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PHASE TRANSFORMATIONS IN
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INTRODUCTION
327
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composition different from that of the metastable matrix. The growth of the new
phase is controlled by long range diffusion through the matrix, whose average
composition changes continuously as the reaction proceeds. The reaction at the
interface between the parent and product phases is presumed to be relatively
fast.
If the new phase forms by the massive mode, it has the same composition as
the parent phase and the reaction is accomplished by the rapid motion of a high
energy, incoherent boundary. Thus this solid state reaction does not involve long
range diffusion and the transfer of atoms from the parent to the product phase
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DIFFUSIONAL TRANSFORMATIONS
Massive Transformations
As noted in the introduction, a massive transformation is accomplished by the
rapid motion of a high energy, incoherent boundary which converts the parent
phase into a more stable phase of the same composition. Any nonmartensitic
polymorphictransformation in a pure metal is obviously a degenerate or limiting
case of a massive transformation. Thus Owen& Gilbert (11) suggested that the
"r-to-a transformation which occurs in pure iron at cooling rates less than
5500°C/sec is a massive reaction. These observations were made on bulk
specimens. Differences are to be expected for microscopic specimens; for
example, the a-to--/transformation in iron whiskers exhibits characteristics of a
martensitic transformation and is well described by the phenomenologicaltheory
(12). Bibby & Parr (13), using iron containing less than 0.0017% C,
concluded that the transformation at cooling rates less than 30,000°C/sec is
massive. At higher cooling rates the "r-to-a transformation is martensitic. Typical
massive microstructures obtained by cooling pure iron (0.001%C) at slow rates
are shownin Figure 1; in general the grain size decreases with an increase in the
cooling rate. This modeof transformation does not 15roduce surface tilts (13-15),
a fact consistent with the concept that the boundary between the transformed
and untransformed region is displaced by the random, noncooperative move-
ment of the atoms at the boundary; Transmission electron microscopy has shown
that the internal structure of the massiveferrite grains consists of a randomarray
of dislocations and that neighboring massive grains are separated by high angle
boundaries (14, 15) (Figure 2). The dislocations maybe the result of transforma-
tion-lnduced stresses and quenching stresses.
The motion of the austenite-ferrlte boundary in pure iron at undercoolings on
the order of 25-50°C has been investigated by Eichen & Spretnak 06) and
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Figure 2 Random dislocations and high angle boundary in iron quenched at 3300"Usec.
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and Cu-Zn alloys considers in order the following kinetic, morphological, and
crystallographic features: nucleation site, rate and mechanism of interface
motion, lattice relationships between the massive phase and its parent, structure
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.
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structure. Growth of the ,{ phase in /3 Cu-Ga alloys by the ledge mechanism has
been observed by Kittl & Massalski (21) using hot-stage microscopy.
The a, (fcc) and /? (fcc) phases abutting one another across a faceted interface
in Cu-Zn alloys are oriented at random with respect to one another (18). The
faceted interfaces do not correspond to any unique habit plane; attempts to
observe misfit dislocation arrays at these interfaces were unsuccessful. However,
in the case of the /? (bcc) + 3, (hcp) reaction in /3 Cu-Ga alloys, crystallography
can play a role in the transformation. The J,,, grains often consist of two twin-
related subgrains and at least one of the twin-related regions is bounded in part
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by facets. Thetraces of these facets are consistently parallel to the (0001) basal
plane of the ~’m phase and growth takes place by the rapid movementof ledges
along facets (Figure 6). The volume change associated with the transformation
induces slip ahead of the advancing interface. If the parent and product phases
are related crystallographieally to one another according to Burger’s lattice
relationships (110)B II (0001)~mand [11~]BII [1 l~0]~m,then a (110} plane in the
/3 matrix is parallel to the facets on the ~,n morphologicalunits. The {110}plane
is a potential slip plane of the bcc lattice; in fact, slip in the/3 phase parallel to
the faceted sections of the fl-~,, interface has been observed. Slip in the /3
matrix impedes the motion of the advancing interface and, according to Kittl &
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Figure 5 (a) Microsteps, 100 8, in height, on am# boundary. (b) Macrosteps, on a,-P
boundary.
/ I
c__c_
Figure 7 Ledge growth of a twinned 8, crystal accomodated by slip in the /3 matrix (after
Kittl & Massalski, 21).
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Discontinuous Precipitation
Discontinuous precipitation is the formation of a two-phase product from a
single metastable phase, the product phases normally being dispersed in the form
of alternating, parallel lamellae. In the simplest case the metastable phase is a
supersaturated terminal solid solution (ass) which transforms below the solvus
temperature to equilibrium alpha, aeq, plus a second phase //, which has a
structure and composition different from that of the O~eq with which it coexists.
In the case of Fe-Zn alloys (25) discontinuous precipitation occurs at tempera-
tures below approximately 0.93 of the absolute solvus temperature and, for an
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A1- 17 wt%Ag alloy (26), the reaction occurs below 0.87 of the absolute solvus
temperature; at higher temperatures continuous precipitation occurs, but, over a
limited temperature range, the two modes of transformation may compete with
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symmetric tilt boundary, the misorientation 0 about the [001]~,b ranging from
7-37 °. The appearance of the tin-rich platelets at an early stage of the
transformation is shown in Figure 8 and the morphologyof well-developed cells
is shown in Figure 9. The crystallographic relationships between the tin-rich
lamellae and the solute-depleted lead are (010)sn [[ (11 l)p b and [001Isn 1[ [110]pb,
the habit plane of the lamellae being (111}pb. The planes and directions involved
in these relationships are the most densely packed planes and directions of the
two crystal structures. Note that the tilt boundaryin Figure 8 is not straight, but
has becomebowedor deflected in the immediate vicinity of the tin-rich lamellae
Annu. Rev. Mater. Sci. 1973.3:327-362. Downloaded from arjournals.annualreviews.org
at the boundary. Futhermore, the lamellae lie within the grain on the left. Thus,
of the two broad faces which bound each platelet, one is a low energy interface
and the other, which separates each platelet from the grain on the right, is
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presumably a high energy, incoherent boundary because the platelets are not
related in the crystallographic sense to this grain.
On the basis of these observations Tu and Turnbull have proposed that the
development of a cell takes place in the manner shown schematically in Figure
10. The arrows in Figure 10a indicate in each grain the (110) directions, which
also are the traces of the (111) habit planes in the [001] bicrystals. Whena
platelet lying within the al grain forms at the grain boundary, the grain
boundary must be deformed locally to satisfy the habit plane requirement of the
platelet (Figure 10b). Subsequently the high energy, incoherent/~-a 2 interface is
replaced by a lower energy fl-al interface due to displacement of the. grain
boundary as shown in Figure 10c. Displacement of the grain boundary serves not
only to embedthe platelet wholly in the o/I grain but also to movea segment of
the grain boundary into an orientation favorable for the formation of a second
platelet lying parallel to the first (Figure 10af). Thusthe pattern of cooperative
growth is established by a repetition of this process.
As noted earlier, Smith’s (27) model of discontinuous precipitation requires
that the lamellae within a cell be related crystallographically to the grain away
from which the cell is growing, and the mechanism depicted in Figure 10 is
consistent with this requirement. Tu & Turnbull (29) and Liu & Aaronson (31)
have observed that cells do not form when the misorientation ® about the
[001h,b axis of the bicrystals is smaller than 15°. Here again, this observation is
consistent with Smith’s model in that low angle tilt boundaries possess neither
the structure nor the mobility to support cellular growth.
Although the mechanismillustrated in Figure 10 for cooperative growth is
extremely attractive because of its relative simplicity, the operation of this
mechanism in alloy systems other than Pb-Sn has not been reported in the ¯
literature. Somerecent research by Fournelle &Clark (32) on cellular precipita-
tion in a Cu-9.5 at.% In alloy has yielded results which have led to the
formulation of a generalized theory and criterion for the development of
cooperative growth. In this alloy the discontinuous reaction is preceded by the
formation of well-developed grain boundary allotriomorphs of the 8 phase
(CuaIn4) but develops subsequently from the allotriomorphs. The sequence
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However, once the solute-depleted ~t forms behind the advancing interface, the
driving force for boundary migration is derived primarily from the difference of
the chemical free energy between the supersaturated a phase and the solute-
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Figure 11 Development of cellular growth from allotriomorphs in a Cu- 9.5 at.%In alloy.
Figure 12
%
b
C d
-
a'
8
L Twins
a
e
I a'
wherein ATis the undercooling and Q is the activation energy for diffusion. The
growth rate is low at high temperatures (small AT) because the interlamellar
spacing is large and the driving force for the reaction is small, and is also low at
low temperatures because the diffusion rate is slow; thus the growth rate attains
a maximum value at some intermediate temperature. On the basis of the simple
models which yield an equation of this form, a value of n = 2 is associated with
volume-diffusion-controlled growth (38), whereas a value of n = 3 is appropriate
for interface-diffusion-controlled growth; consequently the corresponding activa-
tion energies are those for volumeand grain boundary diffusion respectively. The
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PHASE TRANSFORMATIONSIN METALS AND ALLOYS 341
growth rate for the cellular reaction in the austenitic Fe-30Ni-6Ti alloy studied
by Speich (41)
800’~
G(mm/min) = 281 (982 - T°C) 2 -39’
exp(
into account, the cellular growth rate should be given by an equation of the same
form as Equation 1 with n ---- 3 (42). Whendata for high purity Fe-C alloys are
fitted to this equation the activation energy is computedto be 45,700 cal/mol,
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muchlarger than that expected for interface diffusion. Sundquist has attributed
the high activation energy to an impurity effect.
To derive a growth rate equation which in the final form does not contain
explicitly the interlamellar spacing, it is necessary to employ a priori an
extremum principle. For example, Zener assumed that the observed spacing is
that which maximizes the growth rate. Other criteria which have been used are
maximumrate of entropy production (43) and maximumrate of decrease in free
energy (39). At the present time there is no evidence which suggests that one
these criteria is superior to the others.
The products of a cellular reaction may not have the compositions correspond-
ing to the equilibrium state. Thus, in the case of the eutectoid reaction
(/~ --> a + T) in a 94%Cu-6%Be alloy, the a phase is initially supersaturated
with respect to beryllium, but with continued aging the supersaturation is
relieved by diffusion of the excess beryllium atoms to the T phase (44). A similar
situation has been found by Speich (25) in Fe-Zn alloys. The a phase of the
cellular product is supersaturated with respect to zinc, the extent of the deviation
from equilibrium increasing with decreasing reaction temperature and also with
increasing zinc content of the alloy (Figure 15). Here again, the supersaturation
of the ct phase is relieved by diffusion of zinc to the T lamellae.
One of the phases in the lamellar product may be a metastable phase. This is
apparently the case for the cellular reaction in an austenitic Fe-30Ni-6Ti alloy.
At temperatures in the range of 700-900°C, equilibrium requires a two-phase
mixture of austenite plus (Fe, Ni)2Ti. However, the initial cellular product
consists of austenite plus Ni3 Ti lamellae (3’.~ --~ 7B + Ni3 Ti). The equilibrium
state is achieved subsequently by means of a second cellular reaction
+Ni3Ti ~ "/c + (Fe, Ni)2Ti ]. In some instances, however, the two reactions,
Y,~ --> Ys + Ni3 Ti and )’A -> )’c + (Fe, Ni)2Ti, complete simultaneously with one
another.
Continuous Precipitation
The discussion of this mode of transformation, characterized by long range
diffusion of solute atoms through the metastable matrix phase to the particles of
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342 MEYRICK ~ POWELL
INCOHERENT RIMOFFINE
(z- X BOUNDARY
PE~
~’-X GRAIN
BOUNDARY
the new phase, considers the following topics: morphology of the precipitate,
mechanismand kinetics of growth, and sequential precipitation.
At relatively low degrees of undercooling, nucleation of the new phase tends
to occur predominantly at grain boundaries and at dislocations within the
volume of each grain; at high degrees of supersaturation, on the other hand,
precipitation tends to occur more generally throughout the structure because of
the lower free energy barrier to nucleation. The structure of grain boundary can
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LU X500
X250 (10rain.)
X250(4 rnln.) (16 mi~)
Prirn~lry
$ideplates
I0 20 30 40 50 60
R = X~’~ y2÷ Z=
of both). For those models based on long range volume diffusion directly to the
growing allotriomorph, the resulting kinetic equation(s) and the experimental
growth data can be combined to yield a value of the apparent diffusion
coefficient Dapp . If Dapp = Dv then this result essentially establishes the validity
of the model. Onthe other hand, if Dapp >> Dv the growth rate is too high to be
accounted for by volume diffusion directly to the allotriomorph and consequent-
ly the assumption regarding the diffusion path must be modified. Thus Aaron &
Aaronson (50) found that at low homologous temperatures (0.54-0.69 of
absolute solvus temperature) the allotriomorphs in an Al-4 wt%Cu alloy grow
at rates muchtoo high (Dapp/Dv ~ 500) to be accounted for by volume diffusion
directly to the 0 particles; they proposed that growth occurs rather by a right-
angle collector plate mechanism (Figure 17). Copper atoms move by volume
diffusion to an a-a grain boundary where the atoms diffuse along the boundary
to the edge of the O allotriomorph; thickening of the allotriomorph requires
additional diffusion of the copper atoms along the c~-O interface. The thickening
and lengthening of the particles were found experimentally to vary as t 1/3 and
t I/4 respectively. The collector plate model predicts a t I/4 dependence for
lengthening but a t 1/2 dependence for thickening; the slower than predicted rate
of thickening was associated with the tendency of the O allotriomorphs to
develop facets. As the aging temperature increases the contribution of volume
diffusion directly to the 0 particle increases and, at homologoustemperatures
greater than 0.91 of the absolute solvus temperature, growth is controlled solely
by volumediffusion directly to the precipitate as Dapp = Dv (51). AS pointed out
by Goldmanet al (51) no analysis of allotriomorphic growth that combines both
direct volume diffusion and the contribution of the collector plate mechanism
has been made.
The kinetics of thickening of ferrite allotriomorphs in a high purity Fe-
0.11 wt% C alloy has been investigated by Kinsman & Aaronson (52) using
thermionic emission microscopy. The thickness varies parabolically with time
(s = K tl/2). Goodagreement was found between the experimental rate constant
K and the theoretical value predicted by a growth model based upon volume
diffusion of carbon through the surrounding austenite. During the early stages of
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D
V
Y
l)
V
I ~
e o
Figure 17 Collector plate mechanism
ron &Aaronson,50).
for
the growthof an allotriomorph(after Aa-
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~ ADVANCING8 GROUP
X
I----’~" RETREATING
e GROUPS
~
~ /8 CRYSTAL i CRYSTAL
REACTION
~RT_~EIOT
K~
~
REACTION
(o) (b)
the transformation takes place under isothermal conditions, the fraction trans-
formed increasing with time as happens in interface-controlled diffusional
transformations in some polymorphic changes (59). That the product of
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P,
Figure 20 Lath martensite in an Fe-0.31%W alloy. X200.
to form in parallel orientations. This variant of the morphology has also been
christened many names; the term lath martensite will be used herein.
The essential features of the morphologies described above have been well
established. With the exception of detailed shape change measurements yet to be
discussed there seems little more information that might be gathered by optical
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cases where the depth of penetration of the martensitic crystal is small, as in the
surface martensites mentionedearlier, it is not clear that such doubts are valid.
The fact that there can be very good agreement between the predictions of
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twinning theory and surface topography (75) lends strong support to the
argumentthat indications from the surface can be descriptive of the bulk; so also
does the fact that the phenomenologieal crystallographic theory successfully
describes some fully twinned martensitic products. The nature of the shape
change is deduced by use of interference microscopy and by measurements of its
effects upon prescribed lines upon the parent surface. Early results (76) which
demonstrated that the topographic changes accompanying a martensitic transi-
tion are consistent with those that would be produced phenomenologically by a
macroscopically invariant plane strain, in which the invariant plane is the habit
plane, have been substantiated subsequently in a number of systems. The habit
plane is usually an irrational plane of the parent and is characteristic of the
material concerned, as are the orientation relationships. These macroscopic
characteristics form the basis of the crystallographic theories.
The basic crystallographic theory originated in the early 1950s (8, 9) and has
been frequently described in detail since (1, 72, 77). It pays no direct attention
to atomic mechanisms but has as its aim the construction of a transformation
strain which, when applied to the parent crystal, produces phenomenologically
the results of the martensitic transition. The original theories are mathematically
equivalent but differ in formulation.
The shape strain T can be written in matrix notation as T = RBP. Of these B
is the Bain strain which transforms a selected unit cell of the parent into one of
the product. For example, in carbon steels the strain
~/ 0
0 03//
applied relative to orthonormal axes parallel to the [1]0], [110], and [001]
directions in the fcc structure yields the bet structure. The bet unit cell of the
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latter has its [100], [010], and [001] edges parallel to the system of axes and of
magnitudes a~/.v/2, a~/~/2, and a~3, being derived from the bet cell of the fee
structure outlined by the edges 1/2 a[l~0], 1/2 a[ll0], and a[001]. In this
example all atoms are movedto their new positions by B; however, for structures
which have primitive cells containing different numbersof atoms, only a fraction
are correctly movedand the remainder require additional shuffles (78, 79). The
choice of B has to be made from an infinity of possibilities without clear
guidance other than the intuitively plausible criterion of minimal principal
strains. Its application does not in general accomplish the lattice change and at
the same time leave a plane both unextended and unrotated. To conform to the
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The most obvious output from the crystallographic theory is the identification of
the habit plane (i.e. the invariant plane) and the orientation relationships
described by R. Significant failure to predict correctly these parameters consti-
tutes grounds for rejection of the theory as formulated. On the other hand,
success does not immediately indicate a completely satisfactory description as
this also requires internal consistency with the magnitude and direction of the
shape strain and the martensitic substructure (80). In this respect the invariant
plane strain T can.be written as T = I + mtlp’ whereI is the unit (3 × 3) matrix,
m is the scalar magnitude of the strain, and d and p’ are unit vectors defining
respectively the displacement direction and the invariant plane normal.
Although the theory takes no formal cognizance of atomic mechanisms, the
manner by which P is achieved can be expected to influence the mierostructure
of the product. This can be appreciated physically by realizing that the strain RB
applied to a small region creates a product of the correct structure and
orientation. With increase in its size the buildup of macroscopicdistortion in its
interface is avoided by the operation of P. If the choice is twinning in the
martensite, the latter can be expected to consist of a stack of twins. In this case
two martensitic orientations exist equivalent to the operation of two crystallo-
graphic variants of the Bain strain in volumes separated by a twinning plane
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generated from a plane of symmetryin the parent (81). If P is by slip, one variant
of B is to be expected, and twins ought to be absent, but the microstructure may
contain planar faults.
The precise determination of all the parameters relevant to testing the theory
is by no means a trivial operation and, in manycases, is beset with severe
difficulties. Nevertheless the accumulated data, though sometimes incomplete,
demonstrate the fit of theory to fact to range from excellent, through fair, to
inadequate. Detailed reviews of the situation for transformations in pure
elements and in alloys have been published (l, 72).
In general the theory affords an excellent description of cases where the
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martensite plate of twinned and untwinned regions and invokes, besides the
usual R and B, an additional rotation and two shears, but has been shown (86)
to be unsatisfactory. Of the others, one assumes an accomodation shear within
the austenite ahead of the interface (86), while the other two replace the lattice
invariant shear P by two independent lattice invariant shears (87, 88). All three
have been discussed in detail recently (89) with the conclusion that the
modifications improve the overall agreement but not to the state of satisfaction
extant for the {3 10 15}~.
Although the departure from a single simple lattice invariant strain appears
consistent with the increased complexity of the martensitic substructure as the
habit movesfrom {3 10 15}v,one is left with the uncomfortable thought that any
shape change is describable given enough unrestricted combinations of shear;
however, this loses the elegance of the original theory, increases the numberof
initial assumptions, and may well produce a result of dubious value.
are also producedin alloys such as those of the extensively studied Cu-AIsystem
(93, 94). Accordingto compositionthe fl phasecan transformto ff or ill. These
can be regarded as arrays of stacking faults although the details are rather
complex; lamellae of the stacking sequences ABCBCACAB, AB, and ABChave
beenidentified (95).
Ferrousalloys exhibit a widerange of microstructuralcharacteristics described
in detail in tworecent reviews(96, 97). Thevariations are intriguing becausethe
basic structural changerequired is generally similar. Broadlyspeaking, plate
martensites can be comprisedentirely of fine twins (80, 98) or consist of twinned
and untwinnedregions (99-101), the latter containing dislocations, while lath
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matrix. (In this context heterogeneous transformation implies that at any instant
the system can be divided into transformed and untransformed volumes.) This is
especially true of a martensitic transition in which the interface moveswithout
the aid of diffusion and, as a result of its movement,creates the new phase. Its
origin nature and behavior are thus central to understanding the mechanismsof
the transition. It is generally supposedthat the interface is glissile and is formed
by a suitable array of dislocations or by the termination of a stack of twin
lamellae. Indeed discussions of the various characteristics exhibited by ferrous
alloys are based upon the effects of the pertinent vari.ables upon the competitive
processes of slip and twinning. As a general trend it can be stated that the
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ite stabilizing elements. To the extent that these changes would be expected to
favor slip processes over twinning, the correlation is qualitatively reasonable.
Oneof the early versions of the phenomenological theory (111) in~,olved the
formal concept of surface dislocations, whereas the first specific model attempt-
ing to describe the austenite-martensite interface in terms of an array of screw
dislocations appeared earlier (112). Other models have been proposed subse-
quently, including dislocation pole models (113) for the fcc to hop transition.
More recently models of dislocation arrays and their interaction with solute
atoms have been considered (114). Although much progress has been made
recent years in resolving the physical details of a variety of boundaries and
interfaces (115) there exists very little factual knowledge, gained by direct
observation, of the structure of martensitic interfaces, a lack that is particularly
acute for ferrous lath martensites.
The complexities of the problem are further compoundedfor transformations
constrained within the matrix bulk as, for example, in ferrous plate martensites.
Although the interface separates the new phase from the matrix, growth has
occurred such that the equatorial dimensions of the lenticular platelet greatly
exceed its thickness. This raises the question of the processes leading to the
generation of the interface and introduces the topic of nucleation phenomena.
The status of nucleation ideas has been recently reviewed in detail (3). Classical
nucleation theory applied directly is inadequate and the existence of large
embryos capable of being rendered supercritical by quenching has not been
demonstrated. It appears that the formation of nuclei is heterogeneous and can
be autocatalitic, but, although imperfections such as stacking faults have been
associated with the initiation process, the nature of the heterogeneoussites is not
fully understood. In this context it is worth noting that these ideas consider
tacitly a static lattice. It is well known(116) that as the temperature is changed,
softening of special elastic coefficients of a crystal can occur associated with the
approaching mechanical instability of the crystal structure, which results in high
amplitudes of certain modesof lattice vibrations. These effects can be detected
by diffraction techniques before the onset of the macroscopically observable
transition [as, for example,in TiNi alloys (117)]. In the latter reference the effects
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HYBRID TRANSFORMATIONS
The transformations that have been described so far are mainly examples of
"pure" transitions in that they can be separated convincingly according to
mechanisms and resulting morphologies. There exist transformations which
cannot be completely satisfactorily placed in one or other of these categories but
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salient features of two such examples will be presented. The first of these is
ferrous bainite, for which the discussion will consider in order its morphology,
kinetics, a~ad mechanismsof growth. As a second example, the processes taking
place during the growth of ~’ and -/precipitates in A1-Agalloys will be outlined.
Bainite
The name bainite was coined for the microstructural product that forms in steels
when austenite is transformed under conditions that largely preclude the
formation of martensite or pearlite. It consists of an aggregate of ferrite and
discrete particles of iron carbide. As such, it is an accepted term and excludes
other ferrite and alloy carbide aggregates that can arise in alloy steels (118).
Because the actual processes that take place during the formation of bainite are
not those that are purely martensitic nor those that yield pearlite, it has become
customary to refer to them as comprising a bainitic transformation. In some
ways. this has been unfortunate, perhaps because such a terminology suggests
that it represents a separable transformation possessing its ownunique charac-
teristics. Indeed, in addition to those aspects of the topic that are themselves as
yet unresolved, controversy exists over the definition of the bainitic transforma-
tion. This has been the subject of two recent publications (119, 10) in which can
be found a rather comprehensive bibliography of relevant literature.
The details of the morphology vary gradually with the temperature at which
the reaction takes place making it difficult to identify any unique outstanding
characteristics. In the upper range of temperature the product appears feather-
like in the optical microscope and is composedof aggregates of parallel groups
of ferrite" laths, amongwhich, on the intercrystalline boundaries, lie cementite
plates oriented parallel to the local boundaries. Apart from the presence of
carbides the microstructure on the scale viewed within the electron microscope
is quite similar to that of ferrous lath martensites. Onthe other hand, at lower
temperatures the ferrite plates adopt a more acicular aspect and carbides
oriented at about 60° to the main axis are found both within the crystals and in
contact with the intercrystalline boundaries. The two extremes are called upper
and lower bainite respectively. Whereas a sharp division between the two
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variants does not appear to exist universally, it seems in general that the two
regimes lie on either side of approximately 350°C. These observations refer to
the final products. Litde is knownof the precise sequence of events that leads to
the final microstructure, although in lower bainite metastable carbides other than
cementite have been observed.
The ferrite componentof the microstructure produces relief effects on initially
flat surfaces, thus indicating the presence of a macroscopic shape change which
must therefore be explicable in terms of any mechanisn proposed for the mode
of growth.
In plain carbon steels the conditions under which the product of the
Annu. Rev. Mater. Sci. 1973.3:327-362. Downloaded from arjournals.annualreviews.org
temperature, which marks the upper limit of the temperature range in which
bainite can form during isothermal holding. Abovethe Bs bainite will not form;
however, it can form in increasing amounts at temperatures increasingly further
below it. The Bs temperature is somewhatanalogous to the Ms temperature, an
analogy that is strengthened by the fact that bainite can be induced to form
above the Bs temperature by the application of stress, as can martensite above
the Ms temperature. The growth rate of individual ferrite plates is slow and is
anisotropic in that the thickening rates are exceeded by the rates of lengthening.
As is commonlytrue in solid state phase transformations the details of the
atomic movements involved in the production of the new microstructure have
eluded direct observation. All that can be determined with some certainty are
end consequences of the events, from which deductions concerning the modeof
transformation are perforce made. The more complex the consequences, the
greater the difficulties that beset attempts at interpretation.
The two primary consequences of the processes that form bainite are a matrix
structural change from fcc to bcc and the appearance of carbide particles. Two
main schools of thought exist concerning the manner by which these conse-
quences are accomplished. Both accept the fact that the carbide particles indicate
that long range diffusion of carbon is undoubtedly involved, but diverge in
opinion regarding the origin of the ferrite. On the one hand, the similarities in
microstructure exhibited by bainitic ferrite and martensite, the occurrence of
surface relief effects, and the fact that as the temperature is lowered the accepted
martensitic transformation begins, have led to the opinion that the structural
change might be accomplished by a martenstic transformation relating the
substitutional atoms. In this hypothesis the substitutional atoms are converted to
the bcc structure by a diffusion!ess martensitic process. The slow growth rate is
rationalized either by invoking a series of small rapid events interspersed by
periods of quiescence or by a continuous slow advance, with the overall rate
being controlled by carbon diffusional processes,
The opposing view discounts any contribution to the growth of ferrite from
martensitic processes. Instead, lengthening of the individual ferrite units is
deemed to arise from the repeated nucleation of incoherent ledges in the
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the cementite and epsilon carbides in lower bainite. The morphologyof the
carbides within the ferrite plates and the similarities with temperedmartensite
havebeentaken to infer the initial formationof supersaturatedferrite followed
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~, phase. In all three the newphase is enriched with silver as comparedwith the
matrix; consequently, substitutional long range diffusion is obviously a necessary
ingredient in the processes. In addition, for the -~’ and ~ phases a structural
transition of fcc to hcp occurs. In this case the details of the process have been
studied by careful investigations using hot-stage transmission electron microsco-
py which has revealed that whereas the overall rate of the processes is diffusion
controlled, the structural change is largely madethrough displacive rather than
constructive mechanisms.
Nuclei of the 3" phase form heterogeneously (56) at dislocations which, at the
onset of the transformation, dissociate into pairs of glissile partial dislocations
Annu. Rev. Mater. Sci. 1973.3:327-362. Downloaded from arjournals.annualreviews.org
the overall process is one of continuous precipitation, in the sense that discrete
particles nucleate heterogeneously within the matrix and grow more or less
continuously in a manner controlled by diffusion, influenced by special interface
characteristics.
ACKNOWLEDGMENTS
One of us (G. M.) is grateful for the support of the U. S. Army Research Office
(Durham). In addition, the authors wish to thank the following for permission
use figures from their published works: G. Krauss and A. R. Murder; R. A.
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