Professional Documents
Culture Documents
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 99
PLANT 2 PHONSKA 15 15 15 117
TOTAL PER SHIFT 216
TARGET PRODUKSI
JANUARI 216 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 12.24 14.02 14.53 2.13 1.15
PLANT 2 15.85 14.92 14.90 2.01 1.21
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 19.65 32.42 35.52
PLANT 2 23.13 34.97 39.11
JUMLAH 42.78 0.00 67.39 0.00 74.63
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal
Penerimaan
Plant 1 4 5
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 9 11 0
Stok Akhir 0 -9 -11 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0 3 0 38 35
1
4 13 4 45 32
0
0
Total Down Time 67
0
0 16 0 53 37
0
2
0
0
0
Total Down Time 37
INSTRUMENT/MEKANIK/LISTRIK : PREVENTIVE, SISKAMLING & OILMAN
Maintenance
MEKANIK : CLEANING STRAINER P-1101 B
INSTRUMENT : REPAIR PRINTER BAGGING 1
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
54 65 56 45 72 PLANT 1
50 64 54 42 76 PLANT 2
TOTAL
TARGET PRODUKSI SISA
17,000 16,784 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
8.31% 16.29% 73.38% 50.29% 50.24% PLANT 1
2.82% 14.86% 81.72% 50.30% 50.25% PLANT 2
Rate Produksi
UREA TOT Rate Setting Rate Aktual
17.36 104.95 87% PLANT 1
16.94 114.15 94% PLANT 2
34.30 219.10 JUMLAH
Catatan : K
SOLAR RATIO
Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.01 Penerimaan
Plant 2 0.00 1.07
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total D
00.00 RESET /ZERO ALL WEIGHER, COUNTER TIMBANGAN BAGGING
STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
2
Total D
LMAN
Maintenance
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 01, 2019
Waktu
Kegiatan/Program Plant
Shut Down
GRAM CLEANING & PERBAIKAN PLANT 15
OP PLANT JAM 08.03 )
1
Maintenance
ai L-1103 ( potong 1ea ), ganti conveyor L 1112,clea
repair floting puley L-1101 repair floting pulley,ganti b
PS repair rounbar L 1108,bres
Maintenance
air galery L-1112, repair plug line jacket steam di M
, las dudukan mesin jahit repair hanger pemberat flo
ganti rounbar L 1105 ---> IP
PU pasang scaffolding di M 020
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 01, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
n perbaikan palnt 1
0 3
4 13
1
7 33
0 16
6 58
8 26
2
20 3
2
22 6
Maintenance
Usulan Meeting
LAPORAN HARIAN BAGIAN NPK FUSION PABRIK 7
Monday, April 01, 2019 NAMA
Down Time 98
(C)
A DRYER
TI-1108/2108
45.00 72.00
42.33 75.00
SISA
16,513
UJI PETIK
50.26% 50.22%
50.27% 50.25%
RATIO
Rate Setting Rate Aktual
#DIV/0! 36%
#DIV/0! 99%
RATIO
Pewarna
0.95
0.91
an/Program
0101/0102/0106, COUNTER
t1
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
PLANT 2 PHONSKA 15 15 15 125
TOTAL PER SHIFT 125
TARGET PRODUKSI
JANUARI 612 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2 13.89 15.60 17.78 1.89 1.25
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2 24.54 37.63 41.00
JUMLAH 24.54 0.00 37.63 0.00 41.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal 0 -18 -24 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 4 6 0
Stok Akhir 0 -22 -31 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 7 0 480
0 0 0 0
0
1
0
0
0
Total Down Time 480
5 16 5 24 8
0
0
2
0
0
2
0
Total Down Time 8
mekanik : ganti bearing M 0202
persiapan ganti bearing floting pulley L 1101( lepas floating pulley-->oke)
PS suport pekerjaan mekanik di M0202 dan L 1101
ganti greeting di IL M 1108 dan M 2108
Maintenance
repair roundbar di L 1105-->oke
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
45 65 53 42 83 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 16,388 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
3.26% 8.71% 87.56% 50.26% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
18.49 121.66 100% PLANT 2
18.49 121.66 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 0.00 0.80
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
stop BB --> L 2101 slip
2
2
Total Dow
oating pulley-->oke)
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 02, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
1112 15 0
2
2
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA 15 15 15
84 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
16,123 JANUARI 877 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50.19% PLANT 2 15.16 14.31 15.76 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
107% PLANT 2 77.58 0.00 116.52 0.00
JUMLAH 77.58 0.00 116.52 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal 0 -18 -24
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 15 20
Akumulasi Pemakaian 0 15 20
Stock Akhir 0 -33 -44
PROGRAM
Waktu
Plant
Shut Down Start Up
23 0 7 0
7 0 15 0
15 0 23 0
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 02, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
390 45.33 63.33 53.00 43.33 81.33
390
TARGET PRODUKSI SISA
BULANAN 17,000 16,123
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1.36 4.09% 8.12% 87.50% 50.27% 50.24%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
131.54 58.46 384.10 #DIV/0! 106%
131.54 58.46 384.10
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 0.00 0.96
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
1440
8 stop BB --> L 2101 slip
8
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 03, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
54.00
PLANT 2 PHONSKA 15 15 15
115.00
TOTAL PER SHIFT 169
TARGET PRODUKSI
JANUARI 1046 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.32 13.36 16.03 1.80 1.17
PLANT 2 16.87 15.79 14.74 1.79 1.16
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 15.51 32.82 30.87
PLANT 2 25.15 38.77 43.83
JUMLAH 40.66 0.00 71.59 0.00 74.70
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal 0 -33 -44 0
Penerimaan
Plant 1 3
Pemakaian
Plant 2 4 4 6
Akumulasi Pemakaian 4 4 8 0
Stok Akhir -4 -37 -52 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 24 5 65
0
0
1
0
0
0
Total Down Time 65
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS
INSTRUMENT : SISKAMLING + PREV. MAINT, REPAIR PRINTER BAGGING P1&P2
LISTRIK : SISKAMLING, RESET CAPASITOR BANK P2 2X
Maintenance
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
51.00 64.00 55.00 46.00 90.00 PLANT 1
48.00 65.00 55.00 44.00 87.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 15,954 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
5.68% 6.41% 87.83% 50.27% 50.18% PLANT 1
5.96% 8.46% 85.45% 50.25% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
20.75 99.95 82% PLANT 1
19.65 127.40 105% PLANT 2
40.40 227.35 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.00 Penerimaan
Plant 2 0.70 0.87
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
GING P1&P2
Maintenance
Waktu
Kegiatan/Program Plant
Shut Down
FT MOTOR TO GEARBOX L-1112 PATAH 15 0
17 48
20 23
1
KOMPOSISI
A DRYER PLANT
N P K
65.00 PLANT 1 PHONSKA 15 15 15
78.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
15,662 JANUARI 1338 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 14.64 13.10 16.04 1.81
50.20% PLANT 2 16.59 15.03 15.13 1.96
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
30% PLANT 1 21.68 0.00 44.25 0.00
97% PLANT 2 74.17 0.00 111.32 0.00
JUMLAH 95.85 0.00 155.57 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal 0 -33 -44
Penerimaan 0 0 0
Plant 1 0 0 5
Pemakaian
Plant 2 5 12 18
Akumulasi Pemakaian 5 12 23
Stock Akhir -5 -45 -67
PROGRAM
Waktu
Plant
Shut Down Start Up
PLANT( SIRKULASI ) 23 0 24 5
NTU
7 4 15 0
1
15 0 17 40
17 48 18 44
20 23 21 40
AIR HEAD PULEY )
2
19 14 20 24
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 03, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
101 52.00 68.00 52.50 44.00 77.50
360 47.33 65.00 54.67 44.00 83.33
461
TARGET PRODUKSI SISA
BULANAN 17,000 15,662
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.28 6.09% 5.75% 87.98% 50.25% 50.21%
1.19 4.47% 15.59% 79.67% 50.28% 50.23%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
42.27 28.36 136.56 #DIV/0! 38%
124.17 55.15 364.81 #DIV/0! 100%
166.44 83.51 501.37
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.00
0 0 Plant 2 0.28 0.83
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
834
17 STOP B.BAKU, PLANT SIRKULASI ----> HOPPER BAGGING HIGH
24 ST0B B. BAKU ----> L-2101 SLIP
17 STOP B. BAKU ----> L-2101 SLIP
0 10.42 NAIK RATE DARI 120% KE 130%
0 19.00 : CUT RATE 130% --> 80%
70 NORMALISASI L-2101 ( CEK FLOATING PULEY ,SIRAM AIR HEAD PULEY )
0 20.44 : RAISE RATE 80%V--> 110%
0 21.21 : RAISE RATE 110% --> 130%
128
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 04, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
106.00
PLANT 2 PHONSKA 15 15 15
132.00
TOTAL PER SHIFT 238
TARGET PRODUKSI
JANUARI 1576 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.30 9.23 17.86 1.76 1.15
PLANT 2 16.33 14.09 13.54 2.00 1.37
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 23.64 45.34 43.12
PLANT 2 28.95 42.51 48.21
JUMLAH 52.59 0.00 87.85 0.00 91.33
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -45 -67 0
Penerimaan
Plant 1 3 5
Pemakaian
Plant 2 5 7
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -53 -79 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Mekanik siskamling,preventive dan oil man
cek dan repair adjuster L 2110
Instrument siskamling dan preventive
cek2 timbangan dan bar code W 1102
Maintenance PS repair adjuster L 2110
Listrik siskamling,preventive dan suporting job
note utk pengantongan plant 1 perlu disampaikan ke instrument utk atur2 timer clam bag
selama nunggu repair / chute aslinya, produk masih sering tumpah2
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
51.00 57.00 53.00 45.00 67.00 PLANT 1
47.00 63.00 54.00 42.00 82.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 15,424 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.89% 13.50% 84.12% 50.18% 50.21% PLANT 1
6.29% 8.26% 85.32% 50.25% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.56 141.66 117% PLANT 1
20.54 140.21 116% PLANT 2
50.10 281.87 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.71 Penerimaan
Plant 2 0.00 0.95
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
04.19 turunkan setting W 1101 C 10 %
2
2
Total Dow
Maintenance
Waktu
Kegiatan/Program Plant
Shut Down
ntu 14 53
19 26
1
22 25
ng DAP 10%
2
2
KOMPOSISI
A DRYER PLANT
N P K
78.00 PLANT 1 PHONSKA 15 15 15
77.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
14,985 JANUARI 2015 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.22% PLANT 1 15.26 10.40 16.38 1.65
50.25% PLANT 2 16.59 12.49 15.59 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
89% PLANT 1 62.75 0.00 115.40 0.00
112% PLANT 2 83.90 0.00 126.50 0.00
JUMLAH 146.65 0.00 241.90 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -45 -67
Penerimaan 0 0 0
Plant 1 0 10 14
Pemakaian
Plant 2 0 14 19
Akumulasi Pemakaian 0 24 34
Stock Akhir -5 -69 -101
PROGRAM
Waktu
Plant
Shut Down Start Up
ARING ----> OK
AK TERCAPAI 9 40 10 0
14 53 17 2
RCAPAI 19 26 19 56
1
22 25
APAI
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 04, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
288 52.33 61.67 55.00 47.67 73.67
389 48.00 64.00 55.33 44.67 79.67
677
TARGET PRODUKSI SISA
BULANAN 17,000 14,985
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.17 9.58% 6.70% 83.48% 50.25% 50.22%
1.33 8.95% 11.73% 78.40% 50.25% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
120.99 79.33 378.47 #DIV/0! 104%
141.30 57.32 409.02 #DIV/0! 112%
262.29 136.65 787.49
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.90
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
179
0 04.19 turunkan setting W 1101 C 10 %
15 Hoppper DAP kosong
13 STOP B. BAKU ----> HOPPER F LOW, FLOW TIDAK TERCAPAI
0 20.43 ADJUST DAP 5%
28
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 05, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
105.00
PLANT 2 PHONSKA 15 15 15
128.00
TOTAL PER SHIFT 233
TARGET PRODUKSI
JANUARI 2248 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.92 16.16 12.54 1.84 1.72
PLANT 2 15.34 14.92 19.09 1.70 1.35
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 17.45 30.64 39.40
PLANT 2 27.93 41.73 48.04
JUMLAH 45.38 0.00 72.37 0.00 87.44
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -69 -101 0
Penerimaan
Plant 1 4 5
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 9 12 0
Stok Akhir -5 -78 -112 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 23 55 55
0
0
1
0
0
0
Total Down Time 55
4 4 4 19 15
0
0
2
0
0
2
0
Total Down Time 15
mekanik ikat baut rubber monting di M 2107
PS repair suport dan ganti greeting di area head pulley L 1112
Instrument cek2 barcode dan timbangan plant 1
Listrik siskamling dan preventive
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50.00 62.00 56.00 48.00 76.00 PLANT 1
46.00 64.00 55.00 43.00 76.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 14,752 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
7.93% 6.64% 84.82% 50.22% 50.24% PLANT 1
8.02% 18.74% 72.70% 50.26% 50.31% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
21.29 108.78 90% PLANT 1
18.82 136.52 113% PLANT 2
40.11 245.30 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.95 Penerimaan
Plant 2 0.00 0.98
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
stop BB cleaning caunter weight
2
2
Total Dow
L 1112
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 05, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
16 24
KOMPOSISI
A DRYER PLANT
N P K
73.00 PLANT 1 PHONSKA 15 15 15
85.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
14,400 JANUARI 2600 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.24% PLANT 1 15.97 15.15 13.25 1.99
50.26% PLANT 2 14.87 13.30 21.16 1.84
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
126% PLANT 1 60.94 0.00 106.74 0.00
84% PLANT 2 54.64 0.00 82.35 0.00
JUMLAH 115.58 0.00 189.09 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -69 -101
Penerimaan 0 0 0
Plant 1 0 13 17
Pemakaian
Plant 2 0 8 12
Akumulasi Pemakaian 0 21 29
Stock Akhir -5 -90 -130
PROGRAM
Waktu
Plant
Shut Down Start Up
CAPAI 23 0 23 55
16 24 16 29
DAK BERFUNGSI)
Total Down Time
4 4 4 19
7 31 14 10
14 24
14 24 14 55
2
16 52 17 59
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 05, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
337 50.00 63.33 56.00 48.67 76.33
248 45.00 67.33 50.67 41.33 81.33
585
TARGET PRODUKSI SISA
BULANAN 17,000 14,400
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 11.04% 3.87% 84.56% 50.27% 50.25%
1.23 13.03% 9.82% 76.67% 50.28% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
136.83 74.82 379.33 #DIV/0! 104%
96.55 36.90 270.44 #DIV/0! 74%
233.38 111.72 649.77
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.96
0 0 Plant 2 0.00 0.81
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
60
15 stop BB cleaning caunter weight
399 PROGRAM CLEANING P2
L-2103 BUNTU
0 14.51 START PLANT
31 MASUKKAN BAHAN BAKU
67 STOP PLANT ---> L-2111 OVERLOAD (PROBLEM LAH TIDAK BERFUNGSI)
0 21.02 TURUNKAN SETTING KCL 10%
512
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 06, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
125.00
PLANT 2 PHONSKA 15 15 15
140.00
TOTAL PER SHIFT 265
TARGET PRODUKSI
JANUARI 2865 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.96 13.91 13.91 1.91 1.50
PLANT 2 14.70 11.88 18.83 1.86 1.46
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.01 43.77 52.75
PLANT 2 28.08 37.82 51.17
JUMLAH 52.09 0.00 81.59 0.00 103.92
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -90 -130 0
Penerimaan
Plant 1 5 6
Pemakaian
Plant 2 7 7
Akumulasi Pemakaian 0 12 13 0
Stok Akhir -5 -102 -143 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
M E K A N I K : SISKAMLING & OILMAN DRUMS,ADJUST CONVEYOR W-2101 A & L-1112,NORMALI
CONVEYOR L-2101 , ADJUST W-1101 C
INSTRUMENT : REPAIR CLAMBAGGING PLANT 1 , SISKAMLING AREA
LISTRIK : SISKAMLING & SUPORTING JOB LAMPU
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49.00 64.00 55.00 48.00 65.00 PLANT 1
51.00 62.00 53.00 44.00 81.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 14,135 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
11.06% 1.89% 86.96% 50.30% 50.21% PLANT 1
2.32% 4.16% 93.50% 50.31% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.53 150.06 124% PLANT 1
19.72 136.79 113% PLANT 2
49.25 286.85 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.00 Penerimaan
Plant 2 0.00 1.25
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
03.43 : ( + ) DAP 5%
( - ) KCl 10 %
2
2
Total Dow
R W-2101 A & L-1112,NORMALISASI
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 06, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
ong 17 55
KOMPOSISI
A DRYER PLANT
N P K
70.00 PLANT 1 PHONSKA 15 15 15
84.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
13,651 JANUARI 3349 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.30% PLANT 1 15.85 14.40 13.99 1.98
50.26% PLANT 2 15.33 12.74 16.35 1.94
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
92% PLANT 1 67.60 0.00 123.25 0.00
101% PLANT 2 82.90 0.00 98.68 0.00
JUMLAH 150.50 0.00 221.93 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -90 -130
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 17 19
Akumulasi Pemakaian 0 31 37
Stock Akhir -5 -121 -167
PROGRAM
Waktu
Plant
Shut Down Start Up
14 2 14 18
17 55 19 20
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 06, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
362 50.33 64.67 56.67 49.33 65.33
387 49.33 64.00 54.67 45.67 78.33
749
TARGET PRODUKSI SISA
BULANAN 17,000 13,651
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 6.20% 4.83% 88.55% 50.27% 50.24%
1.29 7.58% 3.12% 88.49% 50.27% 50.27%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
143.83 83.42 418.10 #DIV/0! 115%
155.87 58.41 395.86 #DIV/0! 109%
299.70 141.83 813.96
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.97
0 0 Plant 2 0.00 1.10
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
101
0 03.43 : ( + ) DAP 5%
0 ( - ) KCl 10 %
0 09.37 : (-) KCL 90 --> 80 %
0 13.30 cut rate 130 --> 80 %.L-0101 F buntu
16 stop BB. V-0102F kosong
0 14.34 raise rate 80-->130 %
0 14.50 : (+) DAP 105 ---> 110%
0 18.02 : (-) KCL 80 --->75%
16
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 07, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15
117.00
PLANT 2 PHONSKA 15 15 15
130.00
TOTAL PER SHIFT 247
TARGET PRODUKSI
JANUARI 3596 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.61 13.38 14.52 1.84 1.50
PLANT 2 16.26 13.46 15.18 1.61 1.26
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 25.76 47.07 57.65
PLANT 2 28.87 29.57 56.91
JUMLAH 54.63 0.00 76.64 0.00 114.56
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -121 -167 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 5 7
Akumulasi Pemakaian 0 9 12 0
Stok Akhir -5 -130 -180 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS
LISTRIK : SISKAMLING & SUPPORTING JOB LAMPU
INSTRUMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING PLANT 2
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP B2 DAY SHIFT
NAMA JOKO
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
53.00 67.00 57.00 50.00 65.00 PLANT 1
48.00 45.00 56.00 46.00 78.00 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 13,404 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
12.00% 4.00% 84.00% 50.26% 50.24% PLANT 1
3.00% 9.00% 88.00% 50.30% 50.22% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.46 161.94 134% PLANT 1
20.14 135.49 112% PLANT 2
51.60 297.43 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.85 Penerimaan
Plant 2 0.00 0.96
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
G PLANT 2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 07, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
NYAK BONGKAHAN RONTOK, BUNTU DI INLET 17 0
NGAN BAGGING 1, TURUN RATE KE 100%
RI 100% KE 150%
1
2
2
KOMPOSISI
A DRYER PLANT
N P K
65.00 PLANT 1 PHONSKA 15 15 15
77.00 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
12,946 JANUARI 4054 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.28% PLANT 1 15.67 15.60 14.30 1.76
50.30% PLANT 2 15.86 14.04 15.82 1.73
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
113% PLANT 1 69.29 0.00 122.13 0.00
96% PLANT 2 82.74 0.00 86.82 0.00
JUMLAH 152.03 0.00 208.95 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -121 -167
Penerimaan 0 0 0
Plant 1 0 12 17
Pemakaian
Plant 2 0 13 18
Akumulasi Pemakaian 0 25 35
Stock Akhir -5 -146 -203
PROGRAM
Waktu
Plant
Shut Down Start Up
8 26 10 2
17 0 17 28
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 07, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
345 51.33 66.33 57.00 50.33 67.33
360 47.67 58.33 56.00 46.33 76.67
705
TARGET PRODUKSI SISA
BULANAN 17,000 12,946
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.25 6.33% 2.67% 91.00% 50.26% 50.25%
1.12 3.67% 10.00% 86.33% 50.25% 50.27%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
158.08 86.02 435.52 #DIV/0! 120%
162.09 56.78 388.43 #DIV/0! 107%
320.17 142.80 823.95
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.90
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
124
33 HOPPER V-0101A KOSONG
0
0 16.58 : (-) KCL 5%
33
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 08, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 120
TOTAL PER SHIFT 240
TARGET PRODUKSI
JANUARI 4294 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.70 16.44 11.52 1.98 1.55
PLANT 2 14.65 13.67 14.56 1.83 1.47
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.94 45.59 55.90
PLANT 2 27.96 28.77 55.16
JUMLAH 52.90 0.00 74.36 0.00 111.06
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -146 -203 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -154 -215 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS ---> OK
PIPESHOP : REPAIR ENGSEL DAN JENDELA M-0202 ---> OK
LISTRIK : SISKAMLING & SUPPORTING LAMPU JOB ---> OK
INSTRUMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING 1, ZEROTARE W-2101 B
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP B3 DAY SHIFT
NAMA JOKO
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 62 57 49 70 PLANT 1
52 65 54 46 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 12,706 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.00% 7.00% 91.00% 50.31% 50.27% PLANT 1
2.00% 17.00% 86.00% 50.25% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.20 157.63 130% PLANT 1
19.14 131.03 108% PLANT 2
50.34 288.66 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.83 Penerimaan
Plant 2 0.00 0.83
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
G 1, ZEROTARE W-2101 B
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 08, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
15 15
2
2
KOMPOSISI
A DRYER PLANT
N P K
80 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
12,203 JANUARI 4797 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.29% PLANT 1 15.37 16.56 12.41 1.84
50.31% PLANT 2 15.25 13.64 14.91 1.76
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
103% PLANT 1 67.82 0.00 123.20 0.00
107% PLANT 2 84.62 0.00 83.58 0.00
JUMLAH 152.44 0.00 206.78 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -146 -203
Penerimaan 0 0 0
Plant 1 0 13 19
Pemakaian
Plant 2 0 13 19
Akumulasi Pemakaian 0 26 37
Stock Akhir -5 -172 -240
PROGRAM
Waktu
Plant
Shut Down Start Up
15 15 15 52
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 08, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
373 50.67 63.33 56.00 49.67 73.33
370 50.00 64.67 55.00 46.00 77.33
743
TARGET PRODUKSI SISA
BULANAN 17,000 12,203
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.33 2.33% 9.00% 89.00% 50.29% 50.26%
1.36 5.00% 10.00% 86.00% 50.24% 50.31%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
147.20 85.80 424.02 #DIV/0! 117%
168.65 58.08 394.93 #DIV/0! 109%
315.85 143.88 818.95
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.87
0 0 Plant 2 0.00 0.88
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
37
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 09, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 110
PLANT 2 PHONSKA 15 15 15 121
TOTAL PER SHIFT 231
TARGET PRODUKSI
JANUARI 5028 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.77 15.63 13.07 1.85 1.21
PLANT 2 15.18 14.15 13.83 1.68 1.51
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.50 42.78 51.12
PLANT 2 27.76 28.46 54.31
JUMLAH 52.26 0.00 71.24 0.00 105.43
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -172 -240 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 6 6
Akumulasi Pemakaian 0 10 12 0
Stok Akhir -5 -182 -251 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 26 23 37 11
0
0
2
0
0
2
0
Total Down Time 11
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER TIMBANGAN BAGGING 1
LISTRIK : RESET CAPASITOR BANK MCC PLANT 2 ----> 2X
MEKANIK : CLEANING STRAINER P-1101 B
Maintenance
PANASI DUMPER C-2105 (MACET) ----> OK
PIPESHOP : REPAIR HANDLE DUMPER C-2105
GANTI LANTAI GRATTING YANG RUSAK DI X-1103 A/B ----> OK
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
56 64 56 46 89 PLANT 1
46 64 54 46 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 11,972 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.00% 2.00% 97.00% 50.28% 50.24% PLANT 1
4.00% 5.00% 90.00% 50.30% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
31.08 149.48 123% PLANT 1
18.74 129.27 107% PLANT 2
49.82 278.75 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.91 Penerimaan
Plant 2 0.00 1.24
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
23.18 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
23.52 NAIK RATE DARI 100% KE 150%
01.22 - 01.37 HABISKAN ISI HOPPER V-0101 B
1
Total Dow
STOP BAHAN BAKU, HOPPER V-0101 F LOW
2
2
Total Dow
LMAN
Maintenance
A/B ----> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 09, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
nt
1.35)
1
2
2
KOMPOSISI
A DRYER PLANT
N P K
80 PLANT 1 PHONSKA 15 15 15
81 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
11,504 JANUARI 5496 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.25% PLANT 1 15.36 15.82 13.65 1.99
50.30% PLANT 2 15.55 14.78 14.49 1.87
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
120% PLANT 1 59.63 0.00 105.08 0.00
108% PLANT 2 81.33 0.00 80.41 0.00
JUMLAH 140.96 0.00 185.49 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -172 -240
Penerimaan 0 0 0
Plant 1 0 12 16
Pemakaian
Plant 2 0 16 19
Akumulasi Pemakaian 0 28 35
Stock Akhir -5 -200 -275
PROGRAM
Waktu
Plant
Shut Down Start Up
i timbangan
7 36 12 0
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 09, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
326 53.00 63.67 55.00 46.67 84.00
373 47.67 64.67 56.33 47.00 79.00
699
TARGET PRODUKSI SISA
BULANAN 17,000 11,504
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.32 4.92% 3.10% 91.97% 50.25% 50.25%
1.58 5.05% 5.14% 89.16% 50.24% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
122.72 74.66 362.09 #DIV/0! 100%
158.63 56.09 376.46 #DIV/0! 104%
281.35 130.75 738.55
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.92
0 0 Plant 2 0.00 1.07
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0 23.18 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
0 23.52 NAIK RATE DARI 100% KE 150%
0 01.22 - 01.37 HABISKAN ISI HOPPER V-0101 B
264 program cleaning plant
0 (stop plant : 08.00 - 11.35)
0 16.32---> turun rate 122% ke 81%--> ada bongkahan di timbangan
0 16.50----> naik rate ke 122%
264
11 STOP BAHAN BAKU, HOPPER V-0101 F LOW
52 cleaning cintung L-0101 F & greasing bearing M-0202/0203
0 15.27-->turun rate dr 130% ke 80%
0 15.45--> naik rate ke 130 %
63
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 10, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 111
TOTAL PER SHIFT 231
TARGET PRODUKSI
JANUARI 5727 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.48 16.58 13.34 2.13 1.22
PLANT 2 15.75 15.95 14.83 1.91 1.38
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 23.42 42.08 47.74
PLANT 2 27.95 27.17 55.00
JUMLAH 51.37 0.00 69.25 0.00 102.74
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -200 -275 0
Penerimaan
Plant 1 6 6
Pemakaian
Plant 2 5 6
Akumulasi Pemakaian 0 11 12 0
Stok Akhir -5 -211 -286 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
5 56 6 39 43
0
0
1
0
0
0
Total Down Time 43
0
0
0
2
0
0
2
0
Total Down Time 0
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR PRINTER BAGGING 1
MEKANIK : ADJUST W-1101 E DAN W-2101 E
PIPESHOP : REPAIR CHUTE OUTLET W-1101 C
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 63 57 51 84 PLANT 1
51 63 52 45 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 11,273 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
4.83% 5.87% 89.17% 50.26% 50.23% PLANT 1
1.25% 5.91% 92.06% 50.29% 50.24% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.57 142.81 118% PLANT 1
19.20 129.32 107% PLANT 2
48.77 272.13 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.25 Penerimaan
Plant 2 0.00 1.13
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
LMAN
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 10, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
KULASI
ATE 122 - 81% GREASING BEARING M-0202 / 0203 19 28
KOMPOSISI
A DRYER PLANT
N P K
76 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
10,784 JANUARI 6216 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.16% PLANT 1 14.69 15.83 13.85 1.87
50.31% PLANT 2 15.11 15.44 16.49 1.78
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
111% PLANT 1 67.87 0.00 119.28 0.00
110% PLANT 2 92.60 0.00 81.28 0.00
JUMLAH 160.47 0.00 200.56 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -200 -275
Penerimaan 0 0 0
Plant 1 0 17 18
Pemakaian
Plant 2 0 15 18
Akumulasi Pemakaian 0 32 36
Stock Akhir -5 -232 -311
PROGRAM
Waktu
Plant
Shut Down Start Up
0202,M 0203 5 56 6 39
6 55 7 0
1
19 28 19 48
0202,M 0203
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 10, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
364 50.00 65.00 57.00 51.67 81.00
356 51.67 64.00 52.33 46.67 79.33
720
TARGET PRODUKSI SISA
BULANAN 17,000 10,784
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 2.85% 6.79% 89.92% 50.25% 50.22%
1.33 3.72% 4.44% 90.95% 50.26% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
124.54 83.78 395.47 #DIV/0! 109%
163.02 57.68 394.58 #DIV/0! 109%
287.56 141.46 790.05
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 1.17
0 0 Plant 2 0.00 1.05
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
68
0 07.00 - 07.15 : CUT RATE 130 - 100%
0 07.54 - 09.00 : CUT RATE 130-100% GREASING BEARING M-0202 / 0203
0 13.50 : ( + ) CLAY 10%
0 16.00 sd 17.00 turun rate dr 130% ke 80% cleaning M 0202,M 0203
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 11, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 120
PLANT 2 PHONSKA 15 15 15 121
TOTAL PER SHIFT 241
TARGET PRODUKSI
JANUARI 6457 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.25 17.51 13.65 2.43 1.08
PLANT 2 16.49 15.16 15.76 2.19 1.48
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 21.68 37.13 38.41
PLANT 2 26.72 25.71 52.97
JUMLAH 48.40 0.00 62.84 0.00 91.38
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -232 -311 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 4 6
Akumulasi Pemakaian 0 8 12 0
Stok Akhir -5 -240 -323 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
4 15 5 2 47
0
0
1
0
0
0
Total Down Time 47
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN, ADJUST W-2101 C, NORMALISASI L-1101 + L-2101
INSTRUMENT : SISKAMLING, REPAIR PRINTER + CLAMPBAG P1, REPAIR + CLEANING DUMPDOOR P
ARAH BB
LISTRIK : SUPPORTING JOB, RESET CAPASITOR BANK P2 1X
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 62 53 48 86 PLANT 1
47 62 53 45 75 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 10,543 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
6.45% 1.56% 91.97% 50.31% 50.25% PLANT 1
8.76% 1.64% 89.56% 50.29% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
26.42 123.64 102% PLANT 1
18.28 123.68 102% PLANT 2
44.70 247.32 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.83 Penerimaan
Plant 2 0.00 0.83
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
L-1101 MACET
Total Dow
2
2
Total Dow
ASI L-1101 + L-2101
PAIR + CLEANING DUMPDOOR P1
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 11, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
50%, TAMBAH KCL 10% 15 10
1101 F INDIKASI PALSU
1
KOMPOSISI
A DRYER PLANT
N P K
71 PLANT 1 PHONSKA 15 15 15
76 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
10,292 JANUARI 6708 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.27% PLANT 1 16.30 17.03 13.90 1.98
PLANT 2 16.67 14.00 15.59 1.97
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
104% PLANT 1 67.79 0.00 119.77 0.00
13% PLANT 2 33.95 0.00 30.43 0.00
JUMLAH 101.74 0.00 150.20 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -232 -311
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 5 7
Akumulasi Pemakaian 0 19 25
Stock Akhir -5 -251 -335
PROGRAM
Waktu
Plant
Shut Down Start Up
4 15 5 2
102A )
13 6 13 47
15 10 15 33
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 11, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
359 50.67 63.33 55.67 50.33 74.00
133 47.67 63.67 49.67 42.33 74.00
492
TARGET PRODUKSI SISA
BULANAN 17,000 10,292
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.29 4.68% 1.96% 93.38% 50.30% 50.25%
1.27 8.73% 2.96% 88.20% 50.30% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
113.36 78.11 379.03 #DIV/0! 104%
61.82 21.48 147.68 #DIV/0! 41%
175.18 99.59 526.71
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.97
0 0 Plant 2 0.00 0.94
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
47 L-1101 MACET
0 09.57 KURANGI DAP 50%, TAMBAH KCL 10%
41 STOP B.BAKU ---> W-1101 F INDIKASI PALSU
23 V-0101 E & F MINIM, LODER MOGOK
0 ( 15.15 - 15.30 : SIRKULASI, ADA BONGKAHAN DI W-1102A )
111
508 PROGRAM GANTI L-2103
306 19.40 : START PLANT SIRKULASI
12 L-2101 SELIP ( HAMPIR TIDAK MUTAR )
32 NORMALISASI L-2101 PAKAI RP DILANJUT AIR
0 21.58 : NORMAL RATE 130 %
858
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 12, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 140
PLANT 2 PHONSKA 15 15 15 102
TOTAL PER SHIFT 242
TARGET PRODUKSI
JANUARI 6950 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 18.00 11.07 15.60 1.60 1.12
PLANT 2 16.74 15.89 14.34 1.95 1.22
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.25 48.99 41.54
PLANT 2 30.76 26.64 53.03
JUMLAH 55.01 0.00 75.63 0.00 94.57
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -251 -335 0
Penerimaan
Plant 1 4 7
Pemakaian
Plant 2 3 5
Akumulasi Pemakaian 0 7 12 0
Stok Akhir -5 -258 -348 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : Siskamling + oilman rotary drums, adjust L-2112, normalisasi L-2101
LISTRIK : Siskamling, repair kabel motor vibrator L-2113 (patah), reset capasitor bank P2 2x
INSTRUMENT : Siskamling + prev. maintenance
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 64 56 51 76 PLANT 1
47 64 55 43 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 10,050 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.83% 5.62% 91.53% 50.36% 50.21% PLANT 1
1.24% 10.84% 87.61% 50.25% 50.28% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
25.04 139.82 115% PLANT 1
19.11 129.54 107% PLANT 2
44.15 269.36 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.71 Penerimaan
Plant 2 0.00 0.74
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
alisasi L-2101
set capasitor bank P2 2x
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 12, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
HOPPER UREA LOW (SWITCH W-1101 E KE B)
UT STOP PLANT ----> LAS TAIL PULLEY L-1108 14 36
I HOPPER UREA LOW (SWITCH W-1101 B KE E)
1
EANING CHUTE INLET L-0101 F
LET L-0101F
Total Down Time
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , AD
FLUSHING BLOWER C-2107 , RATAKAN PLAT
L I S T R I K : SISKAMLING & SUPORTING JOB LAMPU , CE
INSTMENT : SISKAMLING AREA , REPAIR PRINTER BAGGIN
Maintenance
1) ---> OK
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 12, 2019 GROUP B7
NAMA JOKO
KOMPOSISI
A DRYER PLANT
N P K
65 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
9,605 JANUARI 7395 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.28% PLANT 1 15.92 12.03 16.32 1.53
50.30% PLANT 2 14.76 14.39 15.98 1.75
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
102% PLANT 1 64.87 0.00 122.49 0.00
81% PLANT 2 81.04 0.00 75.98 0.00
JUMLAH 145.91 0.00 198.47 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -251 -335
Penerimaan 0 0 0
Plant 1 0 14 18
Pemakaian
Plant 2 0 15 16
Akumulasi Pemakaian 0 29 34
Stock Akhir -5 -280 -370
PROGRAM
Waktu
Plant
Shut Down Start Up
1104 --> AMAN
7 44 8 9
8 49 10 28
11 13 11 29
14 36
1
14 36 15 42
2
14 20
14 20 15 31
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 12, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
365 51.00 61.67 56.00 50.33 72.67
322 46.67 63.33 55.00 44.00 78.67
687
TARGET PRODUKSI SISA
BULANAN 17,000 9,605
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 2.36% 3.54% 93.98% 50.33% 50.25%
1.39 2.33% 8.16% 88.94% 50.25% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
105.74 68.63 361.73 #DIV/0! 99%
148.29 54.80 360.11 #DIV/0! 99%
254.03 123.43 721.84
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 0.96
0 0 Plant 2 0.00 1.16
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
206
0 08.15 SWITCH UREA DARI W-2101 E KE B ---> PROGRAM CLEANING M-0202
11 STOP B.BAKU ----> PROGRAM CLEANING M-0203 & CENTUNG L-0101 F
0 10.47 SWITCH UREA DARI W-2101 B KE E --> KOSONGKAN ISI HOPPER B
0 13.52 TURUN RATE DARI 130 % KE 80% ---> FLOW DAP TIDAK TERPENUHI,
0 PROBLEM CHUTE INLET CRUSHER BUNTU
CLEANING CHUTE INLET L-0101F
71 CLEANING CHUTE & CINTUNG L-0101 F
82
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 13, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 113
PLANT 2 PHONSKA 15 15 15 106
TOTAL PER SHIFT 219
TARGET PRODUKSI
JANUARI 7614 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 13.09 13.30 18.11 1.91 1.11
PLANT 2 14.06 19.26 16.15 1.83 1.60
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 24.02 46.49 40.70
PLANT 2 28.94 28.61 54.54
JUMLAH 52.96 0.00 75.10 0.00 95.24
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -280 -370 0
Penerimaan
Plant 1 6 6
Pemakaian
Plant 2 5 5
Akumulasi Pemakaian 0 11 11 0
Stok Akhir -5 -291 -381 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
mekanik siskamling,preventive, oil man dan cek bullgear M 1104
Instrument siskamling dan preventive
cek2 vibrator di V 0101& V0102 E--->ok
Listrik siskamling,preventive dan suporting job
Maintenance
cek dan repair contactor vibrator V 0101&V0102 E---> ok
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
47 57 52 46 70 PLANT 1
49 62 52 43 79 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 9,386 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
3.55% 6.45% 89.84% 50.21% 50.23% PLANT 1
3.15% 13.63% 80.69% 50.21% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
27.77 138.98 115% PLANT 1
18.54 130.63 108% PLANT 2
46.31 269.61 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 1.33 Penerimaan
Plant 2 0.00 1.18
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
04
> ok Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 13, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
DARI W-1101 A KE B, W-1101 A TIDAK BISA
2
2
KOMPOSISI
A DRYER PLANT
N P K
77 PLANT 1 PHONSKA 15 15 15
83 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
8,984 JANUARI 8016 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.20% PLANT 1 14.64 15.04 17.53 1.77
50.28% PLANT 2 15.98 16.17 17.13 1.69
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
77% PLANT 1 65.33 0.00 119.51 0.00
104% PLANT 2 91.52 0.00 79.91 0.00
JUMLAH 156.85 0.00 199.42 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -280 -370
Penerimaan 0 0 0
Plant 1 0 13 15
Pemakaian
Plant 2 0 13 16
Akumulasi Pemakaian 0 26 31
Stock Akhir -5 -306 -401
PROGRAM
Waktu
Plant
Shut Down Start Up
AN L-1101
14 15
1
17 16
ER KOSONG)
INLET M-2104
AINAN SUARA)
AN LISTRIK) Total Down Time
21 27 23 0
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 13, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
306 50.67 62.00 54.00 49.00 73.33
315 50.33 64.33 56.00 46.33 80.00
621
TARGET PRODUKSI SISA
BULANAN 17,000 8,984
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.24 1.99% 3.25% 94.62% 50.25% 50.22%
1.49 4.80% 12.36% 81.35% 50.29% 50.29%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
112.34 71.75 368.93 #DIV/0! 101%
159.84 54.14 385.41 #DIV/0! 106%
272.18 125.89 754.34
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.00 1.06
0 0 Plant 2 0.00 1.03
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
201
0 07.11 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA START DARI DCS
0 12.15 TURUNKAN SETTING KCL DARI 75% KE 65%
0 18.02 SWITCH CLAY W-2101 B KE W-2101 A (ISI HOPPER KOSONG)
93 STOP PLANT EMERGENCY ----> SUPPORT ROLLER TYRE INLET M-2104
0 SISI BAHAN BAKU ARAH K4 MACET (BEARING ADA KELAINAN SUARA)
0 MOTOR M-2101 TERBAKAR (INFO SETELAH PENGECEKAN LISTRIK)
93
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 14, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 112
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT 112
TARGET PRODUKSI
JANUARI 8128 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.38 10.90 16.22 1.72 1.12
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 20.65 35.07 39.04
PLANT 2
JUMLAH 20.65 0.00 35.07 0.00 39.04
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -5 -306 -401 0
Penerimaan
Plant 1 4 6
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 4 6 0
Stok Akhir -5 -310 -406 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 0 7 0 480
0
0
2
0
0
2
0
Total Down Time 480
mekanik siskamling,preventive dan oil man
ganti V belt L 0101 C 4 ea
ganti bearing trunion M 2104 ---> ip
Listrik siskamling,preventive dan suporting job
Maintenance
cek merger motor M 2101---> merger ok
Instrument siskamling dan preventive
cek2 barcode bagging 1
PS suporting penggantian bearing trunion di M 2104
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 55 52 46 73 PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 8,872 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
2.35% 2.29% 94.94% 50.20% 50.26% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
22.43 117.19 97% PLANT 1
0.00 0% PLANT 2
22.43 117.19 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 0.00 0.89 Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
program penggantian bearing trunion M 2104-->ip
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 14, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
16 35
1
22 15
Total Down Time
NION M-2104
2
2
KOMPOSISI
A DRYER PLANT
N P K
68 PLANT 1 PHONSKA 15 15 15
81 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
8,551 JANUARI 8449 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.20% PLANT 1 15.53 15.37 15.33 1.60
50.25% PLANT 2 18.36 14.12 14.24 2.05
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
104% PLANT 1 68.80 0.00 113.58 0.00
107% PLANT 2 38.64 0.00 28.04 0.00
JUMLAH 107.44 0.00 141.62 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -5 -306 -401
Penerimaan 0 0 0
Plant 1 6 15 17
Pemakaian
Plant 2 6 6 5
Akumulasi Pemakaian 12 21 22
Stock Akhir -17 -327 -422
PROGRAM
Waktu
Plant
Shut Down Start Up
M-1102 TINGGI
RATE KE 100%
SAH GRANULASI 16 35 17 40
RNA COMBO HBS)
ANGI DAP 5%
1
NTAI CONVEYOR BAGGING 22 15
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 14, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
333 50.00 61.00 54.67 48.33 78.67
100 49.50 63.00 54.00 42.50 78.00
433
TARGET PRODUKSI SISA
BULANAN 17,000 8,551
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.30 4.45% 2.32% 93.01% 50.28% 50.25%
1.35 18.06% 1.91% 79.10% 50.29% 50.25%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
125.91 72.46 380.75 #DIV/0! 105%
60.76 20.91 148.35 #DIV/0! 41%
186.67 93.37 529.10
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 0.36 1.13
0 0 Plant 2 1.20 1.50
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0 15.14 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI
0 15.42 NAIK RATE DARI 100% KE 130% 16.17 TURUN RATE KE 100%
65 16.35 STOP B.BAKU ---> AMPERE DRUM2 TINGGI, SUSAH GRANULASI
0 17.38 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.38 SWITCH CLAY DARI W-1101MB KE A 21.10 KURANGI DAP 5%
STOB BB, SIRKULASI PLANT ----> MEKANIK PASANG RANTAI CONVEYOR BAGGING
65
480 program penggantian bearing trunion M 2104-->ip
0 11.22 : START PLANT
330 GANTI BEARING TRUNION M-2104
0 19.11 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 19.51 SWITCH CLAY DARI W-2101 B KE A
0 21.10 KURANGI UREA 5%
810
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 15, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 105
PLANT 2 PHONSKA 15 15 15 133
TOTAL PER SHIFT 238
TARGET PRODUKSI
JANUARI 8687 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 15.01 14.02 14.79 1.89 1.18
PLANT 2 14.99 12.72 17.69 1.96 1.21
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 21.73 38.61 39.51
PLANT 2 29.26 25.62 55.05
JUMLAH 50.99 0.00 64.23 0.00 94.56
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -17 -327 -422 0
Penerimaan
Plant 1 12 11 5
Pemakaian
Plant 2 10 10 7
Akumulasi Pemakaian 22 21 12 0
Stok Akhir -39 -348 -434 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
23 0 23 40 40
0
1
0
0
0
Total Down Time 40
0
0
0
2
0
0
2
0
Total Down Time 0
Mekanik siskamling,preventive dan oil man
repair rantai conveyor bagging plant 1
Listrik siskamling,preventive dan suporting job
cek lampu penerangan di area clay
Maintenance
Instrument siskamling,dan preventive
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA HERU
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 61 53 47 75 PLANT 1
46 63 53 41 71 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 8,313 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
7.78% 7.73% 83.07% 50.19% 50.22% PLANT 1
11.42% 5.32% 82.79% 50.27% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
23.97 123.82 102% PLANT 1
17.72 127.65 105% PLANT 2
41.69 251.47 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.29 2.62 Penerimaan
Plant 2 1.50 1.88
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 15, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
SONG (SWITCH KE V-0101 B) 15 11
16 40
2
2
KOMPOSISI
A DRYER PLANT
N P K
87 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,993 JANUARI 9007 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.19% PLANT 1 16.25 15.32 14.33 2.04
50.24% PLANT 2 16.68 14.63 16.07 1.90
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
105% PLANT 1 66.07 0.00 114.65 0.00
37% PLANT 2 64.20 0.00 58.68 0.00
JUMLAH 130.27 0.00 173.33 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -17 -327 -422
Penerimaan 0 0 0
Plant 1 26 26 15
Pemakaian
Plant 2 22 20 13
Akumulasi Pemakaian 48 46 28
Stock Akhir -65 -373 -450
PROGRAM
Waktu
Plant
Shut Down Start Up
23 0 23 40
7 0 7 55
15 11 16 18
M-2102 TINGGI
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 15, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
307 51.33 62.00 55.00 49.00 79.00
251 50.00 63.00 53.33 42.33 80.33
558
TARGET PRODUKSI SISA
BULANAN 17,000 7,993
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.20 4.77% 2.80% 91.88% 50.24% 50.21%
1.22 10.67% 5.99% 82.99% 50.27% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
119.61 72.86 373.19 #DIV/0! 103%
125.96 40.44 289.28 #DIV/0! 80%
245.57 113.30 662.47
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.69 2.12
0 0 Plant 2 1.75 1.99
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
162
0 15.13 TURUN RATE DARI 130% KE 100% ---> AMPERE M-2102 TINGGI
380 STOP PLANT EMERGENCY ----> M-2101 FAULT
380
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 16, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 132
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT 132
TARGET PRODUKSI
JANUARI 9139 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 13.70 15.41 15.47 1.90 1.53
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 26.08 46.76 48.52
PLANT 2
JUMLAH 26.08 0.00 46.76 0.00 48.52
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -65 -373 -450 0
Penerimaan
Plant 1 7 9 7
Pemakaian
Plant 2 0
Akumulasi Pemakaian 7 9 7 0
Stok Akhir -72 -382 -457 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0 43 0 49 6
0
0
1
0
0
0
Total Down Time 6
23 0 7 0 480
0
0
2
0
0
2
0
Total Down Time 480
MEKANIK : SISKAMLING & OILMAN ROTARY DRUM PLANT 1 --> OK
CEK SUPORT RUBERSEAL ARAH MABES W-2101 E YG PATAH + TAIL PULEY L-1108
PIPESHOP : TAMBAL CYCLONE X-2103 BAGIAN ATAS ---> OK
LISTRIK : SISKAMLING & SUPORTING JOB LAMPU + POWER ----> OK
Maintenance
INSTRMEN : SISKAMLING AREA & CLEANING INTERNAL P-1103 ---> OK
AGIAN NPK FUSION PABRIK 7
GROUP B1 DAY SHIFT
NAMA JOKO
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
50 62 56 49 85 PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,861 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
10.78% 2.76% 86.37% 50.31% 50.24% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
29.34 150.70 124% PLANT 1
0.00 0% PLANT 2
29.34 150.70 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.06 1.70 Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
MOTOR M-2101 TERBAKAR
2
2
Total Dow
K
PATAH + TAIL PULEY L-1108
> OK
OK Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 16, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
antai L 1103 ada yg lepas 15 0
KOMPOSISI
A DRYER PLANT
N P K
50 PLANT 1 PHONSKA 15 15 15
PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,657 JANUARI 9343 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.31% PLANT 1 13.93 14.36 14.27 2.01
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
54% PLANT 1 64.56 0.00 109.92 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 64.56 0.00 109.92 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -65 -373 -450
Penerimaan 0 0 0
Plant 1 25 25 17
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 25 25 17
Stock Akhir -90 -398 -467
PROGRAM
Waktu
Plant
Shut Down Start Up
ubber seal 0 43 0 49
14 30 15 0
15 0 17 25
1
15 0 23 0
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 16, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
336 52.67 63.00 55.67 58.67 71.33
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
336
TARGET PRODUKSI SISA
BULANAN 17,000 7,657
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.38 9.66% 8.02% 81.89% 50.25% 50.28%
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
115.64 68.99 359.11 #DIV/0! 99%
0.00 0.00 0.00 #DIV/0! 0%
115.64 68.99 359.11
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.49 1.86
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
181
480 MOTOR M-2101 TERBAKAR
480 motor M 2101 terbakar
0 cleaning internal M 2101
480 Rewinding motor M-2101
1440
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 17, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 85
PLANT 2 PHONSKA 15 15 15 37
TOTAL PER SHIFT 122
TARGET PRODUKSI
JANUARI 9465 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 16.29 16.13 13.85 1.77 1.44
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 18.54 32.06 32.37
PLANT 2 8.45 6.50 13.89
JUMLAH 26.99 0.00 38.56 0.00 46.26
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -90 -398 -467 0
Penerimaan
Plant 1 10 12 4
Pemakaian
Plant 2 3 2
Akumulasi Pemakaian 10 15 6 0
Stok Akhir -100 -413 -473 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
23 0 2 49 229
0
0
2
0
0
2
0
Total Down Time 229
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS , ADJUST CONVEYOR W-1101 B , ALIGMENT
MOTOR TO GEARBOX M-2101 ----> OK
PIPE SHOP : LAS TULANGAN BULLGEAR M-2105 ( 2 TITIK ) ----> OK
LISTRIK : SISKAMLING & SUPORT JOB POWER + LAMPU , CONECT POWER MOTOR & TEST M-21
Maintenance
CEK POWER & BREAKER VIBRATOR V-0101/0102 E ----> OK
INSTRUMEN : SISKAMLING AREA , CLEANING INTERNAL P-2103 , REPAIR PRINTER BAGGING 2 ---> O
AGIAN NPK FUSION PABRIK 7
GROUP B2 DAY SHIFT
NAMA JOKO
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 62 54 46 70 PLANT 1
56 67 56 41 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,535 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
5.15% 0.57% 94.22% PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.61 102.58 85% PLANT 1
4.32 33.16 27% PLANT 2
23.93 135.74 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.35 3.53 Penerimaan
Plant 2 0.00 2.03
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
01.52 : START PLANT SIRKULASI ( RATE 64% )
03.29 : NORMAL KE BAGGING
03.46 : NAIK RATE 80 %
2
2
Total Dow
VEYOR W-1101 B , ALIGMENT
Waktu
Kegiatan/Program Plant
Shut Down
PER LOW
PER LOW
1
KOMPOSISI
A DRYER PLANT
N P K
75 PLANT 1 PHONSKA 15 15 15
80 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
7,258 JANUARI 9742 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 16.24 15.15 15.02 1.83
PLANT 2 16.69 13.65 17.28 1.77
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
83% PLANT 1 55.71 0.00 87.67 0.00
79% PLANT 2 55.95 0.00 42.20 0.00
JUMLAH 111.66 0.00 129.87 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -90 -398 -467
Penerimaan 0 0 0
Plant 1 24 24 11
Pemakaian
Plant 2 15 17 9
Akumulasi Pemakaian 39 41 20
Stock Akhir -129 -439 -487
PROGRAM
Waktu
Plant
Shut Down Start Up
8 29 9 43
11 27 11 35
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 17, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
220 50.00 61.33 54.33 46.67 70.00
179 55.67 64.00 52.33 40.33 79.00
399
TARGET PRODUKSI SISA
BULANAN 17,000 7,258
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.21 2.13% 3.54% 94.20% 50.20% 50.23%
1.37 2.10% 8.21% 89.36% 50.26% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
87.71 53.16 284.25 #DIV/0! 78%
88.82 27.98 214.95 #DIV/0! 59%
176.53 81.14 499.20
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.18 2.73
0 0 Plant 2 1.68 2.37
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
82
229 01.52 : START PLANT SIRKULASI ( RATE 64% )
0 03.29 : NORMAL KE BAGGING
0 03.46 : NAIK RATE 80 %
74 L-0101 F BUNTU , HOPER LOW
13 L-0101 F BUNTU , HOPER LOW
0 18.07 : (-) KCL 5%
316
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 18, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 93
PLANT 2 PHONSKA 15 15 15 81
TOTAL PER SHIFT 174
TARGET PRODUKSI
JANUARI 9916 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 12.84 13.95 16.10 1.71 1.28
PLANT 2 14.34 17.35 16.06 1.79 1.27
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 19.69 31.55 32.22
PLANT 2 24.95 15.34 37.17
JUMLAH 44.64 0.00 46.89 0.00 69.39
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -129 -439 -487 0
Penerimaan
Plant 1 10 8 5
Pemakaian
Plant 2 10 7 4
Akumulasi Pemakaian 20 15 9 0
Stok Akhir -149 -454 -496 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
1 8 2 8 60
0
2
0
0
2
0
Total Down Time 60
INSTRUMENT/LISTRIK/MEKANIK : PREVENTIVE, SISKAMLING & OILMAN
INSTRUMENT : REPAIR ALARM P2 ----> NOT OK (ALARM DCS TIDAK BUNYI)
PIPESHOP : LAS RETAKAN BODY SCREEN M-2106 ARAH LAUT ----> OK
MEKANIK : ADJUST W-1101 B ----> OK
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
55 63 53 47 69 PLANT 1
50 63 44 39 73 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 7,084 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
1.31% 3.79% 94.53% 50.25% 50.22% PLANT 1
12.32% 13.02% 72.19% 50.30% 50.20% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.43 102.89 85% PLANT 1
11.64 89.10 74% PLANT 2
31.07 191.99 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.15 2.15 Penerimaan
Plant 2 2.47 2.16
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG
2
2
Total Dow
LMAN
K BUNYI)
---> OK
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 18, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
KOMPOSISI
A DRYER PLANT
N P K
71 PLANT 1 PHONSKA 15 15 15
76 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
6,714 JANUARI 10286 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 13.49 14.44 13.85 1.90
50.30% PLANT 2 14.86 16.10 15.15 1.96
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
85% PLANT 1 56.40 0.00 93.78 0.00
79% PLANT 2 68.87 0.00 50.86 0.00
JUMLAH 125.27 0.00 144.64 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -129 -439 -487
Penerimaan 0 0 0
Plant 1 31 26 14
Pemakaian
Plant 2 22 23 13
Akumulasi Pemakaian 53 49 27
Stock Akhir -182 -488 -514
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 18, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
283 53.67 61.67 54.33 48.67 75.67
261 49.00 64.00 48.00 40.00 75.33
544
TARGET PRODUKSI SISA
BULANAN 17,000 6,714
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.26 7.26% 6.31% 86.04% 50.24% 50.24%
1.22 6.08% 10.46% 82.08% 50.29% 50.24%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
95.55 57.69 303.42 #DIV/0! 83%
121.80 38.09 279.62 #DIV/0! 77%
217.35 95.78 583.04
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.19 2.30
0 0 Plant 2 1.69 2.20
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0 23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
60 STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
0 02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG
60
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 19, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 84
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 161
TARGET PRODUKSI
JANUARI 10447 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.30 13.25 16.00 2.43 0.95
PLANT 2 14.95 15.89 15.22 1.93 0.91
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 17.43 30.92 31.54
PLANT 2 21.49 17.48 41.62
JUMLAH 38.92 0.00 48.40 0.00 73.16
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -182 -488 -514 0
Penerimaan
Plant 1 10 6 4
Pemakaian
Plant 2 8 4 4
Akumulasi Pemakaian 18 10 8 0
Stok Akhir -200 -498 -522 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
INSTRUMENT/MEKANIK/LISTRIK : PREVENTIVE, SISKAMLING & OILMAN
INFO SISKAMLING : BODYSCREEN M-2106 MULAI RETAK LAGI, SISI BAWAH ARAH LAUT.
INSTRUMENT : REPAIR PRINTER BAGGING 1
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP C DAY SHIFT
NAMA ALI
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
49 62 51 45 57 PLANT 1
46 62 49 37 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 6,553 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
14.40% 1.86% 83.30% 50.27% 50.24% PLANT 1
1.73% 9.01% 88.75% 50.19% 50.25% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
19.07 98.96 82% PLANT 1
13.00 93.59 77% PLANT 2
32.07 192.55 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 2.38 1.79 Penerimaan
Plant 2 2.08 1.30
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
LMAN
I BAWAH ARAH LAUT.
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 19, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
KOMPOSISI
A DRYER PLANT
N P K
62 PLANT 1 PHONSKA 15 15 15
72 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
6,210 JANUARI 10790 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.26% PLANT 1 14.46 14.77 15.21 1.92
50.30% PLANT 2 15.40 15.12 15.30 1.86
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
80% PLANT 1 56.60 0.00 93.50 0.00
80% PLANT 2 64.99 0.00 53.17 0.00
JUMLAH 121.59 0.00 146.67 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -182 -488 -514
Penerimaan 0 0 0
Plant 1 29 21 13
Pemakaian
Plant 2 23 21 12
Akumulasi Pemakaian 52 42 25
Stock Akhir -234 -530 -540
PROGRAM
Waktu
Plant
Shut Down Start Up
gging
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 19, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
257 52.00 60.33 52.33 47.33 69.67
247 46.00 63.33 49.00 38.67 74.00
504
TARGET PRODUKSI SISA
BULANAN 17,000 6,210
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.54 10.34% 3.54% 86.00% 50.22% 50.24%
1.36 2.62% 6.37% 90.41% 50.23% 50.25%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
95.21 57.35 302.66 #DIV/0! 83%
126.65 39.62 284.43 #DIV/0! 78%
221.86 96.97 587.09
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.26 2.04
0 0 Plant 2 1.86 2.13
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 20, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 63
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 140
TARGET PRODUKSI
JANUARI 10930 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.57 13.39 15.35 2.13 0.94
PLANT 2 15.56 14.76 15.35 1.97 1.06
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 12.44 26.27 26.67
PLANT 2 20.39 16.74 40.14
JUMLAH 32.83 0.00 43.01 0.00 66.81
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -234 -530 -540 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 7 8 4
Akumulasi Pemakaian 13 15 7 0
Stok Akhir -247 -545 -547 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
4 37 143
0
0
1
0
0
0
Total Down Time 143
1 5 1 10 5
0
0
2
0
0
2
0
Total Down Time 5
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS, GANTI V-BELT L-1109 (PUTUS), GANTI SACKEL
L-1109 (LEPAS 1, GANTUNG 1)…NF.---> CHAIN BLOCK DI MEKANIK NONSHIFT
PIPESHOP : REPAIR SUPPORT MEJA STAPLE BAGGING 2, SUPPORT MEKANIK DI L-1109
LISTRIK : SUPPORTING POWER + LAMPU DI L-1109, PASANG PENERANGAN TOP V-0101 E
Maintenance
INSTRUMENT : SISKAMLING + PREVENTIFE MAINT.
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
35 70 45 41 PLANT 1
52 64 55 35 75 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 6,070 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
16.44% 0.28% 82.97% 50.25% 50.21% PLANT 1
15.95% 3.87% 79.73% 50.22% 50.34% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
16.15 81.53 67% PLANT 1
12.57 89.84 74% PLANT 2
28.72 171.37 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.90 2.78 Penerimaan
Plant 2 1.82 2.60
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
Chute outlet W-2101 A to L-2101 buntu
2
2
Total Dow
L-1109 (PUTUS), GANTI SACKEL
DI MEKANIK NONSHIFT
MEKANIK DI L-1109
RANGAN TOP V-0101 E
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 20, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
--> REPAIR DAN GANTI BAUT SACKLE L-1109 SELESAI
BAKU
UBBER ----> 2 TANGKI
1
ROPOS
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 20, 2019 GROUP
NAMA
KOMPOSISI
A DRYER PLANT
N P K
60 PLANT 1 PHONSKA 15 15 15
78 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
5,778 JANUARI 11222 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.27% PLANT 1 14.66 14.56 14.44 2.07
50.27% PLANT 2 15.44 15.36 15.13 1.97
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
79% PLANT 1 30.74 0.00 66.33 0.00
78% PLANT 2 67.42 0.00 55.51 0.00
JUMLAH 98.16 0.00 121.84 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -234 -530 -540
Penerimaan 0 0 0
Plant 1 16 17 8
Pemakaian
Plant 2 23 24 14
Akumulasi Pemakaian 39 41 22
Stock Akhir -273 -571 -561
PROGRAM
Waktu
Plant
Shut Down Start Up
4 37
11 15
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 20, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
159 45.00 65.67 50.00 44.67 67.50
273 50.33 63.67 54.67 37.33 76.00
432
TARGET PRODUKSI SISA
BULANAN 17,000 5,778
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.05 6.30% 0.70% 92.78% 50.26% 50.23%
1.13 11.76% 3.35% 84.41% 50.25% 50.28%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
67.63 40.75 205.45 #DIV/0! 57%
130.86 41.04 294.83 #DIV/0! 81%
198.49 81.79 500.28
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.01 2.67
0 0 Plant 2 1.68 2.20
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
541
5 Chute outlet W-2101 A to L-2101 buntu
0 07.24 NAIK RATE DARI 100% KE 130%
0 11.15 KEMBALIKAN KE RATE 100%
5
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 21, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 64
PLANT 2 PHONSKA 15 15 15 77
TOTAL PER SHIFT 141
TARGET PRODUKSI
JANUARI 11363 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 16.09 14.54 13.98 1.98 0.98
PLANT 2 15.62 14.22 15.63 1.99 1.50
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 14.13 31.08 31.59
PLANT 2 21.01 17.56 41.84
JUMLAH 35.14 0.00 48.64 0.00 73.43
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -273 -571 -561 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 8 9 4
Akumulasi Pemakaian 14 16 7 0
Stok Akhir -287 -587 -568 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING & OILMAN ROTARY DRUMS, CEK RANTAI & SPROKET BAGGING 1 (KALAU
ADA SPARE MINTA GANTI 1 SET-->SDH TIDAK "NGIGIT" LAGI)
INSTMENT : SISKAMLING AREA PLANT, REPAIR PRINTER BAGGING 1 ---> OK
LISTRIK : SISKAMLING & SUPPORTING JOB POWER + LAMPU ---> OK
Maintenance
CEK MOTOR VIBRATOR ARAH LAUT M-1103 b ---> PERLU GREASING
AGIAN NPK FUSION PABRIK 7
GROUP D2 DAY SHIFT
NAMA JOKO
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
48 66 54 47 65 PLANT 1
46 64 53 33 77 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 5,637 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
0.00% 6.00% 94.00% 50.26% 50.20% PLANT 1
3.00% 3.00% 93.00% 50.19% 50.30% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
18.99 95.79 79% PLANT 1
13.10 93.51 77% PLANT 2
32.09 189.30 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.88 2.73 Penerimaan
Plant 2 2.08 2.92
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
& SPROKET BAGGING 1 (KALAU
T" LAGI)
1 ---> OK
> OK
Maintenance
RLU GREASING
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 21, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
5% 15 0
2
2
KOMPOSISI
A DRYER PLANT
N P K
62 PLANT 1 PHONSKA 15 15 15
72 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
5,302 JANUARI 11698 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.24% PLANT 1 14.97 15.64 15.27 1.81
50.29% PLANT 2 15.25 14.84 14.28 1.89
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
70% PLANT 1 41.07 0.00 90.09 0.00
78% PLANT 2 62.84 0.00 52.85 0.00
JUMLAH 103.91 0.00 142.94 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -273 -571 -561
Penerimaan 0 0 0
Plant 1 14 13 11
Pemakaian
Plant 2 16 16 13
Akumulasi Pemakaian 30 29 24
Stock Akhir -303 -600 -585
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 21, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
225 50.33 64.67 55.00 48.00 64.67
251 47.00 63.33 52.33 34.33 75.33
476
TARGET PRODUKSI SISA
BULANAN 17,000 5,302
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.39 7.09% 3.81% 88.79% 50.26% 50.22%
1.38 8.18% 1.87% 89.52% 50.26% 50.26%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
89.96 55.00 276.12 #DIV/0! 76%
125.52 39.31 280.52 #DIV/0! 77%
215.48 94.31 556.64
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 1.24 1.44
0 0 Plant 2 1.27 1.59
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 22, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA 15 15 15 67
PLANT 2 PHONSKA 15 15 15 75
TOTAL PER SHIFT 142
TARGET PRODUKSI
JANUARI 11840 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1 14.96 16.18 14.09 1.67 1.20
PLANT 2 15.28 14.51 16.49 1.70 1.32
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1 13.87 29.02 28.67
PLANT 2 21.27 17.74 42.25
JUMLAH 35.14 0.00 46.76 0.00 70.92
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -303 -600 -585 0
Penerimaan
Plant 1 6 7 3
Pemakaian
Plant 2 8 9 4
Akumulasi Pemakaian 14 16 7 0
Stok Akhir -317 -616 -592 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
MEKANIK : SISKAMLING + OILMAN ROTARY DRUMS
LISTRIK : NYALAKAN LAMPU SOROT TOP V-0101 E
INSTRUMENT : SISKAMLING + PREV. MAINT, REPAIR PRINTER BAGGING P1-P2 (TINTA PRINTER HABI
STOK KOSONG MULAI SORE), REPAIR CLAMPBAG BAGGING-1 (TUBING UDARA LEPAS),
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP D DAY SHIFT
NAMA YAHYA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
52 63 52 46 72 PLANT 1
48 63 52 35 80 PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 5,160 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
0.90% 7.04% 91.61% 50.25% 50.31% PLANT 1
9.33% 10.35% 78.60% 50.30% 50.29% PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
18.63 90.19 74% PLANT 1
13.25 94.51 78% PLANT 2
31.88 184.70 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 1.79 2.61 Penerimaan
Plant 2 2.13 3.00
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Waktu
Kegiatan/Program Plant
Shut Down
DILANJUT STOP PLANT ---> PROGRAM CLEANING
18 54
1
KOMPOSISI
A DRYER PLANT
N P K
55 PLANT 1 PHONSKA 15 15 15
67 PLANT 2 PHONSKA 15 15 15
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
50.22% PLANT 1 15.16 15.41 15.65 1.73
50.20% PLANT 2 15.61 14.15 15.26 1.82
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
24% PLANT 1 22.58 0.00 46.40 0.00
53% PLANT 2 58.07 0.00 47.13 0.00
JUMLAH 80.65 0.00 93.53 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -303 -600 -585
Penerimaan 0 0 0
Plant 1 18 11 7
Pemakaian
Plant 2 18 19 11
Akumulasi Pemakaian 36 30 18
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
ONGI DRUM2.
M2.
1
ONGI DRUM2.
M2.
Total Down Time
2
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 22, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
131 48.00 62.00 50.00 45.50 63.50
228 46.67 63.67 53.00 34.67 75.67
359
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
1.35 4.34% 6.13% 88.79% 50.26% 50.25%
1.28 12.78% 10.16% 75.45% 50.29% 50.23%
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
46.84 29.96 145.78 #DIV/0! 40%
112.11 35.04 252.35 #DIV/0! 69%
158.95 65.00 398.13
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 2.75 2.10
0 0 Plant 2 1.58 2.08
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 23, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
23 0 7 0 480
0
0
1
0
0
0 0
Total Down Time 480
23 0 7 0 480
0
0
2
0
0
2
0
Total Down Time 480
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP A DAY SHIFT
NAMA heru
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
00.26 plant 1 stop di lanjut program cleaning all bucket
cleaning hoper V 0102 F,X 2109,hoper bagging,line sprayer steam
M 2101
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 23, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
nt
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 23, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 23, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Wednesday, April 24, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Wednesday, April 24, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Wednesday, April 24, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
ay, April 24, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Thursday, April 25, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Thursday, April 25, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Thursday, April 25, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 25, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Friday, April 26, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Friday, April 26, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Friday, April 26, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
April 26, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Saturday, April 27, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Saturday, April 27, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Saturday, April 27, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 27, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Sunday, April 28, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Sunday, April 28, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Sunday, April 28, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
, April 28, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Monday, April 29, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Monday, April 29, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Monday, April 29, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 29, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
LAPORAN PER SHIFT BAGIAN NPK FUSION PA
NIGHT SHIFT Tuesday, April 30, 2019
KOMPOSISI
PLANT TONASE
N P K
PLANT 1 PHONSKA
PLANT 2 PHONSKA
TOTAL PER SHIFT 0
TARGET PRODUKSI
JANUARI 12057 BULANAN
ANALISA LAB
PLANT N P2O5 K2O H2O CS
PLANT 1
PLANT 2
KONSUMSI BAHAN BAKU
CLAY B KCL ZA DAP
PLANT 1
PLANT 2
JUMLAH 0.00 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG BENANG
Stock Awal -339 -630 -603 0
Penerimaan
Plant 1 0
Pemakaian
Plant 2 0
Akumulasi Pemakaian 0 0 0 0
Stok Akhir -339 -630 -603 0
PROGRAM
Waktu
Plant Menit
Shut Down Start Up
0
0
0
1
0
0
0
Total Down Time 0
0
0
0
2
0
0
2
0
Total Down Time 0
Maintenance
AGIAN NPK FUSION PABRIK 7
GROUP DAY SHIFT
NAMA
TEMPERATUR (C)
A DRYER PLANT
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
PLANT 1
PLANT 2
TOTAL PER
TARGET PRODUKSI SISA
17,000 4,943 JANUARI
NALISA LAB
SIZE 4 SIZE 18 Onsize UJI PETIK PLANT
PLANT 1
PLANT 2
RATIO
UREA TOT Rate Setting Rate Aktual
0.00 0% PLANT 1
0.00 0% PLANT 2
0.00 0.00 JUMLAH
Catatan : KONS
SOLAR RATIO
0 Coating Oil Pewarna Stock Awal
Plant 1 #DIV/0! #DIV/0! Penerimaan
Plant 2 #DIV/0! #DIV/0!
Pemakaian
0 Akumulasi Pemakaian
0 Stok Akhir
PROGRAM
Kegiatan/Program Plant
Total Dow
2
2
Total Dow
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
DAY SHIFT Tuesday, April 30, 2019 GROUP
NAMA
Waktu
Kegiatan/Program Plant
Shut Down
2
2
Maintenance
LAPORAN PER SHIFT BAGIAN NPK FUSION PABRIK 7
Tuesday, April 30, 2019 GROUP
NAMA
L PER SHIFT 0
TARGET PRODUKSI SISA
12057 BULANAN 17,000 4,943
ANALISA LAB
K2O H2O CS SIZE 4 SIZE 18 Onsize UJI PETIK
KOMPOSISI
A DRYER PLANT
N P K
PLANT 1 PHONSKA #DIV/0! #DIV/0! #DIV/0!
PLANT 2 PHONSKA #DIV/0! #DIV/0! #DIV/0!
TOTAL PER SHIFT
SISA TARGET PRODUKSI
4,943 JANUARI 12057 BULANAN
ANALISA LAB
UJI PETIK PLANT N P2O5 K2O H2O
PLANT 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PLANT 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
RATIO KONSUMSI BAHAN BAKU
Rate Aktual CLAY B KCL ZA
0% PLANT 1 0.00 0.00 0.00 0.00
0% PLANT 2 0.00 0.00 0.00 0.00
JUMLAH 0.00 0.00 0.00 0.00
KONSUMSI BAHAN BAKU PENUNJANG
COATING OIL PEWARNA KARUNG
Stock Awal -339 -630 -603
Penerimaan 0 0 0
Plant 1 0 0 0
Pemakaian
Plant 2 0 0 0
Akumulasi Pemakaian 0 0 0
Stock Akhir -339 -630 -603
PROGRAM
Waktu
Plant
Shut Down Start Up
Maintenance
Usulan Meeting
HARIAN BAGIAN NPK FUSION PABRIK 7
y, April 30, 2019 NAMA
TEMPERATUR (C)
TONASE A DRYER
TI-1110/2110 TI-1104/2104 TI-1106/2106 TI-1108/2108
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0
TARGET PRODUKSI SISA
BULANAN 17,000 4,943
ANALISA LAB
CS SIZE 4 SIZE 18 Onsize UJI PETIK
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AN BAKU RATIO
DAP UREA TOT Rate Setting Rate Aktual
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00 #DIV/0! 0%
0.00 0.00 0.00
UNJANG Catatan :
BENANG SOLAR RATIO
0 0 Coating Oil Pewarna
0 0 Plant 1 #DIV/0! #DIV/0!
0 0 Plant 2 #DIV/0! #DIV/0!
0 0
0 0
0 0
PROGRAM
Menit Kegiatan/Program
0
0
Plant 1
Waktu
Tanggal Menit Kegia
Shut Down Start Up
0 0 0 0 0 00.00 RESET /ZERO ALL WEIGHER, F
0 0 0 0 0 TIMBANGAN BAGGING
0 3 0 38 35 STOP B. BAKU, ISI HOPPER DAP LOW
4 13 4 45 32 STOP B. BAKU, TURUNKAN AMPERE
0 0 0 0 0 RESETTING PEMAKAIAN BB (TERAKH
1
7 33 15 0 447 PROGRAM CLEANING & PERBAIKAN
0 0 0 0 0 ( STOP PLANT JAM 08.03 )
15 0 23 0 480 program cleaning dan perbaikan pa
0 0 0 0 0 0
0 0 0 0 0 0
23 0 7 0 480 program perbaikan plant 1
7 0 15 0 480 Program perbaikan L-1112
15 0 23 0 480 PROGRAM PERBAIKKAN
0 0 0 0 0 ( START PLANT SIRKULASI 21.50…..S
0 0 0 0 0 0
2
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23 0 24 5 65 PERSIAPAN START PLANT ( GEDOR2
0 0 0 0 0 M-1107 KE L-1112)
0 0 0 0 0 23.45----> START PLANT
0 0 0 0 0 00.05-----> MASUK BB, RATE 150%
7 4 15 0 476 STOP PLANT ---> SHAFT MOTOR TO
3
15 0 17 40 160 REPAIR SHAFT GEARBOX L-1112 ( OK
17 48 18 44 56 L-1106 FAULT ---> 18.37 START NOR
20 23 21 40 77 M-1108 MATI , DRUM MACET , OUT
0 0 0 0 0 ( 20.47 - 21.36 : STOP PLANT )
0 0 0 0 0 0
0 0 0 0 0 04.19 turunkan setting W 2101 E dr
9 40 10 0 20 Chute i/l L-0101 A buntu
14 53 17 2 129 INDIKASI W-110F PALSU ----> MEK &
19 26 19 56 30 STOP B. BAKU ----> HOPPER CLAY LO
0 0 0 0 0 20.30 TAMBAH DAP 10%
4
22 25 0 0 0 ST0P B.BAKU ----> HOPPER CLAY LOW
0 0 0 0 0 0
4
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23 0 23 55 55 stop BB hoper clay kosong
0 0 0 0 0 03.00 turun rate 150% ke 100 %--> h
0 0 0 0 0 03.35 naik rate ke 120 %
16 24 16 29 5 STOP B.BAKU ----> HOPPER KCL LOW
0 0 0 0 0 18.02 TAMBAH KCL 5%
5
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
14 2 14 18 16 stop BB. V-0101F kosong
17 55 19 20 85 Problem mesin jahit + cleaning hop
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
6
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
8 26 10 2 96 PLANT SIRKULASI, BANYAK BONGKA
0 0 0 0 0 HOPPER DAN TIMBANGAN BAGGIN
0 0 0 0 0 10.25 NAIK RATE DARI 100% KE 15
17 0 17 28 28 V-0101A Kosong
0 0 0 0 0 0
7
0 0 0 0 0 16.58 : (-) KCL 5%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 04.15 : (+) KCL 5%
15 15 15 52 37 LEPAS PLAT NYANGKUT DI L-1106
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
8
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.18 TURUN RATE DARI 150% KE
0 0 0 0 0 23.52 NAIK RATE DARI 100% KE 15
0 0 0 0 0 01.22 - 01.37 HABISKAN ISI HOPPE
7 36 12 0 264 program cleaning plant
0 0 0 0 0 (stop plant : 08.00 - 11.35)
9
9
0 0 0 0 0 16.32---> turun rate 122% ke 81%-->
0 0 0 0 0 16.50----> naik rate ke 122%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
5 56 6 39 43 SIRKULASI, PROBLEM DEPOSIT RON
0 0 0 0 0 PENGANTONGAN ---> ANGGOTA CL
6 55 7 0 5 BAGGING HIGH , SIRKULASI
0 0 0 0 0 08.00 - 09.08 : CUT RATE 122 - 81%
0 0 0 0 0 15.45 sd 16.56 turun rate dr 122% k
10
19 28 19 48 20 cleaning X 1109
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
4 15 5 2 47 L-1101 MACET
0 0 0 0 0 09.57 KURANGI DAP 50%, TAMBAH
13 6 13 47 41 STOP B.BAKU ---> W-1101 F INDIKAS
15 10 15 33 23 V-0101 E & F MINIM, LODER MOGO
0 0 0 0 0 ( 15.15 - 15.30 : SIRKULASI, ADA BO
11
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 06.20 : (-) Urea 5 %
7 44 8 9 25 STOP B.BAKU ----> ISI HOPPER UREA
8 49 10 28 99 STOP B.BAKU, DILANJUT STOP PLAN
11 13 11 29 16 STOP B. BAKU ----> ISI HOPPER UREA
14 36 0 0 0 STOP B.BAKU ---->CLEANING CHUT
12
0 0 0 0 0 15.15 - 15.23 : STOP PLANT, CEK KEL
14 36 15 42 66 CLEANING CHUTE & CINTUNG L-010
0 0 0 0 0 21.30 : ( + ) DAP 5%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.55 turun rate ke 79%--> flow clay
0 0 0 0 0 01.02 naik rate ke 119%
0 0 0 0 0 07.10 SWITCH CLAY DARI W-1101 A
0 0 0 0 0 START DARI DCS
14 15 0 0 0 STOP PLANT ----> SAMBUNGAN L-11
13
0 0 0 0 0 16.50 START PLANT ---> PROGRAM
0 0 17 16 201 MASUKKAN B. BAKU
0 0 0 0 0 19.29 SWITCH CLAY DARI W-1101 B
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 15.14 TURUN RATE DARI 150% KE 1
0 0 0 0 0 15.42 NAIK RATE DARI 100% KE 130
16 35 17 40 65 16.35 STOP B.BAKU ---> AMPERE D
14
0 0 0 0 0 17.38 GANTI PEWARNA BIASA + CO
0 0 0 0 0 19.38 SWITCH CLAY DARI W-1101M
14
22 15 0 0 0 STOB BB, SIRKULASI PLANT ----> ME
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 23.30 produk normal ke bagging
23 0 23 40 40 stop BB plant sirkulasi -->rantai bagg
7 0 7 55 55 HOPPER V-0101 A KOSONG (SWITCH
15 11 16 18 67 STOP B.BAKU ----> AMPERE M-1102
0 0 0 0 0 18.08 NAIK RATE DARI 130% KE 150
15
0 0 0 0 0 18.30 SWITCH CLAY DARI W-1101 B
0 0 0 0 0 18.45 NAIK RATE DARI 150% KE 160
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 43 0 49 6 M-1106 HAMPIR MELUBER
0 0 0 0 0 01.25 - 02.01 : CUT RATE 130 - 100%
0 0 0 0 0 02.25 : CUT RATE KE 122%
14 30 15 0 30 stop plant 1 busing rantai L 1103 ad
15 0 17 25 145 Repair rantai L-1103, potong rantai
16
0 0 0 0 0 o/l W-1101 C
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 01.33 : ( + ) CLAY 10%
0 0 0 0 0 RATE : 81 %
8 29 9 43 74 L-0101 F BUNTU , HOPER LOW
11 27 11 35 8 L-0101 F BUNTU , HOPER LOW
0 0 0 0 0 0
17
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 10.50 : ( - ) Clay 10%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
18
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 07.00 : ( - ) Clay 15%
19
0 0 0 0 0 15.00-15.50--> plant sirkulasi progra
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
19
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
4 37 0 0 143 L-1109 OVERLOAD (STOP PLANT)
0 0 11 15 398 11.00 START PLANT ---> REPAIR DAN
0 0 0 0 0 MASUKKAN BAHAN BAKU
0 0 0 0 0 SEDOT LUMPUR SCRUBBER ----> 2 T
0 0 0 0 0 0
20
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
21
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
22
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
23
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
24
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
25
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
26
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
27
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
28
0 0 0 0 0 0
0 0 0 0 0 0
28
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
29
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
30
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
REKAPITULASI DOWN TIME
NPK FUSION
Plant 1
Waktu
Kegiatan/Program Produksi Tanggal
Shut Down
0 RESET /ZERO ALL WEIGHER, FI-0101/0102/0106, COUNTER 0
TIMBANGAN BAGGING 0
P B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA 6
P B. BAKU, TURUNKAN AMPERE DRUMS (M-1103 LEMBAB) 8
TTING PEMAKAIAN BB (TERAKHIR DIPAKAI 29/03/19) 20
131 1
GRAM CLEANING & PERBAIKAN PLANT 22
OP PLANT JAM 08.03 ) 0
ram cleaning dan perbaikan palnt 1 0
0
0
ram perbaikan plant 1 5
ram perbaikan L-1112 0
GRAM PERBAIKKAN 0
RT PLANT SIRKULASI 21.50…..STOP LAGI 22.20 ) 0
0
0 2
0
0
0
0
0
IAPAN START PLANT ( GEDOR2 ALL HOOPER P1 + CHUTE O/L 6
107 KE L-1112) 8
5----> START PLANT 9
5-----> MASUK BB, RATE 150% 0
P PLANT ---> SHAFT MOTOR TO GEARBOX L-1112 PATAH 0
101 3
AIR SHAFT GEARBOX L-1112 ( OK )--> 17.20 START PLANT( SIRKULASI ) 19
06 FAULT ---> 18.37 START NORMAL BAGGING 0
108 MATI , DRUM MACET , OUTLET KE L-1112 BUNTU 0
47 - 21.36 : STOP PLANT ) 0
0
9 turunkan setting W 2101 E dr 70 %--->65% 0
e i/l L-0101 A buntu 13
KASI W-110F PALSU ----> MEK & INST. REPAIR & TARING ----> OK 17
P B. BAKU ----> HOPPER CLAY LOW, FLOW CLAY TIDAK TERCAPAI 0
0 TAMBAH DAP 10% 0
288 4
B.BAKU ----> HOPPER CLAY LOW, FLOW TIDAK TERCAPAI 0
0
288 4
0
0
0
BB hoper clay kosong 4
0 turun rate 150% ke 100 %--> hoper bagging high 7
5 naik rate ke 120 % 14
P B.BAKU ----> HOPPER KCL LOW, FLOW TIDAK TERCAPAI 0
2 TAMBAH KCL 5% 14
337 5
16
0
0
0
0
BB. V-0101F kosong 0
lem mesin jahit + cleaning hopper 0
0
0
14
362 6
0
0
0
0
0
NT SIRKULASI, BANYAK BONGKAHAN RONTOK, BUNTU DI INLET 16
PER DAN TIMBANGAN BAGGING 1, TURUN RATE KE 100% 0
5 NAIK RATE DARI 100% KE 150% 0
01A Kosong 0
0
345 7
8 : (-) KCL 5% 0
0
0
0
0
5 : (+) KCL 5% 0
S PLAT NYANGKUT DI L-1106 0
0
0
0
373 8
0
0
0
0
0
8 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI 23
2 NAIK RATE DARI 100% KE 150% 10
2 - 01.37 HABISKAN ISI HOPPER V-0101 B 0
ram cleaning plant 0
p plant : 08.00 - 11.35) 0
326 9
326 9
2---> turun rate 122% ke 81%--> ada bongkahan di timbangan 0
0----> naik rate ke 122% 0
0
0
0
ULASI, PROBLEM DEPOSIT RONTOK, MENGHAMBAT PROSES 0
GANTONGAN ---> ANGGOTA CLEANING BATU DALAM HOPPER 0
GING HIGH , SIRKULASI 0
0 - 09.08 : CUT RATE 122 - 81% GREASING BEARING M-0202 / 0203 0
5 sd 16.56 turun rate dr 122% ke 81% cleaning M 0202,M 0203 0
364 10
ning X 1109 0
0
0
0
0
01 MACET 6
7 KURANGI DAP 50%, TAMBAH KCL 10% 15
P B.BAKU ---> W-1101 F INDIKASI PALSU 20
01 E & F MINIM, LODER MOGOK 20
15 - 15.30 : SIRKULASI, ADA BONGKAHAN DI W-1102A ) 0
359 11
0
0
0
0
0
0 : (-) Urea 5 % 0
P B.BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 E KE B) 10
P B.BAKU, DILANJUT STOP PLANT ----> LAS TAIL PULLEY L-1108 0
P B. BAKU ----> ISI HOPPER UREA LOW (SWITCH W-1101 B KE E) 0
P B.BAKU ---->CLEANING CHUTE INLET L-0101 F 0
365 12
5 - 15.23 : STOP PLANT, CEK KELAINAN SUARA M-1104 --> AMAN 14
NING CHUTE & CINTUNG L-0101 F 14
0 : ( + ) DAP 5% 0
0
0
5 turun rate ke 79%--> flow clay kurang 0
2 naik rate ke 119% 0
0 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA 0
RT DARI DCS 21
P PLANT ----> SAMBUNGAN L-1101 MAU PUTUS 0
306 13
0 START PLANT ---> PROGRAM REPAIR SAMBUNGAN L-1101 0
UKKAN B. BAKU 0
9 SWITCH CLAY DARI W-1101 B KE W-1101 A 0
0
0
4 TURUN RATE DARI 150% KE 100% ---> AMPERE M-1102 TINGGI 23
2 NAIK RATE DARI 100% KE 130% 16.17 TURUN RATE KE 100% 0
5 STOP B.BAKU ---> AMPERE DRUM2 TINGGI, SUSAH GRANULASI 7
333 14
8 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS) 0
8 SWITCH CLAY DARI W-1101MB KE A 21.10 KURANGI DAP 5% 0
333 14
B BB, SIRKULASI PLANT ----> MEKANIK PASANG RANTAI CONVEYOR BAGGING 0
0
0
0
0
0 produk normal ke bagging 0
BB plant sirkulasi -->rantai bagging lepas 16
PER V-0101 A KOSONG (SWITCH KE V-0101 B) 0
P B.BAKU ----> AMPERE M-1102 TINGGI 0
8 NAIK RATE DARI 130% KE 150% 0
307 15
0 SWITCH CLAY DARI W-1101 B KE W-1101 A 0
5 NAIK RATE DARI 150% KE 160% 0
0
0
0
106 HAMPIR MELUBER 23
5 - 02.01 : CUT RATE 130 - 100% 7
5 : CUT RATE KE 122% 0
plant 1 busing rantai L 1103 ada yg lepas 15
air rantai L-1103, potong rantai L-0101 F, pasang rubber seal 0
336 16
W-1101 C 0
0
0
0
0
3 : ( + ) CLAY 10% 23
E : 81 % 0
01 F BUNTU , HOPER LOW 0
01 F BUNTU , HOPER LOW 8
11
220 17
0
0
0
0
0
0 : ( - ) Clay 10% 0
1
0
0
0
283 18
0
0
0
0
0
0 : ( - ) Clay 15% 0
257 19
0-15.50--> plant sirkulasi program repair rantai bagging 0
0
0
0
257 19
0
0
0
0
0
09 OVERLOAD (STOP PLANT) 1
0 START PLANT ---> REPAIR DAN GANTI BAUT SACKLE L-1109 SELESAI 0
UKKAN BAHAN BAKU 0
OT LUMPUR SCRUBBER ----> 2 TANGKI 0
0
159 20
0
0
0
0
0
0
0
0
0
0
225 21
0
0
0
0
0
0
0
0
0
0
131 22
0
0
0
0
0
0
0
0
0
0
0 23
0
0
0
0
0
0
0
0
0
0
0 24
0
0
0
0
0
0
0
0
0
0
0 25
0
0
0
0
0
0
0
0
0
0
0 26
0
0
0
0
0
0
0
0
0
0
0 27
0
0
0
0
0
0
0
0
0
0
0 28
0
0
0 28
0
0
0
0
0
0
0
0
0 29
0
0
0
0
0
0
0
0
0
0
0 30
0
0
0
0
0
Tahun 2019
Bulan April
Plant 2
Waktu
Menit Kegiatan/Program
Shut Down Start Up
0 0 0 0 00.00 RESET /ZERO ALL WEIGHER, COUNTER TIMBANGAN BAGGING
16 0 53 37 STOP B. BAKU, ISI HOPPER DAP LOW ----> LOADER RUSAK SEMUA
58 7 32 34 SIRKULASI, PROBLEM TIMBANGAN BAGGING TIDAK MAU NUTUP
26 8 31 5 M-2101 MATI SENDIRI ( TANPA FAULT )
3 20 21 18 stop BB cleaning caunter weigth L 2101
6 22 10 4 stop BB hoper F kosong,L 0101 F buntu
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
16 5 24 8 stop BB --> L 2101 slip
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
45 7 2 17 STOP B.BAKU, PLANT SIRKULASI ----> HOPPER BAGGING HIGH
50 9 14 24 ST0B B. BAKU ----> L-2101 SLIP
32 9 49 17 STOP B. BAKU ----> L-2101 SLIP
0 0 0 0 10.42 NAIK RATE DARI 120% KE 130%
0 0 0 0 19.00 : CUT RATE 130% --> 80%
14 20 24 70 NORMALISASI L-2101 ( CEK FLOATING PULEY ,SIRAM AIR HEAD PULEY )
0 0 0 0 20.44 : RAISE RATE 80%V--> 110%
0 0 0 0 21.21 : RAISE RATE 110% --> 130%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 04.19 turunkan setting W 1101 C 10 %
3 13 18 15 Hoppper DAP kosong
26 17 39 13 STOP B. BAKU ----> HOPPER F LOW, FLOW TIDAK TERCAPAI
0 0 0 0 20.43 ADJUST DAP 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
4 4 19 15 stop BB cleaning caunter weight
31 14 10 399 PROGRAM CLEANING P2
24 0 0 0 L-2103 BUNTU
0 0 0 0 14.51 START PLANT
24 14 55 31 MASUKKAN BAHAN BAKU
52 17 59 67 STOP PLANT ---> L-2111 OVERLOAD (PROBLEM LAH TIDAK BERFUNGSI)
0 0 0 0 21.02 TURUNKAN SETTING KCL 10%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 03.43 : ( + ) DAP 5%
0 0 0 0 ( - ) KCl 10 %
0 0 0 0 09.37 : (-) KCL 90 --> 80 %
0 0 0 0 13.30 cut rate 130 --> 80 %.L-0101 F buntu
2 14 18 16 stop BB. V-0102F kosong
0 0 0 0 14.34 raise rate 80-->130 %
0 0 0 0 14.50 : (+) DAP 105 ---> 110%
0 0 0 0 18.02 : (-) KCL 80 --->75%
0 0 0 0 0
0 0 0 0 0
58 17 31 33 HOPPER V-0101A KOSONG
0 0 0 0 0
0 0 0 0 16.58 : (-) KCL 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
26 23 37 11 STOP BAHAN BAKU, HOPPER V-0101 F LOW
8 11 0 52 cleaning cintung L-0101 F & greasing bearing M-0202/0203
0 0 0 0 15.27-->turun rate dr 130% ke 80%
0 0 0 0 15.45--> naik rate ke 130 %
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 07.00 - 07.15 : CUT RATE 130 - 100%
0 0 0 0 07.54 - 09.00 : CUT RATE 130-100% GREASING BEARING M-0202 / 0203
0 0 0 0 13.50 : ( + ) CLAY 10%
0 0 0 0 16.00 sd 17.00 turun rate dr 130% ke 80% cleaning M 0202,M 0203
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
32 15 0 508 PROGRAM GANTI L-2103
0 20 6 306 19.40 : START PLANT SIRKULASI
22 20 34 12 L-2101 SELIP ( HAMPIR TIDAK MUTAR )
54 21 26 32 NORMALISASI L-2101 PAKAI RP DILANJUT AIR
0 0 0 0 21.58 : NORMAL RATE 130 %
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 08.15 SWITCH UREA DARI W-2101 E KE B ---> PROGRAM CLEANING M-0
5 10 16 11 STOP B.BAKU ----> PROGRAM CLEANING M-0203 & CENTUNG L-0101 F
0 0 0 0 10.47 SWITCH UREA DARI W-2101 B KE E --> KOSONGKAN ISI HOPPER B
0 0 0 0 13.52 TURUN RATE DARI 130 % KE 80% ---> FLOW DAP TIDAK TERPENUH
0 0 0 0 PROBLEM CHUTE INLET CRUSHER BUNTU
20 0 0 0 CLEANING CHUTE INLET L-0101F
20 15 31 71 CLEANING CHUTE & CINTUNG L-0101 F
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 07.11 SWITCH CLAY DARI W-1101 A KE B, W-1101 A TIDAK BISA START D
0 0 0 0 12.15 TURUNKAN SETTING KCL DARI 75% KE 65%
0 0 0 0 18.02 SWITCH CLAY W-2101 B KE W-2101 A (ISI HOPPER KOSONG)
27 23 0 93 STOP PLANT EMERGENCY ----> SUPPORT ROLLER TYRE INLET M-2104
0 0 0 0 SISI BAHAN BAKU ARAH K4 MACET (BEARING ADA KELAINAN SUARA)
0 0 0 0 MOTOR M-2101 TERBAKAR (INFO SETELAH PENGECEKAN LISTRIK)
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 7 0 480 program penggantian bearing trunion M 2104-->ip
0 0 0 0 11.22 : START PLANT
0 12 30 330 GANTI BEARING TRUNION M-2104
0 0 0 0 19.11 GANTI PEWARNA BIASA + COATING OIL (PEWARNA COMBO HBS)
0 0 0 0 19.51 SWITCH CLAY DARI W-2101 B KE A
0 0 0 0 21.10 KURANGI UREA 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 15.13 TURUN RATE DARI 130% KE 100% ---> AMPERE M-2102 TINGGI
40 23 0 380 STOP PLANT EMERGENCY ----> M-2101 FAULT
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 7 0 480 MOTOR M-2101 TERBAKAR
0 15 0 480 motor M 2101 terbakar
0 0 0 0 cleaning internal M 2101
0 23 0 480 Rewinding motor M-2101
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 2 49 229 01.52 : START PLANT SIRKULASI ( RATE 64% )
0 0 0 0 03.29 : NORMAL KE BAGGING
0 0 0 0 03.46 : NAIK RATE 80 %
29 9 43 74 L-0101 F BUNTU , HOPER LOW
29 11 42 13 L-0101 F BUNTU , HOPER LOW
0 0 0 0 18.07 : (-) KCL 5%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 23.00 START W-2101 B ---> KOSONGKAN HOPPER BRAVO
8 2 8 60 STOP PLANT ---> REPAIR RETAKAN BODYSCREEN M-2106
0 0 0 0 02.43 STOP W-2101 B ----> HOPPER BRAVO KOSONG
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
5 1 10 5 Chute outlet W-2101 A to L-2101 buntu
0 0 0 0 07.24 NAIK RATE DARI 100% KE 130%
0 0 0 0 11.15 KEMBALIKAN KE RATE 100%
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
iatan/Program Produksi
390
30%
360
ING PULEY ,SIRAM AIR HEAD PULEY )
%
%
10 %
389
389
248
D (PROBLEM LAH TIDAK BERFUNGSI)
0%
1 F buntu
387
360
370
01 F LOW
ing bearing M-0202/0203
%
373
373
0%
% GREASING BEARING M-0202 / 0203
356
TAR )
LANJUT AIR
133
101 F
nion M 2104-->ip
100
COATING OIL (PEWARNA COMBO HBS)
B KE A
100
251
( RATE 64% )
179
261
247
247
buntu
30%
%
273
251
228
0
0
0
0