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Journal of Investigative and Clinical Dentistry (2014), 5, 1–5

ORIGINAL ARTICLE
Dental Materials Science

Effect of configuration factor on gap formation in hybrid


composite resin, low-shrinkage composite resin and
resin-modified glass ionomer
Parvin M. Boroujeni, Sayyed M. Mousavinasab & Elham Hasanli
Department of Restorative Dentistry, Faculty of Dentistry, Islamic Azad University Khorasgan Branch, Isfahan, Iran

Keywords Abstract
configuration factor, gap formation, glass Aim: Polymerization shrinkage is one of the important factors in creation of
ionomer, resin composite. gap between dental structure and composite resin restorations. The aim of this
study was to evaluate the effect of configuration factor (C-factor) on gap for-
Correspondence
Elham Hasanli, Department of Restorative
mation in a hybrid composite resin, a low shrinkage composite resin and a
Dentistry, Faculty of Dentistry, Islamic Azad resin modified glass ionomer restorative material.
University Khorasgan Branch, Isfahan, Iran. Methods: Cylindrical dentin cavities with 5.0 mm diameter and three different
Tel: +98-917-3033708 depths (1.0, 2.0 and 3.0 mm) were prepared on the occlusal surface of 99 human
Fax: +98-311-5354053 molars and the cavities assigned into three groups (each of 33). Each group con-
Email: Dr.Hasanli@yahoo.com tained three subgroups depend on the different depths and then cavities restored
using resin modified glass ionomer (Fuji II LC Improved) and two type compos-
Received 25 April 2013; revised 2 August
2013; accepted 3 November 2013.
ite resins (Filtek P90 and Filtek Z250). Then the restorations were cut into two
sections in a mesiodistal direction in the middle of restorations. Gaps were mea-
doi: 10.1111/jicd.12082 sured on mesial, distal and pulpal floor of the cavities, using a stereomicroscope.
Results: Data analyses using Kruskal–Wallist and Mann–Whitney tests. Increas-
ing C-factor from 1.8 to 3.4 had no effect on the gap formation in two type
composite resins, but Fuji II LC Improved showed significant effect of increas-
ing C-factor on gap formation. Taken together, when C-factor increased from
1.8 up to 3.4 had no significant effect on gap formation in two tested resin
composites. Although, Filtek P90 restorations showed smaller gap formation in
cavities walls compared to Filtek Z250 restorations.
Conclusions: High C-factor values generated the largest gap formation. Silorane-
based composite was more efficient for cavity sealing than methacrylate-based
composites and resin modified glass ionomer.

rylate monomers in polymer matrices and establish a


Introduction
0.15 nm gap (long covalent bonds).2 As a result, the
The mechanical characteristics of light-curing resin com- material undergoes a reduction in volume, which can be
posites are responsible for their utilization in both ante- construed as densification.3 The polymerization shrinkage
rior and posterior restorations. Nevertheless, one of the could lead to gap formation, fluid infiltration and bacte-
problems that could intervene with their clinical imple- rial presence at the tooth–composite interface and to
mentation is the shrinkage stress made during their poly- postoperative sensitivity.4,5 Variables, such as resin mono-
merization reaction.1 The gap between methacrylate mer, type and concentration of filler particles, and photo-
monomers present in polymeric matrices (by Van der initiators, affect this process.6 The cavity shape is a
Waals attraction forces) are 0.3–0.4 nm. Rupture of the significant criteria in conserving the composite–dentin
double carbon bonds of methacrylate monomers would bond.1 Feilzer and others established the configuration-
lead to reduction of the gap maintained between methac- factor concept (C-factor: bonded to unbounded surfaces

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Configuration factor effect on gap formation P. M. Boroujeni et al.

ratio), and it was considered that in most of the clinically in bulk with Filtek P90. The second 33 cavities were
relevant cavity configurations, stress-release flow is not restored in bulk with Filtek Z250 and the last 33 cavities were
sufficient to preserve adhesion to dentin by dentin-bond- restored in bulk with Fuji II LC Improved, in accordance
ing agents.7 Considering the importance of the multifac- with the manufacturer’s instructions. The materials to
torial prospect of the polymerization shrinkage process, be cured were covered with a polyester strip and light-
the current study investigated the influence of the C-fac- cured with a LED unit (Dentamerical) for 20 sec and
tor on restoration interface sealing in a hybrid composite light intensity was calibrated at 1000 mw/cm2. Nine
resin, a low-shrinkage composite resin and a resin-modi- experimental groups, in accordance with materials and
fied glass ionomer. Therefore, the null hypothesis in this C-factor, were produced (n = 11). After storing the
study was increasing the C-factor has an equal effect on samples in distilled water (37°C/24 h) the restorations
gap formation in the three restorative materials and also were cut into two sections in a mesiodistal direction in
an equal effect on gap formation in different walls. the middle of restorations using a diamond disk (Vafaei
Industrial, Veluna Park Industrial Devices, Tehran, Iran).
During cutting with the diamond disk a water-coolant
Materials and methods
stream was applied.
Two commercially marketed resin composites, chosen in
accordance with their different types of matrix, were
Gap measurement and statistical analysis
tested: a microfilled hybrid resin composite (Z250; 3M
ESPE, St Paul, MN, USA), a low-shrinkage siloran-based The cross-cut surfaces of the restorations were observed
resin composite (P90; 3M ESPE), and a resin-modified using a high-resolution stereomicroscope (Olympus/
glass ionomer (Fuji II LC Improved GC, Tokyo, Japan). SZX9, Tokyo, Japan). This method has an advantage in
All the specimens in the current study were light cured avoiding the necessity of desiccating the specimens,
with a light-emitting diode (LED) unit (Dentamerical; which may lead to separation of the bonding due to the
Litex695, Taipei, Taiwan) for 20 sec. Light intensity was contraction of the tooth substrate. Gap widths were
calibrated at 1000 mw/cm2 with a radiometer (Demetron- measured on mesial, distal, and pulpal floor of the cavi-
Inc, Danbury, CT, USA) and after curing of each specimen ties at 9600 magnification (Figure 1). Data analysis was
the light intensity was counted by that radiometer. carried out using Kruskal–Wallistand and Mann–Whit-
ney tests (P < 0.05).
Selection and preparation of teeth and restorative
procedure Results
Ninety-nine caries-free human molars were collected dur- The results are shown in Figures 2 and 3. Increasing the
ing 2 weeks and stored in 0.5% chloramines solution and C-factor from 1.8 to 3.4 had no effect on gap formation
randomly divided into three groups of 33 each. All the in the two types of resin composites tested, but in Fuji
occlusal surfaces were wet ground in a polishing machine II LC Improved there was a significant effect of C-factor
with 150- and 600-grit SiC papers (Sof-Lex discs; 3M ESPE)
until flat dentin surfaces were acquired. The roots were
fixed in polyester resin inside PVC cylinders (1.5 mm in
diameter) with the flat dentin planes parallel to the top
surfaces. The cylinders were stabilized in a special sample-
aligning device, and cylindrical class I cavities 5.0 mm in
diameter having three different depths (1.0, 2.0 and
3.0 mm) were produced in all flat dentin surfaces with a
diamond bur (#4054; KG Sorensen, SP, Brasilia, Brazil) in a
high-speed handpiece. Each bur was used for preparing five
cavities: the cavity depths were controlled by using a digital
caliper (MPI/E-101; Mitutoyo, Tokyo, Japan). The C-factor
was attaining by using the C-factor = ((2prh) + pr2)/pr2
formula. Where r is the cavity radius and h is the cavity
depth. Therefore, the C-factor for the three different pre-
pared designed depths were 1.8, 2.6, and 3.4 respectively.
Thirty-three cavities (11 from C-factor =1.8, 11 from Figure 1. Representative images of the cross-cut surface (Fuji II LC
C-factor = 2.6 and 11 from C-factor = 3.4) were restored Improved, cavity floor). The top-right image is at 9600 magnification.

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P. M. Boroujeni et al. Configuration factor effect on gap formation

Discussion
For evaluation of the interface, various techniques have
been applied. In this study, the cross-cut surface of the
restorations was observed using a high-resolution stereo-
microscope. This method has an advantage in avoiding
the necessity of desiccating the specimens, which may lead
to separation of the bonding due to the contraction of
the tooth substrate. On the other hand, cutting process
has been accomplished under a flow of water.
The results of the present study showed that there was
no difference in gap sized formed between a low-shrink-
age composite and hybrid resin composite with increasing
C-factor, but in resin modified glass ionomer there was
shown significant effect of C-factor changes on gap
formation (P < 0.05).
Figure 2. Mean gap width for different C-factor values and restor-
Despite innovative advances and excellent applications
ative materials. h CF 1.8, CF 2.6, & CF 3.4.
in methacrylate-based restorative materials, polymeriza-
tion shrinkage is still considered as their main drawback.8
Shrinkage stress produced during resin composite poly-
merization can be responsible for maintaining the inter-
face tooth-restorative material and for the consequential
failure of the restoration.1 Light-curing starts the conver-
sion of monomer molecules to a polymer network, a stage
that causes resin composite shrinkage because of closer
packing of the molecules and conversion of the resin
composite from a viscous-plastic state to a rigid-plastic
state.9 First, shrinkage stresses in a cavity are offset by vis-
cous flow of the resin composite, but a short time after
light-curing begins, viscous flow is decreased and the
resin composite begins to transmit stresses to the cavity
walls.7,9 Filler content, type of organic matrix and flexural
modulus have a direct effect on shrinkage stresses and
Figure 3. Mean gap width and location of cavities. h Mesal wall,
Distal wall, & Floor.
marginal adaptation in cavities restored with light-curing
resin composites.10 Several approaches have been pro-
posed to decrease polymerization shrinkage and the influ-
changes on gap formation (P < 0.05). Statistical analysis
ence of contraction stress on composite resins; such as
of C-factor changes on gap formation for Filtek P90 and
incremental placement techniques, applying a low-modu-
Filtek Z250 were 0.534 and 0.148 respectively. Smallest
lus intermediate layer, modification of the current resin
gap size was measured for the cavities restored with
composites.11 Some marketed low-shrinkage restorative
Filtek P90 (6 lm), whereas the largest gap formation
composites are BisGMA-based and use increased filler lev-
was found in cavities restored with Fuji II LC Improved
els or do not utilize low-molecular weight dimethacrylates
in C-factor 3.4 (197.2 lm), followed by C-factor 2.6 and
as strategies to decrease polymerization shrinkage. Other
C-factor 1.8. In Fuji II LC Improved for each of the
materials incorporate conventional dimethacrylates with
three C-factors, there was no significant difference
new high-molecular-weight monomers, for instance, tri-
between mean gap width in mesial and distal wall; and
cyclodecane-urethane dimethacrylate or dimmer dicarba-
mean gap width in pulpal floor was more than mesial
mate dimethacrylate.12 A novel category of resin matrix,
and distal wall (P < 0.05). For Filtek Z250, there was no
so-called silorane, was developed based on ring-opening
significant difference between mean gap width in mesial
monomers for a low-shrinkage resin composite.11,13,14
and distal wall; and only in C-factor 3.4 was mean gap
The silorane molecule renders a siloxane core with four
width in pulpal floor more than mesial and distal wall
oxirane rings attached that open as soon as polymeriza-
(P < 0.05). In Filtek P90 there was no significant differ-
tion occurs and bond to other monomers.12 A silorane-
ence between mean gap width in mesial, distal wall and
based composite resin seems to be one of as the features
pulpal floor.

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Configuration factor effect on gap formation P. M. Boroujeni et al.

of low-shrinkage composites. Mechanical features of the used the same diameter and different depths to create
silorane-based composite resin were shown to be compa- experimental groups with different C-factor values.
rable to clinically successful methacrylate-based composite In the current study, smallest gap sizes were found in
materials,8 and this resin composite showed better charac- cavities restored with Filtek P90. On this point this study
teristics than the methacrylate-based composites in setting agrees with studies by El-Sahn,23 Motaz24 and Bagis.13 Fil-
contraction and marginal adaptation.15 The microleakage ler content has controversial influence on contraction pat-
of experimental silorane-based composite resin was less tern. An increase in volume content results in a decrease
than commercial methacrylate-based composites in mesio in volumetric shrinkage since the resin volume is mini-
occluso distal cavities.16 In order to decrease microleakage mized. On the other hand the high filler volume leads to
problems, silorane-based materials might be a better stiffer materials with high elastic modulus.15 Resin-modi-
replacement for methacrylate-based composites.13 In a fied glass ionomer restorations caused the largest gaps to
clinical study, silorane-based composite showed good be found in restorations. Flow ability and not possible
durability, but not considerably better than the methacry- to pack resin-modified glass ionomer in cavities caused to
late-based composites in class II cavities.17 Filtek P90 is a found largest gaps in tooth-cavity interfaces restored with
material consisting of a new monomer technology that resin modified glass ionomre. Low elasticity and low vis-
uses a combination of a siloxane backbone along with oxi- cosity lead to poor marginal adaptation and reduced con-
rane molecules and a cationic ring-opening polymerization traction stresses during polymerization of resin-modified
process resulting in a polysilorane polymer. Filtek Z250 is glass ionomer. In research by Dacic25 have shown more
a successful methacrylate-based composite. According to marginal adaptation in composite-resin restorations than
the composition of the materials applied in this study, a resin-modified glass ionomer.
difference in gap width among materials was expected. However, Suprabha26 found more microleakage in
There are differences in filler content and this may justify resin-modified glass ionomer restorations than composite
the different behavior with regard to shrinkage stress and resin restorations. Conditioning before filling cavities with
so the gap formation values that were observed. resin-modified glass ionomer might prevent creation of an
The polymerization reaction includes three phases: pre- ion exchange layer, so causing larger gaps. Results showed
gel, gel and post-gel. In the pre-gel phase, a viscous that increasing the C-factor from 1.8 to 3.4 had no effect
behavior is shown by the resin composite, and shrinkage on gap formation in two types of composite resin restora-
stresses produced during the polymerization reaction can tions, but in Motaz’s study increasingthe C-factor from 1
be released by the material flow.1,18,19 Polymer chains are to 5 had a significant effect on gap formation in composite
diffused in a linear mode and have mobility that allows restorations.24 It may be that different methods for mea-
tensions initiated by polymerization shrinkage to be suring the C-factor are the cause of this difference in
dissipated by flowing.20 As the reaction is promoted, the results because in that research instead of changing cavity
post-gel phase begins the first cross-links between chains, height, they prevented bond surfaces increasing the C-fac-
making flow laborious and simultaneously promoting the tor. Watts et al.27 found that increasing C-factor from
increase of mechanical properties and flexural modulus, 1.88 to 3.75 had no effect on gap contraction stresses in
which involve inducing tensions in the restoration.20 composite resin restorations. In summary, based on the
Influence of the confinement conditions constraining findings attained in this in vitro study, which simulated
the resin composite (usually expressed as the bonded to clinical restorative procedures in a tooth cavity, gap for-
unbounded ratio, known as the C-factor), especially plays mation is a multifactorial phenomenon that depends on
a critical role in gap formation.7 In the present study, several factors, such as restorative materials and C-fac-
cylindrical cavities with different C-factors were prepared tor.3,7,9,10 Moreover, it is also important to study other
by varying the depth but keeping diameter the same. The factors, such as the incremental technique and use of liner
results showed that high C-factor values (3.4) indicated materials in order to promote restoration sealing.
large gap formation (Figure 2). This can be explained by
the stress relieving flow not being sufficient in this case to
Conclusions
maintain adhesion to dentin by dentin bonding agents. On
the other hand, lower C-factor values (1.8 and 2.6) allowed Considering the limitations of this in vitro study, it was
more resin composite relaxation.21 Large gap formation possible to conclude that the high C-factor values generated
was commonly observed at floor of cavities in all tested the largest gap formation. Furthermore, Silorane-based
groups, and this could be related to high shrinkage stress composite was more efficient for cavity sealing than meth-
in these areas22 (Figure 3). In microleakage studies, cavity acrylate-based composites and resin-modified glass iono-
depth was found to have a stronger effect than diameter.22 mer. The outcome suggests that further research should be
In agreeing with these results, the present research always conducted in order to provide better sealing of cavities.

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P. M. Boroujeni et al. Configuration factor effect on gap formation

Clearfil SE Bond within the hybrid ations on bulk curing properties of


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