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Tribology International 38 (2005) 337–353

www.elsevier.com/locate/triboint

Importance of the triboemission process for tribochemical reaction


Czeslaw K. Kajdas*
Warsaw University of Technology, Institute of Chemistry in Plock and Central Petroleum Laboratory in Warsaw (Poland),
31 Zwirki i Wigury Ave., Warsaw 02 091, Poland

Abstract
Chemical reactions under boundary lubrication conditions are distinct from those of thermochemical ones. Flash temperature is very short
and holding in esteem the mechanically triggered chemistry and thermally triggered chemistry at the contact of asperities caused by the flash
temperature effect, the following question arises. ‘Can this reaction initiation process be considered in terms of overcoming the activation
energy by heat or by another form of energy’? The purpose of this paper is to discuss that question in terms of the hypothesis: The common
denominator of tribochemical reactions is that they might be initiated by low-energy electrons. This is consistent with the negative-ion-
radical action mechanism (NIRAM) approach assuming that tribochemical reactions are initiated by electrons in the energy-range of 1–4 eV.
The hypothesis is also relevant to the next author’s hypothesis saying that the intermediate reactive species of both tribochemical reactions
and some heterogeneous catalytic reactions are produced by the same mechanism, governed by the NIRAM approach. The catalyst effect on a
chemical reaction is to increase its rate. The reaction rate is further increased when the catalyst is under friction (tribocatysis). The primary
objective of this work is to better understand mechanisms of tribochemical reactions and catalytic processes. To initiate thermochemical
reactions, heat should be supplied. The same is due to heterogeneous catalytic reactions, however, the catalyst lowers the reaction activation
energy. Even a very high calculated flash temperature is short lived, thus, it rather cannot initiate tribochemical reactions by heat. The present
author assumes that flash temperature can be expressed in the form of the thermionic emission. Bearing this in mind, it is possible to
hypothesize that heterogeneous catalytic reactions are also initiated by thermal electrons. Accordingly, the tribocatalytic process might be
initiated and/or enhanced by triboelectrons. Important objective of this work is to better understand both tribochemical reactions and
catalytic/tribocatalytic processes. Tribochemistry of simple environment friendly lubricant compounds and examples of water synthesis
catalytic and tribocatalytic processes are presented and discussed.
q 2004 Elsevier Ltd. All rights reserved.

Keywords: Boundary lubrication; Triboemission; Triboelectrons; Exoelectrons tribochemistry; Flash temperature; NIRAM approach; NIRAM-HSAB theory

1. Introduction e.g. triboemission, and also control the friction and wear
behavior of the materials involved. Wear of materials, that
To better understand the complexity of tribochemistry, it can also be considered in terms of the contact surface
is good to start with citation of some statements recently enlargement, occurs by many different mechanisms, depend-
presented by Ludema [1] ‘The state of tribology is mixed. ing on the materials, the environment, the operating
Overall tribology is compelling and vital art not a coherent conditions, and the geometry of the wearing bodies.
community. There is great emphasis on, and progress in Triboemission process is defined as the emission of electrons,
several scientific aspects and in routine maintenance aspects ions, photons, UV radiation, IR radiation, acoustic emission,
of the field but almost no product engineer has the tools for etc. under conditions of tribological damage. Most recent
estimating product life with useful precision, from first review paper by Kajdas et al. [2] considers the major issues of
principles.’ On the other hand, the nature and the effects of triboemission, particularly electron emission processes. The
the interactions that take place at boundary friction contact surface enlargement during friction creates new surfaces,
are associated with various physical processes, which form a bridge between the physics and chemistry of
wear processes, leading to microscopic aspects of a wide
* Fax: C48 22 6595894.
variety of wear mechanisms. During these interactions forces
E-mail address: ckajdas@zto.pw.plock.pl are transmitted, energy is exchanged, the surface topography

0301-679X/$ - see front matter q 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.triboint.2004.08.017
338 C.K. Kajdas / Tribology International 38 (2005) 337–353

is altered, and loose wear particles are generated. All these


seemingly random and complex phenomena follow a certain
order and satisfy the laws of nature, as explained by Suh [3].
Not only such variables as sliding velocity, normal load,
material hardness, but also the environment of hydrocarbons
under boundary lubrication conditions [4,5], are correlated
with triboemission charge intensities. According to
Nakayama and Hashimoto [5], triboemission of both
negatively and positively charged particles was measured
during the scratching of various metals, ceramics, and
polymers under boundary lubrication conditions with
saturated hydrocarbons.
Presently, the triboemission process should be considered
along with micro-triboplasma, recently discovered by
Nakayama and Nevshupa [6], because it is mostly composed
of UV photons and exoelectrons. According to the most
Fig. 1. General scheme of triboemission [7].
recent Nevshupa’s paper [7], mechanoemission is an
ensemble of emission phenomena resulting from mechanical rate becomes negative. Such emission of negative rate has
action between solids. Study of mechanoemission is an been called ‘anti-emission’.
intricate problem since it includes a multitude of mechanical By physical nature, triboemission phenomena are
actions and a multitude of emission phenomena of various classified into two classes: (1) emission of particles
physical natures, which may vary depending on the ambient (‘corpuscular’), and (2) emission of energy (Fig. 2). The
conditions and type of materials. Mechanoemission strictly particle emission includes neutral particles (atoms, mol-
relates to mechanochemistry defined as a branch of chemistry ecules, radicals and clusters) and charged particles (elec-
dealing with the chemical and physicochemical changes of trons, negative ions and positive ions). Three main types of
substances of all states of aggregation due to the influence of energy emission encompass: electromagnetic energy,
mechanical energy [8]. Historically, the term mechanochem- mechanical energy and heat. Mechanical energy includes
istry was coined by Ostwald for this field of research and the mechanical oscillations of various frequency ranges, i.e.
mechanoemission has been a subject of physics and vibration, noise, ultrasonic emission, acoustic emission, etc.
chemistry, while studies were focused especially on the Electromagnetic emission can be classified into static and
electromagnetic aspects, i.e. emission of electrons, ions and dynamic. Static emission includes static electric and
electromagnetic radiation. Many experimental and theore- magnetic fields, while dynamic emission includes electro-
tical studies of the mechanoemission have been done with
magnetic waves of various wavelengths, i.e. radio waves;
disperse systems using milling of materials, peeling out of
IR, visible, UV light; and X-rays.
adhesive films as well as with plastically deformed and
For many years, mechanoemission has been considered
fractured materials like polymers, ionic and covalent
almost exclusively originating from high energetic ‘inter-
crystals, etc. According to [7], the following main types of
intermediate excited states’ [7], which are formed in the
triboemission phenomena can be distinguished:
material of mechanically affected solids due to breaking of
(i) emission of gas atoms and molecules including chemical bonds, i.e. due to plastic deformation, fracture,
emission of radicals and molecular clusters, peeling of adhesive films, etc. [8–10]. The excited states are
(ii) emission of electromagnetic radiation, formed because the rate of the energy release exceeds the
(iii) emission of electrons, rate of the energy dissipation. These excited states give rise
(iv) emission of ions, to emission of electrons, ions, molecules, etc. The
(v) emission of magnetic field, mentioned triboplasma [6] introduced a new activation
(vi) emission of electric field including emission of electric mechanism that does not require initial breaking of
charges and generation of tribocurrents, chemical bonds in the mechanically affected solids, as
(vii) emission of noise, vibration and acoustic emission frictional electrification can occur without breaking bonds,
(AE), e.g. due to contact potential difference and thermoelectric
(viii) emission of heat. effect [11]. On the other hand, from the standpoint of
mechanoemission, friction is considered simplistically as
These emission types are shown in Fig. 1. Emission of plastic deformation and breaking of chemical and adhesive
gas atoms and molecules at friction results from the bonds.
competition gas release and gas adsorption processes. Looking at the frictional contact ‘black box’, it is to
When at certain sliding conditions, the rate of gas assume that ‘high energy intermediate excited states’ of
adsorption exceeds the rate of gas release, total emission mechanoemission should also include ‘flash temperature’.
C.K. Kajdas / Tribology International 38 (2005) 337–353 339

Fig. 2. Classification of triboemission phenomena by physical nature [7].

This can be somehow substantiated by Gilman’s statement presenting all these phenomena in terms of electronic
emphasizing that mechanochemical effects have often been energy. From the view-point of tribochemistry, the micro-
attributed to strain energy assisting thermal energy [12]. plasma components and the general triboemission and/or
When covalent bonds are bent/sheared, the energies of their fractoemission processes, it is also necessary to consider an
highest occupied molecular orbitals are raised, whereas the interaction of negatively charged particles with photons. For
energies of their lowest unoccupied molecular orbitals are example, it is known that the absorption of a single photon
lowered. Thus, the gap between levels, which determines a with an energy, hn, (h is the Planck’s constant and n is
bond’s stability, is decreased [13]. Considering now that frequency) larger than the electron affinity results either
strain becomes large enough to close the gap, the bonding indirect photoemission from negatively charged clusters or
electrons can move freely, so that a transformation, or in a fast thermalization of the energy and a subsequent
reaction, can proceed athermally [12]. The simplest way delayed emission [17]. Bearing in mind all the discussed
illustrating that phenomenon is based on the NIRAM-HSAB physical facts, possible ‘conversion’ of flash temperature to
model and presented below [14]. thermionic emission might be considered as follows. The
flash temperature conversion is then the interaction of UV
photons with negatively charged particles (clusters) pro-
duced by thermal electrons, leading to generation of
additional low-energy electrons that, according to the
NIRAM approach are responsible for triggering tribochem-
ical reactions. Fig. 4 shows the general approach to
molecular mechanism of tribochemistry schematically
demonstrating possible conversion of a thermally excited
Work [15] presents a generalized negative-ion-radical- spot to low-energy electrons.
action-mechanism (NIRAM)-hard and soft acids and bases
(HSAB) theory and provides its possible application for
accounting for some tribochemical processes under bound-
ary lubrication conditions. The approach combines reactiv-
ity of lubricant molecules and tribological solids according
to reactions triggered by mechanical action and reactions
affected by acid–base interaction. Major HSAB interactions
are related to tribochemical reactions, initiated by low-
energy electrons. Fig. 3 depicts a general approach to the
NIRAM-HSAB action mechanism. Specific issue of the
tribomicroplasma discovery is that the plasma emits mostly
electrons, invisible ultraviolet photons and, to a less extent,
infrared photons [6,16].
Considering the (a) triboemission process, (b) ‘flash Fig. 3. NIRAM-HSAB lubrication mechanism approach: Sa, tribological
temperature’ phenomenon, and (c) tribomicroplasma gen- microsurface area; Lm, lubricant molecule; eK, electron emitted under
eration in a gap around a sliding contact, this paper aims at boundary lubrication sliding conditions [15].
340 C.K. Kajdas / Tribology International 38 (2005) 337–353

Fig. 4. Illustration of the tribochemical reaction triggering by triboemission.

Typical physical phenomena evolving from wearing emission, electron emission intensities, and electron kinetic-
processes comprise increased contact temperature and energy from reciprocating scratching of MgO with dia-
triboemission. Emitted low-energy electrons can initiate mond. The work of Molina et al. [23–25] characterized
tribochemical reactions, which govern tribology processes triboemission of electrons from diamond-on-alumina,
by forming anti-wear films. The chemical reactions due to diamond-on-sapphire, alumina-on-alumina, and diamond-
friction include several types of reaction processes. on-aluminum. The three ceramic-materials consistently
showed burst-type negatively charged triboemission during
(i) Genuine tribochemical reactions (initiated only by contact at constant load and speed, while the aluminum
mechanical action). system produced no significant emission. Decaying emis-
(ii) Reactions of thermochemical processes: oxidation, sion after contact ceased also was detected from the three
polymerization, degradation). ceramic systems for durations exceeding the minute-range
(iii) Heat enhanced tribochemical reactions controlled by [25]. For the cases of diamond-on-alumina and diamond-on-
both heat and mechanical action. sapphire, energy spectrometry showed that a large fraction
(iv) Catalytic processes. of the triboemitted negative charges were of low-energy
(e.g. 1–5 eV). This finding was of significant importance
The primary objective of this work is to better understand
mechanisms of tribochemical reactions and catalytic because in the NIRAM approach, it was hypothesized that
processes. the energy level of triboelectrons to initiate tribochemical
reaction should be 1–4 eV [18]. A new high-vacuum
triboemission instrument—that is based on a channel-
electron multiplier (CEM) in the pulse-counting mode—
2. Triboemission was designed, constructed and employed for measurements
of charge intensity [23,24]. The new triboemission instru-
Triboemission of electrons is a particular case of the ment features a rotating-sliding shaft, which introduces
general phenomenon of exoelectron emission (EE), which is the mechanical inputs into a high-vacuum chamber.
observed when a material surface is disturbed and whose Detailed descriptions of the triboemission instrument’s
origin is still unclear. EE has been observed from both features, operating ranges and measurement and data
metals and non-metals and there is strong evidence that acquisition capabilities were presented in the work of
oxides or other non-metallic surface layers are needed for Molina et al. [23–25].
EE to occur. Triboemitted electrons are thought to play a The retarded-energy spectrum of negative charges
significant role in tribochemical reactions under boundary triboemitted from diamond-on-sapphire is depicted in
lubrication conditions [2,14,18–20]. Important research in Fig. 5. The spectrum shows that important fractions of
the field of triboemission was carried out by Nakayama et al. negatively charged particles are emitted in the zero to about
[21] on using a Faraday-cup type assembly to detect bursts 5 eV energy-range, with only decaying fractions extending
of electric current—either charged particle emission or to higher-energy triboemission. Similar retarded-energy of
surface-charge variation—from scratching diamonds on negative charges triboemitted from diamond-on-alumina
metals and insulators. Kim et al. [22] investigated photon was obtained [26]. Higher-energy emission may result from
C.K. Kajdas / Tribology International 38 (2005) 337–353 341

Fig. 5. Retarded-energy-spectrum for negatively charged triboemission from diamond-on-sapphire [25].

patches of electrostatic charge on the surface. Dickinson atomic mechanism explaining triboemission can be difficult
et al. [27] postulated, although for different material systems to develop for ceramics, because their surface reconstruc-
than sapphire or alumina, that electrostatic potential would tion is a very complex process. Variety of triboemission
increase kinetic-energy of particles immediately after phenomena and distinction of their physical nature prescribe
emission. a multitude of detection methods. Despite of the similarity
Fractoemission from semiconductors was investigated and interrelation of triboemission mechanisms, various
by Dickinson et al. [28], who used a channel electron types of triboemission are subject of various branches of
multiplier (CEM) in pulse-counting mode to detect electron science. In this connection, developing of a general
emission outputs from bending fracture of single crystal Si. classification of detection methods and application-specific
Another work [29] studied in-vacuum emission during characteristics of triboemission is of high importance.
cleavage by bending of Si and Ge. They observed burst-type Selection of the measuring method is a multi criterion
electron emission starting at the onset of cleavage with problem, when many parameters like sensitivity, resolution,
durations ranging from tens of microseconds to 1.8 ms. The reliability, accuracy, medium, geometry, propagation direc-
signals were independent of dopant concentrations, of high- tion, speed of propagation and others should be taken into
vacuum levels and of temperature. Maxima of integrated account. Detailed characteristics of various triboemission
signal intensity were up to three times higher for Si cleavage types are presented and discussed in [7]; typical emission
than for Ge under the same conditions. All the reported rates and range of intensities are given for reference. The
fractoemission outputs were substantially longer than the signal-to-noise ratio is estimated qualitatively for typical
typical fracture durations (e.g. 2–10 ms). A review of measuring methods and shows the difficulty of reducing the
relevant earlier research work on triboemission can be normal noise. The ratio is specific to the detection method
found in the paper [2]. and can vary significantly for various measuring
Research described by Molina et al. [30] was carried out methods for the same triboemission type. The selected
to compare the negatively charged triboemission process detector type should be able to operate in the medium,
from semiconductors with the triboemission results from
selected insulators (e.g. alumina and single crystal sapphire)
and one related conductor material (e.g. aluminum). Fig. 6
shows a clear decreasing trend of the triboemission intensity
as contact progresses on the same wear track for diamond-
on-Si and diamond-on-Ge. Such decreasing triboemission
may relate to decreasing semiconductor wear. Clear
evidence for a new finding was presented that no emission
is produced after the contact ceased for these semiconduc-
tors, while post-contact triboemission was previously
detected for an insulator (e.g. alumina) under vacuum.
Creation of new surface by wear and bond cleavage is
essential to triboemission from ceramics, however, clear Fig. 6. Average rates of negatively charged triboemission for first-25 turns
mechanism for charged particle triboemission is still in diamond-on-Si and diamond-on-Ge measurements. Load: 5 N. Speed:
lacking. This paper does not consider that issue. A detailed 1.9 mm/s [30].
342 C.K. Kajdas / Tribology International 38 (2005) 337–353

where the triboemission propagates, and should be placed reaction, similarly as UV photons. Bearing this is mind, it is
considering the propagation direction. Another important possible to hypothesize that low-energy electrons are not
characteristic of the triboemission is a propagation speed, only initiating tribochemical reactions according to the
which determines the time constant of the data acquisition NIRAM approach, but also might contribute significantly to
system. flash temperature.
A relevant application of the NIRAM hypothesis was the
development of the mechanism of vinyl-type tribopolymer-
ization [33,34], the seminal idea for which was early
3. Tribochemistry
introduced by Furey [35]. Another example considers
reactive intermediates generated by low-energy electrons
3.1. Thermochemical and tribochemical reactions and UV irradiation. Zhao et al. [36] hypothesized that low-
energy electron mediated degradation of PFPE lubricants
Mechanical action at solid surfaces tends to promote under sliding conditions of computer head on hard disk in
chemical reactions and to produce surface chemistry that
UHVC is the dominant mechanism. The hypothesis was
may be entirely different to those observed in static
very helpful in better understanding and accounting for all
conditions. Chemical reactions are characterized by chemi-
the major experimental findings. Work by Vurens et al. [37]
cal kinetics concerning with their velocity and also the
demonstrated the negative ion emission from the Demnum
mechanism by which chemical reactions occur. Chemical
S200 lubricant during irradiation with low-energy electrons
reactions of tribological additives under the boundary
(e.g. of less than 14 eV).
lubrication conditions involve the formation of a film on
the contact surface. These reactions initiated by mechanical
action in the direct contact zone relate to tribochemistry 3.2. Flash temperature
considering the chemical changes of both solid mating
elements and lubricant molecules due to the influence of To better understand how flash temperature can initiate
boundary and/or mixed lubrication conditions. According to the process of tribochemical reactions, flash temperature has
[8], tribochemistry is a branch of chemistry dealing with the been connected with the thermionic emission process.
chemical and physicochemical changes of solids due to the Bearing in mind that the duration of ‘flash temperatures’
influence of mechanical energy. Tribochemical reactions is very short and holding in esteem both the mechanically
are distinct from those of thermochemical ones. triggered chemistry (mechanochemistry) and the thermally
The feasibility that chemical reactions in solids can be triggered chemistry at the contact of asperities caused by the
initiated by mechanical deformation and/or tribological flash temperature effect, it is necessary to ask the question
contact has been considered for over 100 years [31]. The ‘Can this reaction initiation process be considered in terms
spontaneous emission of low-energy electrons (exoelec- of overcoming the activation energy by heat or by another
trons) from solid surfaces subjected to plastic deformation,
form of energy?’
abrasion, fatigue cracking, or phase transformation is well
In this paper, the author’s answer to that question is
known from as early as 1950 [32]. However, the hypothesis
comprised in the following hypothesis: The common point
that low-energy electrons, which are spontaneously emitted
in question of tribochemical reactions is that they are mostly
from rubbing surfaces, can be the key factor in some
initiated by low-energy electrons enhanced by ultraviolet
tribochemical reactions, was formally postulated in rela-
photons. Additionally, the initiation mechanism of tribo-
tively recent work [18]. Accordingly, a concept of
ionization of lubricant components by low-energy electrons chemical reactions will be bridged with heterogeneous
(1–4 eV), which are emitted from freshly formed surfaces in catalytic effects by another hypothesis saying that ‘the
the friction of mating surfaces, was proposed. Considering intermediate reactive species of both tribochemical reac-
now, an electron of 4 eV, it is easy to realize that its tions and some heterogeneous catalytic reactions are
attachment to a molecule can split the molecule into two produced by the same mechanism’. It should be emphasized
reactive intermediates: that the flash temperature is short lived and thus, it cannot
initiate chemical reactions by heat. The present author has
AB C e/ AKðnegative ionÞ C B% ðfree radicalÞ suggested that flash temperature, expressed as the maximum
These reactive intermediates can react by both anionic and computed friction temperature, can also be expressed in the
free radical mechanisms. Accordingly, we do not need to form of the thermionic emission. Accordingly, the thermio-
introduce any heat, e.g. by heating the sample up to over nic emission is assumed to bridge ‘hot spots’ with rubbing
300 8C, because the molecule receives energy of some surface spots activated by triboemission of electrons (see
400 kJ/mol to initiate the reaction. That energy level Fig. 4). Therefore, flash temperatures might also be
exceeds well carbon–carbon (C–C) or carbon–oxygen expressed in the form of electronic energy. This is consistent
(C–O) bonding energies. This points out that even few with NIRAM assuming that tribochemical reactions are
low-energy electrons are able to initiate tribochemical initiated by low-electrons (exoelectrons).
C.K. Kajdas / Tribology International 38 (2005) 337–353 343

3.3. NIRAM approach are distinct from tribocatalytic ones [38]. Most surface
catalytic reactions and the formation of surface intermedi-
The application of the NIRAM approach explains the ates involve charge transfer, either an electron transfer or a
role of exoelectrons in some relevant tribochemical proton transfer. These processes are often viewed as
reactions, in particular in tribopolymerization of addition- modified acid–base reactions [39]. The electron transfer
type monomers [33,34], which was mentioned in Section capability of a catalyst is expressed according to the Lewis
3.1. NIRAM comprises the following major stages [18–20]: definition. A surface site with a free pair of electrons that
can be transferred to the adsorbate is a Lewis base. A site
(i) Low-energy electron emission and creation of posi- capable of receiving a pair of electrons from the adsorbate is
tively charged spots, generally on the top of asperities. a Lewis acid. Considering now the NIRAM-HSAB concept
(ii) Action of the emitted electrons with the lubricant [15], it is possible to look for similarities and differences
molecules causing the formation of negative ions and between tribochemistry and catalysis. There is a link
radicals on the rubbing surfaces. between tribochemistry and catalysis and/or tribocatalysis
(iii) Reaction of negative ions with metal surfaces, and [38]. The first application of that approach for platinum
other reactions such as free radical reactions, forming catalyzed water synthesis from hydrogen and oxygen under
an organometallic (or inorganic) film which protects both friction and non-friction conditions was most recently
the rubbing surfaces from wear. demonstrated [40].
(iv) If the shear strength is high chemical bonds of
organometallic compounds are cleaved resulting in
producing inorganic films and further radicals.
(v) Eventual destruction of protective layer caused by 4. Discussion
wear, followed by electron emission and subsequent
formation of a new protective film according to stages 4.1. Brief introduction to ecological lubricants
(i)–(iv), as demonstrated in Fig. 7.
A wide variety of ester oils is used in many applications
In summary, this boundary lubrication model proposes including engine oils, gear oil and hydraulic fluids.
the formation of protective organometallic and inorganic Incorporated to mineral oil esters generally improve the
layers on rubbing surfaces according to the NIRAM lubricant anti-wear property and/or reduce friction coeffi-
approach. The initiation reaction process is due to cient. Presently, there is increased interest in developing
triboemitted low-energy electrons combined with flash environment friendly (ecological) lubricants for a wide
temperature. The latter might also be considered in variety of reasons, however, the driving force mostly relates
electronic form (thermionic emission). to more stringent regulations, especially those that require
the use of low-emission lubricants. The same is due to fuels
3.4. Catalysis, tribocatalyses, and tribochemistry of new generation that must incorporate lubricity additives.
Apart from fatty acids, esters are good candidates as
Thermochemical reactions are distinct from tribochem- lubricity additives for current diesel fuels. Accordingly, one
ical ones [8]. Similarly, heterogeneous catalytic processes important trend is to develop ashless anti-wear additives for

Fig. 7. Reaction cycle of lubricant components on solid contacts during friction.


344 C.K. Kajdas / Tribology International 38 (2005) 337–353

both lubricants and fuels. Esters are suitable products for clearly shows the difference between tribochemical and
such purpose. In the most recent paper by Furey et al. [41], a thermochemical reactions. Fischer et al. [46] studied
review of developments in environment friendly anti-wear tribochemical and thermochemical reactions of stearic
additives in lubricants from tribopolymerization was acid adsorbed on a copper surface. Chemisorbed stearic
presented. Another group of potential tribological additives acid was found in both monodentate and bidentate sites.
relates also to regular esters, particularly those produced Interestingly, the bidentate surface configuration was
from natural products. increased after the occurrence of the tribochemical reactions
Usually, it is suggested that the soap formation by the induced by surface rubbing.
ester under boundary lubrication conditions is due to the Using a pin-on-disk tribometer, systematic tribological
hydrolysis process of the ester. Over 50 years ago, Bowden tests were performed on disks made from steel, aluminum,
and Moore [42] assumed that esters with reactive metals brass and bronze. The obtained test results described in [47]
such as zinc and cadmium caused chemical attack. Thus, it clearly demonstrated that distinct and very similar spectra
has been emphasized that the reaction with the ester was due were obtained from the wear scar regions for each of the
to hydrolysis [42,43]. The hydrolysis reaction is known to materials tested. Fig. 9 presents Fourier transform infrared
be catalyzed by acids or bases. It is, however, difficult to microscopy (FTIRM) spectra taken from various metal
realize that under typical boundary lubrication conditions disks lubricated with hexadecane after 500 m sliding
mineral acid or base might be present to catalyze the ester distance. This finding allows stating that in all these cases
hydrolysis process. At this point, the following questions similar tribochemical reactions occurred on different
should be addressed. How the boundary friction process can material surfaces. Interestingly, all major absorption bands
affect base oils, particularly pure chemicals, for example, of the spectra presented in Fig. 9 are very similar to the
hexadecane in comparison with tribochemistry of car- spectrum taken from the wear scar after a four-ball machine
boxylic acids and some alcohols. What is the part of test lubricated with SN400 base oil, as shown in Fig. 10.
NIRAM in initiating tribochemical reactions and what are Using a pin-on-disk apparatus, Makowska et al. [49]
their specific intermediates? Earlier paper [44] presented investigated tribochemical changes of hexadecane under
new tribochemical findings concerning those questions and boundary lubrication conditions in detail. The research
evidenced the findings by detailed surface analytical data of considered both (i) the chemical transformation of the bulk
different mating element wear regions, mostly obtained by lubricant and (ii) the chemistry of products generated in wear
using FTIRMA and SEM/EDS techniques.
tracks. Gas chromatography/mass spectrometry analysis of
hexadecane after friction tests showed that the following
4.2. Tribochemistry of simple compounds compounds are formed during the friction process: alde-
hydes, alcohols and carboxylic acids. These tribochemical
Majzner and Kajdas [45], investigating tribochemical processes lead to the formation of homologous compounds
reactions of carboxylic acids under boundary lubrication with smaller molecular weights than hexadecane.
conditions found that, apart from regular salt (monodentate Another work [50] was focused on the temperature
carboxylate group), salts with double bond in a, b position influence on tribochemical reactions of hexadecane. The use
and chelating symmetric bidentate carboxylate group are of the FTIRM and electron spectroscopy for chemical
formed. Fig. 8 shows the proposed structure of iron salt with analysis (ESCA) techniques to analyze the surface films and
double bonding. Such compounds were not detected after deposits in the contact region allowed to evidence the
reactions took place under static conditions. This also formation of three reaction products from hexadecane under
boundary lubrication conditions. These products include: (i)
compounds having Fe–O bonding (salts and chelates),

Fig. 8. Example of chelating bidentate structure formed from caprylic acid Fig. 9. FTIRM spectra of hexadecane tribochemical reaction products on
[45]. the surface of different materials [47].
C.K. Kajdas / Tribology International 38 (2005) 337–353 345

Fig. 10. FTIRM spectrum taken from wear scar of a four-ball machine test lubricated with a mineral base oil (SN 400) [48].

(ii) carbonyl compounds and (iii) iron carbide. Fig. 11 Specific physicochemical processes lead to significant
presents FTIRM spectrum taken from the wear track changes on the surface and in the bulk oil. The latter
generated at 200 8C. Characteristic infrared absorption changes lead to the lubricating oil deterioration [51].
bands around 3500–3000, 1740 and 1600 cmK1 in this Looking at the presented results, it is possible to say that
spectrum are different from those obtained at ambient inert and non-polar compounds, such as hexadecane or base
temperature (see Fig. 12). The observed signals most oil hydrocarbons, under boundary lubrication conditions
probably relate to carbonyl compounds, e.g. esters, can—via tribochemical reactions—produce a mixture of
aldehydes, ketones. It appears that thermal oxidation compounds that just lubricate. These results also provide an
process proceeding in the bulk lubricant at elevated evidence for the hypothesis that two types of oxidative
temperature is more enhanced and leads to formation of processes of hexadecane under boundary lubrication
different oxygen containing compounds. It seems that conditions should be considered. The first one at ambient
absence of bands assigned to –COOFe groups are caused temperature that is controlled by the mechanical action and
by relatively thick organic layer. These results show that the second one clearly controlled by temperature. This
tribochemical reactions of both fatty acids and hydro- clearly supports the statement that at present, the basic
carbons are very complex. Interestingly, the tribochemistry mechanisms of boundary lubrication are very poorly
of simple alcohols under boundary lubrication conditions of understood mostly due to complexity and perpetual
a steel-on-aluminum system is also very complex [55]. transient nature of boundary lubrication [52]. More research

Fig. 11. FTIR spectrum of triboreaction products formed during friction process carried out at 200 8C [50].
346 C.K. Kajdas / Tribology International 38 (2005) 337–353

Fig. 12. FTIRM spectrum of triboreaction products formed during friction process carried out at ambient temperature (20 8C) [50].

is needed to clarify the reaction mechanisms, particularly palmitic acid and 1-octanol; C16CC16 denotes the mixture of
the mechanism of surface reactions. Paper by Hsu [53] palmitic acid and 1-hexadecanol. The wear reduction for the
summarizes our understanding of boundary lubrication from system lubricated by plain n-hexadecane equals zero.
a chemical perspective and highlights some research needs Experiments [54] were designed in a way aiming at
to be addressed in the future. checking what might be the effect of a possible breakage of
the ester bond by hydrolysis on the lubricant anti-wear
4.3. Reaction mechanism of esters property. Thus, two series of lubricants were selected. The
first lubricant series included hexadecane with ester
The ester hydrolysis process leads to a cleavage of the additives and the second series of lubricants related to
ester to generate another compounds interacted with water. mixtures of these ester substrates (acid plus alcohol), added
In the case of monoesters, hydrolysis results in formation of to the base fluid (hexadecane) at the same concentrations as
two compounds: alcohol and carboxylic acid. Triester of for the esters. Equimolar ratio (1:1 molar ratio) of the acid to
glycerol with carboxylic acids under hydrolysis yields alcohol was used for all the mixtures applied. If under the
glycerol and three molecules of carboxylic acids. To check testing conditions, the ester hydrolysis actually involves the
the importance of hydrolytic reaction for the soap formation breaking of the ester bond to produce an acid and an alcohol,
mechanism from esters, we tried to find if typical conditions the anti-wear behavior of the esters should correspond to the
under boundary lubrication cause the hydrolysis of esters anti-wear behavior of their substrates. In other words,
dissolved in hexadecane [54]. The lubricants tested included
hexadecane with five ester additives (palmitates) at the Table 1
concentration range 0.03–1.5 wt%. The results provided Relative ball wear reduction for tested additives at various concentrations
clear evidence that under the boundary lubrication conditions [54]
aliphatic esters present in hexadecane do not hydrolyze to Additive Relative ball wear reduction (%)
form the acid/alcohol substrates of the ester. These esters and
Additive concentration in n-hexadecane (wt %)
equimolar mixtures of their substrates were used as additives.
The results clearly show the previously proposed reaction 1 0.1 0.03
mechanism of esters, which was based on the NIRAM PAL-C8 69.2 21.5 6.4
approach. Relative ball wear reduction results for steel C16CC8 77.3 77.1 77.2
PAL-C10 67.5 20.8 6.7
lubricated with the tested lubricants are summarized in C16CC10 81.1 81.2 80.9
Table 1. The PAL stands for palmitate and Cn denotes the PAL-C12 51.4 18.0 8.7
alcohol used to make the ester. Thus, PAL-C8 is octyl C16CC12 90.1 89.9 90.1
palmitate and PAL-C16 is hexadecyl palmitate. The mixtures PAL-C16 78.7 27.8 18.8
of palmitic acid with different alcohols are denoted by C16C C16CC16 96.4 96.4 96.5
PAL-C18 53.8 19.6 10.0
Cn, where C16 stands for palmitic acid and Cn relates to the C16CC18 91.6 91.7 91.8
alcohol. Accordingly, C16CC8 is the equimolar mixture of
C.K. Kajdas / Tribology International 38 (2005) 337–353 347

that lead to the ester substrates: the carboxylic acid in the


form of anion [RCOOK] and alcohol (R1OH). The strong
base (KOH) is the conjugate base of the water molecule. In
this case, conjugate base is the ion that forms when an acid
loses its proton. Accordingly, [R1OK] and [RCOOK] are
also conjugate bases of their acids. The stronger the acid, the
weaker will be its conjugate base. Thus, we can relate the
strength of a base to the pKa of its conjugate acid. The pKa is
the negative logarithm of the acidity constant, Ka, present-
ing an equilibrium related to the strength of an acid (KaZ
Fig. 13. Influence of the solution concentration of octadecyl palmitate [H3OC][AK]/[HA]). The larger the pKa value of the
(series 1) and equimolar mixture of palmitic acid and 1-octadecanol (series conjugate acid, the stronger is the base. For example, the
2) in hexadecane on the ball wear [54].
conjugate base of ethyl alcohol (pKaZ16) is stronger than
the conjugate base derived from acetic acid (pKaZ4.75)
the equimolar acid/alcohol mixture at very low concen- [56]. Taking now into account, the water molecule
tration in hexadecane should not provide higher relative interaction with a low-energy electron (exolectron) emitted
wear reduction than the ester at much higher concentrations. under boundary friction conditions, the KOH strong
The wear reduction data presented in Table 1 clearly conjugate base along with hydrogen free radical (H%) are
demonstrate that the lowest wear reduction is observed for produced:
the lowest concentration of the esters, however, the mixtures
of palmitic acid and different alcohols reduce wear very HOH C e/ HOK C H%
dramatically at this concentration. This finding is of
particular importance for the soap formation mechanism It can be realized that in this case the hydrolysis process
under boundary lubrication conditions. Fig. 13 shows the is initiated by the HOK strong conjugate base, generated
ball wear reduction versus the additive concentration in during the water molecule splitting process by the attached
hexadecane. These results enable to state that the hypothesis exoelectron. Thus, it is conceivable to consider the
saying ‘during the friction process under boundary lubrica- exoelectron-promoted hydrolysis without any catalyst. On
tion conditions lubricated by aliphatic esters, the ester the other hand, it is necessary to bear in mind another, and
hydrolysis process cannot proceed without an adequate even more important process, namely, the exoelectron
catalyst’ is well substantiated. Thus, it is possible to interaction with an ester molecule, producing directly two
conclude that the soap formation mechanism from esters types of negative ions RCOOK and ROK. The ester reactive
under boundary lubrication conditions can be controlled by intermediates produced via the dissociative electron attach-
the NIRAM approach. ment, showing two types of C–O bond cleavage, are
The ester base-promoted hydrolysis process presented in presented in Fig. 14.
the most simple way can be expressed by the following The first bond cleavage type produces carboxylate anion
reactions: (RCOOK) and the free radical R%1. The second bond
cleavage generates the alkoxide anion (ROK) and the
R–%CaO free radical that undergoes further reactions. To
RCOOR1 CK OHðstrong baseÞ/ RCOOH C ½R1 OK produce free radicals and thereby initiate the free radical
chain reaction process either heat or catalyst is needed.
/ ½RCOOK C R1 OH Therefore, an electron attachment in this case acts as

Fig. 14. Ester reactive intermediates generated by electron attachment.


348 C.K. Kajdas / Tribology International 38 (2005) 337–353

a catalyst. The exoelectron dissociative attachment to an ‘Although not new, the study of mechanically induced
ester molecule yielding two types of negative ions is clearly chemical reactions in solids has received sparse attention
evidenced by the electron attachment mass spectrographic probably because the subject lies uncomfortably between
results [57]. chemistry and materials science’. That review examined a
The carboxylate anion RCOOK interacts with a posi- number of possible ways in which mechanical energy can
tively charged friction solid surface site to produce a salt initiate chemical reactions and emphasized that in many
(soap). This fact supports a mechanism presented below. cases chemical reactions are initiated by heat although
The mechanism shows both the salt and chelate type film examples exist in which electrical charging and ‘direct bond
formation by carboxylate anion and alkoxide anion. Please excitation’ play an important role. The present author
note that the caboxylate anion’s pKa value is lower than that assumes that the direct bond excitation might be caused by
of the alkoxide value. This means the carboxylate ion is an electron attachment. The new ‘mechanically initiated’
more acidic species than that of the alkoxide anion or, in hydrolysis mechanism presented in this paper is precisely
other words, the carboxylate anion is the more stable species associated with the above approach to tribochemistry. More
than the alkoxide one. Alkoxide ions (R–CH2–OK) are detailed and very sophisticated research is needed to find
known to split off two hydrogen atoms [58]. Recently, it was unanimous evidence for this mechanism and to elucidate the
found that such ions might form very special film on wear complexity of the surface tribofilms produced by ester
tracks as elucidated by FTIRM analysis [55]. lubricants or ester anti-wear and/or friction reducing
Fig. 15 depicts the formation mechanism of the tribofilm additives.
elucidated for the ethanol lubricated steel-on-aluminum
friction system. Most recently, some evidence for such 4.4. Flash temperature
specific film was also presented for fluorinated alcohols
[59]. Therefore, it is conceivable to give the positive answer Flash temperature is the maximum local temperature
to the question previously asked ‘Is the NIRAM approach generated at some points in a sliding contact. The flash
responsible for initiating tribochemical reactions of esters’? temperature occurs at areas of real contact due to the
One conclusion of an early review on mechanically frictional heat dissipated at these areas. The duration of the
initiated chemical reactions in solids [60] was as follows: flash temperature is often of the order of a microsecond [61].

Fig. 15. Chemical reactions of the tribofilm formation process under boundary lubrication conditions of steel-on-aluminum lubricated with ethanol; Al in the
third equation is considered as OAlC [55].
C.K. Kajdas / Tribology International 38 (2005) 337–353 349

Usually, the flash temperature concept is attributed to Blok a sliding contact [6] should be also taken into account.
[62], followed by Archard [63] and others [64] by Specific issue of this discovery is that the plasma emits
developing solutions for stationary and moving regimes mostly invisible ultraviolet photons and, to a lesser extent,
based on the Peclet number, va/K, where v is the velocity, a, infrared photons. From the view-point of the microplasma
the contact radius and K, thermal diffusivity. Recently, components and the general triboemission and/or fractoe-
Soom et al. [65] found that during the earlier parts of a mission processes, it is necessary to consider an interaction
sliding interval, all heat input is confined to small volumes of negatively charged particles with photons. It is known
at individual asperities which form ‘hot mounds’ sur- that the absorption of a single photon with an energy, hn,
rounded by much cooler regions where there is little or no larger than the electron affinity results either in direct
temperature change. They have demonstrated that as the photoemission from negatively charged clusters or in a fast
contact takes place at the tip of the contacting asperities, thermalization of the energy and a subsequent delayed
local temperatures reach significant values even in the very emission [17]. Bearing in mind all these physical facts, it is
small time interval of 3 ms. The maximum temperature proposed to understand the flash temperature effect as the
reached at a single asperity contacts corresponds to the flash thermionic emission process that can also initiate tribo-
temperature. As there may be many asperity contacts of chemical reactions.
different size interacting at once, there will be a distribution Accordingly, flash temperatures might also be expressed
of flash temperatures. From the analysis, they found that the in the form of electronic energy. This is consistent with the
high flash temperatures occur even while the overall NIRAM approach assuming that tribochemical reactions are
temperature rise of the surface may be orders lower [65]. initiated by low-energy electrons. All the above information
This information leads to a linkage of triboemission with shows the existence of specific physical and chemical
flash temperature. At this point, it is necessary to come back phenomena that are responsible for the initiation process of
to the general question ‘Can the tribochemical reaction tribochemical reactions that differ from thermochemical
initiation process be considered in terms of overcoming the ones.
activation energy by heat or by low-energy electrons?’
Now we need to come back to the present author’s
suggestion that flash temperature, expressed as the maxi- 4.5. Catalysis and tribocatalysis
mum computed friction temperature, can also be considered
in terms of the thermionic emission. Accordingly, the Catalysis is the phenomenon of a catalyst action and the
thermionic emission is assumed to bridge ‘hot spots’ with catalyst is a substance that increases the rate at which a
rubbing surface spots activated by triboemission of chemical system approaches equilibrium, without being
electrons, as depicted in Fig. 4. Accordingly, flash consumed in the process [69]. The primary effect of a
temperatures might also be expressed in the form of catalyst on a chemical reaction is to increase its rate, and this
electronic energy. Most recently, that assumption was must mean to increase its rate coefficient. The reaction rate
confirmed by examining of thermionic emission due to is further increased when the catalyst is under friction
frictionally generated heat. The emission of electrons from a (tribocatalysis). To initiate thermochemical reactions heat
surface due to heating was investigated theoretically for should be supplied. The same is due to heterogeneous
sliding contacts. Vick et al. [66] showed that high local catalytic reactions, however, the catalyst lowers the reaction
temperatures generated by friction of the contacts between activation energy. For example, the activation energy of
rubbing surfaces can really activate the emission of uncatalyzed reaction: 2N2 O/2N 2 CO 2 equals to
electrons. A thermal model previously developed by Vick 245 kJ/mol and for the gold catalyzed reaction the activation
and Furey [67,68] for sliding contact was used to predict the energy is lowered by a half (121 kJ/mol) [69]. It is to note
temperature rise over the surface and the Richardson– that the lowering of the activation energy is a fundamental
Dushman equation for thermionic emission was then used to principle of catalysis and that it applies to all forms of
estimate the corresponding current density from the surface. catalysis. For catalytic process to occur, there has to be a
The computed results demonstrate that high local tempera- chemical interaction between catalyst and the reactant–
tures generated by friction of the contacts between rubbing product system, however this interaction should not change
surfaces can activate the emission of electrons. Thus, similar the chemical nature of the catalyst except of the surface.
to the typical TSEE, thermionic emission due to frictionally Accordingly, specific surface active sites are of particular
generated temperatures in sliding contact could have a importance. Usually, to initiate a heterogeneous catalytic
number of important consequences including activation of process, some heat to overcome the activation energy
tribochemical reactions according to the NIRAM approach barrier must be delivered. Regularly, it requires to elevate
and enhancement of surface activity as demonstrated in the system temperature to over 200 8C. Even a very high
Fig. 4. calculated flash temperature is short lived, thus, it rather
Looking at other evidences for the importance of low- cannot initiate tribochemical reactions by heat. It is assumed
energy electrons in triggering tribochemical reactions, the that flash temperature can be expressed in the form of the
recent discovery of microplasma generation in a gap around thermionic emission. Bearing this in mind, it is possible to
350 C.K. Kajdas / Tribology International 38 (2005) 337–353

Fig. 16. First sequences of the water synthesis process during Pt pin sliding on Pt disk: interaction of hydrogen and oxygen molecules with the catalyst under
static conditions and the electron emission phenomenon plus formation of the oxygen negative-ion-radical reactive species associated with friction [40].

say that heterogeneous catalytic reactions are also initiated the mechanical action and separately only pure heat action
by thermal electrons. on the platinum catalyzed water synthesis process were
The present author’s hypothesis says that ‘the inter- investigated. UHV experiments have been performed to
mediate reactive species of both tribochemical reactions generate adequate results for comparison of the effect of
and some heterogeneous catalytic reactions are produced mechanically treated platinum catalyst with the thermally
by the same mechanism’. Numerous chemical reactions treated catalyst. On the basis of the obtained results, a
relating to catalytic processes can proceed with the same new reaction mechanism was proposed [40]. This specific
velocity at significantly reduced temperatures in compari- mechanism is based on the fact that most of the hydrogen
son to the thermal reference procedure [8]. This situation absorbed in platinum exists in the atomic form. On the
is very similar to the non-catalytic thermochemical other hand, it was taken into account that under friction
reactions and their tribochemical analogues. Therefore, conditions low-energy electrons are emitted. To provide
from the view-point of the reaction mechanism both more evidence for the proposed mechanism, further
catalytic processes and typical tribochemical reactions research is planned to combine with measurement of
might relate to the same driving force—governed by the triboelectrons. Figs. 16 and 17 present the proposed action
affect of low-energy electrons. Heterogeneous catalytic mechanism of the tribocatalytic process. The following
processes can be initiated by thermally emitted electrons. reaction mechanism is proposed for the process. As
Tribocatalytic process is the typical catalytic reaction Fig. 16 demonstrates the first phase relates to static
enhanced by the action of triboelectrons produced in the adsorption/chemisorption/diffusion processes of oxygen
test system. This hypothesis can be evidenced by our most and hydrogen. After the friction process onset, low-energy
recent experimental data described by Kajdas et al. [40] electrons are emitted. One oxygen molecule attaches one
and Hiratsuka et al. [70]. Based on the hypothesis, electron and the oxygen negative-ion-radical reactive

Fig. 17. Sequence of the tribocatalyzed water synthesis process during Pt pin sliding on Pt disk [40].
C.K. Kajdas / Tribology International 38 (2005) 337–353 351

where hydrogen radicals are available. Such interaction


results in the formation of platinum bonded peroxy-hydrox-
ide. Peroxides are known to be very unstable due to the weak
oxygen–oxygen bonding. Decomposition of the peroxide
leads to generation of hydroxy-radical (HO%) just in the place
where hydrogen free radicals (H%) are evolved. Recombina-
tion of the two radical types produces water molecules.
Actually, it is well known and acknowledged that
heterogenous catalytic reactions take place at centres
where the electron exchange in the catalyst–substrate
system is favored and that electron emission arises from
centers at the surface where electrons are weakly bound. At
this point, that thermally stimulated electron emission
(TSEE, thermionic emission) occurs in the same range of
temperatures which is typical for heterogeneous catalysis
Fig. 18. Effect of temperature on the exoelectron emission rate (log I) and (see Fig. 18).
the formation rate of ethylene oxide C2H4O [71]. Taking into account the fact that thermionic emission
has been observed during catalytic reactions, catalysis and
species is produced. According to Fig. 17, the negatively thermionic emission seem to be somehow correlated.
charged end of the oxygen molecule interacts with the Another reproducible relation was found between catalytic
positively charged platinum surface spot left by the activity and thermionic emission capacity in different
emitted electron and thereby the oxygen is chemisorbed. groups of material such as (i) Pt/SiO2 with different Pt
The other oxygen atom (free radical) looks for hydrogen contents, and (ii) ZnS/Cu with different copper contents
atom (free radical) but not for hydrogen molecules (H2) [72]. The catalytic oxidation of hydrogen and carbon
that are available in the chamber. Hydrogen in the form of monoxide at NiO, ZnO and platinum black was found
free radical is desorbed from the wear track on platinum with the occurrence of electron emission. It was also
disk and interacts with the oxygen free radical forms demonstrated that highly hydrated oxides, e.g. alumina,
hydroxyl group. Further reaction to form water are magnesia show a strong gas evolution accompanied by
depicted in Fig. 17. electron emission [73]. Finally, considering all the
Fig. 16 shows that in the first dynamic stage hydrogen discussed results, it is suggested that some heterogeneous
radicals (H%) and electrons (e) are evolved. The emitted catalytic processes proceed according to the NIRAM-
electron can easily interact with oxygen molecule (O2) to HSAB approach similarly to tribochemical reactions.
produce radical-negative-ion (%O–OK). Then, as Fig. 17 However, typical pure tribochemical reactions are
shows, the generated radical-anion reactive species look for an initiated by triboelectrons and heterogeneous catalytic
adequate positively charged site on the platinum surface processes can be initiated by thermally emitted electrons.

Fig. 19. Initiation of catalytic and tribochemical processes [38].


352 C.K. Kajdas / Tribology International 38 (2005) 337–353

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