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Operation Manual
SOFTWARE VERSION:W5F F0800
MANUAL VER:B
Copyright Reserved
CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LTD.
886-4-23500333
Please Read This Manual Thoroughly Before Operation
Please Read This Manual Thoroughly Before Operation
Thank you for buying our product, and for the chances of being able to offer you
our high quality wire EDM series machinery and also the best after-sale services.
In order to maintain machine’s peak performance and extend its life span as long
as possible, we sincerely suggest all the operators carefully read this manual for
first time operation. Also, for your safety, please read the following “must-
known” precautions:
1.Wire EDM operators should have received relative training from our
local agency, or directly from CHMER headquarter.
2. CHMER wire EDM can only applied to the machining of several kinds
of metal work-piece, such as steel, aluminum, tungsten steel, copper and
graphite.
Thank you again for purchasing CHMER’s product. Please call our Service
Department at 886-4-23500979 anytime for technical support and repair.
It is our honor to be at your service…
INDEX
Chapter 4 Appendix
4-1 Consumable List-------------------------------------------------- 4-1
4-2 Shield Room------------------------------------------------------- 4-5
4-3 Precaution for Malfunction-------------------------------------- 4-9
4-4 Setup of Remote Monitoring Software------------------------ 4-11
4-5 Lower Head Disassembled and Assembled------------------- 4-15
4-6 Upper Head Disassembled and Assembled------------------- 4-18
VER: E5B-1087B
DATE: 2012.01
EDITOR: Eirene Wu
CHMER Wire-Cut EDM Operation Manual W5F
15.1991 ◆In October, the patent for improvement structure of the worktable guide
bridge type of EDM(NEW MODEL NO.68192)
◆Obtaining the patent for improved structure of the Prototype of EDM
tank ascending & descending(NEW MODEL NO.74419).
16.1992 ◆In September, capital increased up to NT$50.000.000.-
17.1993 ◆In October, moving to the new factory with air—conditioning system to
enlarge production covering digital products of high-scientific
technology.
◆In Sep, Hang Zhou Ruipeng Machinery & electric Co., Ltd Established.
18.1994 ◆In January, NC EDM with programmable Z axis, model CM240Z+50NZ,
& CNC EDM with PC base controller, model CM240Z+50NC, achieved
excellent product award of “IT’S VERY WELL MADE IN TAIWAN”
from CETRA in Taiwan.
◆In March, Sound Best Automaticalization Industry Co., Ltd Established.
◆In December, Yukon CNC Machinery Co., Ltd. Established.
19.1995 ◆In January the 1st EDM manufacturer, in Taiwan, obtaining certificate of
quality assurance specified as ISO 9002 form the BCIO of Ministry of
Economic Affairs.
◆In March, President Wang, received Award of “GOLDEN TALENT” as
“INVENTIVE ENTERPRISER” from INDUDTRY ASSOCIATION
OF TAICHUNG, TAIWAN.
◆In November, Honored as “MODEL OF INDUSTRY” form Taichung
County Govern.
◆In December, obtained “GRAND GRAGON CENTURY AWARD OF
TAIWAN”.
20.1996 ◆In January, obtain Attestation of conformity for technical file and
non-annex IV machinery with the requirements of the machinery
directive 89/392/EEC “FROM NOTIFY BOY”
◆AMTRI VERITAS LTD. certificate number:AV EC 1105(G).
◆In February NC EDM with programmable Z axis, model
CM380Z+50NZ & CNC EDM with PC base controller, models
CM855C+75NC, CM645C+75NC achieved excellent products award of
“IT’S VERY WELL MADE IN TAIEAN” from CETRA in Taiwan
again.
◆In August, the products of wire-cut EDM, CNC EDM & NC EDM
WITH PROGRAMMABLE Z AXIS obtained
“THE INTERNATIONAL GOLDEN GLOBE AWARD FOR
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CHMER Wire-Cut EDM Operation Manual W5F
21.1997 ◆In Jan, CNC wire-cut EDM models CW430F, CW430W, CW530F,
Cw530W obtained award of “IT’S VERY WERY WELL MADE IN
TAIWAN”
22.1998 ◆CNC Wire-cut EDM models CW640 obtained award of “IT’S VERY
WELL MADE IN TAIWAN”.
23. 1999 ◆Obtain Rising Star Award and National Award.
24.2000 ◆Enterprises Professional Manager Award.
◆The 67th of “Top 100 up growth backbone enterprises”. Statistics by “Common
wealth” magazine.
25.2001 ◆Provide fist precision bridge CNC wire cut EDM & CNC powder
EDM.
◆The 29th of “Top 100 potential enterprises” Statistics by “Common
wealth” magazine.
26.2002 ◆In January, “CW432S” “A53C+75N” obtained Award of “IT’S VERY
WELL MADE IN TAIWAN”
◆In February, obtained certificate of quality assurance of ISO 2000
Version.
27.2003 ◆In January, “CM434Z+50EZ” obtained Award of “IT’S VERY WELL
MADE IN TAIWAN”
◆Register into Emerging stock market.
◆In September, “CM323Z+50EZ+OB-head obtained”﹝Middle
Enterprise Innovation Research Award﹞
◆In November, CHMER obtained “The Nest Innovation research
Company” award.
28.2004 ◆In January, “CW-32CF/S”wire-cut EDM models obtained of “IT’S
VERY WELL MADE IN TAIWAN” award.
◆In March, CHMER obtained ISO 14000 Quality system certified, who
is the 1st among EDM manufacture in Taiwan.
◆In March, Introduce the 1st linear motor high precision wire-cut EDM
in Taiwan.
29.2005 ◆In January, “P42SL” high precision wire-cut EDM model obtained of
“IT’S VERY WEEL MADE IN TAIEAN” award.
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CHMER Wire-Cut EDM Operation Manual W5F
COMPANY ORGAIZATION
Taichung Headquarters:
1.CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO.,LTD
No.3, Jing-Ke 1st Road, Nantun District, Taichung City 408, Taiwan
TEL:+886 4-23509188 FAX:+886 4-23509199
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CHMER Wire-Cut EDM Operation Manual W5F
No Fuse Breaker
Emergency Stop
Main Power
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CHMER Wire-Cut EDM Operation Manual W5F
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CHMER Wire-Cut EDM Operation Manual W5F
19.Avoiding water splash on floor at any time, that has potential dangers people
fall down or get electric shock.
20. The light from the work-lamp could generate high heat on the items
illuminated. Please be aware and keep fusible material such as plastic
cables away from being irradiated by work-lamp.
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CHMER Wire-Cut EDM Operation Manual W5F
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Chapter 1.
System Introduction
Filtration Unit
Machine Body
Power Cabinet
Filtration Unit
Wire Cut machine is consisted of three major parts:Power Cabinet, Machine Tool, and
Filtration Unit.
1. Power Cabinet
Contains majority of fuses, TFT LCD Display, Power Line, Computer and
Sparking Circuit.
2. Machine Tool
There are two types of Machine Tool: Submerged and Flushing, which differed
from each other by whether equipped with (S) a stainless tank or not (F). For
example, CW 530S, CW 530F.
3. Filtration Unit
For dielectric filtration and de-ionization.
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CHMER Wire-Cut EDM Operation Manual W5F
3
2
Console Panel 5
10
Power Cabinet
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CHMER Wire-Cut EDM Operation Manual W5F
1. Analog Voltage Meter
Display the variation of EDM voltage to control machining speed.
2. Monitor
15”(standard) TFT LCD monitor.
3. Control panel
a. Text key: for normal information and number input.
b. Hot key: control the EDM conditions. (e.g. EDM power supply, dielectric,
wire feed rate and tension)
c. Function key: system function execution.
4. Buzzer
Provide warning sound to remind the operator.
5. EMG-stop button
Under any situation, push this button will cut off power of the controller.
6. Main Power Switch
Main switch of the CNC controller.
7. Remote control
Contains basic hot key to operate the machine.
8. No Fuse Breaker
ON/OFF switch for electric current inflow and overload protection.
9. CF Card Drive/ USB Card Reader (Reserved for OPT)
Data storage interface of NC program from external computer. CF memory card or
USB for data storage.
10. CNC Power ON button
This button is for CNC controller power actuation. After switching on the main
electric power, push this button will actuate the CNC controller. Also, its power
indicator will be on at the same while.
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CHMER Wire-Cut EDM Operation Manual W5F
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CHMER Wire-Cut EDM Operation Manual W5F
1. Use +/- button to change the value of each item of sparking data.
2. Type S ??? (ex: S045) in Data Bar is to backup current sparking data to
S-code No. 045.
3. Type E ??? (ex: E045) in Data Bar is to call up existing sparking data from
S-code No. 045 for use.
4. To reset Work Coordinate., type R in Data Bar then press ENTER.
5. To specify the value of each axis in Work Coordinate., type X??? Y???
Z??? U??? V??? in Data Bar then press ENTER . ??? is specified value.
6. To move axis incrementally, type MX??? MY??? MZ??? MU??? MV???
In Data Bar and press ENTER. M actually means Move.
7. To move axis by specific Coordinate. System, type M#X??? M#Y???
M#Z??? M#U??? M#V??? in Data Bar and press ENTER. # (0:Machine
Coordinate. / 1:PGM / 2:G92 / 3:Work Coordinate.)
8. To move axis to reference point (G054~G959), type MG#5$X??? Y???
Z??? U??? V???.”# ranges from 0~9, and $ is from 4~9.
9. To move 1/2 distance of what mentioned from 6.~8., type MX/2, MY/2,
MU/2, MV/2.
10. In Data Bar, type GO and press ENTER , machine will move to the zero
points of the coordinate system where the cursor is currently on.
11. To execute N.C program from specific line, type N??? under
MEM\F1(MEM. PATH) when RESET button is lit on.
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CHMER Wire-Cut EDM Operation Manual W5F
1. JOG
If this button is pressed, four kinds of table moving speed are selectable
including H (high speed), M (middle speed), ML (speed between middle and
low) and L (low speed). Under this mode, if the axis-moving key is pressed,
the table will move by setting speed. If it is released, the table will stop
moving.
Note: 1. If the JOG button is pressed twice in 1 second, it will execute AUTO
mode.
2. The value of JOG feed-rate override may adjust in the mode Help-2
>「System Double Value Parameter」, PA#36~PA#41 (We strongly
recommend user may not modify the value at will, otherwise it may
cause unexpected damage to machine tool)
2. STEP JOG
If this button is pressed, the table will move by set increment. The set
increments include H (1000µ), M (100µ), ML (10µ) and L (1µ). Under this
mode, if the axis-moving key is pressed one time, the table will move 1
increment distance. If you want 2 increments movement, press the axis-moving
key twice.
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CHMER Wire-Cut EDM Operation Manual W5F
Note: 1. Additionally increases the JOG speed to be 2 steps.
Setting method: Press H or M key twice in 1 second. Flash indicator
means that setting is finished.
2. The value of STEP JOG feed-rate override may adjust in the mode
Help-2>「System Double Value Parameter」, PA#42~PA#47 (We
strongly recommend user may not modify the value at will,
otherwise it may cause unexpected damage to machine tool.)
3. H, M, ML, L
These four keys are for speed setting under JOG mode. However, they are for
moving distance setting under STEP JOG mode.
Note: 1. Additionally increases the JOG speed to be 2 steps.
Setting method: Press H or M key twice in 1 second. Flash indicator
means that setting is finished.
2. The value of STEP JOG feed-rate override may adjust in the mode
Help-2>「System Double Value Parameter」, PA#42~PA#47 (We
strongly recommend user may not modify the value at will,
otherwise it may cause unexpected damage to machine tool.)
4. +U/+X,-U/-X,+V/+Y,-V/-Y,+Z,-Z
These are axis direction keys. Under JOG or STEP JOG mode, they could
control the moving direction of the worktable.
5. UV/XY
This is direction switch key. When the indicator is lit, it represents XY plane. On
the contrary, it becomes UV plane. (Parameter 68 bit 1)
6. VERT
Press twice quickly, then worktable will return to vertical point; it ends up
when the LED lights on.
7. S.PT
This key is for start point quick return. When it is pressed, the worktable will
return to start point quickly. If the indicator is lit, it represents that the present
position is the start point.
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CHMER Wire-Cut EDM Operation Manual W5F
8. B.PT
This key is for break point quick return. When it is pressed, the worktable will
return to wire break point quickly. If the indicator is lit, it represents that the
present position is the break point.
9. RE-TRACE S.PT
This key is for start point tracing. When it is pressed, the worktable will return
to wire break point then return to the start point along the previous machining
path at last. (Auto wire feeding)
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