easYgen-3200 Training

Section 7 – Analog Manager

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 Contents
Introduction slide 3
Data Sources 4
Source Format 10
Analog Output 12
Flexible Limits 20
Exercises 25

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 Introduction
Introduction
Analog ManagerTM
Data Sources
The Analog Manager permits measured or internal analog values, such as
Source Format
speed or voltage bias signals, to be utilized for the following
Analog Outputs functionalities:
Flexible Limits
• Monitoring via FlexLimitsTM for alarm and control purposes
Exercises
• Sources for the analog bias signals output
• Sources for the set point references to external controllers

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 Data Sources
Introduction Possible data sources
Data Sources
00 Internal values
Source Format
01 Generator values
Analog Outputs 02 Mains values
Flexible Limits 03 Busbar
Exercises
05 Controller setpoints
06 Analog inputs

Change data source with + and -

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 Data Sources
Introduction Group 00 Internal values
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

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 Data Sources
Introduction Group 01 Generator values
Data Sources
Analog Analog variable Reference value
Source Format
input #
Analog Outputs
01.01 Gen. aver.ph-n volt Generator rated voltage
Flexible Limits
01.02 Gen voltage L1-N Generator rated voltage
Exercises

01.09 Gen. frequency Rated frequency

01.13 Gen. current average Generator rated current
01.20 Gen. power factor Power factor 1
01.24 Gen. total real power Generator rated real power
01.28 Gen.total react. power Generator rated reactive power
01.32 Gen. total apparent power Gen. rated real and reactive power

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And many more detailed values
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 Data Sources
Group 02 Mains values
Introduction

Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

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 Data Sources
Introduction Group 05 Controller setpoints
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Refer to the controller

section for additional
information
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 Data Sources
Introduction Group 03 Busbar values
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Group 06 Analog inputs

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 Source Format
Introduction
Format of the values:
Data Sources

The data range of these values is +/- 32000 (+/- 320.00%)

Source Format

Analog Outputs
There are two types of values
Flexible Limits
• with reference i.e. voltages, refer to rated voltage, entered as 000.00%
Exercises
• without reference i.e. analog inputs entered in the displayed format without any
comma

The format is needed for the following parameters:

Flexible limits Parameter: Limit
Hysteresis

Analog outputs Parameter: Source value at minimal output

Source value at maximum output
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 Source Format
Introduction Examples:
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

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 Analog Output
Introduction Description of the
Data Sources parameters
Source Format

Analog Outputs

Flexible Limits

Exercises

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 Analog Output
Introduction Description of the analog output parameters
Data Sources

Source Format

Analog Outputs

Flexible Limits
Data source:

Exercises
Select from list

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 Analog Output
Introduction Description of the analog output parameters
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Define the upper and

lower limits of the
signal as a percentage

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 Analog Output
Introduction Description of the analog output parameters
Data Sources

Source Format

Analog Outputs Select desired signal

type and range
Flexible Limits

Exercises •User defined

(max. +/- 20mA/ +/- 10V)

•0-10mA / 0-5V

•0-20mA / 0-10V
•20-4mA
•4.5-0.5V
•+/-1 V
•+/- 2.5
•And many more…

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 Analog Output
Introduction Description of the analog output parameters
Data Sources

Source Format

Analog Outputs

Flexible Limits
Only for hardware type:
Exercises
User defined

For output signal 4 to 20mA:

Range: 0-100% = -20 to 20mA
Min output: 60.00% = 4mA
Max output: 100.00% = 20mA

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 Analog Output
Introduction Description of the analog output parameters
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Only for PWM

signal

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 Analog Output
Introduction Examples for analog output parameters from the Configuration manual
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

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 Analog Outputs Status Screen
Introduction Signal Options: Analog outputs
Data Sources • OFF • 2 analog outputs
• User defined (max. +/- 20mA and +/- 10V)
Source Format Configurable as a
• 0-10mA / 0-5V
Analog Outputs • 0-20mA / 0-10V
voltage, current, or
Flexible Limits • 4-20mA Actual output PWM signal
• 0.5-4.5V • Preconfigured for speed and
Exercises signal
• 10-0mA / 5-0V voltage bias
• 20-0mA / 10-0V % in relation to
• 20-4mA the configured
• 4.5-0.5V range
• +/-1 V
• +/- 2.5
• +/- 3V
• +/-10mA / +/-5V
• +/-20mA +/-10V

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 Flexible Limits
Introduction

Data Sources
Description of the
Source Format
parameters
Analog Outputs

Flexible Limits

Exercises

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 Flexible Limits
Introduction Description of the parameters
Data Sources

Source Format Enter text to be displayed in

alarm list and event log if the
Analog Outputs
FlexLimit is not configured as
Flexible Limits a control.
Exercises

Enter alarm class

Available:
A
B
C
D
E
F
Control
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 Flexible Limits
Introduction Description of the parameters
Data Sources
Enable Flexible limit
Source Format (disabled by default)
Analog Outputs

Flexible Limits

Exercises

Enter delay time

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 Flexible Limits
Introduction Description of the parameters
Data Sources

Source Format
Select monitored data
Analog Outputs source from list
Flexible Limits

Exercises

Limit defines the

threshold that an action is
initiated
Hysteresis defines the
level below the limit that
the condition no longer
exists

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 Flexible Limits
Introduction Description of the parameters
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

If the alarm class is

configured as
control these
parameters are
ignored

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 Exercises
Introduction A: 1) Configure the analog input 1 for a VDO fuel tank level sender.
Data Sources 2) Additional task: What would you have to change to view the tank
Source Format
level in liters?
Analog Outputs
B: Configure the analog output manager:
Flexible Limits
Generator real power for an analog meter (rated power 200 KW).
Exercises

C: Configure the analog output manager:

Speed bias signal for analog output 1 range: 3 – 7 Vdc

D: Use the flexible limits and activate a fuel transfer pump with the fuel
tank levels from the analog input (refer to section 2, exercise A).

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 Exercises: Task A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources
Sender Type:
Source Format

Analog Outputs
Resistive range: 0 to 180 Ohm linear= 0 to 100% Fuel
level, Single pole (common via engine ground)
Flexible Limits

Exercises

2) Additional task: What would you have to change to see the fuel
tank level in liters?

100% = 6000 liters

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 Exercises: Task A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources
Change parameters in the analog input screen
Source Format

Analog Outputs

Flexible Limits

Exercises

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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Enter name to be displayed

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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources
Select Type “linear” from list
Source Format

Analog Outputs

Flexible Limits

Exercises

Verify sender hardware type 0-500 Ohm

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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources

Source Format

Analog Outputs

Flexible Limits

Exercises

Select wire break

(Not in this example)

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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources

Source Format
Enter value to be displayed

Analog Outputs

Flexible Limits

Exercises

Format displayed value

Limit hardware range 1000 = 100.0%
to 0-180 Ohm
(180W/500W=36.00%) (all “0” are overwritten with
31 measured value)
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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources

Enter resistance offset if

Source Format
any contact resistance
Analog Outputs exists in the circuit
Flexible Limits
Configure sending unit
Exercises
connection type to match the
installed single wire sender

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 Exercises: Solution A
Introduction 1) Configure the Analog input 1 for a VDO fuel tank level sensor.
Data Sources

Source Format
Check result in the display
Analog Outputs

Flexible Limits

Exercises

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 Exercises: Solution A
Introduction 2) Additional task: What would you have to change to view the fuel
Data Sources tank level in liters?
Enter the value to be displayed
Source Format
100% = 6000 liters
Analog Outputs
at 100% = 6000l

Flexible Limits

Exercises

Change the format and the

bar graph range

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 Exercises: Task B
Introduction Configure the analog output manager to operate
Data Sources an analog meter that will display the generator real power.
Source Format
The generator is rated at 200 kW.
The range on the meter display is from –62.5 kW to 250 kW.
Analog Outputs

Flexible Limits

Exercises 0mA -62.5 KW

4mA 0 KW
20mA 250 KW
KW
250

-62.5

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 Exercises: Solution B
Introduction Configure the analog output manager
Data Sources Generator real power for an analog meter (rated power 200 KW)
Source Format
0mA -62.5 KW -31.25% from rated power
Analog Outputs
4mA 0 KW
Flexible Limits
20mA 250 KW 125.00% from rated power
Exercises

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 Exercises: Task C
Introduction Configure the analog output manager
Data Sources Speed bias signal for analog output 1 range: 3 – 7 V.
Source Format

Analog Outputs

Flexible Limits

Exercises

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 Exercises: Solution C
Introduction Configure the analog output manager
Data Sources Speed bias signal for analog output 1 range: 3 – 7 V.
Source Format
Hardware type “user defined” with min. / max. configuration
complete output range is +/- 20mA (+/- 10V)
Analog Outputs
3V 65.00% min. value
Flexible Limits
7V 85.00% max. value -10V 0V 3 7 10V
Exercises

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 Exercises: Task D
Introduction Fuel Transfer Pump Operation
Data Sources The flexible limits are to be used to activate a fuel pump when the fuel level
in the day tank falls below 20% capacity and shut off the fuel pump when
Source Format
the fuel level in the day tank exceeds 90% capacity. The flexible limits
Analog Outputs interpret the fuel level from an analog input. (refer to section 2, exercise A)
Flexible Limits
100% = 6000 l 90% = 5400 l 20% = 1200 l
Exercises

Fuel
Fuel pump OFF
90%

20% Fuel pump ON

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 Exercises: Solution D
Introduction Fuel Transfer Pump Operation
Data Sources Two flexible limits are required for turning on and off a fuel pump. Flexible
limit 5 defines the fuel pump on limit and flexible limit 6 defines the fuel
Source Format
pump off limit.
Analog Outputs

Flexible Limits

Exercises

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 Exercises: Solution D
Introduction Fuel Transfer Pump Operation
Data Sources The LogicsManager for a single discrete output is used to operate the fuel
transfer pump for the day tank.
Source Format

Analog Outputs

Flexible Limits

Exercises

Flexible limit 5 (20% capacity) activates the fuel pump and the relay
remains energized until flexible limit 6 is reached (90% capacity).
Discrete Output 10 (13.10) is used as self-holding contact for turning the
41 fuel pump on and off.
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 End of this presentation
Other sections are :
1 Overview 6 LogicsManager
2 Hardware and I/O 7 Analog Manager
3 Operational Modes 8 Controller
4 Configuration and ToolKit 9 Synchronization and breaker
5 Communication 10 Application
11 Sequencing

Thank you for your attention

Note:
Information contained herein is intended for and appropriate to the purposes of this publication/presentation. Woodward reserves the right to update or otherwise revise any portion of this publication at any time. Technical data and
detailed information is available in Woodward product specs. Specific reliance should be given only to information contained in purchase order(s), other contractual document(s), or information otherwise expressly represented in
writing by Woodward as correct and accurate for the specific facts, circumstances and applications.

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