W-1101 A
0 18.45 NAIK RATE DARI 150% KE 160%

162
0 15.13 TURUN RATE DARI 130% KE 100% ---> AMPERE M-2102 TINGGI
380 STOP PLANT EMERGENCY ----> M-2101 FAULT

380
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 16, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 132
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT 132
TARGET PRODUKSI
JANUARI 9139 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 13.70 15.41 15.47 1.90 1.53
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 26.08 46.76 48.52
PLANT 2
JUMLAH 26.08 0.00 46.76 0.00 48.52
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -65 -373 -450 0
Penerimaan
Plant 1 7 9 7
Pemakaian
Plant 2 0
Akumulasi Pemakaian 7 9 7 0
Stok Akhir -72 -382 -457 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0 43 0 49 6
0
0
1
0
0
0
Total Down Time 6
23 0 7 0 480
0
0
2
0
0
2

0
Total Down Time 480
MEKANIK : SISKAMLING & OILMAN ROTARY DRUM PLANT 1 --> OK
CEK SUPORT RUBERSEAL ARAH MABES W-2101 E YG PATAH + TAIL PULEY L-1108
PIPESHOP : TAMBAL CYCLONE X-2103 BAGIAN ATAS ---> OK
LISTRIK : SISKAMLING & SUPORTING JOB LAMPU + POWER ----> OK
Maintenance
INSTRMEN : SISKAMLING AREA & CLEANING INTERNAL P-1103 ---> OK
AGIAN NPK FUSION PABRIK 7
GROUP B1 DAY SHIFT
NAMA JOKO

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 62 56 49 85 PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,861 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
10.78% 2.76% 86.37% 50.31% 50.24% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.34 150.70 124% PLANT 1
0.00 0% PLANT 2
29.34 150.70 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.06 1.70 Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

M-1106 HAMPIR MELUBER


01.25 - 02.01 : CUT RATE 130 - 100%
02.25 : CUT RATE KE 122%
1

Total Dow
MOTOR M-2101 TERBAKAR

2
2

Total Dow
K
PATAH + TAIL PULEY L-1108

> OK
OK Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 16, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 144 54 59
PHONSKA 15 15 15
TOTAL PER SHIFT 144
TARGET PRODUKSI
JANUARI 9283 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
13.70 13.60 13.61 2.35 1.31 10.01% 19.17%

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
25.82 43.34 46.46 27.48 143.10
0.00
25.82 0.00 43.34 0.00 46.46 27.48 143.10
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -72 -382 -457 0 0
Penerimaan Plant 1
Plant 1 13 10 7 Plant 2
Plant 2 0
Akumulasi Pemakaian 13 10 7 0 0
Stok Akhir -85 -392 -464 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
14 30 15 0 30 stop plant 1 busing rantai L 1103 ada yg lepas
0
0
0
0
0
Total Down Time 30
7 0 15 0 480 motor M 2101 terbakar
0 cleaning internal M 2101
0
0
0
0
Total Down Time 480
mekanik pasang blind di line RC P 1101,ganti return roller 1ea dan reposisi hanger return roller L2101
ganti v belt di C2106/07,Cleaning internal M2108,all cintung bucket P2
pasang lidah di L 2109(ip),rubber seal W 2101 A dan F
PS repair pulling plate M 2104 1 ea
tambal chute pengantongan bagging P 1
Instrument cleaning timbangan P2 dan reposisi selang Coating oil M 2109
Listrik lepas motor M 2101
ABRIK 7 LAPORAN PER S
A SWING SHIFT
heru

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
54 49 79 PLANT 1 PHONSKA 15
PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
7,717 JANUARI

Onsize UJI PETIK PLANT N P2O5


70.15% 50.24% 50.28% PLANT 1 14.40 14.06
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
143.10 118% PLANT 1 12.66
0.00 0% PLANT 2
143.10 JUMLAH 12.66 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -85
1.81 1.74 Penerimaan
#DIV/0! #DIV/0! Plant 1 5
Pemakaian
Plant 2
Akumulasi Pemakaian 5
Stock Akhir -90

Waktu
Kegiatan/Program Plant
Shut Down
antai L 1103 ada yg lepas 15 0

Total Down Time


kar 15 0
101
2
2

Total Down Time


01 MEKANIK : Siskamling + oilman, Ganti pin + baut centong
Pasang lidah chute i/l L-2109, pasang rubbe
gate chute o/l W-1101 B + 2101 B (arah K-4)
PIPESHOP : Supporting job mekanik
Maintenance
INSTRUMENT : Siskamling + PM, Repair printer bagging p
LISTRIK : Supporting power + ganti lampu top bucket V-0
ABB + RIGGER : Angkat motor M-2101
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 16, 2019 GROUP D
NAMA YAHYA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 60 54 68 57 78
15 15
L PER SHIFT 60
TARGET PRODUKSI SISA
9343 BULANAN 17,000 7,657
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
13.74 1.78 1.29 8.18% 2.12% 89.16% 50.20%

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
19.82 20.66 12.17 65.31
0.00
19.82 0.00 20.66 12.17 65.31
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-392 -464 0 0 Coating Oil Pewarna
Plant 1 1.67 2.50
6 3 Plant 2 #DIV/0! #DIV/0!
0
6 3 0 0
-398 -467 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
17 25 145 Repair rantai L-1103, potong rantai L-0101 F, pasang rubber seal
0 o/l W-1101 C
0
0
0
0
Down Time 145
23 0 480 Rewinding motor M-2101
0
0
0
0
0
Down Time 480
ng + oilman, Ganti pin + baut centong L-1103, Adjust + potong rantai L-0101 F
g lidah chute i/l L-2109, pasang rubber seal chute o/l W-1101 C + W-2101 C, pasang sliding
hute o/l W-1101 B + 2101 B (arah K-4)---> OK
ting job mekanik
amling + PM, Repair printer bagging p1
g power + ganti lampu top bucket V-0101 A + Pasang motor M-2101…i/p
kat motor M-2101
LAPORAN HARIAN BAGIAN NPK FUSIO
D Tuesday, April 16, 2019
YAHYA

KOMPOSISI
A DRYER PLANT
N P K
50 PLANT 1 PHONSKA 15 15 15
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,657 JANUARI 9343 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.31% PLANT 1 13.93 14.36 14.27 2.01
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
54% PLANT 1 64.56 0.00 109.92 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 64.56 0.00 109.92 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -65 -373 -450
Penerimaan 0 0 0
Plant 1 25 25 17
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 25 25 17
Stock Akhir -90 -398 -467
PROGRAM
Waktu
Plant
Shut Down Start Up
ubber seal 0 43 0 49

14 30 15 0
15 0 17 25
1

Total Down Time


23 0 7 0
7 0 15 0

15 0 23 0

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 16, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
336 52.67 63.00 55.67 58.67 71.33
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
336
TARGET PRODUKSI SISA
BULANAN 17,000 7,657
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.38 9.66% 8.02% 81.89% 50.25% 50.28%
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
115.64 68.99 359.11 #DIV/0! 99%
0.00 0.00 0.00 #DIV/0! 0%
115.64 68.99 359.11
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.49 1.86
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

6 M-1106 HAMPIR MELUBER


0 01.25 - 02.01 : CUT RATE 130 - 100%
0 02.25 : CUT RATE KE 122%
30 stop plant 1 busing rantai L 1103 ada yg lepas
145 Repair rantai L-1103, potong rantai L-0101 F, pasang rubber seal
0 o/l W-1101 C

181
480 MOTOR M-2101 TERBAKAR
480 motor M 2101 terbakar
0 cleaning internal M 2101
480 Rewinding motor M-2101

1440
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 17, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 85
PLANT 2 PHONSKA 15 15 15 37
TOTAL PER SHIFT 122
TARGET PRODUKSI
JANUARI 9465 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 16.29 16.13 13.85 1.77 1.44
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 18.54 32.06 32.37
PLANT 2 8.45 6.50 13.89
JUMLAH 26.99 0.00 38.56 0.00 46.26
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -90 -398 -467 0
Penerimaan
Plant 1 10 12 4
Pemakaian
Plant 2 3 2
Akumulasi Pemakaian 10 15 6 0
Stok Akhir -100 -413 -473 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 0 2 49 229
0
0
2
0
0
2

0
Total Down Time 229
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , ADJUST CONVEYOR W-1101 B , ALIGMENT
MOTOR TO GEARBOX M-2101 ----> OK
PIPE SHOP : LAS TULANGAN BULLGEAR M-2105 ( 2 TITIK ) ----> OK
LISTRIK : SISKAMLING & SUPORT JOB POWER + LAMPU , CONECT POWER MOTOR & TEST M-21
Maintenance
CEK POWER & BREAKER VIBRATOR V-0101/0102 E ----> OK
INSTRUMEN : SISKAMLING AREA , CLEANING INTERNAL P-2103 , REPAIR PRINTER BAGGING 2 ---> O
AGIAN NPK FUSION PABRIK 7
GROUP B2 DAY SHIFT
NAMA JOKO

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 62 54 46 70 PLANT 1
56 67 56 41 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,535 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
5.15% 0.57% 94.22% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.61 102.58 85% PLANT 1
4.32 33.16 27% PLANT 2
23.93 135.74 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.35 3.53 Penerimaan
Plant 2 0.00 2.03
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

01.33 : ( + ) CLAY 10%


RATE : 81 %
1

Total Dow
01.52 : START PLANT SIRKULASI ( RATE 64% )
03.29 : NORMAL KE BAGGING
03.46 : NAIK RATE 80 %
2
2

Total Dow
VEYOR W-1101 B , ALIGMENT

CT POWER MOTOR & TEST M-2101 ,


-> OK Maintenance
EPAIR PRINTER BAGGING 2 ---> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 17, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 67 53 56
PHONSKA 15 15 15 62 63 62
TOTAL PER SHIFT 129
TARGET PRODUKSI
JANUARI 9594 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.54 15.31 16.99 1.83 1.16 0.73% 2.32%
16.61 13.17 17.79 1.76 1.39 2.88% 4.31%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
15.89 25.44 24.71 14.97 81.01
23.63 17.11 34.06 10.95 85.75
39.52 0.00 42.55 0.00 58.77 25.92 166.76
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -100 -413 -473 0 0
Penerimaan Plant 1
Plant 1 8 6 3 Plant 2
Plant 2 7 7 3
Akumulasi Pemakaian 15 13 6 0 0
Stok Akhir -115 -426 -480 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
8 29 9 43 74 L-0101 F BUNTU , HOPER LOW
11 27 11 35 8 L-0101 F BUNTU , HOPER LOW
0
0
0
0
Total Down Time 82
8 29 9 43 74 L-0101 F BUNTU , HOPER LOW
11 29 11 42 13 L-0101 F BUNTU , HOPER LOW
0
0
0
0
Total Down Time 87
mekanik siskamling,preventive dan oil man
adjust L 0101 F
cek gear box drum M 1108---> rekomendasi masih bisa di pakai
Instrument siskamling,preventive
cek dan cleaning P 2103--->ok
cek dan repair barcode bagging P1--> ip pompa ada yg buntu
cek alarm high bagging plant 2-->ok
Listrik siskamling,preventive dan suporting job
cek motor vibrator segment atas M 1107--> ok masih bisa di pakai
ABRIK 7 LAPORAN PER S
A SWING SHIFT
heru

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
53 46 65 PLANT 1 PHONSKA 15
47 39 77 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
7,406 JANUARI

Onsize UJI PETIK PLANT N P2O5


96.83% 50.20% 50.23% PLANT 1 16.90 14.01
92.64% 50.26% 50.28% PLANT 2 16.77 14.13
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
81.01 67% PLANT 1 21.28
85.75 71% PLANT 2 23.87
166.76 JUMLAH 45.15 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -115
2.39 2.24 Penerimaan
2.26 2.82 Plant 1 6
Pemakaian
Plant 2 8
Akumulasi Pemakaian 14
Stock Akhir -129

Waktu
Kegiatan/Program Plant
Shut Down
PER LOW
PER LOW
1

Total Down Time


PER LOW
PER LOW
2
2

Total Down Time


MEKANIK : Siskamling + oilman rotary drums
INSTRUMENT : Siskamling + prev. maint., Repair printer b
LISTRIK : Siskamling + cek motor vibrator V-0101 E, OK
OPR : Switch clay dari bucket B---->A (indikasi flow W-210
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Wednesday, April 17, 2019 GROUP A
NAMA YAHYA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 68 48 66 56 48
15 15 80 48 63 54 41
L PER SHIFT 148
TARGET PRODUKSI SISA
9742 BULANAN 17,000 7,258
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.21 1.90 1.03 0.50% 7.73% 91.54%
16.76 1.77 1.34 1.32% 12.11% 86.07%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
30.17 30.63 18.58 100.66
18.59 40.87 12.71 96.04
48.76 0.00 71.50 31.29 196.70
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-426 -480 0 0 Coating Oil Pewarna
Plant 1 1.76 2.21
6 3 Plant 2 2.00 2.19
7 4
13 7 0 0
-439 -487 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0 18.07 : (-) KCL 5%
0
0
0
0
0
Down Time 0
ng + oilman rotary drums
amling + prev. maint., Repair printer bagging p1 (ganti pompa)
+ cek motor vibrator V-0101 E, OK
ari bucket B---->A (indikasi flow W-2101 B CR > flow real ---> sulit granulasi)
LAPORAN HARIAN BAGIAN NPK FUSIO
A Wednesday, April 17, 2019
YAHYA

KOMPOSISI
A DRYER PLANT
N P K
75 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,258 JANUARI 9742 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 16.24 15.15 15.02 1.83
PLANT 2 16.69 13.65 17.28 1.77
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
83% PLANT 1 55.71 0.00 87.67 0.00
79% PLANT 2 55.95 0.00 42.20 0.00
JUMLAH 111.66 0.00 129.87 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -90 -398 -467
Penerimaan 0 0 0
Plant 1 24 24 11
Pemakaian
Plant 2 15 17 9
Akumulasi Pemakaian 39 41 20
Stock Akhir -129 -439 -487
PROGRAM
Waktu
Plant
Shut Down Start Up

8 29 9 43
11 27 11 35

Total Down Time


23 0 2 49
8 29 9 43
11 29 11 42
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 17, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
220 50.00 61.33 54.33 46.67 70.00
179 55.67 64.00 52.33 40.33 79.00
399
TARGET PRODUKSI SISA
BULANAN 17,000 7,258
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.21 2.13% 3.54% 94.20% 50.20% 50.23%
1.37 2.10% 8.21% 89.36% 50.26% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
87.71 53.16 284.25 #DIV/0! 78%
88.82 27.98 214.95 #DIV/0! 59%
176.53 81.14 499.20
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.18 2.73
0 0 Plant 2 1.68 2.37
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 01.33 : ( + ) CLAY 10%


0 RATE : 81 %
74 L-0101 F BUNTU , HOPER LOW
8 L-0101 F BUNTU , HOPER LOW

82
229 01.52 : START PLANT SIRKULASI ( RATE 64% )
0 03.29 : NORMAL KE BAGGING
0 03.46 : NAIK RATE 80 %
74 L-0101 F BUNTU , HOPER LOW
13 L-0101 F BUNTU , HOPER LOW
0 18.07 : (-) KCL 5%

316
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 18, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 93
PLANT 2 PHONSKA 15 15 15 81
TOTAL PER SHIFT 174
TARGET PRODUKSI
JANUARI 9916 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 12.84 13.95 16.10 1.71 1.28
PLANT 2 14.34 17.35 16.06 1.79 1.27
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 19.69 31.55 32.22
PLANT 2 24.95 15.34 37.17
JUMLAH 44.64 0.00 46.89 0.00 69.39
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -129 -439 -487 0
Penerimaan
Plant 1 10 8 5
Pemakaian
Plant 2 10 7 4
Akumulasi Pemakaian 20 15 9 0
Stok Akhir -149 -454 -496 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
1 8 2 8 60
0
2
0
0
2

0
Total Down Time 60
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR ALARM P2 ----> NOT OK (ALARM DCS TIDAK BUNYI)
PIPESHOP : LAS RETAKAN BODY SCREEN M-2106 ARAH LAUT ----> OK
MEKANIK : ADJUST W-1101 B ----> OK
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
55 63 53 47 69 PLANT 1
50 63 44 39 73 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,084 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.31% 3.79% 94.53% 50.25% 50.22% PLANT 1
12.32% 13.02% 72.19% 50.30% 50.20% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.43 102.89 85% PLANT 1
11.64 89.10 74% PLANT 2
31.07 191.99 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.15 2.15 Penerimaan
Plant 2 2.47 2.16
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow
23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG
2
2

Total Dow
LMAN
K BUNYI)
---> OK

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 18, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 80 57 66
PHONSKA 15 15 15 90 51 65
TOTAL PER SHIFT 170
TARGET PRODUKSI
JANUARI 10086 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
13.48 15.35 11.33 1.99 1.20 11.37% 8.58%
15.13 14.92 13.85 2.01 1.27 1.64% 14.32%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
18.68 30.23 30.42 18.35 97.68
21.94 17.56 42.23 13.14 94.87
40.62 0.00 47.79 0.00 72.65 31.49 192.55
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -149 -454 -496 0 0
Penerimaan Plant 1
Plant 1 10 8 4 Plant 2
Plant 2 5 8 5
Akumulasi Pemakaian 15 16 9 0 0
Stok Akhir -164 -470 -504 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0 10.50 : ( - ) Clay 10%
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , CLEANING STRAINER P-1101 B , CLEANING INTERNAL
DAN GREASING BEARING M-0202 / M-0203 , GANTI V BELT 2EA M-0203 , FLUSHING BLOWER
C-1107 / C-2107 ---> OK
LISTRIK : SISKAMLING AREA PLANT & SUPORTING JOB POWER ---> OK
INSTRMEN : SISKAMLING AREA , CLEANING LSH-2102 , REPAIR SUPLY UDARA P-1103 ,PRINTER PLANT 2 --> OK
MEKANIK & PIPESHOP : PROGRAM PASANG NAME PLATE EQUIPMENT PLANT 1 ---> IP
ABRIK 7 LAPORAN PER S
B3 SWING SHIFT
JOKO

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
60 53 87 PLANT 1 PHONSKA 15
49 41 77 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
6,914 JANUARI

Onsize UJI PETIK PLANT N P2O5


79.30% 50.28% 50.25% PLANT 1 14.16 14.03
83.15% 50.30% 50.22% PLANT 2 15.12 16.04
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
97.68 81% PLANT 1 18.03
94.87 78% PLANT 2 21.98
192.55 JUMLAH 40.01 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -164
2.50 2.50 Penerimaan
1.11 2.22 Plant 1 11
Pemakaian
Plant 2 7
Akumulasi Pemakaian 18
Stock Akhir -182

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time


TERNAL PS Repair suport motor vibrator M 2107
LOWER pasang name plate item di plant 1---> ok
mekanik siskamling,preventive,cleaning internal C 210
pasang name plate item di plant 1---> ok
Maintenance
T 2 --> OK instrument siskamling dan preventive
cek dan cleaning P 1103
cek2 bar code bagging P 1
Listrik siskamling,preventive dan suporting job
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Thursday, April 18, 2019 GROUP A
NAMA heru

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 110 49 56 50 46
15 15 90 46 64 51 40
L PER SHIFT 200
TARGET PRODUKSI SISA
10286 BULANAN 17,000 6,714
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.13 2.01 1.31 9.10% 6.55% 84.29% 50.18%
15.54 2.07 1.13 4.27% 4.04% 90.91% 50.28%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
32.00 32.91 19.91 102.85
17.96 42.40 13.31 95.65
49.96 0.00 75.31 33.22 198.50
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-470 -504 0 0 Coating Oil Pewarna
Plant 1 2.00 2.27
10 6 Plant 2 1.56 2.22
8 5
18 10 0 0
-488 -514 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
suport motor vibrator M 2107
g name plate item di plant 1---> ok
ng,preventive,cleaning internal C 2107 dan oil man
g name plate item di plant 1---> ok
ing dan preventive
an cleaning P 1103
bar code bagging P 1
ling,preventive dan suporting job
LAPORAN HARIAN BAGIAN NPK FUSIO
A Thursday, April 18, 2019
heru

KOMPOSISI
A DRYER PLANT
N P K
71 PLANT 1 PHONSKA 15 15 15
76 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
6,714 JANUARI 10286 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 13.49 14.44 13.85 1.90
50.30% PLANT 2 14.86 16.10 15.15 1.96
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
85% PLANT 1 56.40 0.00 93.78 0.00
79% PLANT 2 68.87 0.00 50.86 0.00
JUMLAH 125.27 0.00 144.64 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -129 -439 -487
Penerimaan 0 0 0
Plant 1 31 26 14
Pemakaian
Plant 2 22 23 13
Akumulasi Pemakaian 53 49 27
Stock Akhir -182 -488 -514
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


1 8 2 8

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 18, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
283 53.67 61.67 54.33 48.67 75.67
261 49.00 64.00 48.00 40.00 75.33
544
TARGET PRODUKSI SISA
BULANAN 17,000 6,714
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.26 7.26% 6.31% 86.04% 50.24% 50.24%
1.22 6.08% 10.46% 82.08% 50.29% 50.24%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
95.55 57.69 303.42 #DIV/0! 83%
121.80 38.09 279.62 #DIV/0! 77%
217.35 95.78 583.04
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.19 2.30
0 0 Plant 2 1.69 2.20
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 10.50 : ( - ) Clay 10%

0
0 23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
60 STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
0 02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG

60
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 19, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 84
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 161
TARGET PRODUKSI
JANUARI 10447 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.30 13.25 16.00 2.43 0.95
PLANT 2 14.95 15.89 15.22 1.93 0.91
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 17.43 30.92 31.54
PLANT 2 21.49 17.48 41.62
JUMLAH 38.92 0.00 48.40 0.00 73.16
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -182 -488 -514 0
Penerimaan
Plant 1 10 6 4
Pemakaian
Plant 2 8 4 4
Akumulasi Pemakaian 18 10 8 0
Stok Akhir -200 -498 -522 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
INSTRUMENT/MEKANIK/LISTRIK : PREVENTIVE, SISKAMLING & OILMAN
INFO SISKAMLING : BODYSCREEN M-2106 MULAI RETAK LAGI, SISI BAWAH ARAH LAUT.
INSTRUMENT : REPAIR PRINTER BAGGING 1
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 62 51 45 57 PLANT 1
46 62 49 37 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 6,553 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
14.40% 1.86% 83.30% 50.27% 50.24% PLANT 1
1.73% 9.01% 88.75% 50.19% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.07 98.96 82% PLANT 1
13.00 93.59 77% PLANT 2
32.07 192.55 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.38 1.79 Penerimaan
Plant 2 2.08 1.30
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow
LMAN
I BAWAH ARAH LAUT.

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 19, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 68 58 63
PHONSKA 85 46 66
TOTAL PER SHIFT 153
TARGET PRODUKSI
JANUARI 10600 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.49 15.80 14.29 1.72 1.82 14.30% 6.12%
16.04 15.08 14.65 1.90 1.48 3.66% 3.61%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
24.14 31.17 32.35 18.91 106.57
21.51 17.47 41.79 12.99 93.76
45.65 0.00 48.64 0.00 74.14 31.90 200.33
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -200 -498 -522 0 0
Penerimaan Plant 1
Plant 1 9 6 3 Plant 2
Plant 2 7 9 4
Akumulasi Pemakaian 16 15 8 0 0
Stok Akhir -216 -513 -530 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0 07.00 : ( - ) Clay 15%
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , ADJUST RANTAI & GANTI SACKEL L-0101 C , CLEANING
STRAINER P-1101 B ----> OK
PIPESHOP : POTONG RANTAI L-0101 C ----> OK
LISTRIK : SISKAMLING AREA PLANT ----> OK
INSTRMEN : SISKAMLING AREA , REPAIR PRINTER BAGGING 1 , REPAIR BUNTUAN COATING OIL M-2109 , CEK
CLEANING LSH-2102 A ----> OK
P. UMUM : BONGKAR SCAFOLD DIATAS L-1102 --> OK
BONGKAR SCAFOLD DI M-2101 & X-2103 ---> IP
ABRIK 7 LAPORAN PER S
B4 SWING SHIFT
JOKO

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
57 51 90 PLANT 1 PHONSKA
49 40 73 PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
6,400 JANUARI

Onsize UJI PETIK PLANT N P2O5


79.04% 50.24% 50.21% PLANT 1 14.58 15.25
92.63% 50.31% 50.20% PLANT 2 15.22 14.38
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
106.57 88% PLANT 1 15.03
93.76 77% PLANT 2 21.99
200.33 JUMLAH 37.02 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -216
2.65 2.21 Penerimaan
1.65 2.65 Plant 1 10
Pemakaian
Plant 2 8
Akumulasi Pemakaian 18
Stock Akhir -234

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time


LEANING mekanik siskamling,preventive dan oil man
repair rantai conveyor bagging plant 1
PS repair/potong rantai dan pasang adjuster r
Instrument siskamling,preventive
Maintenance
109 , CEK cek dan repair printer bagging 1
Listrik siskamling,preventive dan suporting job
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 19, 2019 GROUP A
NAMA heru

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
105 49 56 49 46
85 46 62 49 39
L PER SHIFT 190
TARGET PRODUKSI SISA
10790 BULANAN 17,000 6,210
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
15.33 1.62 1.85 2.33% 2.63% 95.65% 50.15%
16.02 1.75 1.70 2.46% 6.48% 89.85% 50.19%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
31.41 31.32 19.37 97.13
18.22 43.24 13.63 97.08
49.63 0.00 74.56 33.00 194.21
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-513 -530 0 0 Coating Oil Pewarna
Plant 1 1.90 2.14
9 5 Plant 2 1.88 2.35
8 4
17 10 0 0
-530 -540 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 15.00-15.50--> plant sirkulasi program repair rantai bagging
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
ling,preventive dan oil man
r rantai conveyor bagging plant 1
r/potong rantai dan pasang adjuster rantai conveyor bagging P1
ling,preventive
an repair printer bagging 1
ling,preventive dan suporting job
LAPORAN HARIAN BAGIAN NPK FUSIO
A Friday, April 19, 2019
heru

KOMPOSISI
A DRYER PLANT
N P K
62 PLANT 1 PHONSKA 15 15 15
72 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
6,210 JANUARI 10790 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 14.46 14.77 15.21 1.92
50.30% PLANT 2 15.40 15.12 15.30 1.86
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
80% PLANT 1 56.60 0.00 93.50 0.00
80% PLANT 2 64.99 0.00 53.17 0.00
JUMLAH 121.59 0.00 146.67 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -182 -488 -514
Penerimaan 0 0 0
Plant 1 29 21 13
Pemakaian
Plant 2 23 21 12
Akumulasi Pemakaian 52 42 25
Stock Akhir -234 -530 -540
PROGRAM
Waktu
Plant
Shut Down Start Up
gging

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 19, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
257 52.00 60.33 52.33 47.33 69.67
247 46.00 63.33 49.00 38.67 74.00
504
TARGET PRODUKSI SISA
BULANAN 17,000 6,210
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.54 10.34% 3.54% 86.00% 50.22% 50.24%
1.36 2.62% 6.37% 90.41% 50.23% 50.25%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
95.21 57.35 302.66 #DIV/0! 83%
126.65 39.62 284.43 #DIV/0! 78%
221.86 96.97 587.09
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.26 2.04
0 0 Plant 2 1.86 2.13
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0 07.00 : ( - ) Clay 15%


0 15.00-15.50--> plant sirkulasi program repair rantai bagging

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 20, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 63
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 140
TARGET PRODUKSI
JANUARI 10930 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.57 13.39 15.35 2.13 0.94
PLANT 2 15.56 14.76 15.35 1.97 1.06
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 12.44 26.27 26.67
PLANT 2 20.39 16.74 40.14
JUMLAH 32.83 0.00 43.01 0.00 66.81
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -234 -530 -540 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 7 8 4
Akumulasi Pemakaian 13 15 7 0
Stok Akhir -247 -545 -547 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
4 37 143
0
0
1
0
0
0
Total Down Time 143
1 5 1 10 5
0
0
2
0
0
2

0
Total Down Time 5
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS, GANTI V-BELT L-1109 (PUTUS), GANTI SACKEL
L-1109 (LEPAS 1, GANTUNG 1)…NF.---> CHAIN BLOCK DI MEKANIK NONSHIFT
PIPESHOP : REPAIR SUPPORT MEJA STAPLE BAGGING 2, SUPPORT MEKANIK DI L-1109
LISTRIK : SUPPORTING POWER + LAMPU DI L-1109, PASANG PENERANGAN TOP V-0101 E
Maintenance
INSTRUMENT : SISKAMLING + PREVENTIFE MAINT.

" Baut adjuster L-2110 arah laut patah"


AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
35 70 45 41 PLANT 1
52 64 55 35 75 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 6,070 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
16.44% 0.28% 82.97% 50.25% 50.21% PLANT 1
15.95% 3.87% 79.73% 50.22% 50.34% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
16.15 81.53 67% PLANT 1
12.57 89.84 74% PLANT 2
28.72 171.37 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.90 2.78 Penerimaan
Plant 2 1.82 2.60
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

L-1109 OVERLOAD (STOP PLANT)

Total Dow
Chute outlet W-2101 A to L-2101 buntu

2
2

Total Dow
L-1109 (PUTUS), GANTI SACKEL
DI MEKANIK NONSHIFT
MEKANIK DI L-1109
RANGAN TOP V-0101 E
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 20, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 6 55 67
PHONSKA 15 15 15 100 48 63
TOTAL PER SHIFT 106
TARGET PRODUKSI
JANUARI 11036 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.35 16.75 13.74 2.29 1.10 1.47% 0.15%
15.33 15.05 15.49 2.14 0.97 13.81% 1.12%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
4.23 9.17 9.47 5.64 28.51
25.13 21.14 49.00 15.38 110.65
29.36 0.00 30.31 0.00 58.47 21.02 139.16
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -247 -545 -547 0 0
Penerimaan Plant 1
Plant 1 3 1 0 Plant 2
Plant 2 7 6 5
Akumulasi Pemakaian 10 7 5 0 0
Stok Akhir -257 -552 -552 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
11 15 398 11.00 START PLANT ---> REPAIR DAN GANTI BAU
0 MASUKKAN BAHAN BAKU
0 SEDOT LUMPUR SCRUBBER ----> 2 TANGKI
0
0
0
Total Down Time 398
0 07.24 NAIK RATE DARI 100% KE 130%
0 11.15 KEMBALIKAN KE RATE 100%
0
0
0
0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
MEKANINK : GANTI SACKLE BUCKET L-1109 (1 EA) ---> OK
LEPAS GEARBOX M-1108 ( POSISI DI LANTAI CRUSHER) ----> OK
CLEANING INTERNAL M-1108 ----> OK, BERSIH
PIPESHOP : SUPPORT REPAIR & GANTI BAUT SACKLE L-1109 ----> OK
LAS TULANGAN BULLGEAR (3 TITIK), PULLING PLATE (1 TITIK) M-1104 ----> OK
REPAIR BAUT ADJUSTER L-2110 ARAH LAUT ----> OK
INFO PENTING L-1109 ----> KONDISI DUDUKAN BAUT SACLKLE CENTONG BANYAK YANG SUDAH KEROPOS
M-1106 ---> SPRING PATAH SISI ATAS ARAH BB (2 EA), ARAH LAUT (2 EA)
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
52 46 75 PLANT 1 PHONSKA 15
55 39 75 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
5,964 JANUARI

Onsize UJI PETIK PLANT N P2O5


98.20% 50.24% 50.20% PLANT 1 15.06 13.54
84.97% 50.30% 50.24% PLANT 2 15.44 16.27
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
28.51 24% PLANT 1 14.07
110.65 91% PLANT 2 21.90
139.16 JUMLAH 35.97 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -257
10.00 4.17 Penerimaan
1.40 1.50 Plant 1 7
Pemakaian
Plant 2 9
Akumulasi Pemakaian 16
Stock Akhir -273

Waktu
Kegiatan/Program Plant
Shut Down
--> REPAIR DAN GANTI BAUT SACKLE L-1109 SELESAI
BAKU
UBBER ----> 2 TANGKI
1

Total Down Time


RI 100% KE 130%
KE RATE 100%
2
2

Total Down Time


MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , FL
LISTRIK : SISKAMLING & SUPORTING JOB LAMPU , IN
INSTRMEN : SISKAMLING AREA PLANT , REPAIR PRINTER
Maintenance

ROPOS
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 20, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 90 45 60 53 47
15 15 96 51 64 54 38
L PER SHIFT 186
TARGET PRODUKSI SISA
11222 BULANAN 17,000 5,778
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
14.24 1.80 1.12 0.99% 1.66% 97.16% 50.29%
14.56 1.80 1.37 5.51% 5.07% 88.53% 50.24%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
30.89 31.49 18.96 95.41
17.63 41.72 13.09 94.34
48.52 0.00 73.21 32.05 189.75
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-552 -552 0 0 Coating Oil Pewarna
Plant 1 1.56 2.50
9 5 Plant 2 1.88 2.60
10 5
19 9 0 0
-571 -561 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
MLING & OILMAN ROTARY DRUMS , FLUSHING BLOWER C-1107 ---> OK
MLING & SUPORTING JOB LAMPU , INSTAL LAMPU BAGGING 1 ----> OK
MLING AREA PLANT , REPAIR PRINTER BAGGING 1 , REPAIR COATING OIL M-2109 ----> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
Saturday, April 20, 2019

KOMPOSISI
A DRYER PLANT
N P K
60 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
5,778 JANUARI 11222 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.27% PLANT 1 14.66 14.56 14.44 2.07
50.27% PLANT 2 15.44 15.36 15.13 1.97
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
79% PLANT 1 30.74 0.00 66.33 0.00
78% PLANT 2 67.42 0.00 55.51 0.00
JUMLAH 98.16 0.00 121.84 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -234 -530 -540
Penerimaan 0 0 0
Plant 1 16 17 8
Pemakaian
Plant 2 23 24 14
Akumulasi Pemakaian 39 41 22
Stock Akhir -273 -571 -561
PROGRAM
Waktu
Plant
Shut Down Start Up
4 37
11 15

Total Down Time


1 5 1 10
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 20, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
159 45.00 65.67 50.00 44.67 67.50
273 50.33 63.67 54.67 37.33 76.00
432
TARGET PRODUKSI SISA
BULANAN 17,000 5,778
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.05 6.30% 0.70% 92.78% 50.26% 50.23%
1.13 11.76% 3.35% 84.41% 50.25% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
67.63 40.75 205.45 #DIV/0! 57%
130.86 41.04 294.83 #DIV/0! 81%
198.49 81.79 500.28
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.01 2.67
0 0 Plant 2 1.68 2.20
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

143 L-1109 OVERLOAD (STOP PLANT)


398 11.00 START PLANT ---> REPAIR DAN GANTI BAUT SACKLE L-1109 SELESAI
0 MASUKKAN BAHAN BAKU
0 SEDOT LUMPUR SCRUBBER ----> 2 TANGKI

541
5 Chute outlet W-2101 A to L-2101 buntu
0 07.24 NAIK RATE DARI 100% KE 130%
0 11.15 KEMBALIKAN KE RATE 100%

5
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 21, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 64
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 141
TARGET PRODUKSI
JANUARI 11363 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 16.09 14.54 13.98 1.98 0.98
PLANT 2 15.62 14.22 15.63 1.99 1.50
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 14.13 31.08 31.59
PLANT 2 21.01 17.56 41.84
JUMLAH 35.14 0.00 48.64 0.00 73.43
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -273 -571 -561 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 8 9 4
Akumulasi Pemakaian 14 16 7 0
Stok Akhir -287 -587 -568 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS, CEK RANTAI & SPROKET BAGGING 1 (KALAU
ADA SPARE MINTA GANTI 1 SET-->SDH TIDAK "NGIGIT" LAGI)
INSTMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING 1 ---> OK
LISTRIK : SISKAMLING & SUPPORTING JOB POWER + LAMPU ---> OK
Maintenance
CEK MOTOR VIBRATOR ARAH LAUT M-1103 b ---> PERLU GREASING
AGIAN NPK FUSION PABRIK 7
GROUP D2 DAY SHIFT
NAMA JOKO

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 66 54 47 65 PLANT 1
46 64 53 33 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 5,637 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
0.00% 6.00% 94.00% 50.26% 50.20% PLANT 1
3.00% 3.00% 93.00% 50.19% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
18.99 95.79 79% PLANT 1
13.10 93.51 77% PLANT 2
32.09 189.30 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.88 2.73 Penerimaan
Plant 2 2.08 2.92
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow
& SPROKET BAGGING 1 (KALAU
T" LAGI)
1 ---> OK
> OK
Maintenance
RLU GREASING
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 21, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 81 53 65
PHONSKA 15 15 15 84 49 62
TOTAL PER SHIFT 165
TARGET PRODUKSI
JANUARI 11528 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
14.82 17.88 15.91 1.84 1.60 20.00% 0.00%
14.83 13.70 15.01 1.69 1.45 8.00% 1.00%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
14.21 31.25 31.32 19.05 95.83
20.42 17.57 41.61 13.10 92.70
34.63 0.00 48.82 0.00 72.93 32.15 188.53
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -287 -587 -568 0 0
Penerimaan Plant 1
Plant 1 8 6 4 Plant 2
Plant 2 8 7 4
Akumulasi Pemakaian 16 13 8 0 0
Stok Akhir -303 -600 -576 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0 12.46 KURANGI DAP 5%
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
MEKANIK : CEK KONDISI SPRING M-1103 B (ARAH LAUT) ----> OK, MASIH BAGUS
LISTRIK : CEK, GREASING & BLOW UDARA M-1103 B (ARAH LAUT) ----> PERLU PENGECEKAN ISTEK
PIPESHOP : PASANG NAMEPLATE AREA P2 (LANTAI DASAR) ---->N/F
INSTRUMENT : REPAIR PRINTER BAGGING 1 ----> OK
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
56 49 67 PLANT 1 PHONSKA 15
51 35 77 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
5,472 JANUARI

Onsize UJI PETIK PLANT N P2O5


80.00% 50.25% 50.22% PLANT 1 14.01 14.50
91.00% 50.30% 50.20% PLANT 2 15.30 16.60
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
95.83 79% PLANT 1 12.73 0.00
92.70 76% PLANT 2 21.41
188.53 JUMLAH 34.14 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -303
1.98 1.85 Penerimaan
1.90 2.08 Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -303

Waktu
Kegiatan/Program Plant
Shut Down
5% 15 0

Total Down Time

2
2

Total Down Time


INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAML
MEKANIK : CEK COUPLING + V-BELT L-1111 ( SEMPAT STO
PIPESHOP : REPAIR DINDING HOPPER V-2102 A 2 TITIK ( A
LISTRIK : RAPIKAN "RUMAH" PUSH BUTTON L-1111
Maintenance
INSTRUMENT : CEK LSAH V-2101 A, OK BERFUNGSI
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Sunday, April 21, 2019 GROUP B
NAMA YAHYA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 80 50 63 55 48
15 15 90 46 64 53 35
L PER SHIFT 170
TARGET PRODUKSI SISA
11698 BULANAN 17,000 5,302
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
15.91 1.61 1.58 1.28% 5.44% 92.37% 50.26%
12.19 2.00 1.20 13.54% 1.62% 84.57% 50.30%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
27.76 27.05 16.96 84.50
17.72 42.07 13.11 94.31
45.48 0.00 69.12 30.07 178.81
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-600 -576 0 0 Coating Oil Pewarna
Plant 1 0.00 0.00
4 Plant 2 0.00 0.00
5
0 9 0 0
-600 -585 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
15 39 39 L-1111 TRIP
0
0
0
0
0
Down Time 39
0
0
0
0
0
0
Down Time 0
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
UPLING + V-BELT L-1111 ( SEMPAT STOP, TAPI MASIH AMAN), ADJUST CONV. BAGGING 2
DINDING HOPPER V-2102 A 2 TITIK ( ARAH GUNTUNG)
RUMAH" PUSH BUTTON L-1111
LSAH V-2101 A, OK BERFUNGSI
LAPORAN HARIAN BAGIAN NPK FUSIO
B Sunday, April 21, 2019
YAHYA

KOMPOSISI
A DRYER PLANT
N P K
62 PLANT 1 PHONSKA 15 15 15
72 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
5,302 JANUARI 11698 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.24% PLANT 1 14.97 15.64 15.27 1.81
50.29% PLANT 2 15.25 14.84 14.28 1.89
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
70% PLANT 1 41.07 0.00 90.09 0.00
78% PLANT 2 62.84 0.00 52.85 0.00
JUMLAH 103.91 0.00 142.94 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -273 -571 -561
Penerimaan 0 0 0
Plant 1 14 13 11
Pemakaian
Plant 2 16 16 13
Akumulasi Pemakaian 30 29 24
Stock Akhir -303 -600 -585
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 21, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
225 50.33 64.67 55.00 48.00 64.67
251 47.00 63.33 52.33 34.33 75.33
476
TARGET PRODUKSI SISA
BULANAN 17,000 5,302
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.39 7.09% 3.81% 88.79% 50.26% 50.22%
1.38 8.18% 1.87% 89.52% 50.26% 50.26%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
89.96 55.00 276.12 #DIV/0! 76%
125.52 39.31 280.52 #DIV/0! 77%
215.48 94.31 556.64
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.24 1.44
0 0 Plant 2 1.27 1.59
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 22, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 67
PLANT 2 PHONSKA 15 15 15 75
TOTAL PER SHIFT 142
TARGET PRODUKSI
JANUARI 11840 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.96 16.18 14.09 1.67 1.20
PLANT 2 15.28 14.51 16.49 1.70 1.32
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 13.87 29.02 28.67
PLANT 2 21.27 17.74 42.25
JUMLAH 35.14 0.00 46.76 0.00 70.92
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -303 -600 -585 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 8 9 4
Akumulasi Pemakaian 14 16 7 0
Stok Akhir -317 -616 -592 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS
LISTRIK : NYALAKAN LAMPU SOROT TOP V-0101 E
INSTRUMENT : SISKAMLING + PREV. MAINT, REPAIR PRINTER BAGGING P1-P2 (TINTA PRINTER HABI
STOK KOSONG MULAI SORE), REPAIR CLAMPBAG BAGGING-1 (TUBING UDARA LEPAS),
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
52 63 52 46 72 PLANT 1
48 63 52 35 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 5,160 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
0.90% 7.04% 91.61% 50.25% 50.31% PLANT 1
9.33% 10.35% 78.60% 50.30% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
18.63 90.19 74% PLANT 1
13.25 94.51 78% PLANT 2
31.88 184.70 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.79 2.61 Penerimaan
Plant 2 2.13 3.00
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

GING P1-P2 (TINTA PRINTER HABIS,


GING-1 (TUBING UDARA LEPAS), OK
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 22, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA 15 15 15 23
PHONSKA 15 15 15 77 50 63
TOTAL PER SHIFT 100
TARGET PRODUKSI
JANUARI 11940 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18
15.58 15.05 17.14 1.62 1.54 2.78% 0.99%
16.05 14.57 14.17 1.98 1.19 25.26% 6.88%
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP UREA TOT
4.05 8.08 8.45 5.43 26.01
22.17 17.28 41.13 12.78 93.36
26.22 0.00 25.36 0.00 49.58 18.21 119.37
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -317 -616 -592 0 0
Penerimaan Plant 1
Plant 1 5 1 1 Plant 2
Plant 2 5 4 4
Akumulasi Pemakaian 10 5 5 0 0
Stok Akhir -327 -621 -597 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
7 43 0\ STOP BAHAN BAKU, DILANJUT STOP PLANT ---> P
0
0
0
0
0
Total Down Time 0
0 10.11 SWITCH CLAY DARI W-1101 A KE B ---> PO
0 11.24 SWITCH CLAY DARI W-1101 B KE A ---> KO
0
0
0
0
Total Down Time 0
MEKANIK : GANTI SPRING M-1106 6 EA, JAHIT/REPAIR WIREMESH M-1103 A/B, POTONG RANTAI L-1111, L-0101 A --> OK
CLEANING : CENTONG L-1103/06/09/10, C-1104/05/07, TAIL PULLEY L-1103, M-1108, M-0202/0203 ----> OK
GREASING BEARING L-1102/04/12 ---> OK, BUKA/TUTUP WIREMESH M-1106 ---> I/P
PIPESHOP : LAS PULLING PLATE M-1102 (1 EA), M-1104 (1EA), M-1105 (2 EA), M-1109 (2 EA), LAS TAIL PULLEY L-1108 >OK
GANTI PULLING PLATE M-1109 (1 EA), LAS HOUSE BALL HAMMER M-1102 (1 EA) ---> OK
SUPPORT POTONG RANTAI L-0101 A, L-1111 --> OK, DEMOLISH TIANG SUPPORT AREA KONTAINER CLEANING -->
LISTRIK : GANTI KONTAKTOR MOTOR VIBRATOR V-0101 F, DISCONNECT POWER AREA SHELTER KONTAINER CLEANING
INSTRUMENT : REPAIR PRINTER BAGGING 1, REPAIR PRINTER BAGGING 2 ---> OK
ABRIK 7 LAPORAN PER S
C SWING SHIFT
ALI

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA 15
55 35 80 PLANT 2 PHONSKA 15
TOTAL PER SHIFT
SISA
5,060 JANUARI

Onsize UJI PETIK PLANT N P2O5


96.16% 50.24% 50.21% PLANT 1 14.94 15.00
65.43% 50.31% 50.21% PLANT 2 15.49 13.38
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
26.01 21% PLANT 1 4.66
93.36 77% PLANT 2 14.63
119.37 JUMLAH 19.29 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -327
4.35 1.09 Penerimaan
1.30 1.30 Plant 1 7
Pemakaian
Plant 2 5
Akumulasi Pemakaian 12
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down
DILANJUT STOP PLANT ---> PROGRAM CLEANING

18 54
1

Total Down Time


DARI W-1101 A KE B ---> POTONG RANTAI L-0101 A 18 58
DARI W-1101 B KE A ---> KOSOSNGKAN HOPPER B
2
2

Total Down Time


-1111, L-0101 A --> OK INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAM
M-0202/0203 ----> OK MEKANIK : JAHIT WIREMESH M-1103 A/B, CEK DEFLEKT
LISTRIK : RAPIKAN MATERIAL DAN KABEL LISTRIK DI S
AIL PULLEY L-1108 >OK PIPESHOP : LANJUT PROGRAM DEMOLISH TIANG SUPPO
Maintenance
OK INSTRUMENT : TEMBUS KEBUNTUAN LINE COATING OIL
KONTAINER CLEANING --> IP
TAINER CLEANING
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 22, 2019 GROUP B
NAMA ALI

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
15 15 41 44 61 48 45
15 15 76 42 65 52 34
L PER SHIFT 117
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
15.72 1.89 1.32 9.33% 10.35% 78.60% 50.30%
15.11 1.77 1.32 3.75% 13.26% 82.31% 50.27%
KONSUMSI BAHAN BAKU RATIO
KCL ZA DAP UREA TOT Rate Setting
9.30 9.72 5.90 29.58
12.11 28.73 9.01 64.48
21.41 0.00 38.45 14.91 94.06
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-621 -597 0 0 Coating Oil Pewarna
Plant 1 3.41 1.83
3 2 Plant 2 1.32 1.97
6 4
9 6 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0 15.58 START PLANT, PROGRAM CLEANING SELESAI
16 15 572 START BAHAN BAKU
0 STOP BAHAN BAKU, PERSIAPAN STOP PLANT DAN KOSONGI DRUM2.
0 GUDANG PENYIMPANAN PRODUK PENUH.
0 21.37 STOP PRODUK KE BAGGING, KOSONGKAN DRUM2.
0
Down Time 572
-1138 STOP BAHAN BAKU, PERSIAPAN STOP PLANT DAN KOSONGI DRUM2.
0 GUDANG PENYIMPANAN PRODUK PENUH.
0 21.55 STOP PRODUK KE BAGGING, KOSONGKAN DRUM2.
0
0
0
Down Time -1138
IK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
WIREMESH M-1103 A/B, CEK DEFLEKTOR L-1103, FLUSHING C-2107 ---> OK
AN MATERIAL DAN KABEL LISTRIK DI SHELTER KONTAINER CLEANING ---> OK
T PROGRAM DEMOLISH TIANG SUPPORT DI SHELTER KONTAINER CLEANING ---> OK
MBUS KEBUNTUAN LINE COATING OIL P2 ---> OK
LAPORAN HARIAN BAGIAN NPK FUSIO
B Monday, April 22, 2019
ALI

KOMPOSISI
A DRYER PLANT
N P K
55 PLANT 1 PHONSKA 15 15 15
67 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.22% PLANT 1 15.16 15.41 15.65 1.73
50.20% PLANT 2 15.61 14.15 15.26 1.82
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
24% PLANT 1 22.58 0.00 46.40 0.00
53% PLANT 2 58.07 0.00 47.13 0.00
JUMLAH 80.65 0.00 93.53 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -303 -600 -585
Penerimaan 0 0 0
Plant 1 18 11 7
Pemakaian
Plant 2 18 19 11
Akumulasi Pemakaian 36 30 18
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

ONGI DRUM2.

M2.
1

ONGI DRUM2.

M2.
Total Down Time
2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 22, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
131 48.00 62.00 50.00 45.50 63.50
228 46.67 63.67 53.00 34.67 75.67
359
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.35 4.34% 6.13% 88.79% 50.26% 50.25%
1.28 12.78% 10.16% 75.45% 50.29% 50.23%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
46.84 29.96 145.78 #DIV/0! 40%
112.11 35.04 252.35 #DIV/0! 69%
158.95 65.00 398.13
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.75 2.10
0 0 Plant 2 1.58 2.08
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 23, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 7 0 480
0
0
1
0
0
0 0
Total Down Time 480
23 0 7 0 480
0
0
2
0
0
2

0
Total Down Time 480

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA heru

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

00.18 plant 1 stop di lanjut program cleaning all bucket


cleaning hoper V 0101 F,X 1109,hoper bagging
line sprayer steam M 1101
1

Total Dow
00.26 plant 1 stop di lanjut program cleaning all bucket
cleaning hoper V 0102 F,X 2109,hoper bagging,line sprayer steam
M 2101
2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 23, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
480 Program cleaning plant
0
0
0
0
0
Total Down Time 480
480 Program cleaning plant
0
0
0
0
0
Total Down Time 480
MEKANIK : REPAIR SCRUPTBELT L-1102 + L-1108, GANTI RETURN ROLLER L-1112 1@ + GANTI HANGER,
CLEANING GALLERY L-1112 (i/p), GANTI RETURN ROLLER L-1108 (i/p), RAKIT SUPPORT ROLLER
TYRE M-1102 + M-1105 (N.F)
INSTRUMENT : GANTI ROLLER LOADCELL W-2101 E + W-2101 F
ABRIK 7 LAPORAN PER S
D SWING SHIFT
YAHYA

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down
nt

Total Down Time


nt

2
2

Total Down Time


ER,
ROLLER

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 23, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Tuesday, April 23, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 23, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 24, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 24, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Wednesday, April 24, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Wednesday, April 24, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 24, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 25, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 25, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Thursday, April 25, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Thursday, April 25, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 25, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 26, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 26, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 26, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Friday, April 26, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 26, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 27, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 27, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 27, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Saturday, April 27, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 27, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 28, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 28, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Sunday, April 28, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Sunday, April 28, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 28, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 29, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 29, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 29, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Monday, April 29, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 29, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 30, 2019

KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2

0
Total Down Time 0

Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA

TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian

0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM

Kegiatan/Program Plant

Total Dow

2
2

Total Dow

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 30, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
N P K TI-1110/2110 TI-1104/2104
PHONSKA
PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN 17,000
ANALISA LAB
N P2O5 K2O H2O CS SIZE 4 SIZE 18

KONSUMSI BAHAN BAKU


CLAY B KCL ZA DAP UREA TOT
0.00
0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
COATING OIL PEWARNA KARUNG BENANG SOLAR RATIO
Stock Awal -339 -630 -603 0 0
Penerimaan Plant 1
Plant 1 0 Plant 2
Plant 2 0
Akumulasi Pemakaian 0 0 0 0 0
Stok Akhir -339 -630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Progra
Shut Down Start Up
0
0
0
0
0
0
Total Down Time 0
0
0
0
0
0
0
Total Down Time 0
ABRIK 7 LAPORAN PER S
SWING SHIFT

TEMPERATUR (C) KOMPOSISI


A DRYER PLANT
TI-1106/2106 TI-1108/2108 N
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT
SISA
4,943 JANUARI

Onsize UJI PETIK PLANT N P2O5


PLANT 1
PLANT 2
RATIO KONSUMSI BAHAN BA
TOT Rate Setting Rate Aktual CLAY B
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 JUMLAH 0.00 0.00
tan : KONSUMSI BAHAN BAKU PENUNJAN
RATIO COATING OIL
Coating Oil Pewarna Stock Awal -339
#DIV/0! #DIV/0! Penerimaan
#DIV/0! #DIV/0! Plant 1
Pemakaian
Plant 2
Akumulasi Pemakaian 0
Stock Akhir -339

Waktu
Kegiatan/Program Plant
Shut Down

Total Down Time

2
2

Total Down Time

Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 30, 2019 GROUP
NAMA

KOMPOSISI TEMPERATUR (C)


TONASE
P K TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108

L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK

KONSUMSI BAHAN BAKU RATIO


KCL ZA DAP UREA TOT Rate Setting
0.00
0.00
0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG Catatan :
PEWARNA KARUNG BENANG SOLAR RATIO
-630 -603 0 0 Coating Oil Pewarna
Plant 1 #DIV/0! #DIV/0!
0 Plant 2 #DIV/0! #DIV/0!
0
0 0 0 0
-630 -603 0 0
PROGRAM
Waktu
Menit Kegiatan/Program
Start Up
0
0
0
0
0
0
Down Time 0
0
0
0
0
0
0
Down Time 0
LAPORAN HARIAN BAGIAN NPK FUSIO
Tuesday, April 30, 2019

KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up

Total Down Time


2

Total Down Time

Maintenance

Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 30, 2019 NAMA

TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM

Menit Kegiatan/Program

0
0
Plant 1

Waktu
Tanggal Menit Kegia
Shut Down Start Up
0 0 0 0 0 00.00 RESET /ZERO ALL WEIGHER, F
0 0 0 0 0 TIMBANGAN BAGGING
0 3 0 38 35 STOP B. BAKU, ISI HOPPER DAP LOW
4 13 4 45 32 STOP B. BAKU, TURUNKAN AMPERE
0 0 0 0 0 RESETTING PEMAKAIAN BB (TERAKH
1
7 33 15 0 447 PROGRAM CLEANING & PERBAIKAN
0 0 0 0 0 ( STOP PLANT JAM 08.03 )
15 0 23 0 480 program cleaning dan perbaikan pa
0 0 0 0 0 0
0 0 0 0 0 0
23 0 7 0 480 program perbaikan plant 1
7 0 15 0 480 Program perbaikan L-1112
15 0 23 0 480 PROGRAM PERBAIKKAN
0 0 0 0 0 ( START PLANT SIRKULASI 21.50…..S
0 0 0 0 0 0
2
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23 0 24 5 65 PERSIAPAN START PLANT ( GEDOR2
0 0 0 0 0 M-1107 KE L-1112)
0 0 0 0 0 23.45----> START PLANT
0 0 0 0 0 00.05-----> MASUK BB, RATE 150%
7 4 15 0 476 STOP PLANT ---> SHAFT MOTOR TO
3
15 0 17 40 160 REPAIR SHAFT GEARBOX L-1112 ( OK
17 48 18 44 56 L-1106 FAULT ---> 18.37 START NOR
20 23 21 40 77 M-1108 MATI , DRUM MACET , OUT
0 0 0 0 0 ( 20.47 - 21.36 : STOP PLANT )
0 0 0 0 0 0
0 0 0 0 0 04.19 turunkan setting W 2101 E dr
9 40 10 0 20 Chute i/l L-0101 A buntu
14 53 17 2 129 INDIKASI W-110F PALSU ----> MEK &
19 26 19 56 30 STOP B. BAKU ----> HOPPER CLAY LO
0 0 0 0 0 20.30 TAMBAH DAP 10%
4
22 25 0 0 0 ST0P B.BAKU ----> HOPPER CLAY LOW
0 0 0 0 0 0
4

0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23 0 23 55 55 stop BB hoper clay kosong
0 0 0 0 0 03.00 turun rate 150% ke 100 %--> h
0 0 0 0 0 03.35 naik rate ke 120 %
16 24 16 29 5 STOP B.BAKU ----> HOPPER KCL LOW
0 0 0 0 0 18.02 TAMBAH KCL 5%
5
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
14 2 14 18 16 stop BB. V-0101F kosong
17 55 19 20 85 Problem mesin jahit + cleaning hop
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
6
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
8 26 10 2 96 PLANT SIRKULASI, BANYAK BONGKA
0 0 0 0 0 HOPPER DAN TIMBANGAN BAGGIN
0 0 0 0 0 10.25 NAIK RATE DARI 100% KE 15
17 0 17 28 28 V-0101A Kosong
0 0 0 0 0 0
7
0 0 0 0 0 16.58 : (-) KCL 5%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 04.15 : (+) KCL 5%
15 15 15 52 37 LEPAS PLAT NYANGKUT DI L-1106
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
8
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.18 TURUN RATE DARI 150% KE
0 0 0 0 0 23.52 NAIK RATE DARI 100% KE 15
0 0 0 0 0 01.22 - 01.37 HABISKAN ISI HOPPE
7 36 12 0 264 program cleaning plant
0 0 0 0 0 (stop plant : 08.00 - 11.35)
9
9
0 0 0 0 0 16.32---> turun rate 122% ke 81%-->
0 0 0 0 0 16.50----> naik rate ke 122%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
5 56 6 39 43 SIRKULASI, PROBLEM DEPOSIT RON
0 0 0 0 0 PENGANTONGAN ---> ANGGOTA CL
6 55 7 0 5 BAGGING HIGH , SIRKULASI
0 0 0 0 0 08.00 - 09.08 : CUT RATE 122 - 81%
0 0 0 0 0 15.45 sd 16.56 turun rate dr 122% k
10
19 28 19 48 20 cleaning X 1109
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
4 15 5 2 47 L-1101 MACET
0 0 0 0 0 09.57 KURANGI DAP 50%, TAMBAH
13 6 13 47 41 STOP B.BAKU ---> W-1101 F INDIKAS
15 10 15 33 23 V-0101 E & F MINIM, LODER MOGO
0 0 0 0 0 ( 15.15 - 15.30 : SIRKULASI, ADA BO
11
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 06.20 : (-) Urea 5 %
7 44 8 9 25 STOP B.BAKU ----> ISI HOPPER UREA
8 49 10 28 99 STOP B.BAKU, DILANJUT STOP PLAN
11 13 11 29 16 STOP B. BAKU ----> ISI HOPPER UREA
14 36 0 0 0 STOP B.BAKU ---->CLEANING CHUT
12
0 0 0 0 0 15.15 - 15.23 : STOP PLANT, CEK KEL
14 36 15 42 66 CLEANING CHUTE & CINTUNG L-010
0 0 0 0 0 21.30 : ( + ) DAP 5%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.55 turun rate ke 79%--> flow clay
0 0 0 0 0 01.02 naik rate ke 119%
0 0 0 0 0 07.10 SWITCH CLAY DARI W-1101 A
0 0 0 0 0 START DARI DCS
14 15 0 0 0 STOP PLANT ----> SAMBUNGAN L-11
13
0 0 0 0 0 16.50 START PLANT ---> PROGRAM
0 0 17 16 201 MASUKKAN B. BAKU
0 0 0 0 0 19.29 SWITCH CLAY DARI W-1101 B
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 15.14 TURUN RATE DARI 150% KE 1
0 0 0 0 0 15.42 NAIK RATE DARI 100% KE 130
16 35 17 40 65 16.35 STOP B.BAKU ---> AMPERE D

14
0 0 0 0 0 17.38 GANTI PEWARNA BIASA + CO
0 0 0 0 0 19.38 SWITCH CLAY DARI W-1101M
14
22 15 0 0 0 STOB BB, SIRKULASI PLANT ----> ME
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.30 produk normal ke bagging
23 0 23 40 40 stop BB plant sirkulasi -->rantai bagg
7 0 7 55 55 HOPPER V-0101 A KOSONG (SWITCH
15 11 16 18 67 STOP B.BAKU ----> AMPERE M-1102
0 0 0 0 0 18.08 NAIK RATE DARI 130% KE 150
15
0 0 0 0 0 18.30 SWITCH CLAY DARI W-1101 B
0 0 0 0 0 18.45 NAIK RATE DARI 150% KE 160
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 43 0 49 6 M-1106 HAMPIR MELUBER
0 0 0 0 0 01.25 - 02.01 : CUT RATE 130 - 100%
0 0 0 0 0 02.25 : CUT RATE KE 122%
14 30 15 0 30 stop plant 1 busing rantai L 1103 ad
15 0 17 25 145 Repair rantai L-1103, potong rantai
16
0 0 0 0 0 o/l W-1101 C
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 01.33 : ( + ) CLAY 10%
0 0 0 0 0 RATE : 81 %
8 29 9 43 74 L-0101 F BUNTU , HOPER LOW
11 27 11 35 8 L-0101 F BUNTU , HOPER LOW
0 0 0 0 0 0
17
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 10.50 : ( - ) Clay 10%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
18
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 07.00 : ( - ) Clay 15%

19
0 0 0 0 0 15.00-15.50--> plant sirkulasi progra
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
19
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
4 37 0 0 143 L-1109 OVERLOAD (STOP PLANT)
0 0 11 15 398 11.00 START PLANT ---> REPAIR DAN
0 0 0 0 0 MASUKKAN BAHAN BAKU
0 0 0 0 0 SEDOT LUMPUR SCRUBBER ----> 2 T
0 0 0 0 0 0
20
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
21
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
22
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
24
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
25
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
26
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
27
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
28
0 0 0 0 0 0
0 0 0 0 0 0
28

0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
29
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
30
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
REKAPITULASI DOWN TIME
NPK FUSION

Plant 1

Waktu
Kegiatan/Program Produksi Tanggal
Shut Down
0 RESET /ZERO ALL WEIGHER, FI-0101/0102/0106, COUNTER 0
TIMBANGAN BAGGING 0
P B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA 6
P B. BAKU, TURUNKAN AMPERE DRUMS (M-1103 LEMBAB) 8
TTING PEMAKAIAN BB (TERAKHIR DIPAKAI 29/03/19) 20
131 1
GRAM CLEANING & PERBAIKAN PLANT 22
OP PLANT JAM 08.03 ) 0
ram cleaning dan perbaikan palnt 1 0
0
0
ram perbaikan plant 1 5
ram perbaikan L-1112 0
GRAM PERBAIKKAN 0
RT PLANT SIRKULASI 21.50…..STOP LAGI 22.20 ) 0
0
0 2
0
0
0
0
0
IAPAN START PLANT ( GEDOR2 ALL HOOPER P1 + CHUTE O/L 6
107 KE L-1112) 8
5----> START PLANT 9
5-----> MASUK BB, RATE 150% 0
P PLANT ---> SHAFT MOTOR TO GEARBOX L-1112 PATAH 0
101 3
AIR SHAFT GEARBOX L-1112 ( OK )--> 17.20 START PLANT( SIRKULASI ) 19
06 FAULT ---> 18.37 START NORMAL BAGGING 0
108 MATI , DRUM MACET , OUTLET KE L-1112 BUNTU 0
47 - 21.36 : STOP PLANT ) 0
0
9 turunkan setting W 2101 E dr 70 %--->65% 0
e i/l L-0101 A buntu 13
KASI W-110F PALSU ----> MEK & INST. REPAIR & TARING ----> OK 17
P B. BAKU ----> HOPPER CLAY LOW, FLOW CLAY TIDAK TERCAPAI 0
0 TAMBAH DAP 10% 0
288 4
B.BAKU ----> HOPPER CLAY LOW, FLOW TIDAK TERCAPAI 0
0
288 4

0
0
0
BB hoper clay kosong 4
0 turun rate 150% ke 100 %--> hoper bagging high 7
5 naik rate ke 120 % 14
P B.BAKU ----> HOPPER KCL LOW, FLOW TIDAK TERCAPAI 0
2 TAMBAH KCL 5% 14
337 5
16
0
0
0
0
BB. V-0101F kosong 0
lem mesin jahit + cleaning hopper 0
0
0
14
362 6
0
0
0
0
0
NT SIRKULASI, BANYAK BONGKAHAN RONTOK, BUNTU DI INLET 16
PER DAN TIMBANGAN BAGGING 1, TURUN RATE KE 100% 0
5 NAIK RATE DARI 100% KE 150% 0
01A Kosong 0
0
345 7
8 : (-) KCL 5% 0
0
0
0
0
5 : (+) KCL 5% 0
S PLAT NYANGKUT DI L-1106 0
0
0
0
373 8
0
0
0
0
0
8 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI 23
2 NAIK RATE DARI 100% KE 150% 10
2 - 01.37 HABISKAN ISI HOPPER V-0101 B 0
ram cleaning plant 0
p plant : 08.00 - 11.35) 0
326 9
326 9
2---> turun rate 122% ke 81%--> ada bongkahan di timbangan 0
0----> naik rate ke 122% 0
0
0
0
ULASI, PROBLEM DEPOSIT RONTOK, MENGHAMBAT PROSES 0
GANTONGAN ---> ANGGOTA CLEANING BATU DALAM HOPPER 0
GING HIGH , SIRKULASI 0
0 - 09.08 : CUT RATE 122 - 81% GREASING BEARING M-0202 / 0203 0
5 sd 16.56 turun rate dr 122% ke 81% cleaning M 0202,M 0203 0
364 10
ning X 1109 0
0
0
0
0
01 MACET 6
7 KURANGI DAP 50%, TAMBAH KCL 10% 15
P B.BAKU ---> W-1101 F INDIKASI PALSU 20
01 E & F MINIM, LODER MOGOK 20
15 - 15.30 : SIRKULASI, ADA BONGKAHAN DI W-1102A ) 0
359 11
0
0
0
0
0
0 : (-) Urea 5 % 0
P B.BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 E KE B) 10
P B.BAKU, DILANJUT STOP PLANT ----> LAS TAIL PULLEY L-1108 0
P B. BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 B KE E) 0
P B.BAKU ---->CLEANING CHUTE INLET L-0101 F 0
365 12
5 - 15.23 : STOP PLANT, CEK KELAINAN SUARA M-1104 --> AMAN 14
NING CHUTE & CINTUNG L-0101 F 14
0 : ( + ) DAP 5% 0
0
0
5 turun rate ke 79%--> flow clay kurang 0
2 naik rate ke 119% 0
0 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA 0
RT DARI DCS 21
P PLANT ----> SAMBUNGAN L-1101 MAU PUTUS 0
306 13
0 START PLANT ---> PROGRAM REPAIR SAMBUNGAN L-1101 0
UKKAN B. BAKU 0
9 SWITCH CLAY DARI W-1101 B KE W-1101 A 0
0
0
4 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI 23
2 NAIK RATE DARI 100% KE 130% 16.17 TURUN RATE KE 100% 0
5 STOP B.BAKU ---> AMPERE DRUM2 TINGGI, SUSAH GRANULASI 7

333 14
8 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS) 0
8 SWITCH CLAY DARI W-1101MB KE A 21.10 KURANGI DAP 5% 0
333 14
B BB, SIRKULASI PLANT ----> MEKANIK PASANG RANTAI CONVEYOR BAGGING 0
0
0
0
0
0 produk normal ke bagging 0
BB plant sirkulasi -->rantai bagging lepas 16
PER V-0101 A KOSONG (SWITCH KE V-0101 B) 0
P B.BAKU ----> AMPERE M-1102 TINGGI 0
8 NAIK RATE DARI 130% KE 150% 0
307 15
0 SWITCH CLAY DARI W-1101 B KE W-1101 A 0
5 NAIK RATE DARI 150% KE 160% 0
0
0
0
106 HAMPIR MELUBER 23
5 - 02.01 : CUT RATE 130 - 100% 7
5 : CUT RATE KE 122% 0
plant 1 busing rantai L 1103 ada yg lepas 15
air rantai L-1103, potong rantai L-0101 F, pasang rubber seal 0
336 16
W-1101 C 0
0
0
0
0
3 : ( + ) CLAY 10% 23
E : 81 % 0
01 F BUNTU , HOPER LOW 0
01 F BUNTU , HOPER LOW 8
11
220 17
0
0
0
0
0
0 : ( - ) Clay 10% 0
1
0
0
0
283 18
0
0
0
0
0
0 : ( - ) Clay 15% 0

257 19
0-15.50--> plant sirkulasi program repair rantai bagging 0
0
0
0
257 19
0
0
0
0
0
09 OVERLOAD (STOP PLANT) 1
0 START PLANT ---> REPAIR DAN GANTI BAUT SACKLE L-1109 SELESAI 0
UKKAN BAHAN BAKU 0
OT LUMPUR SCRUBBER ----> 2 TANGKI 0
0
159 20
0
0
0
0
0
0
0
0
0
0
225 21
0
0
0
0
0
0
0
0
0
0
131 22
0
0
0
0
0
0
0
0
0
0
0 23
0
0
0
0
0
0
0
0
0
0
0 24
0
0
0
0
0
0
0
0
0
0
0 25
0
0
0
0
0
0
0
0
0
0
0 26
0
0
0
0
0
0
0
0
0
0
0 27
0
0
0
0
0
0
0
0
0
0
0 28
0
0
0 28

0
0
0
0
0
0
0
0
0 29
0
0
0
0
0
0
0
0
0
0
0 30
0
0
0
0
0
Tahun 2019
Bulan April

Plant 2

Waktu
Menit Kegiatan/Program
Shut Down Start Up
0 0 0 0 00.00 RESET /ZERO ALL WEIGHER, COUNTER TIMBANGAN BAGGING
16 0 53 37 STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
58 7 32 34 SIRKULASI, PROBLEM TIMBANGAN BAGGING TIDAK MAU NUTUP
26 8 31 5 M-2101 MATI SENDIRI ( TANPA FAULT )
3 20 21 18 stop BB cleaning caunter weigth L 2101
6 22 10 4 stop BB hoper F kosong,L 0101 F buntu
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
16 5 24 8 stop BB --> L 2101 slip
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
45 7 2 17 STOP B.BAKU, PLANT SIRKULASI ----> HOPPER BAGGING HIGH
50 9 14 24 ST0B B. BAKU ----> L-2101 SLIP
32 9 49 17 STOP B. BAKU ----> L-2101 SLIP
0 0 0 0 10.42 NAIK RATE DARI 120% KE 130%
0 0 0 0 19.00 : CUT RATE 130% --> 80%
14 20 24 70 NORMALISASI L-2101 ( CEK FLOATING PULEY ,SIRAM AIR HEAD PULEY )
0 0 0 0 20.44 : RAISE RATE 80%V--> 110%
0 0 0 0 21.21 : RAISE RATE 110% --> 130%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 04.19 turunkan setting W 1101 C 10 %
3 13 18 15 Hoppper DAP kosong
26 17 39 13 STOP B. BAKU ----> HOPPER F LOW, FLOW TIDAK TERCAPAI
0 0 0 0 20.43 ADJUST DAP 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 4 19 15 stop BB cleaning caunter weight
31 14 10 399 PROGRAM CLEANING P2
24 0 0 0 L-2103 BUNTU
0 0 0 0 14.51 START PLANT
24 14 55 31 MASUKKAN BAHAN BAKU
52 17 59 67 STOP PLANT ---> L-2111 OVERLOAD (PROBLEM LAH TIDAK BERFUNGSI)
0 0 0 0 21.02 TURUNKAN SETTING KCL 10%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 03.43 : ( + ) DAP 5%
0 0 0 0 ( - ) KCl 10 %
0 0 0 0 09.37 : (-) KCL 90 --> 80 %
0 0 0 0 13.30 cut rate 130 --> 80 %.L-0101 F buntu
2 14 18 16 stop BB. V-0102F kosong
0 0 0 0 14.34 raise rate 80-->130 %
0 0 0 0 14.50 : (+) DAP 105 ---> 110%
0 0 0 0 18.02 : (-) KCL 80 --->75%
0 0 0 0 0
0 0 0 0 0
58 17 31 33 HOPPER V-0101A KOSONG
0 0 0 0 0
0 0 0 0 16.58 : (-) KCL 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
26 23 37 11 STOP BAHAN BAKU, HOPPER V-0101 F LOW
8 11 0 52 cleaning cintung L-0101 F & greasing bearing M-0202/0203
0 0 0 0 15.27-->turun rate dr 130% ke 80%
0 0 0 0 15.45--> naik rate ke 130 %
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 07.00 - 07.15 : CUT RATE 130 - 100%
0 0 0 0 07.54 - 09.00 : CUT RATE 130-100% GREASING BEARING M-0202 / 0203
0 0 0 0 13.50 : ( + ) CLAY 10%
0 0 0 0 16.00 sd 17.00 turun rate dr 130% ke 80% cleaning M 0202,M 0203
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
32 15 0 508 PROGRAM GANTI L-2103
0 20 6 306 19.40 : START PLANT SIRKULASI
22 20 34 12 L-2101 SELIP ( HAMPIR TIDAK MUTAR )
54 21 26 32 NORMALISASI L-2101 PAKAI RP DILANJUT AIR
0 0 0 0 21.58 : NORMAL RATE 130 %
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 08.15 SWITCH UREA DARI W-2101 E KE B ---> PROGRAM CLEANING M-0
5 10 16 11 STOP B.BAKU ----> PROGRAM CLEANING M-0203 & CENTUNG L-0101 F
0 0 0 0 10.47 SWITCH UREA DARI W-2101 B KE E --> KOSONGKAN ISI HOPPER B
0 0 0 0 13.52 TURUN RATE DARI 130 % KE 80% ---> FLOW DAP TIDAK TERPENUH
0 0 0 0 PROBLEM CHUTE INLET CRUSHER BUNTU
20 0 0 0 CLEANING CHUTE INLET L-0101F
20 15 31 71 CLEANING CHUTE & CINTUNG L-0101 F
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 07.11 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA START D
0 0 0 0 12.15 TURUNKAN SETTING KCL DARI 75% KE 65%
0 0 0 0 18.02 SWITCH CLAY W-2101 B KE W-2101 A (ISI HOPPER KOSONG)
27 23 0 93 STOP PLANT EMERGENCY ----> SUPPORT ROLLER TYRE INLET M-2104
0 0 0 0 SISI BAHAN BAKU ARAH K4 MACET (BEARING ADA KELAINAN SUARA)
0 0 0 0 MOTOR M-2101 TERBAKAR (INFO SETELAH PENGECEKAN LISTRIK)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 7 0 480 program penggantian bearing trunion M 2104-->ip
0 0 0 0 11.22 : START PLANT
0 12 30 330 GANTI BEARING TRUNION M-2104
0 0 0 0 19.11 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 0 0 0 19.51 SWITCH CLAY DARI W-2101 B KE A
0 0 0 0 21.10 KURANGI UREA 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 15.13 TURUN RATE DARI 130% KE 100% ---> AMPERE M-2102 TINGGI
40 23 0 380 STOP PLANT EMERGENCY ----> M-2101 FAULT
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 7 0 480 MOTOR M-2101 TERBAKAR
0 15 0 480 motor M 2101 terbakar
0 0 0 0 cleaning internal M 2101
0 23 0 480 Rewinding motor M-2101
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 49 229 01.52 : START PLANT SIRKULASI ( RATE 64% )
0 0 0 0 03.29 : NORMAL KE BAGGING
0 0 0 0 03.46 : NAIK RATE 80 %
29 9 43 74 L-0101 F BUNTU , HOPER LOW
29 11 42 13 L-0101 F BUNTU , HOPER LOW
0 0 0 0 18.07 : (-) KCL 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
8 2 8 60 STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
0 0 0 0 02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5 1 10 5 Chute outlet W-2101 A to L-2101 buntu
0 0 0 0 07.24 NAIK RATE DARI 100% KE 130%
0 0 0 0 11.15 KEMBALIKAN KE RATE 100%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
iatan/Program Produksi

, COUNTER TIMBANGAN BAGGING


OW ----> LOADER RUSAK SEMUA
N BAGGING TIDAK MAU NUTUP
ULT )
2101
356
buntu

390

--> HOPPER BAGGING HIGH

30%

360
ING PULEY ,SIRAM AIR HEAD PULEY )
%
%

10 %

W, FLOW TIDAK TERCAPAI

389
389

248
D (PROBLEM LAH TIDAK BERFUNGSI)
0%

1 F buntu

387

360

370

01 F LOW
ing bearing M-0202/0203
%

373
373

0%
% GREASING BEARING M-0202 / 0203

% ke 80% cleaning M 0202,M 0203

356

TAR )
LANJUT AIR

133

1 E KE B ---> PROGRAM CLEANING M-0202


ANING M-0203 & CENTUNG L-0101 F
1 B KE E --> KOSONGKAN ISI HOPPER B
E 80% ---> FLOW DAP TIDAK TERPENUHI,
USHER BUNTU
322

101 F

A KE B, W-1101 A TIDAK BISA START DARI DC


ARI 75% KE 65%
W-2101 A (ISI HOPPER KOSONG)
PPORT ROLLER TYRE INLET M-2104
T (BEARING ADA KELAINAN SUARA)
315
SETELAH PENGECEKAN LISTRIK)

nion M 2104-->ip

100
COATING OIL (PEWARNA COMBO HBS)
B KE A
100

E 100% ---> AMPERE M-2102 TINGGI


2101 FAULT

251

( RATE 64% )

179

NGKAN HOPPER BRAVO


BODYSCREEN M-2106
ER BRAVO KOSONG

261

247
247

buntu
30%
%

273

251

228

0
0

0
0

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