Statoil TR0042 Version 5.01

Governing document Classification: Internal
Surface preparation and protective coating
Project development (PD)

Technical and professional requirement, TR0042, Final Ver. 5.01, valid from 2014-09-18
Owner: Chief Engineer Materials Technology
Validity area: Available for implementation/On- and offshore

Governing document: Surface preparation and protective coating Classification: Internal
1 Objective, target group and provision ............................................................................................................... 3

1.1 Objective .................................................................................................................................................... 3
1.2 Target group .............................................................................................................................................. 3
1.3 Provision .................................................................................................................................................... 3
2 Validity ................................................................................................................................................................... 3
3 Requirements for surface protection ................................................................................................................. 4
3.1 Principles for selection and application of coating systems ...................................................................... 4
3.2 Addendum to NORSOK M-501, clause 4.2 “Planning” ............................................................................. 4
3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials” ............................................................... 4
3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces” ............................................................ 5
3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports” ........................................................ 5
3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment”............................................ 5
3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations” .................................................. 5
3.8 Addendum to NORSOK M-501, clause 10.2.5 “Qualification of supervisors, foremen and QC
personnel” .................................................................................................................................................. 5
3.9 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures” ............................................. 6
3.10 Addendum to NORSOK M-501, clause 11 “Inspection and testing”......................................................... 6
3.11 Addendum to NORSOK M-501, Annex A – “Coating systems” ................................................................ 6
4 Coating system selection tables ........................................................................................................................ 7
5 Additional information ....................................................................................................................................... 12
5.1 Definitions and abbreviations .................................................................................................................. 12
5.2 Changes from previous version ............................................................................................................... 12
5.3 References ............................................................................................................................................... 12
App A Coating systems ................................................................................................................................................. 14
App B Template for CPS ................................................................................................................................................ 31
Project development (PD), Technical and professional requirement, TR0042, Final Ver. 5.01, valid
from 2014-09-18
Page 2 of 31
This document and its content, is for authorized company use only
1 Objective, target group and provision
1.1 Objective
This document gives the requirements for surface preparation, selection of coating materials, application
and inspection of protective coatings. The requirements are applicable during the construction and
installation of offshore and onshore installations, including associated equipment and facilities. This
document shall also be used as guideline for maintenance.
This document facilitates:

compliance of health, safety and environmental (HSE) impacts with governing requirements
optimal protection of the installation with a minimum need for maintenance
application friendly coating systems
maintenance friendly coating systems
standardization and simplification
1.2 Target group

The target group for this document is personnel involved in project planning, project execution and
operation of plants/installations. This includes contractors, manufacturers and third parties employed to
perform work in compliance with this document.
1.3 Provision
Provision is made in Statoil Management System (TR3100 Material Technology, technical requirement
and standards).
2 Validity
This document is mandatory for all surface protection work.
The document is recommended, but not mandatory for:

Items manufactured under a valid Frame Agreement for the project. Specific requirements for surface
protection shall be given in the Frame Agreement.
Items and equipment for permanent storage and use in indoor dry and HVAC controlled areas.
“Off-the-shelf” items – Items that are not specially designed or custom made in accordance with
applicable project specifications.
Items and components that are part of equipment and machinery and not listed in section 4 in this
document.
HSE requirements given in section 3.6 in this document are mandatory for all coating products and surface
protection work.
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3 Requirements for surface protection
3.1 Principles for selection and application of coating systems
3.1.1 Selection of coating systems

Coating products, also called “products” and coating systems, also called “systems”, are pre-selected
in cooperation with each coating manufacturer based on HSE properties, technical properties and
proven track record.
Pre-selected coating products and coating systems are listed in Appendix A.
Coating systems given in Appendix A are mandatory for each coating manufacturer with regard to
system build up and coating products.
Alternative coating products and coating systems to those listed will only be accepted for test
purposes.
Objects or areas for testing shall be selected and agreed between all parties.
Appendix A is subject to annual revision.
Experience data from tests shall be evaluated in conjunction with the annual revision of Appendix A.
A product or system may be removed from Appendix A at any time in case of change in a product’s
properties and/or experience or failure to comply with expected quality.
Replacement of a removed product or system will be done in conjunction with annual revision.
3.1.2 Application of coating systems

Planning, execution, inspection and documentation of surface protection shall be in accordance with
Norsok M-501 and supplementary requirements given in this document.
3.2 Addendum to NORSOK M-501, clause 4.2 “Planning”
3.2.1 Major projects

Major projects are executed in three phases, Front End Engineering Design (FEED), Detailed Engineering,
and Construction.
The following applies:
In the FEED phase, coating systems shall be selected in accordance with Section 4 in this document
In the Detail Engineering Phase a Coating Selection Matrix, based on the tables in Section 4 shall be
prepared. The Coating Selection Matrix shall list each surface to be coated, including tanks, and
assign the corresponding coating system to that surface. The Coating Selection Matrix shall include
requirements for preparation of steel substrates in accordance with ISO 8501-3.
In the Construction phase, after a coating manufacturer is selected for each part of the project, the
Coating Selection Matrix shall be updated to reduce the number of coating systems and products to
the necessary minimum, and facilitate an efficient production.
3.2.2 Smaller projects and fabrication contracts

For smaller projects and fabrication contracts, selection of coating systems and coating products shall be
in accordance with section 4 and App A in this document.
3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials”

Coating products and coating systems are listed in App A in this document.
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3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces”

The following additional requirement applies:
Nut bearing areas, including bolt holes, shall only be coated with primer/first coat prior to installation.
Any remaining layers around the nut bearing areas shall be applied after installation.
Nut bearing areas, including bolt holes in stainless steel, shall not be coated or coated with primer
only.
3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports”

The inspection logs and inspection reports shall be signed by the Responsible Inspector. The report shall
include the inspector’s full name, e-mail address, type and number of inspection certificate, and
company/employer name
3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment”

For items not covered by this document, the following applies:
Paint products and chemicals for surface protection shall comply with requirements in TR1668 section
4.4 and Norsok S-002 clause 5.4 “Chemical substances and products”.
Products containing hormone mimics, Lead, Cadmium, Chromate, Mercury or tarry substances shall
not be used.
Polyurethanes and other isocyanate-based products shall not be used.
All coating shall be removed from surfaces prior to hot work in order to avoid hazardous thermal
decomposition of the paint. Hot work is defined as methods generating a temperature of >150°C, e.g.
welding, cutting and grinding. The coating shall be removed with a “cold” method, and form an area of 15
cm on either side of the hot area. This is also applicable for the rear side of heated surfaces. Methods for
removing coating shall be tested and certified for heat generation.
Abrasives shall not contain carcinogenic substances, Lead or Lead compounds, biologically available
Nickel or more than 1 weight% quartz or crystalline silica.
3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations”

Steel preparation shall be in accordance with ISO 8501-3. Section 4 in this document defines
requirements for steel preparation for each object to be coated.
3.8 Addendum to NORSOK M-501, clause 10.2.5 “Qualification of supervisors, foremen and QC
personnel”
Company may accept alternative qualification of the coating inspector in the following cases:
Standardized products like valves, actuators etc.
Smaller equipment and structures located in shielded areas
Smaller structures with cathodic protection that will be permanently submerged
Condition:
The acceptance shall be formalized by a Concession Request (CR) including documentation of the
inspector’s alternative qualification.
The approval of the CR will normally be given based on verification of the paint shop and observation
of ongoing work.
The concession will be given to the “Responsible Inspector” in person.
The concession is only valid as long as the “Responsible Inspector” actively carries out that specific
function.
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Lack of compliance with inspection requirements will be handled in accordance with section 3.10 in
this document.
3.9 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures”

The CPS (Coating Procedure Specification) shall be prepared and qualified (CPT - coating procedure test)
by the company who executes the coating work. The CPS shall be prepared in English and in the
language(s) of the workers performing the work.
A mandatory template for the CPS is given in Appendix B.
If the CPT is performed on a test panel, the panel shall be stored for the validity period of the CPT.
3.10 Addendum to NORSOK M-501, clause 11 “Inspection and testing”

Inspection shall be carried out in accordance with Norsok M-501, Table 3. Inspection reports shall be
signed by the “Responsible Inspector”, identified by name, e-mail address and number and type of
qualification certificate. In case of failure to comply with requirements in Table 3, a notification will be sent
to the “Responsible Inspector”. A copy of the signed inspection report and a picture documenting the
deviation will be attached to the notification. A “Responsible Inspector” who fails to comply with the
requirements on three occassions, will lose the right to carry out inspection on projects, regardless of his
formal qualifications as inspector.
3.11 Addendum to NORSOK M-501, Annex A – “Coating systems”
3.11.1 Film thickness

Coating thicknesses above the maximum dry film thickness specified by the coating manufacturer shall be
re-blasted and recoated. This requirement is valid for each layer and the total thickness.
3.11.2 Non-metallic pads

Where aluminium punched whole deck plates, hot dip galvanized or composite grating are resting on
painted surfaces, the painted landing area shall be protected from damage with non-metallic pads glued to
the landing surface.
3.11.3 Pipe welds
Paintwork on pipes, including welds, can be completed prior to leak testing according to ASME B31.3. All
welds are to be left un-insulated prior to testing.
3.11.4 Pipes in insulated pipe penetrations
The part of pipes that penetrates an insulated pipe penetration shall be coated according to coating
requirements for insulated pipes. The coated area shall include the pipe-penetration and 0.5 meter on
each side.
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3.11.5 Colours
3.11.5.1 General requirements

Recommended RAL grades for different colours are given in NORSOK M-501 appendix B. Where
particular colours are specified by the project or where requirements for colour coding are governing,
these requirements shall apply. For other areas, the default colours are: RAL 9002 (grey white) for
topsides structures and equipment; RAL 1004 (yellow) for submerged structures;and RAL 9002 for subsea
equipment.
3.11.5.2 Requirements for valves

Unless otherwise specified, the colour shall be RAL 9002 for valves and accessories.
Colour coding for actuators is dependent upon failure action:
Fail open: RAL 6002 (green)
Fail close: RAL 3000 (red)
Fail lock: RAL 9002 (grey white)
3.11.5.3 Special requirements for valves in firefighting systems

All valves in systems defined as firefighting systems shall have valve bodies, hand wheels and gear boxes
with approved colour coding in RAL 3020, safety red. e.g.:
WF - Seawater, Fire Fighting
CF - Chemical, AFFF
3.11.5.4 Onshore specific requirements

Underground valves with extended spindles shall have the visible parts above ground painted with RAL
3020, safety red.
4 Coating system selection tables

The tables have one column for Default system and one column for Alternative system. The following
applies:
Coating system listed under Default shall be selected for the object to be painted. If several coating
systems are listed under Default, all coating systems are regarded as equal.
Coating systems listed under Alternative are subject to acceptance by Company. Acceptance may be
based on service life of the installation or the item to be coated. Acceptance may be given based on a
Technical Query and does not require a Non Conformance Request.
Requirements for steel preparation are given according to ISO 8501-3.

Table 1 Carbon steel – structural items and tank coating
Item System Steel Comments
Default Alternative preparation
Permanently submerged T 50°C 7B 7A P1
Permanently submerged T> 50°C 7C P1
Carbon steel
Splash zone 7A P3
Between splash zone and underside 7A 2A, 2B P3
cellar deck
Underside of deck and areas directly 2A/2B 7A P3 Incl pipes/
above sea outfitting
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Bridges 2A 2B, 7A P3
Flare boom 2A P3
Crane boom and A-frame 2B P3
Lifeboat stations/Rescue areas 2B P3
Escape routes and solid walkways 4A P3
Lay down areas 4A P3
Deck – Exposed area 4B 4A P3
Deck – Unexposed area 4C 4A, 4B P3
Deck – Dry and HVAC controlled area 4D 4C P2
Structures - Exposed areas 1A 1B, 2B, 7A P3
Structures - Unexposed area 1B 1A, 2B P3
Structures - Dry and HVAC controlled 8 1A, 1B P1
areas
Caisson – Internal 7B Polymer P3 * Subject to
Iiner * qualification
and company
appproval
Passive fire protection 5A P2
Potable water, Service water 3A P3
Cargo, Diesel 3C P3
Internal tanks
Ballast, Voids 3B P3
Open drain 3 P3 Normally 3B,
Closed drain 3 P3 but
dependent
upon
conditions
Table 2 Carbon steel – Pipes, vessels and equipment

Insulated pipes/vessels < 120°C 2A 2B P3
Valves, piping, vessels
(except insulation class 3)

Insulated pipes/vessels < 120°C 1B 1A, 2A, 2B P3
(insulation class 3)
Insulated pipes/vessels > 120°C 2A P3
Carbon steel
Pipes/vessels < 120°C 1A 1B, 2A, 2B P3

Pipes/vessels > 120°C 2A P3
Actuators, Accumulators, Gear boxes 1A 2A, 2B P3
Valves < 120°C 1A 2A, 2B P3
Valves >120°C 2A P3
Bulk supplied valves 1A P3 Primer and tie
coat only
Hand wheels HDG+6B
Frames, Foundations, Structures - 2A HDG, 2B P3
E
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Exposed
Frames, Foundations, Structures - 1A HDG, 2A, P3
Unexposed 2B
Frames, Foundations, Structures – 1B 1A, 2B P2
HVAC controlled
Generators, Engines - Exposed 2A 2B P3
Generators, Engines - Unexposed 1A C5-M-M P2 ISO 12944-5
Generators, Engines – HVAC 1B C3-H P1 ISO 12944-5
controlled
Electric Motors, Transformers 1B 1A, 2B P3
Table 3 316 Stainless steel

Outfitting N/A 6A P2 When colour
Lifeboat stations/Rescue areas N/A 6A P2 When colour
Structures in dry and HVAC N/A 6A P2 When colour
controlled areas
Potable water, Service water N/A
Internal
Diesel N/A
Ballast, Voids N/A
Open drain N/A
Closed drain N/A
Uninsulated valves in HVAC N/A 6A P1 If colour
controlled area
Uninsulated valves < 60°C in 6A 2A P3 Welds only
316 Stainless steel
Exposed and Unexposed area

Insulated valves < 60°C in Exposed 6C 2A P3
and Unexposed area
Insulated and uninsulated Valves 2A P3
Valves, piping, vessels
>60°C in Exposed and Unexposed

area
Uninsulated Actuators, N/A 6A P2 If colour
Accumulators, Gear boxes
Insulated Actuators, Accumulators, 6C
Gear boxes
Hand wheels N/A 6A If colour
Uninsulated pipes >2” carrying HC in 6A 2A P3
Exposed and Unexposed area <
60°C
Insulated pipes > 2” < 60°C all areas 6C 2A P3 Note 2
Insulated and uninsulated pipes > 2A P3
60°C in Exposed and Unexposed
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area
Uninsulated pipes > 60°C in HVAC 6A P3
area
Insulated pipes > 60°C in HVAC 6C P3
area
Uninsulated vessels < 60°C in HC 6A 2A P3
systems in Exposed and Unexposed
area
Insulated vessels < 60°C in HC 6C 2A P3
area
Insulated and uninsulated vessels > 2A P3
60°C in HC systems in Exposed and
Unexposed area
Uninsulated vessels < 60°C in dry 6A 2A P3 Welds only
and HVAC controlled area
Insulated vessels < 60°C in dry and 6C 2A P3
HVAC controlled area
Frames, Foundations, Structures, N/A 6A P2 If colour
Equipme
equipment with surface temperature

< 60°C
Note 1: All stainless steel shall as a minimum have edge preparation as P2.
Note 2: In fully dry, HVAC controlled areas, coating is not required
Table 4 22Cr Duplex, 25Cr Duplex, 6Mo

Outfitting N/A 6A P2 When colour
Lifeboat stations/Rescue areas N/A 6A P2 When colour
Structures in dry and HVAC N/A 6A P2 When colour
22Cr Duplex, 25Cr Duplex, 6Mo
controlled areas
Potable water, Service water N/A
Internal tanks
Diesel N/A
Ballast, Voids N/A
Open drain N/A
Closed drain N/A
Valves in HVAC controlled area N/A 6A P1 If colour
Valves, piping,
Uninsulated valves X°C in N/A 6A P2 If colour

Uninsulated valves T > X°C in 2A P2
Insulated valves 150°C in Exposed 6C 2A P3
and Unexposed area
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Insulated and uninsulated valves 2A P3

>150°C in Exposed and Unexposed
area
Uninsulated Actuators, N/A 6A P2 If colour
Accumulators, Gear boxes
Insulated Actuators, Accumulators, 6C
Gear boxes
Insulated 25Cr Duplex and 6Mo N/A 6C P3
pipes 2
Insulated pipes T< 150°C all areas 6C 2A P3
Insulated pipes T 150°C all areas 2A P3
Uninsulated pipes T X°C N/A 6A P1
Uninsulated pipes T> X°C 2A P3
Insulated vessels T< 150°C all areas 6C 2A P3
Insulated vessels T 150°C all area 2A
Uninsulated vessels T<X°C all areas N/A 6A P1 If colour
Uninsulated vessels T X°C in HC 2A P3
area
Frames, Foundations, Structures, N/A 6A P2 If colour
Equipmen
equipment with surface temperature

< X°C
Stainless steel type 22%Cr 25%Cr 6 Mo

Duplex Duplex
Maximum temperature allowed to avoid 100°C 110°C 120°C
chloride induced stress corrosion cracking (“X”
in the table above).
Note: All stainless steel shall as a minimum have edge preparation as P2.
Table 5 Coating system selection Special surfaces

Item System Surface Comments
Default Alternativ preparatio
e n
Structural items N/A 6A
Aluminiu
Special surfaces
l
HDG carbon
Handrails and ladders - Exposed area 6B

Handrails and ladders – Unexposed area N/A 6B
Frames, Foundations, structures – 6B
Exposed area
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Frames, Foundations, structures- N/A 6B

Unexposed area
5 Additional information
5.1 Definitions and abbreviations

Shall Requirement strictly to be followed in order to confirm to the document and from
(requirement) which no deviation is permitted, unless a «deviation» is approved.
Should Indicates that among several possibilities one is recommended as particularly
(recommendation) suitable, without mentioning or excluding others, or that a certain course of action is
preferred but not necessarily required, or that (in the negative form) possibility or
course of action is deprecated but not prohibited.
May Indicates a course of action permissible within the limits of the document.
Can Statements of possibility and capability, whether material, physical or causal.
RAL Colour definitions issued by RAL (Deutsches Institut für Gütesicherung und
Kennzeichnung e.V.)
Exposed area An area that is directly exposed to the environment or where louver panels is the
only protection
Unexposed area An area shielded from environmental loads by fixed walls and natural ventilated by
louver panels
Dry and HVAC A fully enclosed area with ventilation by a HVAC system
controlled area
Deck coating A coating system with non-skid properties applied on deck areas
HDG Hot dip galvanized
HVAC Heating, Ventilation and Air-Conditioning
HSE Health Safety and Environment
FEED Front End Engineering Design
CPS Coating procedure specification
CPT Coating procedure test
HC Hydrocarbons
CSDS Coating system data sheet
DFT Thickness of a coat or a coating system remaining on the surface after hardening
Temperature Maximum operation temperature
5.2 Changes from previous version

The whole document has been rewritten according to the following principle:
Coating systems and products are pre-selected and mandatory
Coating work shall be carried out in accordance with Norsok M-501
5.3 References
ASME B31.3 Process piping
ISO 8501-3 Preparation of steel substrates before application of paints and related products - Visual
assessment of surface cleanliness - Part 3: Preparation grades of welds, edges and other areas with
surface imperfections
ISO 12944 Paints and varnishes – Corrosion protection of steel structures by protective paint systems
NORSOK M-501 Surface preparation and protective coating
NORSOK R-004 Piping and equipment insulation
NORSOK S-002 Working environment
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TR1668 Prohibited and Restricted Chemicals

TR0038 Valve actuators
TR2212 Control and choke valves
TR3014 Safety relief valves and rupture discs
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App A Coating systems

The following coating systems are approved by Statoil for use in all projects.
For each coating system, the coating manufacturers have developed a CSDS (Coating System Data
Sheet) labelled with the name and revision date of this document. The CSDSs are available from the
respective Coating Manufacturer and shall be a part of the CPS. Updating of a CSDS may only be done in
conjunction with annual revision of Appendix A
The coating systems are in accordance with Coating System numbering in Norsok M-501 with the
following adjustment:
System 1A: System 1 with inorganic zinc-rich primer
System 1B: System 1 with zinc-rich epoxy primer
System 4A: Deck coating for walkways, escape routes and laydown areas
System 4B: Deck coating for Exposed areas (except walkways, escape routes and laydown areas)
System 4C: Deck coating for Unexposed areas (except walkways, escape routes and laydown areas)
System 4D: Deck coating for dry and HVAC controlled areas (except walkways, escape routes and
laydown areas)
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COATING SYSTEM 1A
Supplier Product Minimum DFT Max DFT µm
Carboline Carbozinc 11 75 150
Carboguard E 19 primer 25 50
Carbomastic 18 FC 130 300
Carboxane 2000 TC 75 150
Total 305 650
Hempel Galvosil 15700 60 100
Hempadur Mastic 4588W mist coat (diluted) 25 50
Hempadur Mastic 4588W 160 400
Hempaxane Light 55030 60 120
Total 305 620
International Interzinc 2280 60 150
Intergard 269 25 80
Intergard 475HS 160 450
Interfine 1080/2080 60 120
Total 305 800
Jotun Resist 86 75 90
Penguard Tie Coat 100 25 50
Jotamastic Plus 130 300
Hardtop Optima 75 100
Total 305 540
PPG Sigmazinc 9 60 120
Sigmafast 278 mist coat 25 40
Sigmafast 278 140 500
PSX 700 80 175
Total 305 835
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COATING SYSTEM 1B
Total 280 600
Hempel Hempadur Pro Zinc 17380 60 100
Total 280 575
Interplus 356 150 400
Interfine 1080/2080 60 120
Total 285 720
Jotun Barrier 75 125
Total 280 525
PPG SigmaZinc 68SP 60 120
PSX 700 80 160
Total 280 780
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COATING SYSTEM 2A
Thermally sprayed aluminium (TSA) Min. thickness 200 m
Supplier Product Film thickness
Carboline Thermaline 4674 Sealer coat
Hempel Silicone Aluminium 56914 Sealer Coat
International Intertherm 50 Sealer coat
Jotun Solvalitt Sealer coat
PPG Sigmatherm 540 Sealer coat
COATING SYSTEM 2B
Thermally sprayed zinc (TSZ) Min. thickness 100 m
Carboline Carboguard E-19 Primer 25 40
Total 225 490
Hempel Hempadur 15570 25 50
Total 225 570
International Intergard 269 40 100
Interfine 1080/2080 60 120
Total 225 670
Jotun Penguard Tie Coat 100 25 50
Total 230 450
PPG SigmaFast 278 mist coat 25 40
SigmaFast 278 125 500
PSX 700 70 100
Total 220 640
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COATING SYSTEM 3A
Carboline Plasite 4660 300 800
Plasite 4660 300 800
Total 600 1600
Hempadur 35560 300 500
Total 600 1000
International Interline 975 300 750
Interline 975 300 750
Total 600 1500
Jotun Tankguard DW 300 400
Tankguard DW 300 400
Total 600 800
PPG Sigmaguard CSF 650 300 600
Sigmaguard CSF 650 300 600
Total 600 1200
COATING SYSTEM 3B
Carboline Carbomastic 18 FC 175 300
Total 350 600
Hempel Hempadur Quattro 17634 160 400
Hempadur Quattro 17634 160 400
Total 320 800
Intergard 787 160 400
Total 320 800
Jotun Jotacote Universal aluminium 160 300
Jotacote Universal colour 160 300
Total 320 600
PPG SigmaPrime 700 160 320
SigmaPrime 700 160 320
Total 320 640
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COATING SYSTEM 3C
Carboline Phenoline 187 primer 150 300
Phenoline 187 Finish 150 300
Total 300 600
Hempel Hempadur Quattro 17634 150 400
Hempadur Quattro 17634 150 400
Total 300 800
Total 320 800
Jotun Jotacote Universal aluminium 160 300
Total 320 600
PPG Sigmaguard CSF 650 300 600
Sigmaguard CSF 650 300 600
Total 600 1200
COATING SYSTEM 3D
Plasite 4660 300 800
Total 600 1600
Hempadur 85671 100 200
Hempadur 85671 100 200
Total 300 600
Total 250 400
Jotun Tankguard Storage 150 300
Tankguard Storage 150 300
Total 300 600
PPG PhenGuard 930 100 200
PhenGuard 935 100 200
Total 300 600
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COATING SYSTEM 3E
Plasite 4660 300 800
Total 600 1600
Hempadur 85671 100 200
Hempadur 85671 100 200
Total 300 600
Total 250 400
Jotun Tankguard Storage 150 300
Tankguard Storage 150 300
Total 300 600
Total 300 600
COATING SYSTEM 3F
Plasite 4660 300 800
Total 600 1600
International Environline 405HT 625 1000
Total 625 1000
Jotun Tankguard Storage SF 200 500
Tankguard Storage SF 200 500
Total 400 1000
Total 300 600
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COATING SYSTEM 3G
Total 75 150
Total 100 125
Total 60 120
Jotun Tankguard Zinc 100 170
Total 100 170
PPG SigmaGuard 750 75 150
Total 75 150
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COATING SYSTEM 4A
Carboline / Hummervoll HI EP Sealer 200
HI EP Deck Coat 838
Quartz-sand 0,8-1,2mm 1058
HI EP Flex Top Coat 751
Alu oxid 1,0-3,0mm 153
Total 3000
COATING SYSTEM 4B
HI EP Deck Coat 838
Total 3000
Hempadur Spray-Guard 35493 3000 3500
Total 3020 3550
International Intershield 300 125 250
Interzone 1000 750 1500
Interzone 1000 750 1500
GMA 734 1350 1500
Total 3075 4950
SigmaShield 1090 3000 5000
Total 3075 5150
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COATING SYSTEM 4C
HI EP Deck Coat 256
Total 1600
Hempadur Spray-Guard 35493 1500 3500
Total 1520 3550
International Intershield 300 175 500
Intershield 300 175 500
GMA 734 1350 1350
Interguard 740 100 200
Total 1800 2550
Jotun Jotamastic 80 WG 150 300
Jotamastic 80 WG 150 300
Jota Armour WG 1200 3000
Total 1500 3600
PPG SigmaShield 880 400 1500
SigmaShield 880 + Alu oxid 1020 1500
PSX700 80 175
Total 1500 3000
COATING SYSTEM 4D
Carboline System no. 1A or 1B in accordance with Norsok M-501, system no.
Hempel 1, Note 2: When this coating system is used for accessible deck
International areas, a non-skid aggregate shall be added to the second last coat.
Jotun Prior to applying the coating where the non-skid aggregates are
PPG added, the primer and the succeeding coat(s) shall be applied to a
minimum DFT of 175 m and fully cured.
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COATING SYSTEM 5A
Note Maximum thickness to be approved by the fire protection material supplier.
The below systems are based on one of the following two epoxy based passive fire protection products:
Chartek 7
Firetex M90
Pyroclad X1 and Jotachar JF750 are subject to technical evaluation and Company approval.
Carboguard E-19 Primer 30 40
Epoxy based Passive Fire Protection - -
Hempadur 15570 25 50
Hempadur 15570 25 50
Intergard 269 30
Epoxy based passive fire protection - -
Interfine 1080/2080 60 120
Jotun Barrier 50 75
PPG SigmaZinc 68SP See note See note
SigmaCover 577 See note See note
Note: Subject to manufacturer recommendation and Company approval See note See note
from 2014-09-18
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COATING SYSTEM 6A
Carboline Carboline E-19 Primer 50 100
Total 225 550
Total 225 520
Interfine 1080/2080 60 120
Total 225 620
Jotun Penguard Primer 40 60
Total 225 460
PSX 700 75 150
Total 225 450
from 2014-09-18
Page 25 of 31
COATING SYSTEM 6B
Carboline Carboguard E 19 primer 50 100
Total 225 550
Total 225 520
Interfine 1080/2080 60 120
Total 225 620
Jotun Penguard Primer 40 60
Total 225 460
PSX 700 75 150
Total 225 450
from 2014-09-18
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COATING SYSTEM 6C
Carboline Thermaline 400 EU Primer 125 200
Thermaline 400 EU Finish 125 200
Total 250 400
Hempadur 85671 125 150
Total 250 300
International Intertherm 228HS 125 175
Intertherm 228HS 125 175
Total 250 350
Jotun Epoxy HR Alum 125 200
Epoxy HR Colour 125 200
Total 250 400
PPG Sigmatherm 230 125 200
Sigmatherm 230 125 200
Total 250 400
from 2014-09-18
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COATING SYSTEM 7A
Carboline Carboglas 1601 750 1500
Carboglas 1601 750 1500
Total 1500 3000
International Interzone 1000 WG 750 1500
Interzone 1000 WG 750 1500
Total 1500 3000
Jotun Baltoflake Ecolife 750 1500
Baltoflake Ecolife 750 1500
Total 1500 3000
PPG Sigmashield 4801 750 3000
Sigmashield 4801 750 3000
Total 1500 6000
COATING SYSTEM 7B
Carboline Carboguard 878 175 300
Carboguard 878 175 300
Total 350 600
Hempel Hempadur Mastic 4588W-19000 175 400
Total 350 800
International Interzone 3507 200 450
Interzone 3507 150 450
Total 350 900
Jotun Jotacote Universal Alum 200 300
Total 350 600
PPG Amercoat 385 200 400
Amercoat 385 150 400
Total 350 800
from 2014-09-18
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COATING SYSTEM 7C
Note For approved maximum temperature check coating system datasheet
(CSDS) for the different systems.
Plasite 4660 300 600
Total 600 1600
Hempadur 35900 250 500
Total 500 1000
International Interzone 3507 200 450
Interzone 3507 150 450
Total 150 900
SigmaLine 780 100 200
Total 350
COATING SYSTEM 8
Note No special system requirements other than the HSE requirement given in TR1668. Only subject to project
approval.
from 2014-09-18
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COATING SYSTEM 9
Carboguard E 19 primer 25 50
Total 300 650
Hempadur Mastic 4588W diluted 25 50
Total 245 550
Interfine 1080/2080 60 120
Total 320 820
Jotun Resist 86 75 90
Total 305 540
PPG Sigmazinc 9 60 120
Sigmafast 278 mist coat 25 40
PSX 700 80 175
Total 305 835
from 2014-09-18
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App B Template for CPS

CPS shall be made in accordance with this template
Responsibility: The contractor who is going to perform the coating work shall prepare the CPS
Language: The CPS shall be written in English and the language of the operators performing the coating
work
Content of the CPS:
Introduction – A short description of the purpose of the coating work with reference to governing
documents
Scope – A listing of which objects to be coated
Facilities – A shot description of the facilities where the coating work will be carried out
Organisation and qualifications – A short description of the Coating contractor’s organisation including
Description of qualification of operators
Description of qualification of foremen/supervisors
Description of qualification of inspector
HSE – A description of Coating contractor’s routines and procedures including use of PPE (personal
protective equipment).
Performing of coating work – A short step by step description of each activity of the work. Start with
reception of the objects to be coated and of the materials to be used. Stop after the final release of the
coated items.
The description shall include products, tools and equipment.
Where one main activity can be divided into sub-activities, such as where application of paint includes both
application of stipe coat(s), and application of full coat(s), each of the sub-activities shall be described with
respect to sequence, tools and relevant over coating interval(s).
Inspection, Testing and Reporting – Description of routines and roles for inspection and testing and
reporting, including an example of the paint report that will be used.
CPT – Routines for notification of time for CPT.
Documents – Describe how relevant documents like CSDS (Coating System Data Sheet), Technical data
sheets and Safety data sheets are made available to people involved in the coating process.
from 2014-09-18
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Statoil TR0042 Version 5.01

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Statoil TR0042 Version 5.01

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Governing document Classification: Internal

Surface preparation and protective coating

Project development (PD)

Owner: Chief Engineer Materials Technology

Validity area: Available for implementation/On- and offshore

1 Objective, target group and provision ............................................................................................................... 3

1 Objective, target group and provision

This document facilitates:

1.2 Target group

The document is recommended, but not mandatory for:

3 Requirements for surface protection

3.1 Principles for selection and application of coating systems

3.1.1 Selection of coating systems

3.1.2 Application of coating systems

3.2 Addendum to NORSOK M-501, clause 4.2 “Planning”

3.2.1 Major projects

3.2.2 Smaller projects and fabrication contracts

3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials”

3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces”

3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports”

3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment”

3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations”

3.9 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures”

A mandatory template for the CPS is given in Appendix B.

3.10 Addendum to NORSOK M-501, clause 11 “Inspection and testing”

3.11 Addendum to NORSOK M-501, Annex A – “Coating systems”

3.11.1 Film thickness

3.11.2 Non-metallic pads

3.11.3 Pipe welds

3.11.4 Pipes in insulated pipe penetrations

3.11.5.1 General requirements

3.11.5.2 Requirements for valves

3.11.5.3 Special requirements for valves in firefighting systems

3.11.5.4 Onshore specific requirements

4 Coating system selection tables

Requirements for steel preparation are given according to ISO 8501-3.

Table 2 Carbon steel – Pipes, vessels and equipment

(except insulation class 3)

Pipes/vessels < 120°C 1A 1B, 2A, 2B P3

Table 3 316 Stainless steel

Exposed and Unexposed area

>60°C in Exposed and Unexposed

equipment with surface temperature

Table 4 22Cr Duplex, 25Cr Duplex, 6Mo

Uninsulated valves X°C in N/A 6A P2 If colour

Insulated and uninsulated valves 2A P3

equipment with surface temperature

Stainless steel type 22%Cr 25%Cr 6 Mo

Table 5 Coating system selection Special surfaces

Handrails and ladders - Exposed area 6B

Frames, Foundations, structures- N/A 6B

5.1 Definitions and abbreviations

5.2 Changes from previous version

TR1668 Prohibited and Restricted Chemicals

App A Coating systems

App B Template for CPS

Content of the CPS:

CPT – Routines for notification of time for CPT.

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