METHOD STATEMENT

Project Name : Wonokromo River Improvement Surabaya (Wonokromo) Sub Project (Package-3)
Province : East Java
Bidder Name : PT. BRANTAS ABIPRAYA (Persero)

GENERAL
Generally, all construction of Wonokromo River Improvement Surabaya (Wonokromo) Sub Project
(Package-3), Surabaya (Wonokromo River) Sub Project (Package-3), east Java at construction begin,
during construction and finish, contractor will follow procedure / protocol which apply and have been
specified in Wonokromo River Improvement Surabaya (Wonokromo) Sub Project (Package-3)
environment, JICA’s procedures and Republic of Indonesia’s rules as specially.

1. IDENTIFICATION
1.1. Location & Access Road
The site is located in Wonokromo, East Java, Indonesia.

Project Location

ZOOM

Location Site

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PLAN BY SATELITE

Notes;
- Image on below isn’t as real condition of Project location in this time
(condition at Tender time)
- Image on below only as mark of project location will be constructed

Indonesia

PROVICE OF EAST JAVA

PROJECT
LOCATION

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ZOOM

Wonokromo River

Project Start
End Project

Location
Plan of Base
Camp

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 1.1.1. Existing Roads and Transportation Facilities
Access to the Site can generally be achieved via the network of public roads and streets
in the vicinity of Site.

The Contractor will use the existing road for the works.
The Contractor shall fully inform himself of the conditions of roads, traffic conditions and
traffic regulations with respect to gaining access to the Site for the purposes of
performing the Works and shall take all necessary actions to ensure availability of access
to the Site as required.

1.2. Planning of Work

1. With Location Site are spread, Construction will be constructed as Frontal, mean that
construction at 1 location does not connections with others, only Equipment that connections.
Each Location site will use Equipment.

Flow Chart

START

Earth Work &

Demolising)
(1Group)

CCSP Earth Work Dike Foot

(2 Group) (Excavation of Protection
River Bank)
(1Group)

Construction (North and

South River) Construction (North
Construction
and South River)

Rivetment RC Earth Work

(2 Group) Pile+Parapet (embankment)
(2 Group)

Construction (North and

Construction (North and Construction (South
South River)
South River) River)

Earth Work
(embankment) Road Work
(1 Group)

Construction (North and

South River) Construction (South
River)

FINISH

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WORK DIRECTION
Usually, Construction in the River Will Be Construction From Upstream River up to
Downstream River

Work Direction

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2. Scope Of Works
2.1. Project Description:
Wonokromo River Improvement Surabaya (Wonokromo) Sub Project (Package-3).

Civil Works Package 3;

Construction of civil work for Channel improvement such as concrete sheet pile, channel
excavation, embankment, and parapet in the middle reach of Wonokromo River From Nginden
Intan Bridge to Meandering Section of Whick length 3,950 meter

Time for Completion is 730 days and Defects Notification Period is 180 days

The main elements of the Works to be completed under this package shall consist of, but not
be limited to, the following:
2.1.1. Earth Works;
- Excavation Common Soil for Structure by Machinery
- Excavation Common Soil for Structure by Man Power
- Hauling of Excavation Material
- Compacted Back Fill
- Embankment Works from Borrow Area
- Sodding

2.1.2. CCSP and Revetment

- CCSP
 CCSP, Tie Rod and Capping Beam Detail in CONSTRUCTION METHOD FOR
CCSP
 Geotextile Sheet
 Sand Embankment
 Lean Concrete K100, t=10 cm
 Cyclopean Concrete K175, (with thickness as according to the Drawing

- Riverment
 Earth Work (will be detail on CONSTRUCTION METHOD FOR EARTH WORK)
 Drainage with Wet masonry
 Lean concrete K100, t=10cm
 Reinforced Concrete K225, t=20cm
 Concrete Block 30x30x10, K 175

2.1.3. Parapet:
- Preparatory Works
- RC Pile 20x20
- Concrete (Class as according to the Drawing and BQ)
- Reinforcing Steel
- Masonry 1:4 and PVC Hole Ø 2”
- Geotextile
- Gabion
- Etc

2.1.4. Road:
- Fence
 Preparatory Works
 Wet Masonry
 Plastering
 Concrete (Class as according to the Drawing and BQ)
 Reinforcing Steel
 Steel Galvanis Pipe
 Wire Mesh Fence
- Road
 Preparatory Works

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  Sand & Precast Concrete Curb
 Sand and Precast Concrete Tile

2.1.5. Other Works:

- Works Item as according to BQ and To the Drawing

3. Equipments
List of Minimum Equipments required for Construction (upon request tender documents)

Equipment Type
and Characteristic / Capacity Minimum Number of Units

Excavator with capacity 0,75 m³ 2 ( Two )

Pontoon with capacity more than 70 ton 2 ( Two )
Dump Truck – Cap. 11 ton 10 ( ten )
Truck Mixer with capacity 4.2 m³ 4 ( Four )
Crawler Crane with with Vibratory Hammer with capacity
2 ( Two )
more than 50 ton
Crawler Crane with capacity more than 25 Ton 2 ( Two )
Bulldozer with capacity 0.75 m³ 2 ( Two )
Water Jet Equipment for Driving 1 ( One )

Work equipment used (type, number and capacity) is actually in accordance with Attachment of "List
Of Construction Plant " which is an integral part of the Bid Documents

4. TECHNICAL CONCTROL / SITE MANAGEMENT and TRAFFIC MANAGEMENT

TECHNICAL CONCTROL
Technical Control is a process of activities performed to ensure the results of work in accordance in
the contract documents. Result and Quality will be realized in the form of Premary hand Over
Certificate (PHO) Final Hand Over (FHO).

In Technical Control, Before – During – After (Begining – Process construction – Finish), as according
to;
4.1. Work Contract
Work Contract, Bill of Quantity, Tender Drawing, Technical Specifications, payment procedures
and measurements, Addendum Contract (if any). And reference the Technical Regulations
Construction and procurement of construction,

4.2. Engineering
Activities include and are not limited to the measurement / calculation, checking of Work Site,
Approved of Shop Drawing and As built Drawing and approval of construction materials,
documentation, Quality Control Plan (QCP), test, inspection and checks for Construction.
Process of approval and the procurement of materials, regulations and Determined Permit as
requirements.

4.3. Construction Management

This Construcstion Management is Managed by Project manajement that consist of main
Personal. Team of Project management will draft of Construction Stage refers to Stage
Construction in the Contractr document. Next, based of Stage / Sequence Construction will be
made Construction Method as Payment Item as Bill of Quantity. It was to get how to effective
and effcient based on Existing site and Controlling risk during contruction until Finish

4.4. Site Management

This activity is an arrangement of placement of equipment, materials and labor of accordance
with the sequence of work and working methods to be applied.

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 4.5. Construction Stage / Sequence of Construction
Sequence of Construction is a sequence of physical Construction and it’s very important and as
a basis for mobilization / demobilization of personnel, equipments, materials, as according to
kind, capacity and schedule when needed

4.6. Construction Method

Based on the Sequence of Construction then made construction methods in detail in
accordance with technical of construction and other determined specified in the contract
documents. Mean of Construction Method to determine of Equipments, materials, and labor to
goal of plan of target productivity and also function for quality control and control of
construction schedule to get the target of commitment contracts.

Construction Method each Works Item are test & Commisioning (Ok & No) and continue, that
became Construction as according to the tender document (BQ, Shop Drawing & technical
specification) and on time / as time schedule

4.7. Quality Control Plan

Quality Control Plan is activity of making shop drawings, procurement and mobilization of
materials, equipment and skilled personnel selection process.

4.8. Safety and Health of Work (K-3)

Safety and Health for Labor or other wise determined should be ensured with Made of Team
K3 Project

4.9. Others Determined Standard (Like; socialization, etc)

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Flow Chart of Technical Control / Site Management

START

Work Contract

Coordination with Owner & Learn of Contract Permit

Consultant Supervision

Survey & Measurement

Notes :

Engineer & MC0 Construction of next work item Construction of

work item

No No
CONSTRUCTION
Ok Ok
Request of next work Item , etc
= Cek :
Request - Shop Drawing &
BQ
Construction of next work item,
etc
Construction of work item - Technical
No Specification
(include Inspection
No Ok & Test  Quality
Ok Control
FINISH
Request of next work Item - Approved
Consultan
No Supervision &
Owner
Ok

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FLOW CHART OF CONTRUCTION

START

Coordination with Owner Understanding of contrac Understanding of contrac Permit with 3d party
& consultant supervision rules rules (Pemahaman Syarat (Perijinan dg Pihak
(Koordinasi dg Pihak Kontrak) Terkait)
Owner & Konsultan No
Penawas) Check

Yes

Scope of Works (Scope

Pekerjaan)

Input from Owner & Socialization Pra

consultant supervision Construction
(Masukan dari Pihak
Owner & Konsultan
Penawar) No
Primary Hand Over (Serah
Check terima Pekerjaan)
(PHO)
Yes

Check with owner of Scope Maintenance

of contract (Pemeliharaan)

No
No
Check Prepair

Yes Yes

Construction of scope of Final hand Over (Serah

contrac (as conctruction Terima Akhir) /
flow chart & BQ) (FHO)

Field Engineering
(Pembuatan Gambar
Pelaksanaan) FINISH
No
Check

Yes

Shop Drawing (Gambar

Pelaksanaan)

Construction (Pelaksanaan
Pekerjaan)

As Build Drawing No
Check
No
Yes
Check

Yes
FINISH

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 TRAFFIC MANAGEMENT
With Work site without disturb of Traffic Existing, the Traffic Management and Construction can be
execute at same time

Traffic using Rubber Cone as border between work site and traffic existing.
Traffic Sign
 Rubber cone
Fabrication of Rubber cone. Form as according to technical specification, continued placing on
determined location as signs / bottle neck of the traffic.
 Flagman
Flagman is placed on all construction that disturbing of traffic flow.
The flag man instructing and manage of traffic flow that passing and around the construction.

Traffic Management
During Construction

Traffic Management
for Hauling Material
Ex Excavation to
Disposal Area and

Mobilization
Equipment for
Construction at
Project Location

Others Equipments Will be Mobilized via Existing Road (Dump truck, Excavator, etc)

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5. DETAIL CONSTRUCTION METHOD
5.1. General
1. Mobilization / Preliminary Works
Description
Upon the signing of the contract, the contractor for with initiate site activities by first
mobilizing and demobilizing (preliminary works) of works including :

1.1. Mobilization of the contractor’s personal who are competent and experienced,
consisting of office staff site personal as according to the key personnel list proposed
within the bid offer documents.

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 1.2. Procurement of site facilities according to the specifications in the tender documents
such as : Board of directors with dimension as according in BQ, the contractor’s office, the
material warehouse, material storage, site water supply, communication apparels , the
project’s name board, and other facilities required.

Measure just for sample ( no reference), Real measure as determined or as field condition.

Base Camp

6 7
5 8
9

Stock Yard

Jalan
Kerja
1
KETERANGAN :

8 1. Kantor Kontraktor
2. Mess Pekerja
4 3. Laborat
4. Gudang
3 5. Musholla
6. Kantin
2 7. Klinik
8. Mobil & Motor pool
9. Pos Jaga
10. Tandon Air

10

Image above only lustration of ” Construction of Base Camp” in the Project. Measure and real form as Field condition and needed.

CONTRACTOR FACILITIES / KEET DIRECTION

BARAK PEKERJA/BASE CAMP

DIREKSI KEET

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 GUDANG/STORAGE BENGKEL KERJA/WORK SHOP

> Worshop and office Fabrication

Gudang/Storage

Base Camp / Site Installation

1. Problem
- Plan of Base Camp in Empty Space that already Base Camp
Owner is Right side / South of access road.
2. Solution
- Contractor will rent from the owner while in the
process of rent will be assistant by Owner and
other determined.
- After Approved by both of parties, contractor will
constructed of base camp with accessories
required
- Around location of base camp will be given zinc fence as a barrier (with entrance-exit) are painted
and given a logo contractors and other symbols required

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 1.3. Board of Project name and Fence of Base Camp
Board of Project name
Board of Project name made of Multiplex or Aluminum Plate and Frame of wood beams
inscribed project name, project number, Project Cost, Fiscal Year and name of contractor
or determined in accordance with the technical specifications.

Base Camp’s Fence.

Base camp Needed Fence with determined Location (near / close with
public ). Fence is made by zinc waves minimum 180 to 200 cm of the
soil surface with a wood frame or other specified technical
specifications. Safety fence is intended to facilitate surveillance and
patrolling the incoming material and facilitate the control of the
environment and out of base camp.

Material and Tools were needed for this work :

a. Materials : Borneo Wood 5/7, Zinc waves BJLS 32, paint and anchor
b. Tools

Construction Method :
- Cutting of Kaso wood as according to Height of Plan of fence as base of fence,
forming as determined so that fence can stand up.
- Installing of Fence on kaso wood already stand around base Camp
- Painting the fence with contras color.

1.4. Mobilization of equipment among others : genset, theodolite and water pass, tamper &
Pedestrian Roller, Excavator, Crane, etc, as required in the tender document.

1.5. Site Survey Works

Description :
Initial survey to check the reference poles (Bench Mark Point) will be performed jointly
with the Consultant and the Engineer immediately after the contract is signed or after the
issuance of Notice to Proceed.

The measurement will include:

 Checking of reference points (BM) by measuring the polygon and water pass in order to
find the actual (x,y,z) coordinate of the BM points, which will be compared to the BM
points data as seen on the drawing, from where could be seen weather it is still in good
condition or not.
 The construction/installation of the temporary BM to facilitate staking out during
performance of work.
 Surveying must be carried out by Surveying team using equipment as follows :
- The Total Station or EDM for the measuring of polygon.
- Automatic Wild Nak level complete with its static and measuring aluminum measuring
rods (4m) for the water pass measurement.
 The result of Measurement will be reported to the Consultant and the Engineer for
comments and approval.
 Further, the result of measurement will be applied for preparation of shop drawing,
calculation MC0 volume, also as reference for implementation of the physical work.

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FLOW CHART
PENGECEKAN TITIK
REFERENSI BM (BENCH MARK)

PEMBUATAN DAN
PEMASANGAN PATOK-PATOK
TBM ( TEMPORARY BENCH
MARK), JIKA DIPERLUKAN

PENGUKURAN KONDISI SURVEY DAN PENANDAAN

EXISTING LOKASI PEKERJAAN.

1.6. Traffic Management

For construction, The traffic using traffic sign.
 Signs from wood/wooden plate
At first The signs from wood/wooden plate made as according to technical specification
and placing on determined location. Execution using labors and tools (hammer, saw,
etc)

 Rubber cone
Fabrication of Rubber cone. Form as according to technical specification, continued
placing on determined location as signs / bottle neck of the traffic.

 Flagman
Flagman is placed on all construction that disturbing of traffic flow.
The flag man instructing and manage of traffic flow that passing and around the
construction.

1.7. Water Supply Work Water and Electricity Work

Water Supply by boring well or PDAM, for working and water in Base camp environment,
clean water from sludge, oil and other chemicals for the purposes of sanitary workers.
Waste Discharge / Dirt, with the waste stream into a Septic tank

Supply of electric by temporary connecting of PLN during construction or supply electric

with self by Genset with enough power during construction

1.8. Documentation and Project Administration

During project needs a portrait photo documentation of construction from 0% to 100%,
which is collected in an album for weekly and monthly reports or determined according to
technical specifications and will be submitted to the project owner.

All administration of the project; Contract work, Licensing, Shop drawings, Work Request ,
Work Progress in daily, weekly and monthly, correspondence, As build drawing, Archiving,
documents relating to the Construction, etc carried out by the contractor with systematic,
neat and accurate to implement procedures that exist on ISO’s Standard by Contractor’s
ISO Standard

1.9. Environmental response and Licensing / Permit

Contractor will permitting that relates directly or indirectly to the Related Parties, either
Party Government and private parties / outside Government Agencies (also relevant
parties around the project / socialization), It is important to ensure of "Clear of process "
Construction in order to get “on time schedule / schedule of Construction. In the Permit
Process, contractor will require cooperation and assistance of owner to facilitate of
permitting process related.

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 1.9.1. Construction of Work Permit
In this construction, we also implement standardized procedures in accordance
with the quality system owned and inform / permits each stage will perform the
work, so in the future does not happen the things that are not desirable and to
avoid disassembly work resulting in delays and increased costs .

1.9.2. Shop Drawing, As Built Drawing and Documentation

- Each Constructions begins with making the proposed shop drawings for
approval Supervisory Consultant.
- Shop Drawing made by the Site Engineer (each field) and signed by the Project
Manager prior to submission to Consultant Supervisor.
- Approved Shop Drawing Supervision Consultant is distributed to each Project
manager respective as a reference of each construction type.
- The construction of each type will drawn in As Built Drawing.
- Stage Documentation of Each Construction type for purposes of the project
report.
- Activity-making shop drawings, as built drawings, documentation of ongoing
since the project started until the end of the project.

1.9.3. Construction Materials

To maintain of Quality Control, the materials that will be used in this construction,
should be proposed sample for approval by Consultant Supervisor

All material to be used in this construction completed by manufacturer’s

specification as brochure and also referring to technical specification and technical
procedure.

In this construction, contractor will be prepared and made the specimen as

according to standard determined

1.10. Construction Method to Goal of Work construction as “On Time & Quality as
according to technical specification”
 Early Finishing of Time Schedule (Percepatan Waktu Pelaksanaan Pekerjaan)
- To Early Finishing of Construction (as time schedule) and fully determined Quality as
according to technical specification, The contractor will be powered (Labor,
Equipment, Example: Concrete By Ready Mix, All construction will use good
Condition of Equipment  work Estimate on schedule & Quality.

1.11. Site Management

- With one package and area, the mobilization of equipment & Personil / labor will
Clear (undifficult) / make less times.
Equipments puts in base camp an soon as posible to mobilized into work site while
the construction will begin

- Traffic Management  Start – During – Finish

Supplying & Handling of The Material

1. CCSP, Spun Pile and Embankment Material
- Supplying by good Supplier

2. Concrete
- Supplying by Batching Plant  Ready Mix
- Supplying by Concrete Mixer

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 1.12. Other
a. Diversion Chanel / Management System of Drainase
Generally, this project does not need Diversion Chanel.
For determined location, if necessary a Diversion chanel (costruction was conected with
water existing), the contractor will make a diversion chanel with dimension of drainage
as volume of water existing

Next, if Project is finish, the diversion chanel will be return to existing condition.

b. Dewatering/unwatering
For determined location, if necessary a Dewatering (costruction was conected with
water existing), the contractor will make a dewatering by Sand bag, and water will
pump to out site by water pump.

c. Protection construction

Generally, this project does not need

protection Construction

For determined location, if necessary

a Protection Construction, Specialy
excavation work that possible have
slide down, contractor will make a
Protection Construction by Dolken on
excavation side (between excavation
location and existing)

Dolken will installed / pilling each

± 0.3 m

d. Other Mobilization
- Communication equipments supplying
- Make and supplying As built Drawing.
- Other equipment as according to Tender Document

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5.2. Detail Construction

5.2.1. Preparation and General Work  Already Description on Previous Page

Survey & Measurement Personal Mobilization Equipment Mobilization

Etc (as List Equipment)

Electrical supplying Documentation Water Supplying

Shop Drawing & As Built Drawing Others works as according tender document
(BQ)

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 5.2.2. Safety Tools ( using by labors) /Peralatan K3 dipakai oleh pekerja Proyek
There are several tools that are used to protect a person from
accidents or hazards that may be going on in the construction
process. This equipment shall be used by someone who works
in a construction environment. This equipment shall be used
by someone who works in a construction environment.

Health and safety are two very important things. Therefore, all
companies konstraktor shall provide all necessary equipment /
personal protective equipment or personal protective
equipment (PPE), as according to below:

1. Work Clothes / Dungaress

The purpose of work wear is to protect the human body against the effects of
an unhealthy or that could harm the body. Cause Character of the project site
construction, which generally reflects the harsh conditions of work clothes
should be used is also not the same as the clothing worn by employees who
work in the office. The company clearly understands this problem generally
provide as many as 3 pairs in each year.

2. Safety Shoes
Safety shoes is foot protection. All Labors should wear shoes with thick soles
to be able to freely walk everywhere without getting hurt by sharp objects or
possessed by the dirt from the bottom. Face of shoe should be loud enough
for foot does not hurt when falling objects from above.

3. Work Glasses
Safety glasses are used to protect eyes from dust wood, stone, or metal debris
floating in the breeze blow. That the dust particles are so small that
sometimes are not visible to eye. Therefore, eyes need to be protected.
Welder is Usually use this glasses for weldening

4. Gloves
Gloves are required for certain types of jobs. The main purpose is the use of
gloves to protect hands from hard objects and sharp for its activities. One of
the activities that require lifting gloves are reinforced steel, wood, etc

5. Helm
Helmet is important to use as headwear, and is a must for any construction
workers to use it properly according to the rules. This helmet is used to
protect the head from the dangers that come from above, such as no goods,
either equipment or construction material falling from above. Indeed, we often
see the discipline of labors to use is still low which can certainly harm
themselves.

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 6. Ears Plug
This tool is used to protect the ears from the sounds issued by a machine that
has the volume quite loud and noisy. Sometimes the effect is for the long
term, if every day hear the noise without earplugs this.

7. Fire extinguisher Lightweight (APAR=Alat Pemadam Api Ringan)

If there is a fire in the workplace, immediate action is taken to extinguish a
fire light as the initial action. If not sufficient, please contact The fireman.

8. First Aid
In case of accidents both light-and heavy construction workers, first aid should
be done on the project. Contractors are required to provide drugs that are
used for first aid.
First Aid standard equipment on the project and it must be provided by the
contractor, perhaps mandatory. Remember preventive measures are much
better and cheaper than was incident.

9. Signs and Safety Instructions

Signs and Safety Instructions was performed at the beginning and during the
work progresses. Signs and instructions posted on site where the sign is and is
useful as a sign / warning workers or others.

10. clothing buoy

Clothing buoy Should be wear for construction Period for construction on at
water

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 FLOW CHART OF CONSTRUCTION
START

Contract

Mobilization

Survey & Measurement

Construction Method Shop Drawing

Earth Work and

Demolishing of Structure
Existing

No
Cek

Ok

Mob. Equipments for earth

Mob. Equipments for earth work
CCSP work
- Left and Right River
- 2 Group
Excvation of River Bank
Parapet
- Left and Right River
- Left and Right River
- 2 Group
Traffic Management - 2 Group

Next Flow Chart will be Next Flow Chart will be

Parapet described on next page
described on next page
- Left and Right River
- 2 Group FLOW CHART OF PARAPET
FLOW CHART OF CCSP
(RETAINING WALL)
&
FLOW CHART OF No
REVETMENT Traffic Management
Cek

No Ok ROAD
Cek RC Pile 20x20 - Right River
- Left and Right River - 1 Group
Ok
- 2 Group

Traffic Management
Next Flow Chart will be
described on next page

FLOW CHART OF RC Next Flow Chart will be

Pile 20x20 described on next page

FLOW CHART OF ROAD

No
Cek

Ok
Embankment For Dike
(borrow material)

FINISH

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 DETAIL FLOW CHART

FLOW CHART of EXCAVATION of COMMON SOIL FOR STRUCTURE BY MACHINERY

START

SURVEYING WORKS

EXCAVATION

NO

EXCAVATED
CHECK
MATERIAL

YES

CHECK
FINISH

SUITABLE MATERIAL UNSUITABLE

/FILLED MATERIAL MATERIAL / WASTED
MATERIAL

Thrown of Excavated
material into disposal
area

Back fill / Common

embankment

collected and Direct Filling in

stocked in work location /
temporaryplace. Filling Area

Back Filling

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 FLOW CHART of EMBANKMENT FROM BORROW AREA

Start

Excavation in
Borrow Pit
Compactor of
area
Layer 2N
Unsuitable Suitable

No Process Trial Compaction

Check density
of layer 2N

*Process in Quarryupto Excavation &

into work site Delivery
Forming Finish
Grade

Filled area

Check Top
Spreading Layer 1 Level

Thickness >20cm

Compactor of Final Compaction

Layer 1

Check of thickness Check density

Compact Max= 20cm

FINISH
Check density
of layer 1

Spreading of layer
2N

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FLOW CHART OF CCSP

Finished Earth Work (Structure Excavation)

& Temporary Embankment

No

Ok

START

Order & Manufacture By Supplier / Equipment Mobilization (Crane with

Sub Contractor Vibro Hammer)

No
Check

Yes

Delivery of Sheet Material on Trailer setting out Of location Pilling

Transportation of Sheet Pile

Guide Beam Installation

Placed Sheet Pile on Work Site /

stock area

Pilling Process
pemancangan
Installation of Sheet Pile on Vibro
Hammer (Pilling equipment)

Pilling
Geotextile and Borrow
embankment

No
Check Lean Concrete

Yes

Finished Pillingi / Piled Sheet Pile Cyclope concrete

FINISH

Construction Of Revetment
Anchor by Tie Rod dia. 32 mm (at
location to determined to the drawing

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FLOW CHART OF REVETMENT

Finished of CCSP Work

oNo
hekCh
ek
kOk

START
@18m

Embankment from borrow Fabrication of Concrete Block

area at Base Camp

No No
Chek Chek

Ok Ok

Gravel Bedding FINISH Delivery

No
Chek

Ok

Base Concrete (Reinforcing,

Form work and Concreting
K225 Earth Work (dike
embankment)
No
Chek

Ok Construction Next Revetment

Base Concrete (Reinforcing,

Form work and Concreting No
K225
Chek
No
Ok
Chek
Joint Filler (elastic material)
Ok

Top Concrete (Reinforcing,

Form work and Concreting No
K225 Chek

No Ok
Chek

Ok FINISH
Placing Concrete Block and
Weep Hole

No
Chek

Ok

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FLOW CHART of RC PILE 20x20

Finished Earth Work (Excavation of River

bank)

No
Finished Earth Work (Structure Excavation)
Ok

No

Ok

START

Loading and Delivery on Setting out of Piling

Transportation Vehicle

Transportation of material Aproval

Placed into Work Site

Driven Process
RC Pile Installation at Driver Pile

No

Ok

Pile Driven

No

Ok

Connecting (if any)

No

Ok

Pile Driven

Finished Pile Driven

No

Ok
Cut of Top Pile (If any)

FINISH

Next Construction (Parapet /

Retaining wall

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FLOW CHART OF PARAPET (RETAINING WALL)

Finished Earth Work (Excavation of River

bank)

No

Ok

Finished Earth Work (Structure Excavation)

& RC Pile 20x20

No

Ok

START
(1 Segment)

Sand & Lean Concrete

Back Fill by selected
excavation
No
Chek No
Chek
Ok
Ok
Reinforcing Steel & Formwork
(Footing)
FINISH
No
Chek

Ok Next Segment

Concreting
No
Chek

No Ok
Chek
Joint Sealent
Ok

Reinforcing Steel & Formwork No

(Wall) Chek

Ok
No
Chek
FINISH all
Ok Parapet

Concreting

No
Chek

Ok

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FLOW CHART OF ROAD

Finished Earth Work (Structure Excavation)

No

Ok

START
(1 Segment)

Wet Masonry 1pc:4sand

Precast Concrete Curb &

No back Fill
Chek

Ok

Instal Galvanis Pipe ,

Reinforcing steel and Form
work for Column Sand & Paving Block /
Precast concrete Tile
No
No
Chek
Chek
Ok
Ok
Concreting for Column
FINISHED
No
Chek

Ok Next Segment

Reinforcing steel and Form No

work for sloof
Chek

No Ok
Chek
Elastic Joint Filter
Ok

Installation Wire Mesh Fence NoN

ChekC

No OkO
Chek
FINISHED
Ok

Back fill with Selected

excavation

No
Chek

Ok

Next Construction (Embankment for

dike with Borrow material)

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 DETAIL CONSTRUCTION OF
WORKS ITEMS

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CONSTRUCTION METHOD FOR EARTH WORK

Description;
Construction of Earth Work will be devided of some Types;

1. Land Clearing and Demolishing

1.1. At Location as determined to the drawing

2. Excavation at Structure Plan;

1.1. By Heavy Equipment / Excavator & Dumptruck

1.2 By labors and Tool  Usualy at base structure for prepare work
 Unsuitable Material Ex Excavation will be trohwn to disposal area
 Suitable Material Excavation will be used to Back fill Selected Excavated Material by Man
Power (or otherwise determined to technical specification)
As technicaly, Contruction will need Transportation Equipment

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 1.3. Location
- CCSP Location
- Other Location as determined

1.4. Hauling Material

3. Embankment  Embankment material from Borrow Area

- Structure Embankment

- Dike Embankment

- and Other Location as determined to the drawing

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Land Clearing & Grubbing

Land Clearing from unsuitable

material as according technical
specifications(shrubs, grasses,
shrubs, trees, pillars, existing
structure, etc.)

Equipment:
- Chain saw
- Bulldozer
- Excavator  Loading
- Dump Truck  hauling &
Dumping into disposal area

- Stripping of Soil
Stripping done into a minimum
of 15-20cm (as determined to
technical specification). The
trees were removed to its
roots, then the roots of the
former filled with soil and then
compacted.

if permitted, wood and twigs

were collected for later burned.
Collection and burning the
material ex cleaning in sites is
considered safe, protected and
no harm / harm the environment.
The remaining combustion is
extinguished altogether covering,
re-planted and neatly.

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Demolishing

Assumption :
1. Work by Labor and Tools
2. Work Location :Structure Existing as according to the drawing

Description :
This work include all Demolishing in boundary plan according in drawing, removal, transportation,
dismissal of structure existing, forming of excavation area and completion of open exaction area,
according to specification and line, height, sloping, measure and cross section which written in
drawing and guide of Supervisor consultant.

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Excavation Work

Excavation Common Soif for Structure by Machinery

Assumption :
1. Work by heavy equipment ( mechanically)
2. Work location : As according to the drawing / Common excavation

Description
This Work include all excavation in boundary plan according in drawing, removal, transportation,
useful or dismissal, forming of excavation area and completion of open excavation area, according to
specification and line, height, sloping, measure and cross section which written in drawing and guide
of Supervisor consultant.

Works Sequences :
1. Work of Preparation include :
- Preparation of Shop Drawing till get approval from Engineer
- Preparation of Equipments work and man power / Labors
- Traffic Management (if needed)  For hauling and handling of material ex excavation

2. Work of Measurement.
- Before excavation started, must be done work of Measurement to know and boundaries of plan
of excavation elevation by installation of stake marked with paint.

3. Excavation
- Excavation must be done according to height line and of elevation which shown in drawing.
- Suitable of Excavated material to be deposit / collected and stocked in temporary place around
the excavation area or to be transported by dump truck direct to fill area (Embankment).
- Unsuitable material will be transported with dump truck thrown to area disposal agreed by
director/Engineer.

Equipments :
- Excavator for excavation and load to dump truck
- Dump truck to the transportation of excavated material.

Construction

Work Equipment & Used

Excavation = 1. Excavator
For Cutting / Excavation in Cutting area and loading
into dump truck for transported into Embankment
area (suitable material) of into wasted area /
disposal area (unsuitable material / unused
material)

2. Dump Truck
2.1. Suitable material
To delivery the excavated material into
Embankment are
2.2. Unsuitable material and Wasted material
To delivery the excavated material into wasted
area / disposal area

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 Image

Excavation By Excavator  for the location that probably work can using
Heavy Equipments

Structure Excavation, 0 – 2 meters in depth. Structure Excavation, 2 – 4 meters in

Generally, slope is made straight vertical, or otherwise depth.
determined as according to site condition , the slope is Generally, slope is made 1:3 or 1:2
made 1:3 or 1:2

Handlling and Hauling of Excavated material

For Back Fill, Compaction by Pedestrian Roller or Hand Stamper

Suitable material
To delivery the excavated
material into Back Fill

Unsuitable material and

Wasted material
To delivery the excavated
material into wasted area /
disposal area

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FLOW CHART of EXCAVATION of COMMON SOIL FOR STRUCTURE BY MACHINERY

START

SURVEYING WORKS

EXCAVATION

NO

EXCAVATED
CHECK
MATERIAL

YES

CHECK
FINISH

SUITABLE MATERIAL UNSUITABLE

/FILLED MATERIAL MATERIAL / WASTED
MATERIAL

Thrown of Excavated
material into disposal
area

Back fill / Common

embankment

collected and Direct Filling in

stocked in work location /
temporaryplace. Filling Area

Back Filling

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Embankment Works From Borrow Area

Assumption :
1. Work by heavy equipment ( mechanically)
2. Work location : Structure (at CCSP and Revetment), Dike Embankment and others location as
determined to the drawing

Sample

Description
This work consist of transportation, hauling, placing/spreading and compaction material to execute of
construction embankment/filling

Equipments;
- Wheel Loader
To Loading material Into dump truck in Quarry / Borrow pit area
- Dump Truck
To Transported / delivery the material into Filling Area
- Bulldozer and Excavator
To spread the material in work site.
- Vibratory Roller and Stamper
To Compaction
- Water tank Truck
To watering (if water rate less than determined as according to technical specification)
- Tools

1. Material
- Material taken away from location which have been agreed by supervisor consultant pursuant
to specifications.

- Material consist of earth excavated agreed by Engineer.

- Materials exclude the use earth excavated of high plasticity, which classified as A-7-6 according
to AASHTO M145 or otherwise determined as according to technical specification.

- Test of Material accordance with SNI 03-1744-1989, have a CBR value of not less than 6% (six
percent) after 4 day soaking, when compacted to 100% of the maximum dry density ( MDD) as
determined according to SNI 03-1742-1989 or otherwise determined as according to technical
specification.

- Used material having an activity value greater than 1,25 or degree of expansion classified by
AASHTO T258 or otherwise determined as according to technical specification.

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 2. Measurement
Measurement And location of border line at fill area, as according to elevation and distances plan
which have been determined, where work of Measurement have to follow procedure which have
been determined and can understand by site engineer.

3. Sub grade preparation of back fill and it’s procedure.

Placing/Spreading of Fill material layer by layer have same thickly and wide of embankment
material as according to sloping line, cross section and contained size measure in drawing.
Compacted is done after spreading have been executed as follows :
1. Layer more than 30 cm below/under sub grade level to be compacted to 95% of the maximum
standard dry density / laboratory determined according to AASHTO T 99
2. Layer 30 cm or less below sub grade level to be compacted to 100% of the maximum standard
dry density / laboratory determined according to AASHTO T 99
3. Density test to be made on each layer of the compacted fill in accordance with AASHTO T 191,
T 238, OR T 205

Compaction method from low place to high place and beginning at outer edges and progress
toward the center in such a manner that each section receives equal compacted effort and in the
longitudinal direction

4. Water Rate.
If embankment do not contain enough water rate, require to watering by water tank reach
optimum water rate. If embankment too wet hence require to be dried first before compacted.

5. Amount of Passing Compaction.

Passing Compactor appliance determined pursuant to result of Trial Compaction which have been
agreed, as according to embankment type and utilized appliance type.

Common Embankment
Placing/Spreading of Embankment material layer by layer have same thickly and wide of Fill
material as according to sloping line, cross section and contained size measure in drawing and
technical specification.

Material on Quarry / Borrow Pit Area

Work by Wheel Loader

Material on Quarry / Borrow Pit Area

Work by Excavator

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 Embankment Construction
Placing/Spreading of Fill material layer by layer have same thickly and wide of Fill material as
according to sloping line, cross section and contained size measure in drawing and technical
specification.

Penghamparan dengan Bulldozer

Compaction by Vibratory Roller Watering in filling process (if necessary)

Watering is given to full of water rate as according to
technical specification

Trimming By Excavator (if neccersary) as according to the drawing  Dike Embankment

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 FLOW CHART of EMBANKMENT FROM BORROW AREA

Start

Excavation in
Borrow Pit
Compactor of
area
Layer 2N
Unsuitable Suitable

No Process Trial Compaction

Check density
of layer 2N

*Process in Quarry Excavation &

into work site Delivery
Forming Finish
Grade

Filled area

Check Top
Spreading Layer 1 Level

Thickness >20cm

Compactor of Final Compaction

Layer 1

Check of thickness Check density

Compact Max= 20cm

FINISH
Check density
of layer 1

Spreading of layer
2N

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CONSTRUCTION METHOD FOR CCSP

Description;
- Structure Type Segmental (@ 18m)
- Work of CCSP is conecction with Revetment work  Finished of CCSP will continue with Revetment
Work
- Construction;
 Based of The drawing, Work site divide to 2 side of River. North River (left side) and South River
(Right side).
 For this Construction, Contractor will construction this work by some Group of Works
 Base of Equipments to Construction this Work and access road;

Left side / North Right side / South

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 Stage 1 (2 Group)

Group 2
Group 1

Work Direction

Notes;
Stage 1;
- Site Condition  Almost there is no Access Road
- Almost, Construction will be Constructed Via River (on Pontoon)
- on some location, If work site can be reach by access road, Construction will be constructed from
Land

Work Direction

Group 1 Group 2
Stage 2 (2 Group)

Notes;
Stage 2;
- Site Condition  Almost there is Access Road
- Almost, Construction will be Constructed from Land
- on some location, If work site can,t be reach by access road, Construction will be constructed from
River (on Pontoon)
- Work group from Construction of Stage 1 (Construction had been finished), will be mobilization to
construction on Stage 2 location

All construction will be constructed From Up stream (Hulu) into Down Stream (Hilir)

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Construction Method for CCSP (Corrugated Concrete sheet Pile)

Refer to Tender Document, Work Stage / Construction Plan will be Constructed as bellowing Drawing

Existing

Cofferdam Excavation for Structure - Excavation For

Structure
Temporary Embankment - Temporary
Embankment for
Construction Yard
- Temporary
Cofferdam (sand
Bag)

Driving of CCSP Via River by Pontoon (if construction can’t be constructed from Land)

- Driving for CCSP

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Driving of CCSP from land

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 Corrugated Concrete
Sheet Pile

Excavation of
Temporary
Embankment for
replacing Borrow
embankment &
Geotextile

Placing geotextile and

Embankment of
Borrow material

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 Cut Top Pile

Anchor

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 Reinforcing of Capping
Beam and Partition
Wall

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 Form work of Capping
Beam and Partition
Wall

Concreting of Capping
Beam and Partition Wall

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 FINISH

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Works on Excavation (there is no Temporary embankment, at Construction period not need Cofferdam
and Temporary Embankment)

- Finished

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 - Next Back fill with
Borrow Material
(bottom cyclope)
- Lean Concrete
- Cyclope Concrete
- Back fill and
embankment with
Borrow Material for
Revetment

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Construction Method for Revetment

- Gravel Bending
- Base Concrete

Top Concrete Frame

- Reinforcing
- Form work
- Concreting

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 Back Fill with Borrow
material

Placing for Concrete

Block 3x30x10 K. 175
and Closing concrete

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Embankment For Dike

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Construction of River Revetment is Segmental with @ 18 m
Jointing / Construction Joint for one Segmental Revetment with each other by Joint Filler (elastic
Material) as according to the Drawing

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- Construction by Segmental (@ 18 m)
- Construction will be Constructed by Continue, Mean that when work CCSP up to @18 m, the next
construction should be done.
-

Illustration;

Stage 1
- CCSP Work

Stage 2
- CCSP Work
- Capping Beam and other Work

Capping Beam CCSP

Stage 3
- CCSP Work
- Capping Beam and other Work
- Cyclope

Cyclope Capping Beam CCSP

Stage 4 and soon

- CCSP Work
- Capping Beam and other Work
- Cyclope
- Revetment and other work

Cyclope Capping Beam Capping Beam CCSP

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Detail Construction Of CCSP Work
Assumption:
1. Work by Heavy Equipment (Machinery)
2. Location :As according to the drawing
3. Material CCSP with Water Jet System and Have no water jet System

Description
1. Site Work Preparation
- Work site made with good level that a Crane can stand up goodly
- Crane stand up above plate of form which in the form of steel plate 1,5 x 6 meter.

2. Stake point of Pilling

- Stake point of pilling of Concrete Corrugated Sheet Pile is executed by surveyor which is approved
/ agreed by Consultant Supervisor

3. Fabrication of Material Steel sheet pile

- Fabrication / manufacturing of Concrete sheet pile is formed after the drawing has been approved
by Consultant supervisor.
- Delivery to work site

4. Pilling
- Excavation by labor to get form of pilling

- Made of guide beam on pilling position using steel material WF type with elevation distance from
sub grade 1 to 2 meter, before pilling is executed

- Guide beam is made with strength enough that can supporting of moment when pilling is executed
and stabile

- Piling founded by vertical and monitored with measuring instrument ( Theodolite) and yarn in 2
direction which each other vertical

- Before pilling, pile with Vibro hammer have to in position of sentries

- Concrete Sheet pile is vibrated by Vibro hammer is and the Sheet pile will be pilled into ground
cause of gravitation moment and weight of Sheet pile it selfand also helped by Water Jet Pump
that spraying water, that mean this construction to easyly andalso helped byWaterJetPump
thatspraying waterwhichis intendedtosoften of soileasierPilling proccess

- Vibratory is executed as sequence.

- At pilling time, between one of Steel Sheet pile and each other of side (has been pilled) if there is
gap, can be near by trek beam.

- Pilling is executed until a Sheet pile reach deepness elevation plan as according to the drawing.

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 Pengadaan dan
Transportasi Material
Sheet Pile

Construction CCSP by Water Jet System

- Water Jet Pump that

spraying water, that mean
this construction to easyly
andalso helped
byWaterJetPump
thatspraying waterwhichis
intendedtosoften of
soileasierPilling proccess

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RiverImprovement
At determined location, Sheet pile will be strength with Anchor

Description;
- Finished Sheet pile, at location where sheet pilet ierod/anchor will be installedin pit / hole sheet pile
that has been provided (pit / boring by ConcreteDrill)

- Material of TieRod Steel D32 (coating withgrease) insertedinto hole. At the end of threaded TieRod,
Bolt was given and CNP (as according to the drawing). Next bolt in will be installed with tied.

- Other side of sheet pile, will be installed of Tie rod with as same as squence work.

- Next, Both of end tie rod wll be united / connected by "Turnbuckle". Thisturnbucklebeside
asconecting, as fasteners to (beside a bolt on sheet pile it self)). After Tie rod installed
andtension/tightnessis obtainedby Caping Beam as according to the drawing.

- Continue with construction on Tie rod that cross section as according to the Drawing ( Sand
embankment, lean concrete and Cyclope concrete)

Detail of Caping Beam

Caping Beam
- Reinforcing Steel
- Form Work

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 - Concreting as
according to the
drawing and technical
specification

Finish

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FLOW CHART OF CCSP

Finished Earth Work (Structure Excavation)

& Temporary Embankment

No

Ok

START

Order & Manufacture By Supplier / Equipment Mobilization (Crane with

Sub Contractor Vibro Hammer)

No
Check

Yes

Delivery of Sheet Material on Trailer setting out Of location Pilling

Transportation of Sheet Pile

Guide Beam Installation

Placed Sheet Pile on Work Site /

stock area

Pilling Process
pemancangan
Installation of Sheet Pile on Vibro
Hammer (Pilling equipment)

Pilling
Geotextile and Borrow
embankment

No
Check Lean Concrete

Yes

Finished Pillingi / Piled Sheet Pile Cyclope concrete

FINISH

Construction Of Revetment
Anchor by Tie Rod dia. 32 mm (at
location to determined to the drawing

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FLOW CHART OF REVETMENT

Finished of CCSP Work

No
Chek

Ok

START
@18m

Embankment from borrow Fabrication of Concrete Block

area at Base Camp

No No
Chek Chek

Ok Ok

Gravel Bedding FINISH Delivery

No
Chek

Ok

Base Concrete (Reinforcing,

Form work and Concreting
K225 Earth Work (dike
embankment)
No
Chek

Ok Construction Next Revetment

Base Concrete (Reinforcing,

Form work and Concreting No
K225
Chek
No
Ok
Chek
Joint Filler (elastic material)
Ok

Top Concrete (Reinforcing,

Form work and Concreting No
K225 Chek

No Ok
Chek

Ok FINISH
Placing Concrete Block and
Weep Hole

No
Chek

Ok

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 Concrete Reinforcement
- Reinforcing Steel Bar
Assumption :
1. Work manually Labors and tools (bar bender and bar cutter)
2. Work Location : Structure Concrete

Description :
1. Reinforced steel Material become delivered from factory / supplier to work Site with
quality and dimension of the reinforcing steel as according to technical specification.
Otherwise determined to the drawing, used steel bar with quality as according to technical
specification and the shop drawing

Characteristic Yield Strength of U24 = 2.400 kg/cm²  Soft

Characteristic Yield Strength of U32 = 3.200 kg/cm²  Middle
Characteristic Yield Strength of U39 = 3.900 kg/cm²  Hard
Characteristic Yield Strength of U48 = 4.800 kg/cm²  Hard

2. Material put down at stock area (storage).

3. Continued assembled of reinforced steel / manufacturing, that is in the form of needed

measurement of length, cutting with bar cutter and bending with bar bender and done at
the time of cold temperature (as according to ACI.315 procedure or other wise determined
by technical specification).

4. After that Reinforced steel is compiled / to be attached as according to drawing execution

and his cross is bound by strength with bend rat wire / Tie Wire.

Tie wire for fastening reinforcement is annealed steel wire conforming to AASHTO M32 –
90 or other wise determined by technical specification

5. Steel reinforcing is placed so that the minimum clear covering of concrete over the
outermost edge of the main steel bar is as follows.

Size of Reinforcing Bar to be Minimum Clear

5.1. 3.5 cm for concrete not exposed to weather or to Covered Cover
ground water (for example, bottom of deck slab). (mm) (cm)

16 mm bar and smaller 3.5

5.2. 7.5 cm for all submerged concrete which cannot be 19 mm & 22 mm bars 5.0
made accessible, for inaccessible concrete in which 25 mm bar and large 6.0
failure due to rusting of reinforcement could cause
loss of life or of the structure, for concrete placed
directly against the ground of rock, or for concrete
subjected to sewerage or other corrosive liquids.

Minimum Cover over Reinforcing Steel for Exposed but

Accessible Concrete

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RiverImprovement
FLOW CHART

START

List Bending of Bar Delivery bar material from supplier and transportation
(BAR BENDING) into site work

Stock deposit of material/storage

Check of material
-Strength Test

OK Result No

Material Weighing Get another

material

Fabrication & Installation

Cutting and Bending

Installation on site

Check :
- Diameter
- Amount
- Location Repair

No
Result

Ok

FINISH

Ready to be concreted

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 - CONCRETE
Assumption :
1. Work use mechanical equipment
2. Work Location : Structure Concrete

Considerations for producing a good concrete work

- The quality of the concrete depends a great proportion of the materials
used such as cement, sand, aggregate and water
- Lack of cement in the concrete mix causes less qualified and weak
- Too much water leads to poor concrete quality
- It is important to measure and add gravel and sand separately to create a
quality solid concrete
- Always use a clean gravel

Construction of Concrete
Eguipment: Reinforcing Steel
- Batching Plant + Truck Mixer
- Tools

Description :
Equipment ;
- Batching Plant & Truck Mixer
- Concrete Vibratory
- Tools

A. Work Preparation.
A.1. The Work consist of the construction of all concrete structure

A.2. The Mixture material (cement, sand, aggregate) are delivered from supplier to work
location and storage. Concrete Production by Batching Plant.

It’s delivered to work location in the form of concrete ready mix and delivered by
Truck mixer.

During delivery, mixer cylinder in truck mixer continue to rotate to mixing the mixture
with rotation which is qualified so that the condition of the mixture has good quality
and it’s not run dry.

For storage of cement, done a special treatment. It’s storage in a weatherproof sheet
that is airtight, and has araised wooded floor (about 30 cm), which is covered with
polyethylene sheeting. At all times stack of cement bags to be kept covered with an
envelope of polyethylene sheeting.

A.3. Used Concrete quality as according to concrete quality which asked in tender
document and relative to Standard as below;
- AASHTO T141, T23, T126, T22
- Another Standard as asked/ as according to tender document

A.4 Used Portland cement type as according to request of tender document.

Type of Portland cement conforming to AASHTO M85 except type IA, IIA, IIIA and IV
or other wise determined by technical specification. Unless other wise permitted by
the engineer, air-entraining admixtures shall not be used or other wise determined by
technical specification.

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 A.5. Water used in mixing, curing, or other designated is clean, and free from harmful
matter such as oil, salt, acid, alkali, sugar, or organic materials.
Water tested in accordance with, and meet the requirements of AASHTO T26, other
wise determined by technical specification.

A.6 Coarse Aggregate, Which used ( measure / dimension) as according to request of

specification in tender document ( relative concrete standard of SNI 032-2816-1992
and AASTHO or other wise determined by technical specification) and have got
approved by Directors.
Aggregate is clean and free from Mud, other smooth particle, alkali and materials
organic / substance able to destroy quality of concrete.

Aggregate consist of clean, hard, durable particles obtained by crushing rock or

boulders, or by the screening and washing (if necessary) of natural river gravel and
sand.

Aggregate the used also conform with the other property specification given in table
in technical specification.

A.7. Sand /fine aggregate the used is sand result of stone crushed or natural sand which
got from river / source of nature and have got approvalof directors and have tested

Clean sand, free from clay, rock, materials of organic and alkali and other materials
able to destroy quality of concrete.

used sand ( measure / dimension) as according to request of technical specification in

tender document and have got approval of directors.

B. Mixing and production

B.1. The material proportional of Mix design using method of determined standard in
technical specification and in accordance with the limits given in table in technical
specification in tender document.

B.2. Trial mix done and result of it will be made reference making of concrete at the time
of work in work site and witnessed by directors.

Trial mix as according to request of technical specification in tender document and get
the engineer’s approval.

B.3 Mix Property Requirements as according to technical specification in tender document.

B.4. Mixing :
B.4.1. The Concrete is mixed in a mechanically operated machine (Batching Plant)
B.4.2. The mixer is equipped with adequate water storage and device for accurately
measuring and controlling the volume of water used in each batch.
B.4.3. The mixer is first charged with the catches aggregates and cement, and the
mixer started, before any water is added.
B.4.4. The time of mixing is measured from the moment water is introduced into the
material dry mix.

C. Placement.
- As preparation, work location of concreting cleared from garbage, wood cutting, bend
rat, nail and other garbage with vacuum cleaner, compressor and or water.

- Form work coated internally with mould oil till covering all surface. Leakage of form
work been checked and repaired. Construction joint with concreting before all have
been coating with cal bond or cement water and also form work free from water pond.

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 Before concreting instruction, all permission the needed have been managed and
agreed by directors / owner and work supervisor.

- For the Concrete of ready mix, concreting done by mechanically, from truck mixer pass
gutter. Concrete shall not be dropped freely into form work heights greater than 150
cm. So it’s not happened dissociation between the weight aggregate with concrete
pasta, ( segregation).

- Compaction helped with adequate selected vibrator type mechanically in number.

Vibrator pipe inserted into the wet concrete vertically so that it penetrate to the bottom
of the freshly placed concrete and provides consolidation throughout the full depth of
section and it’s not to happened air pocket. Vibrator do not hit shutter or bar except
cover of concrete.

1. Preparation

Check of Material

NO Result

Get another material

YES

Make trial mixture

NO
Test

Make another Mixture

YES

Concreting at Site

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2. Preparation at site

Preparing of structure : Preparing of equipment and material :

- Check dimension, elevation - Preparing of material (amount &
- Check form work of concrete quality)
- Check of Bar (amount, dimension, form) - Preparing equipment (vibrator)
- Check material which embedded (if any) - Preparing tools (light, pump, tend, etc)

Concreting prepare :
- Batching Plant, Gutter ,etc.
- Man power

Check Of
Concrete Concrete mixing

Take Concrete Concreting & compacting

Cube

Curing

Removal of form work

Check Result

Reject Good

Repair

Good

Age 28 day Test

Work is Accepted

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Checking Of Cube

Take concrete cube

7 day test and otherwise

determined in the technical
specification

NO Good
Result

Evaluation

Repair Mixture 28 day Test Work is Continued

NO Good
Result

Work is Accepted
Evaluation

Take sample from structure

NO Good
Test

Work is accepted
Notes :
- Repair mixing (if any)
- Better method of working
- etc.
Dismantle

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CONSTRUCTION METHOD FOR RC PILE

- Construction;
 Based of The drawing, Work site divide to 2 side of River. Left River and Right River.
 For this Construction, Contractor will construction this work by some Group of Works
 Base of Work volume;
 for Left Retaining Wall (North) = 1 group of works
 for Right Retaining Wall (South) = 1 group of work
 Construction will be constructed after earth work (excavation) has been done

Detail Construction

1. RC Pile 20x20  Mini Pile

Construction
Work Sequence for this Construction from Equipment of Pile Driven Mobilization, Procurement of
Material RC Pile, Pile Driving, Cut top Pile (If any)

Pile Driven Mobilization

For Pile Driving will using Pile driver, that is; Pile Driver type Drop Hammer / Mini Driver Hammer

This equipment will be mobilized into work site 1 Week before Pile Driving Process for preparation
of work that connection of Driven, there are Boom Installation and Hammer

Procurement of RC Pile
After Approval of Minutes of Procurement material of RC Pile 20x20 between Supplier and
Contractor, The contractor ask to Request RC Pile as soon as possible as Technical Specification to
Director (Owner) to get approval

Ordering of RC Pile to Supplier can be executed after get the approval. The material by
manufacture with Technical Specification 200x200 mm and material length as according to the
drawing. Delivery by Trailer or Flat Bed Truck

Pile Driven
Sequence of Pile Driven;
- Shop Drawing
- Study of Place / Pile position to Center
- Adjust the placement of the material stock piles, which is safe enough to maneuver heavy
equipment.
- Location must be free of disturb that can be resist of Construction

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 - Request permission to consultants Supervisory and coordination with surroundings.
- Check the marking / measurement and Center of Longitudinal and cross section.
- Check of piling driver to as according to technical specification
- Check stabilization and perpendicular of Driver Machine

After all preparation driven is complete, Pile driver and RC Pile was already on site, soon Pile
Driven can be done, with Construction method as bellow:
- Before Driven, RC Pile marked with flashy paint every 20 cm, as a benchmark by checking
calendaring by survey officer.
- Determination of Pilling Stake. Work site as according to the drawing and installed with Stake
guard of Pilling, continue ask to approval from Owner / Director one day before Pile Driven
- Pile Driven will be constructed by placing Pile with vertically position above on point Pilling
and hammer placed sentries on it.
- Each pile is placed near the location of pilling. To lift and move of pile implemented as shown
below

0.2 L 0.6 L 0.2 L

- As a tool anvil hammer or cushion used type of wood or plywood are good enough to be
replaced periodically.
- Head of RC Pile is protected from direct impact hammer with a bearing of boards or plywood
with a thickness of 10 cm.
- Weight or power hammer should be enough to guarantee a final penetration of not more than 5
mm per blow.
- Hammer used is the heaviest and limit the number of strokes in order not to damage of RC Pile.
- To maintain verticality Pile, then at Driven Process constantly monitored by theodolith placed
perpendicular upfront and in side of Driven Pile.
- Decreased Pile that has been marked with flashy paint each 20 cm interval carefully noted the
number of strokes from the beginning to the end in Form of Pile Driving Log and then signed
and submitted to Director (Owner).
- Pile Driving performed continuously until it reaches pile penetration as determined by the
Consultant / Director with a particular set of conditions without approaching Ram stroke is
considered critical by the manufacturer and do not exceed the specified total number of strokes.
- Before Final penetration, made Calendaring form on paper millimeter blocks placed on RC Pile
and the final decision must be approved by Director.
- Pile test by PDA method at point where the biggest burden stake occur as instructed Director (If
any / determined)

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Pile Driven Process

Driven Process
Material Transportation

Construction Method as Below :

 At first, Cut top pile will start by cutting Top
elevation by Concrete cutter (gerinda) to sign of
border, so cutting proces getting smooth
 On top the brder, demolishing by manually (man
with tools (Hammer, etc)

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FLOW CHART of RC PILE 20x20

Finished Earth Work (Excavation of River

bank)

No
Finished Earth Work (Structure Excavation)
Ok

No

Ok

START

Loading and Delivery on Setting out of Piling

Transportation Vehicle

Transportation of material Aproval

Placed into Work Site

Driven Process
RC Pile Installation at Driver Pile

No

Ok

Pile Driven

No

Ok

Connecting (if any)

No

Ok

Pile Driven

Finished Pile Driven

No

Ok
Cut of Top Pile (If any)

FINISH

Next Construction (Parapet /

Retaining wall

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CONSTRUCTION METHOD FOR PARAPET / RETANING WALL

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Description;
- Structure Type Segmental (@ 12m)
- Construction;
 Based of The drawing, Work site divide to 2 side of River. Left River and Right River.
 For this Construction, Contractor will construction this work by some Group of Works
 Base of Work volume;
 for Left Retaining Wall (North) = 2 group of works
 for Right Retaining Wall (South) = 1 group of work

North South

Type C 763 m WN.5950+12 - WN.6700+26 889 m WN.6800+29 - WN.7650+44

813 m WN.6800+15 - WN.7600
1576 m 889 m

Work Direction

 Based to the drawing, Location of Retaining will constructed side of River and there is Distance
between Water and Location  Not need Cofferdam

Construction Sequence of Retaining Wall

First Stage = Second Stage =

Footing structure structure Wall

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- Before, Construction of Structure Excavation & Construction Of RC Pile 20x20 L=3 m Has been
Finished

Pile Driven Process

Driven Process
Material Transportation

Construction Method as Below :

 At first, Cut top pile will start by cutting Top
elevation by Concrete cutter (gerinda) to sign of
border, so cutting proces getting smooth
 On top the brder, demolishing by manually (man
with tools (Hammer, etc)

- Sub Grade Preparation (compaction by Man pwer and hand Stamper)

- Cut Top Pile
- Lean Concrete

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Construction

Construction will be constructed by overlaping

each segmental as Chees Board = @12m (as
according to the drawing)

- Production of
Concrete Ready Mix

Construction of Footing
Structure
Construction;
- Reinforcing Steel and Form
work
- Concreting by ready mix

Equipment;
- Batching Plant & Truck mixer
- Bar bender dan bar cutter
- Concrete Vibrator
- Tools

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 Reinforcing Steel and Formwork

Equipments;
- Bar bender and bar cutter
- Scafolding
- Tools

At construction of Reinforcing and form work, Dowel bar and PVC Water Stop should be given for
construction joint next structure. Location as according to the Drawing

Concreting

Equipments;
- Batching Plant
- Truck Mixer
- Concrete Pump
- Concrete Vibrator
- Tools

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FLOW CHART OF PARAPET (RETAINING WALL)

Finished Earth Work (Excavation of River

bank)

No

Ok

Finished Earth Work (Structure Excavation)

& RC Pile 20x20

No

Ok

START
(1 Segment)

Sand & Lean Concrete

Back Fill by selected
excavation
No
Chek No
Chek
Ok
Ok
Reinforcing Steel & Formwork
(Footing)
FINISH
No
Chek

Ok Next Segment

Concreting
No
Chek

No Ok
Chek
Joint Sealent
Ok

Reinforcing Steel & Formwork No

(Wall) Chek

Ok
No
Chek
FINISH all
Ok Parapet

Concreting

No
Chek

Ok

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CONSTRUCTION METHOD FOR ROAD

Type B 1448 m WN.4950+25 - WN.6400+10

Work Direction

- Based to the drawing, Location of Road will be constructed side of River and there is Distance
between Water and Location  Not need Cofferdam

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Description;
- For Fence Construction, Structure Type Segmental (@ 5m)
- Construction;
 Based of The drawing, Work site on Right River.
 For this Construction, Contractor will construction this work by 1 Group of Work
 Base of Work volume;
 for Right Retaining Wall (South) = 1 group of work

Works Consist of;

- Earth Work  Structure Excavation by Machinery & Man
- Fence;
 Wet masonry 1pc : 4 sand
 Concrete K175 for column and sloof / toping construction
 Galvanish Pipe Ø 2” for holding of Wire mesh Fence
 Wire mesh Fence h=1.2m Ø 6mm
- Road
 Precast Concrete Curb with mortar
 Sand
 Precast Concrete Tile 30x30x6cm K-175 (for pedestrian)
 Other location  at WN4400 up to WN 4600

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Construction Sequence

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RiverImprovement
 Detail
1. Wet Stone Masonry, Mortar 1 pc : 4 sand
Assumption :
1. Work by Labors and tools (include concrete mixer)
2. Work location :Structure as according to the drawing

Description :
1. Stone materials delivered to work site.
The stone is used ;
- The stone is clean , hard, without weak seams or cracks and shall be of a kind known
to be durable.
- The stone is flat, wedge or oval shaped and able to be closely interlocked when placed
together.
- Unless otherwise directed by the engineer, stones have a thickness of not less than 15
cm, a width of not less than one and half times their respective thickness, and a length
of not less than one and a half times their respective width.

2. Cement, sand and water with comparison / composition as according to technical

specification are mixed became mortar by labor and tools or by Concrete mixer (if
necessary)

3. The stone is cleaned and watering all the surface with water before placed

4. Work by labor and tools with stage as following;

4.1. Placing of mortar;
- Preparing work location as the drawings and technical specification.
- Mortar bedding layer is spread on sides of stones adjacent to the one being placed
- The thickness of the mortar in the range 2 cm to 5cm and is the minimum
necessary to ensure all voids between the placed stones are completely filled.
- The extent of the mortar bedding placed at any one time is limited so that stones
are placed only in fresh, unset mortar.

4.2. Placing of stones

- A bedding of fresh mortar at least 3 cm thick is placed on the prepared foundation
immediately before placing each stone in the first course. Large selected stone is
used for the bottom course and in the corners. Care shall be taken to avoid
grouping of stones of the same size
- Stones are laid with their longest face horizontal and the exposed face of
individual stones is set parallel to the face of the wall in which the stones are set
- The stones are handled so not to jar or displace the stones already set.
At placing is provided with weep holes with location and weep hole material as
according the drawings and technical specification.

5. For elevation using with wood and

yarn (between the wood)

6. Finishing after installation.

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RiverImprovement
FLOW CHART (PRODUCTION BY CONCRETE MIXER)

START

Cement Sand Water Stones

Material

Cleaned
Production By Labors Mixed by concrete and
& Tools mixer Wetted

Mortar materials

No

Ok

Distribute by Labors &

Tool (handcarts)

Construction
(Location 1)

No Construction in
Others Locations
Ok

Finishing No

Ok

Finishing

FINISH

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 2. Precast Concrete for Pedestrian
2.1. Precast Concrete Curb
Assumption :
1. Work by labors and tools
2. Work Location ; concrete Curb as according to The drawing (For Pedestrian /
Trotoar)

Description :
1. Quality of Curb Material as according to technical specification produced in base
camp/work shop (Fabrication of Curb material)

2. Transportation/delivery of curb material from base camp/work shop to work location

by Flat truck/Dump truck /transport equipment

3. Base/bed of curb to be constructed ( Sand Mortar 1:3) As according to technical

specification.

4. Continued, the curb installed on mortar layer and installation with smooth/well where
height of curb equalized one and the other

5. Finishing after installation have been done

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FLOW CHART

Start

Material
Work Site Fabrication in
Preparation Base
Camp/work
shop
Delivery of
concrete Class No
Bo by truck
mixer, and Check
mortar
Ok
production on
work sites by Transportation/delivery
concrete mixer of curb by flat truck

Stock pile material in

work site.

Curb Installation (include filling gap between

curb with mortar)

Finishing and
curing

Finish

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 2.2. Precast Concrete Tile (paving block)
Assumption:
1. Work by Labor and tools (manually)
2. Location : For Pedestrian / Trotoar

Description:
Concrete Paving Block executed after sand bedding have been finished with thickly as
according to the drawings /as according to Technical Specification.

1. Concrete Paving Block delivered to work site

2. Form/Dimension of Concrete Paving block is determined as according to Drawings
and Technical Specification.

3. Construction;
3.1. Curb, Common Embankment and Sub Grade Preparation has been finished.

3.2. Sand Bedding.

The Material is delivered into work site by dump truck and spread / placing by
labor and tools. Fill compacted is 10 cm thickness as according to the drawing.

3.3. Installation / placing of paving block

The block installed to be started from back part or edge straight and walk
forwards above sand bedding sand which have been spread / placed. Joint,
including chamfer between paving block, not less 2 mm or more than 6 wide
mm .

3.4. Gap between paving block and side beginning , drainage structure or other
building which cannot fill with full paving block , filled with paving block which
have been cut. Cutting done with Hydraulic splitter, saw masonry , or other
equipment which result in good shape ( mechanically cut to shape tolerance
when abutting curb and edges). Gap measure between side and block or
structure which more than 6mm not be accepted or paving block is laid in
such a manner the block are not in direct contact with each other and that
uniform joint of between 2mm and 3mm wide are formed. No block shall be
reused if cut to less than 25% of their original size.

3.5. Continued bedded of paving block. Paving block is bedded flush by at least two
passes of heavy-duty plate compactor fitted with a rubber bas-pad. The
compactor as according to technical specification. The difference in level
between edges of adjacent pavers not exceed 2.0 mm.

3.6. After the units have been bedded, sand for filling the joint spread over the
surface of the units and brushed into the joints that all joints are completely
filled. Joint is filled as soon as practicable after bedding and on the day the
units are laid and bedded

3.7. Paved areas is further compacted by at least three passes of a plate compactor
fitted or other wise determined to technical specification and approved to the
engineer (as according to trial compaction).

Compaction process it’s that the sand material can be filled gap between block
 interlocking

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FLOW CHART OF PAVING BLOCK

START

Curb , Common embankment

Paving block Checking :
(sub grade preparation) &
- Dimension Sand Bending
- Quality of Paving block
- As according to asked
specification
No
Check

No Ok
Result

Looking for another material

Ok

Delivered Paving block to stock

area/storage

Delivered Paving block to work site

Paving block installation / laid by Labor

an Tools

No
Check

Ok

Compaction of paving block by

compactor

Next laid / Installation step by step

FINISH

For detail Construction of

- Embankment
 Describe / Refer to Construction Method For Earth Work (as describe on previous page)
- Reinforcing Steel
- Concrete
 Describe / Refer to Construction Method For Parapet (as describe on previous page)

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FLOW CHART OF ROAD

Finished Earth Work (Structure Excavation)

No

Ok

START
(1 Segment)

Wet Masonry 1pc:4sand

Precast Concrete Curb &

No back Fill
Chek
o
Ok hek

Instal Galvanis Pipe , k

Reinforcing steel and Form
work for Column Sand & Paving Block /
Precast concrete Tile
No
No
Chek
Chek
Ok
Ok
Concreting for Column
FINISHED
No
Chek

Ok Next Segment

Reinforcing steel and Form No

work for sloof
Chek

No Ok
Chek
Elastic Joint Filter
Ok

Installation Wire Mesh Fence NoN

ChekC

No OkO
Chek
FINISHED
Ok

Back fill with Selected

excavation

No
Chek

Ok

Next Construction (Embankment for

dike with Borrow material)

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6. OTHERS SUPPORTING OF CONSTRUCTION
6.1. Cooperation with the Supplier for Material Construction and Specific sub-
contractors
The Contractor shall cooperate with Competent of Sub contractors and Supplier in their
field and with approval directors / Owner. Regularly and periodically, contractor will
evaluate the work and materials, where the results of the evaluation to be a reference for
during Construction

if the results of evaluation of sub-contractors and Suppliers are satisfactory (Refer to

technical specifications), Contractor will continue to use services of sub-contractors and
suppliers during Construction process, otherwise it will look for a replacement contractor
and other parties who are competent in their field and with the approval of board of
directors / Owner

6.2. Quality and quantity Control

- To ensure implementation of quality control used Quality Management System
Standard ISO (International Standard) which is owned by the contractor include:
▪ Make Creating Project Quality Plan.
▪ Make Construction’s Procedures.
▪ Make Work Instructions.
▪ Make Inspection and Test Plan

- To ensure that any material to be used has to meet the requirements of the
specification and the production process has complied with the procedures specified
in the requirements specification and any outcome of any work actually meets the
requirements of the specification and drawings, required a Project Quality Plan (Project
Quality Plan) by Technical Specifications.
- To ensure the implementation of the Quality Assurance system, need a means of
quality control is to perform Internal Quality Audit and External Quality Audit conducted
periodically during the contract period.

6.3. Technical Aspects of Safety and Security Asset

In this construction, specially in technical aspects of safety, contractor will implement
"Procedure of Implementation of K-3".

For Operating Procedures K-3 and Labor, Contractor / Service Provider using the
procedures specified work and has received Certificate Management System
Occupational Health and Safety from the Department of Labor of the Republic of
Indonesia and OHSAS Certificates.

In terms of security of assets, contractor will work with the relevant security forces, the
internal security of the use of a reliable force in the field.

Insurance Program will also provided at starting time, during construction and final
construction of project according technical specification / tender documents.

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 LOGO / SIMBOL – SIMBOL K3

KESELAMATAN DAN KESEHATAN KERJA

KESELAMATAN KESEHATAN
KERJA KERJA

6.5. Critical anticipation

To ensure of Construction can be completed on time, time perion as determined by
Time Schedule, translated again to schedule two (2) weekly, weekly to daily.

Monitoring of daily Schedule will be executed every day and always in "Up Date" by
Construction on work site, if delay of construction on that day, delay should be
replaced the next day, for example by adding working hours or other means so that
delays can be met.

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7. CLOSING
For the construction that not be detailed in this construction Method, will be constructed as
according to;

- All detail and construction sequence will reference and as according to Construction Sequence
was described in “technical specification” in tender document, include the addendum
document (if any), which apart of tender document

- All construction, with form, dimension, type, detail as according to the drawing (shop
Drawing)

- All construction reference and use and will meet all standards specified in the "Technical
Specifications" in the tender document including additional documents / addendum (if any)
and other applicable standards in the Republic of Indonesia.

- Construction will be done by experts in their field

- Construction will get maximum results, precision and neat in accordance to technical
specifications and the drawing.

Surabaya, 19th November 2012

PT. BRANTAS ABIPRAYA (Persero)

Ir. DANDUNG PAMULARNO

Regional III Manager

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