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Vacuum Drying: Basics and Application

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April 2015

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Feature Report
Part 1

Vacuum Drying:
Basics and Application
Vacuum drying can be a useful tool for solid products that are heat-sensitive. Here are
some guidelines for the selection and use of various types of vacuum dryers

D
Dilip M. Parikh rying is an essential unit operation Pre-heating Constant Falling
DPharma Group in a variety of chemical process in- period drying period drying period
i
dustries (CPI) sectors. Food, phar-
maceuticals, chemicals, plastics,

Moisture content ( )
timber, paper and other industries use dry-
ing equipment to eliminate moisture during
In Brief product processing. Most dryers are classi-
Drying Principles fied as direct dryers, where hot air (at near
k
atmospheric pressure) is used to supply the
Vacuum-dryer
heat to evaporate water or other solvents
advantages
from the product. Another important dryer o Drying cycle time (t)
Vacuum-dryer category, vacuum dryers, involves the use of Figure 1: Drying processes involve two distinct phases
operation a reduced-pressure atmosphere to surround
Options the product. present as a liquid film on the surface of a
Drying is among the most energy-intensive solid particle, is easily evaporated, while the
Microwave Vacuum
unit operations, due to the high latent heat of bound moisture could be found within the
Drying
vaporization of water and the inherent ineffi- solid material, trapped in the microstruc-
Freeze drying ciency of using hot air as the (most common) ture of the solid. In this case, the moisture
Hybrid Technologies
drying medium. Depending on the specific must travel to the surface to be evaporated.
product attributes required, different indus- When a solid product is subjected to drying,
Applications try sectors require different types of drying removal of unbound and bound moisture de-
Process optimization technology. Drying high-value products that pend on the rates at which these two pro-
are likely to be heat-sensitive, such as food, cesses proceed. Removal of unbound mois-
pharmaceuticals and biological products, ture depends on external conditions of air or
demands special attention. When dried by gas temperature, flow, humidity, area of ex-
convection at higher temperatures, these posed surface and pressure. The movement
heat-sensitive products degrade, change of bound moisture depends on the nature
color and appearance and have lower vita- of the product being dried and the extent of
min or nutrient content. Vacuum dryers offer moisture within the product.
an alternate path. This article discusses the Unbound moisture normally is removed
operation and selection of vacuum dryers, by evaporation and vaporization. Raising the
and provides examples of applications in temperature facilitates the evaporation and air
which vacuum drying is used. draws the moisture away. If the product being
dried is heat-sensitive, then the temperature at
Drying principles which evaporation occurs (at the boiling point
Drying involves two distinct drying periods, of water or other solvent) can be reduced by
known as the constant drying period and the lowering the pressure with a vacuum.
falling drying period (Figure 1). Drying occurs
when liquid is vaporized by supplying heat to Vacuum-drying advantages
the wet feedstock. The liquid removed by the Vacuum drying is a viable technology that
drying process could be either free moisture has been used successfully for many years
(unbound) or bound within the structure of in the pharmaceutical, food, plastics and
the solid. The unbound moisture, normally textile industries, among others in the CPI.
48 Chemical Engineering www.chemengonline.com april 2015
Table 1. Selection Criteria for the indirect dryers [1]
force people to wear protective gar-
Dryer type Plate Drum Tumbling Vibrating Conical Thin Paddle Mixer- ments. With a vacuum dryer, ventila-
film kneader
tion does not occur, and personnel
Requirements
working near the dryer are safer. It is
Continuous x x x yy x x x also possible to recover the precipi-
Discontinuous yy yy x yy x x x tated moisture collected during the
Vacuum x * x x x x drying for further use.
Large surface * o o o * x * x
area Vacuum-drying operation
and volume
The majority of dryers are of the di-
High specific * x o x * x * x rect (or convective) type, where hot
capacity
air is used both to supply the heat for
Materials
evaporation and to carry away the
Friable x yy x x x * x x evaporated moisture from the prod-
Fluid yy X yy yy yy x o x uct. Notable exceptions are freeze
Viscous/pasty yy x yy yy yy yy o x and vacuum dryers, which are used
Crusty yy yy yy yy yy o * x almost exclusively for drying heat-
Processing sensitive products because vacuum
Mechanical x x x o x * * *
dryers tend to be significantly more
expensive than dryers that operate
Thermal * o o * * o o o
near atmospheric pressure.
yy = not suitable, o = sometimes suitable, * = good, x = ideal
Vacuum drying is a process in
which materials are dried in a re-
duced pressure environment, which
lowers the heat needed for rapid
A major advantage to vacuum dry- temperatures, such as developing drying. Vacuum dryers offer low-
ing is its energy conservation — less hard, leathery crusts from heat ex- temperature drying of thermolabile
energy is needed for drying, cutting posure during the drying process. materials and are suitable for solvent
down on the economic and environ- Vacuum drying tends to retain the recovery from solid products con-
mental costs associated with drying integrity of the original item without taining solvents. Heat is usually sup-
a product for storage, sale or other damaging it with heat. For foods and plied by passing steam or hot water
purposes. Vacuum-drying pro- pharmaceuticals, this can be valu- through hollow shelves (Figure 2).
cesses also tend to work faster than able, as other drying processes can Drying temperatures can be care-
other drying methods, cutting down degrade quality and make the food fully controlled and, for the major
on processing times, which can be less appealing or affect potency of part of the drying cycle, the mate-
important in some facilities where heat-sensitive drug product. rial remains at the boiling point of
products are being moved through Using vacuum-drying equipment the wetting agent. Drying times are
quickly. Another advantage of drying also reduces risks to workers. With long, usually about 12 to 48 h. Un-
materials in this way is a less dam- other types of drying equipment, like a direct-heat dryer — in which
aging drying process. Some materi- there are vented fumes and particles the material is immersed directly into
als can experience problems at high that can make people sick or that the heating media (usually a hot gas

FIGURE 2: Vacuum tray dryers are common for laboratory and pilot-scale work Figure 3: Traditional blenders can be modified to be used as vacuum dryers
(Source Patterson Kelley)

Chemical Engineering www.chemengonline.com april 2015 49


Vacuum filter Intensifier bar

Coolant out
Expansion tank
Plant in

Vacuum Manifold
condenser Heat exchanger Steam in

Centrifigal Condensate out


solids Air Coolant in
separator separator
Condensate Liquid feed pump Cooling exchnager Coolant out
receiver

Vacuum pump Circulating pump


vacuum equipment
Figure 4: Vacuum-drying systems for solvent-based products employ condensers to collect solvents (Source: Patterson Kelley)

stream) and is dried by convection heat to the dryer, facilitating faster dry- dryer’s upper temperature limit (typi-
— a vacuum dryer is an indirect-heat ing than at normal atmospheric pres- cally about 600°F) is lower than that
dryer (Table 1). That is, the heat is sure. Hence, heat-sensitive materials of a direct-heat dryer. The rate at
transferred to the material as it con- such as foods, pharmaceuticals and which material temperature can
tacts the dryer’s heated surface, dry- antibiotics can be dried with vacuum be raised in a vacuum dryer is also
ing the material by conduction. drying with shorter drying times and limited. This is because the indirect-
Understanding this distinction is at lower temperatures. The closed heat vacuum dryer is limited by the
essential for grasping the advan- system also offers the advantage of surface area available for heat trans-
tages and limitations of vacuum dry- handling reactive compounds or haz- fer, unlike a direct-heat dryer, which
ing, as well as for selecting a vacuum ardous solvents in the product being is limited only by the hot-gas volume
dryer that efficiently and economi- dried. The vacuum dryer safely con- in the drying chamber. The vacuum
cally achieves process goals. tains and condenses the hazardous pump is primarily responsible for the
To understand how vacuum op- vapors from such substances without vacuum level inside the dryer.
eration can aid drying, consider the any threat to the workplace environ-
following equation, which represents ment or to the outside atmosphere. Vacuum drying options
a simplified drying theory: Vacuum drying is predominately Most vacuum dryers are adapted
operated as a batch unit operation. from solids blenders. The two prin-
Q = U A ΔT (1) However, a vacuum-drying unit can cipal types of vacuum dryers are
also be integrated as part of a con- tumble and agitated. A number of
Where Q is the total heat (in British tinuous process. In those cases, traditional blenders can be modified
thermal units [Btu]), U is the over- proper control of the infeed and dis- for use as vacuum processors (Fig-
all heat-transfer coefficient (in Btu/ charge materials is critical, along with ures 3, 4 and 5). Selection of dryers
[ft2/°F]), A is the effective heat trans- proper process-control parameters. in general and vacuum dryers in par-
fer surface area (in ft2), and ΔT is the Limitations of vacuum dryers are ticular are shown in Tables 1–3.
temperature difference between the generally related to the heat-transfer Tray dryers. The most common
liquid’s boiling point (that is, its vapor- mode of the equipment. A vacuum dryer for laboratory and small-scale
ization temperature) and the heating
media’s temperature (in °F). The pro- Filter Seal seat Vacuum valve
cess goal is to achieve an effective Frame Tank
Rotating connector
heat transfer (Q) to the material so
that its liquid content is vaporized.
Most often, the material’s prop-
Heat source
erties and the dryer type effectively
establish the U and A values for the
process. So the process-efficiency
objective should be to maximize
the ΔT value, in order to increase Rotating connector
the Q value. By controlling atmo-
Condensate water
spheric pressure, the vacuum dryer
increases the effective ΔT for a given
process. It reduces the boiling point
(vaporization temperature) required
for removing the liquid.
Effective ΔT can be significantly in-
creased by controlling pressure and Figure 5: This double-cone blender is another example of modified vacuum dryer (Source: Paul O. Abbé)

50 Chemical Engineering www.chemengonline.com april 2015


c = f* E = h * f
12.2 cm/2.450 MHz

1 km 1 cm 10-8 cm 10-4 cm 10-2 cm 10-8 cm 10-8 cm


Wavelength

Radio Microwave Visible


Ultraviolet Gamma ray
Infrared X-ray

Figure 7: Microwave radiation frequencies range from 300 GHz to 300 MHz

positioned on the shelves. for bulk products with poor ther-


Granulators. Traditional high-shear mal conductivity. Microwave drying
granulators in the pharmaceutical is comparatively the fastest drying
industry are modified to be vacuum method available in single-pot sys-
processors by using vacuum to pass tems (Figure 8).
heated air through the product and Because microwave heating is a
vapors of solvents being transported form of dielectric heating, the materi-
Figure 6: Inert gas can be passed through prod- out of the processor by vacuum. als’ dielectric properties are thus the
ucts to assist solvent removal in vacuum dryers The flow-through processors (Fig- most important factors. The mole-
(Source: GEA Pharma systems)
ure 6) are where the drying is ac- cules of such substances form elec-
pilot work is the vacuum tray dryer complished, by passing the inert gas tric dipoles which, when exposed to
(Figure 2). Heat transfer in this type through the product and use vacuum an electric field, assume an orientation
is largely by conduction or by ra- to remove solvents. By incorporating relative to the direction of the field. It
diation. The trays are enclosed in a condenser systems and selecting is this orientation polarization that is
large cabinet, which is evacuated. the right pumps, excellent solvent responsible for generating energy.
The water vapor produced is gener- recovery and a competitive drying In the rapidly alternating electric
ally condensed, so that the vacuum rate can be achieved. The bowl can field generated by microwaves, polar
pumps have only to deal with non- be swung to provide gentle turning materials orient and reorient them-
condensable gases. Tray dryers are of product while undergoing drying selves according to the direction of
reliable and have no moving parts, under vacuum. the field. With the rapid change in the
but operation and cleaning are la- field at 2,450 MHz, the orientation of
bor-intensive. Also, because solvent Microwave vacuum drying the field changes 2,450 million times
wicking can cause a crust to form on Microwaves are a form of electro- per second and causes rapid re-ori-
the cake, the product often requires magnetic radiation with frequencies entation of the molecules, resulting
milling, screening, blending or other ranging from 300 GHz to 300 MHz in increased kinetic energy, friction
post-drying treatment to ensure ho- (Figure 7). Microwave drying refers to and heat creation.
mogeneity. These problems can be the use of the dielectric heating prin-
avoided by keeping the cake moving ciple, which relies on high-frequency Freeze drying
during drying, which is the major ad- electromagnetic oscillations caused Freeze-drying, also known as lyo-
vantage of cone, paddle and tumble by molecular motion. The mecha- philization, is a dehydration process
dryers. Vacuum tray dryers consists nism for energy transfer during mi- typically used to preserve a perishable
of a main body completely heated by crowave heating is delivered directly material or make the material more
means of a liquid circulation circuit, to materials by molecular interactions convenient for transport. Freeze-dry-
so as to avoid any condensation phe- with an electromagnetic field and the ing works by freezing the material and
nomena, and by a series of shelves conversion of electrical field energy then reducing the surrounding pres-
heated by means of a fluid distribu- into thermal energy. sure to allow the frozen water in the
tion collector which guarantees heat Microwave drying (Figures 9 and material to sublimate directly from the
homogeneity on all radiating plates. 10) has significant advantages com- solid phase to the gas phase.
The inner walls and the shelves are pared with conventional drying, be- Freeze drying is divided into three
perfectly polished. cause in microwave drying, heat is phases:
The shelves are heated inside the generated by directly transforming 1. An initial freezing process, carried
vacuum chamber. This technique the electromagnetic energy into ki- out such that the product exhibits
can apply heat indirectly to the netic molecular energy. Thus, the the desired crystalline structure.
product by forcing physical contact heat is generated deep within the The product is frozen below its eu-
with the shelf. A hot medium flows material to be dried. Especially in tectic temperature (the highest al-
through the shelves, thus enabling it microwave vacuum drying, this ap- lowable product temperature dur-
to conduct heat to the tray, which is proach has significant advantages ing the conditions of sublimation)

Chemical Engineering www.chemengonline.com april 2015 51


14 from granules that were exposed to
vacuum [3].
12 Drying proteins. Recently, there
— Microwave has been an increased level of inter-
10 — Flowthrough est in developing drying technolo-
— Vacuum
Moisture content %

gies as alternatives to lyophilization


8
in the formulation of proteins as dry
powders. Mannitol is often added
6
to dried protein formulations as the
bulking agent because it has the
4
tendency to crystallize rapidly from
2
aqueous solutions.
Vacuum-drying hybrid technolo-
0 gies are being investigated to over-
0 15 30 45 60 75 90 105 come some of the issues associated
Minutes drying
with the process of lyophilization.
Figure 8: Microwave-assisted vacuum dryers can achieve faster drying times compared to vacuum These limitations include long pro-
alone and inert gas with vacuum (Source: GEA Pharma Systems) cessing times (typically 3–5 d), ex-
pensive setup and maintenance of
2. A primary drying (sublimation) ergy and process duration, is an area the lyophilization plants, and, most
phase during which the partial of intense research, and some of the of all, the steps inherent in freeze-
pressure of the vapor surrounding most promising drying methods in- drying can lead to instabilities in the
the product must be lower than clude the use of electromagnetic protein structure. Due to the complex
the pressure of the vapor from waves and sonic-assisted drying. structural properties, proteins have a
the ice, at the same temperature. tendency to denature and undergo
The energy supplied in the form of Applications irreversible aggregation during vari-
heat must remain lower than the The following describes examples of ous processing steps of drying [4].
product’s eutectic temperature areas in which vacuum-drying tech- Drying bacteria. Normally, probiotic
3. A secondary drying phase aimed nologies are employed. bacterial strains and starter cultures
at eliminating the final traces of Vacuum drying pharmaceuticals. are dry-frozen to preserve them until
water, where the partial pressure In the preparation of mouth-dis- use. That means, they are first deep-
of the vapor rising from the prod- solving tablets, granules containing frozen and afterward, dehydrated in
uct will be at its lowest levels Nimesulide, camphor, crospovidone a vacuum. This procedure has two
and lactose are prepared by a wet- major disadvantages in practice: First,
Hybrid technologies granulation technique. Camphor was it consumes a very high amount of
Hybrid, or combined, drying tech- sublimed from the dried granules by energy; and second, some bacterial
nologies involve implementation of exposure to vacuum. The porous strains do not survive temperatures
different modes of heat transfer and granules were then compressed. below 0°C. The Technical University
two or more stages of the same or Sublimation of camphor from tab- of Munich (www.tum.de) has devel-
different type of dryer [2]. The effi- lets resulted in superior tablets as oped low-temperature vacuum dry-
ciency of drying, in terms of both en- compared with the tablets prepared ing (LTVD) for industrial processes.
LTVD can dry unstable substances
Vacuum and condenser system
Video system at moderate temperatures above
Contact thermometer zero without causing too much dam-
MW system
age to the cell structure.
Vaccines and other injectables.
Freeze drying is routinely employed
Heat
to produce pharmaceutical products
(chopper) (mixer)
balancing
No
Surface [5]. Pharmaceutical companies often
unit
1 use freeze-drying to increase the
2 shelf life of products, such as vac-
3 cines and other injectables. By re-
Teflon 4 moving water from the material and
layers 5 sealing the material in a vial, the ma-
6 terial can be easily stored, shipped,
and later reconstituted to its original
Basic granulator and cavity unit form for injection. Another example
from the pharmaceutical industry is
Figure 9: Microwave vacuum drying at production scale depends a great deal on a materials’ dielectric the use of freeze-drying to produce
properties
52 Chemical Engineering www.chemengonline.com april 2015
Table 2. Quantitative information needed to arrive at a suitable Dryer [20]
• Dryer throughput; mode of feedstock production (batch versus continuous)
• Physical, chemical and biochemical properties of the wet feed, as well as desired product specifications;
expected variability in feed characteristics
• Upstream and downstream processing operations
• Moisture content of the feed and product
• Drying kinetics; moist solid sorption isotherms
• Quality parameters (physical, chemical, biochemical)
• Safety aspects (fire hazard and explosion hazards, toxicity)
• Value of the product
• Need for automatic control
Figure 10: Microwave drying can help avoid • Toxicological properties of the product
damaging food products (Source: Bohle)
• Turndown ratio, flexibility in capacity requirements
tablets or wafers, the advantage of
• Type and cost of fuel, cost of electricity
which is that less excipient material
is required. In addition, freeze-drying • Environmental regulations
allows a rapidly absorbed and easily • Space in plant
administered dosage form.
Food industry. As mentioned
above, reasons for the growing in- Table 3. Vacuum drying application in Food Industry
terest on microwave heating can be Products Dryer type Comment Reference
found in its peculiar mechanism for Strawberries and Microwave Preliminary drying studies 11
energy transfer: during microwave carrots
heating, energy is delivered directly Pistachios Vacuum-infrared modeling 12
to materials through molecular in-
Eggplants Vacuum Drying characteristics studies 13
teractions with an electromagnetic
field via conversion of electrical field Probiotics Ultrasonic vacuum spray dryer Making highly viable probiotics 14
energy into thermal energy [6, 7, 8]. Chilis Combined microwave-vacuum Experimental studies 15
This can allow unique benefits, such rotary drum dryer
as high efficiency of energy conver- Cranberries Microwave-vacuum dryer Energy use and efficiency studies 9
sion and shorter processing times, Cranberries Microwave-vacuum dryer Evaluation of quality 9A
thus leading to reductions in manu- Fruits and veg- Microwave vacuum dryer Drying systems in agricultural 16
facturing costs due to energy saving etables production
(microwave heating can be a tool of Food (general) Microwave Microwave applications in ther- 17
process intensification). By combin- mal food processing
ing vacuum with microwave as the
source of thermal energy, the prod- tics. If the moisture is not extracted cally or horizontally. Condensate
uct is dried faster and at a lower from pellets before melt processing, collection can be measured and
temperature, thus avoiding the dam- streaks, bubbles, burning, brittle- combined with a mass balance to
age to the product. ness and other critical defects in the allow indirect, realtime monitoring of
By using pulsed-microwave vac- molded or extruded part can occur. product moisture during the drying
uum drying, researchers have been The textile and lumber industries also process.
able to dry cranberries [9]. Research- use vacuum drying. Drying efficiency. To increase the
ers have microwave-vacuum-dried efficiency of drying processes, em-
mint leaves and compared the pro- Optimizing drying processes phasis has recently been placed on
cess with air drying [10]. The effective To optimize dryer performance, it is the development of new technolo-
moisture diffusivity was significantly important to adjust the peripheral gies that use alternative sources of
increased when microwave drying equipment to match the specific energy to enhance the heat trans-
was applied under vacuum condi- needs of the drying operation. This fer between the product and heat
tions, compared with hot-air drying. equipment includes the dryers’ heat- source (for example, microwave, ra-
For color, the microwave-vacuum- ing and cooling system, dust filter, diofrequency and infrared radiation).
dried mint leaves were light green/ condenser and the vacuum-pump. New technologies can also intensify
yellow, whereas the hot-air-dried Condensers are used mostly to re- the dehydration rate without increas-
mint leaves were dark brown. cover process solvents, which are ing the amount of heat supplied to
Plastics production. The plastics evaporated during drying. They are the product (for example, organic
industry uses vacuum to remove typically shell-and-tube type surface solvents, ultrasonic waves). Some
moisture from engineered plas- condensers, arranged either verti- of these technologies have already

Chemical Engineering www.chemengonline.com april 2015 53


9A. J. Yongsawatdigul and Gunasekaran, Microwave–Vac-
Table 4. Suggested Vacuum Dryer Selection approach [21] uum drying of cranberries: Quality Evaluation. J. of Food
1 What is the batch size you want to process? Processing and Preservation, 20, pp. 145–156. 1996.
10. Nantawan Therdthai, Weibiao Zhou, J. of Food Engi-
2 Consider which dryer type will drive up the temperature difference between your material and the neering 91, pp. 482–489. 2009.
heating media (ΔT)
11. Viboon Changrue, G.S. Vijaya Raghavan, Yvan Gariépy
3 Determine the moisture (liquid) content of your product to be dried, as well as the nature of that and Valérie Orsat, Microwave vacuum dryer setup and
liquid (water or solvents) preliminary drying studies on strawberries and carrots,
Journal of Microwave Power & Electromagnetic Energy,
4 Determine bound liquid and un-bound liquid is in the product 41 (2). 2007.
5 Based on the liquid, determine the vapor pressure profile with the temperature to be used 12. Ahmad Kouchakzadeh, Kourosh Haghighi, Modeling
of vacuum-infrared drying of pistachios; Agric. Eng. Int:
6 What is final product specification regarding percentage of liquid remaining in the product? CIGR Journal, Open access at http://www.cigrjournal.
7 What utilities are available in the plant? org, 13 (3), September 2011.
13.Long Wu, Takahiro Orikasa, Yukiharu Ogawa, Akio
8 Consult a reputable dryer manufacture, discuss the product and determine the budget Tagawa, Vacuum drying characteristics of eggplants,
Faculty of Horticulture, Chiba University, 648, Matsudo,
9 Perform testing of your product in the dryer manufacturer’s facility
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sonic vacuum spray dryer to produce highly viable dry
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Selection of dryers. Determining sitive materials, such as foodstuffs. Wongwises; Experimental study on drying of chili in a
which vacuum dryer is best for a par- Fuzzy logic. The use of a fuzzy ex- combined microwave-ratary drum dryer. King Mongkut’s
University of technology, Bangkok, Thailand
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16. Nona Ghanaat et al., Investigating of microwave Vacuum
in part on knowing a solid material’s nary selection of a batch dryer can drying system of agricultural productions: Fruits and Veg-
moisture content. In addition, it is im- be a helpful tool. This incorporates etables; MAGNT report (ISSN.1444-8939 , Vol 2 (5) pp.
392-397, published online, August 25, 2014.
portant to understand the material’s a novel “multiple goal” approach in
17. Mohamed Shaheen et al., Microwave Applications, In
particle characteristics, because which different facets, such as dryer “Thermal Food Processing” Chapter 1, accessed at
these characteristics can vary in un- type, single versus multiple dryers, http://dx.doi.org/10.5772/48716.
expected ways at different moisture and atmospheric versus vacuum 18. R. Pisano; D. Fissore; and A.A. Barresi. Sustainable
levels. For instance, a filter cake con- operation, are determined indepen- freeze drying in the pharmaceutical and food industry.
taining 40% moisture can flow better dently [19]. n In E. Tsotsas and A.S. Mujumdar (eds.); “Modern Drying
Technology, Volume 5: Process Intensification,” Wiley-
than one with 15% moisture. For this Edited by Scott Jenkins VCH Verlag GmbH & Co. KGaA, Weinheim, Germany,
reason, end-users of dryer technol- pp. 131–161.
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turers to test solid materials before 1. Ekneet Kaur Sahnia, Bodhisattwa Chaudhuria, Contact tem for dryer selection using fuzzy logic; Computers
drying: A review of experimental and mechanistic model- & Chemical Engineering, 23, Supplement, pp. S691–
determining which dryer type is best S694, June 1999.
ing Approaches. International Journal of Pharmaceutics
capable of handling it. 434, pp. 334– 348. 2012. 20. Mujumdar, A. (ed.), “Handbook of Industrial Drying,” 2nd
Several dryer types (or drying sys- 2. Kudra, T., and Mujumdar, A.S., Advanced Drying Tech- ed., Marcel Dekker, 1995.
tems) may be equally suited (techni- nologies, Marcel Dekker, Inc., NY. 2002. 21. Cox, D., Using a batch vacuum dryer to protect workers,
cally and economically) for a given 3. Formulation Design and Optimization of Mouth Dissolve the environment, and heat-sensitive materials. Powder
Tablets of Nimesulide Using Vacuum Drying Technique and Bulk Engineering, pp. 40–46. 1991.
application. A careful evaluation of (Mukesh Gohel, et.al. AAPS PharmSciTech 2004; 5 (3)
as many of the possible factors af- Article 36 (http://www.aapspharmscitech.org). 2004.
fecting the selection will help reduce 4. Vikas K. Sharma and Devendra S. Kalonia. Effect of Author
the number of options. For a new ap- Vacuum Drying on Protein-Mannitol Interactions: The Dilip M. Parikh is president of the
Physical State of Mannitol and Protein Structure in the pharmaceutical technology devel-
plication (a new product or new pro- Dried State, AAPS PharmSciTech 2004; 5 (1) Article 10 opment and consulting group DP-
cess), it is important to follow a care- (http://www.aapspharmscitech.org). 2004 harma Group Inc. (Ellicott City, MD
ful procedure leading to the choice 5. Roberto Pisano,Davide Fissore, Antonello A. Barresi, and 21042; Email: dpharma@gmail.
com). As an industrial pharmacist,
of dryers. Massimo Rastelli, AAPS PharmSciTech, 14 (3), Septem-
Parikh has more than 35 years of
ber 2013.
Vacuum operation also eases the experience in product develop-
6. D. Acierno, A.A. Barba, M. d'Amore, Heat transfer phe- ment, manufacturing, plant opera-
recovery of solvents by direct con- nomena during processing materials with microwave en- tions and process engineering at
densation, thus alleviating possible ergy, Heat and Mass Transfer 40 pp. 413–420. 2004. various major pharmaceutical companies in Canada and
serious environmental problems. 7. A. Dalmoro, A.A. Barba, G. Lamberti, M. d'Amore, in- the U.S. Prior to starting DPharma Group, he held the
Dust recovery is simpler, so that vac- tensifying the microencapsulation process: ultrasonic position of vice president of operations and technology
atomization as an innovative approach, European Jour- at Synthon Pharmaceuticals in North Carolina and vice
uum dryers are especially suited for nal of Pharmaceutics and Biopharmaceutics 80, pp. president and general manager at Atlantic Pharmaceuti-
drying toxic, dusty products, which 471–477. 2012. cals Services in Maryland. He is the editor of “Handbook
must not be entrained in gases. Fur- 8. Decarueau, R.V. and Peterson, R.A, 1986. “Microwave of Pharmaceutical Granulation” 3rd ed. He has authored
Processing and Engineering,” Ellis Horwood, England. several book chapters and articles on various pharma-
thermore, vacuum operation lowers ceutical technologies, including quality by design, pro-
1986.
the boiling point of the liquid being cess assessment and contract manufacturing. He has
9. Yongsawatdigul, J. and S. Gunasekaran, S. Microwave- been an invited speaker at scientific conferences world-
removed, thus allowing the drying vacuum drying of cranberries: Part 1. Energy use and wide on solid-dosage technologies development and
of heat-sensitive solids at relatively efficiency, Journal of Food Processing and Preservation manufacturing.
fast rates. Dryer selection can have a 20, 121–143, 1996.

54 Chemical Engineering www.chemengonline.com april 2015


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