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Your advantage:
T The slender, lighter structure of the appliances ensures convenient and
safe working - even where conditions are particularly cramped.
T Repetition-accurate and precise results - supported by individual
factory test certificates - ensure a maximum degree of job safety.
T High degree of resilience and long life of the appliances attributable
to a low-backlash planet gear with Ceramic-Teflon® coating.
T A 30% + lighter steel housing thanks to the use of high-performance
aluminium.
T Each torque multiplier is examined as to its torque range at the factory
and provided with an individual factory test certificate.
321
In-house development and 3D simulation
T Use of high-tech design and analysis techniques (3D-CAD/CAM/FEM)
T By means of stress analysis techniques (Finite Element Method
= FEM) the appliances are tested under extreme stresses and
continually improved upon.
T Requirement: Light, compact appliances which nevertheless -
when subject to tough use - are still extremely sturdy.
T Both tried-and-tested standard solutions and specific tailored
solutions are developed.
T The notching needs to be countered by a thicker plate thickness in external and internal serrated faces.
the gear. T The notching does not need to be compensated by the use of
additional materials.
T The gear housing is lighter and at the same time more stable.
322
Quality products require a
quality management system
T A company certificated on the basis of
DIN EN ISO 9001:2008
T Traceability of all product components and materials
(chrome-vanadium steel and high-performance
aluminium) Se
rie 18
T Once assembled each appliance is given an individual, M n-N 0 00 5
M ode o. D V 0 2. 1:
·m
captive serial number. a
To x. l
2 0N
t
rq Inp 011 30
f·f
T Controlled safety: Each torque multiplier is examined
Ratio b
as to its torque range at the factory and given an ue ut
2 70 p ut 1
5 0l
u t 9
individual factory test certificate. N·m Max.O
200 l Torque
bf·f t
+
+
The first torque multiplier with factory
test certificate ex-works
1 Available in two languages (German and English).
Other languages on request
6 Graphical evaluation
Option
On request and at an extra charge, we also calibrate the DREMOPLUS torque
multiplier together with the torque wrench used (e.g. DREMOMETER,
DREMASTER, TORCOTRONIC, E-TORC) - given that GEDORE makes are involved -
in order to minimize the overall tolerance.
323
Selection criteria
Application case:
1. Torque
T Select your torque multiplier on the basis of the maximum output torque.
3. Supporting situation
T Various supporting situations may be a determining factor in the selection of the
torque multiplier.
Support at the level of the screw: Torque x 100% = 4000 N·m x 100%
T Our recommendation - should you want to attach the reaction arm at the screw- Loading 62%
tightening level - is either for a Z-form reaction arm or the straight L-form with
Choose an appliance with a max. 6452 N·m torque.
adjustable reaction square.
The DVV-60ZRS would be ideally suitable here.
4. Anti-wind-up ratchet
T A minimum 180° torque wrench field of movement should be on hand. As such,
the recommendation is for an appliance complete with an anti-wind-up ratchet. T Plan for a sufficient reserve in unloosening the screw connection.
In this way, pre-tension in the appliance is maintained and does not need to be T The torque needed to unloosen a screw connection can be many times
re-created with each lift. the tightening torque.
Tip
T Raise the level of your safety in the your daily work:
T Choose a qualitatively good torque multiplier and adjust it
precisely to the screw tightening situation involved.
T Do you require a competent form of consultation? Just turn to us -
We would be glad to tender any advice.
324
Product overview torque multipliers DREMOPLUS ALU
Anti-wind-up ratchet
non-destructive
Shearing square
Ceramic-Teflon®
Range N·m
Reaction arm
Output drive
Series / Type tested and
Accuracy
Sun gear
certificated
coating
Slipper
Ratio
Drive
+/- Q a g
Mechanical torque multiplier
Service-telephone Info
T Between 8.00 a.m. and 4.30 p.m., our T You cannot find the right appliance in this
customer service operators will answer all selection for your particular use?
your questions about products, including T Do get in touch with us - Special torque
technical enquiries, fast and efficiently. multiplier sizes and special-purpose reaction
T Hotline: +49 (0) 2191 596 700 arms on request.
325
Working principle
Torque - velocity
INPUT
N·m/lbf·ft
N .m The chart representation elucidates the principle of torque
60 multiplication.
Let us assume a 60 N·m input torque and a 240 N·m
output torque.
Input torque with torque At a 1:4 ratio, 4 revolutions are needed at the input for
wrench 60 N·m 1 revolution with a 240 N·m torque to be obtained at the output.
This is substantiated in terms of the physical formula:
approx. 1 revolution
OUTPUT
N .m
Turning direction
Working principle
Force and reaction
When working with a torque multiplier, torsion wind-up is built up in the gear when Reaction
the screw is tightened.
This stress must be reduced.
A reaction absorbed by reaction arm and abutment is produced.
N .m N .m
L-form reaction arm with adjustable reaction square: Reaction arm in Z-form:
The reaction acts on the adjacent impact socket. The reaction acts on the adjacent screw connection
N .m
326
Choosing the right reaction arm
Reaction arm Z-form
T A flexible offset reaction arm which has proved itself as the standard solution.
T Supporting situations are, for instance, adjoining screws, walls, machine parts and
other stable abutments.
T This reaction arm can be ideally used where conditions are quite cramped.
T The L-form is also ideal for those points above the screw-tightening level. However,
the resulting tilting moment causes the max. permitted torque to drop by 20%.
327
DREMOPLUS ALU Family 1: DVV-40Z, DVV-40ZRS - DVV-540RS
1/2" or 3/4"
100 % quality check
input square
Safe: Delivery including factory test certificate
Se 9
M rien- 00 6
00 1
M od No. D V 0 7. 1:
·m
To ax. el 2 0N f
·f t
rq Inp 011 Ratio 00 b
ue ut
3 00 pu t 4 30 l
t
N·m Max.Ou 29
Convenient: Integrated "RS" 220 l
bf·f t Torque
anti-wind-up ratchet for safe
Overload safety mechanism: working. Bidirectional
Non-destructive overload safety
mechanism - "Slipper" - filed
as a patent. Triggers overload at
10% and again clicks into place.
Clockwise and anti-clockwise
Lightweight and slim:
High-performance aluminium
housing is 30% lighter than a
steel one.
Advantages Construction
DVV-40Z, DVV-40ZRS - DVV-540RS DVV-40ZRS - DVV-540RS
Lid
A coating of the tooth
flanks consisting of 2 Overload safety device
ceramic and teflon
enables the gear
to be constantly 3 Upper gear body
lubricated with a
Low backlash, 2-stage minimum of grease.
planet gear for a long 4 Lower gear body
service life
Stable, shuttle-impacted
gear housing
5 Housing
6 Reaction arm
328
DVV-40Z + DVV-40ZRS
TORQUE MULTIPLIER DREMOPLUS ALU 4000 N·m / 2930 lbf·ft
Particularly suitable for:
T Machinery and plant engineering
T
T
Cable cars, lifts and masts
Heavy industry, construction sites
f
T Bridge construction
T Shipbuilding, aircraft and railway construction
T Refineries, plastics industry
T Power plants of all kinds
Features:
T Mechanical hand torque multiplier for controlled screw tightening and unloosening screw connections
T With a two-stage planet gear
T High-performance aluminium housing
T Torque multiplication ratio: 1:16, effective
T DVV-40ZRS model with anti-wind-up ratchet (RS)
T With non-destructive "Slipper" overload safety mechanism for gear protection -
clockwise and anticlockwise
T Z-form, offset reaction arm depending on model made of chrome-vanadium steel
T Can be optionally retrofitted with L-form straight reaction arm - with adjustable reaction arm -
of lightweight metal
T Guaranteed accuracy: Better than +/- 3 % tolerance
T For operation in combination with a torque wrench
T 2 models for a maximum load at around a max. 4000 N·m
T Output square with drill hole for impact sockets with safety pin and ring
Scope of delivery:
T Torque Multiplier DREMOPLUS ALU
T With Z-form offset reaction arm
T Delivery in sturdy shipping case with foam insert
T Factory test certificate and setting table
T Detailed technical information is available on request
DVV-40Z
DVV-40ZRS
; max. ; max.
< max. < max. N·m-Input lbf·ft-Input
Code No. N·m-Output lbf·ft-Output g Q"C a"D A B Cmin Cmax Dmin Dmax 0 $ $
2653087 DVV-40Z 4000 2930 1:16 1/2 1 88 212 68 133 250 256 5.4 300 220
2653109 DVV-40ZRS 4000 2930 1:16 1/2 1 88 227 68 133 264 270 5.9 310 230
Optional accessories
Code
2653176
2653184
No.
RZ-DVV40
RL-DVV40
Description
Reaction arm Z-form offset for DVV40
Reaction arm L-form straight for DVV40, 1"
/
1500
1700 &9 `
921
541
; max. ; max.
< max. < max. N·m-Input lbf·ft-Input
Code No. N·m-Output lbf·ft-Output g Q"C a"D A B Cmin Cmax Dmin Dmax 0 $ $
2653117 DVV-60ZRS 6000 4400 1:18 3/4 1.1/2 102 257 110 190 316 324 10.4 400 300
2653125 DVV-80ZRS 8000 5870 1:22 3/4 1.1/2 128 277 110 190 338 342 13.3 420 310
2653133 DVV-100ZRS 10000 7330 1:28,5 3/4 1.1/2 138 292 120 207 350 356 13.7 410 305
2653141 DVV-130ZRS 13000 9530 1:39 3/4 1.1/2 175 306 (124) (214) (372) (379) 20.7 380 280
Optional accessories
Code No. Description /
2653192 RZ-DVV60 Reaction arm Z-form offset for DVV60 3900
2653206 RZ-DVV80 Reaction arm Z-form offset for DVV80 4300
2654091
2653222
2653230
RL-DVV60-80
RZ-DVV100
RZ-DVV130
Reaction arm L-form straight for DVV60-80, 1.1/2"
Reaction arm Z-form offset for DVV100
Reaction arm Z-form offset for DVV130
4000
3000
3900
$&9 `
330 Quantities in packs may vary.
DVV-540RS
TORQUE MULTIPLIER DREMOPLUS ALU 54000 N·m / 40330 lbf·ft
Particularly suitable for:
T Heavy industry
T
T
Oil industry
Petrochemicals h
Features:
T Mechanical hand torque multiplier for controlled screw tightening and unloosening screw connections
T With a three-stage planet gear
T High-performance aluminium housing
T Chrome-vanadium steel reaction arm
T Multiplication at the ratio of 1:175, effective
T With anti-wind-up ratchet (RS)
T With non-destructive "Slipper" overload safety mechanism for gear protection - clockwise and anticlockwise
T With fixture for welding on a reaction arm (optional)
T Guaranteed accuracy: Better than +/- 3 % tolerance
T For operation in combination with a torque wrench
T 1 model for a maximum load of around a max. 54000 N·m
T Output square with drill hole for impact sockets with safety pin and ring
Scope of delivery:
T Torque Multiplier DREMOPLUS ALU
T Delivery in a sturdy crate on pallet
T Setting table
T Detailed technical information is available on request
$9 `
< max. < max. ; max. ; max.
Code No. N·m-Output lbf·ft-Output g Q"C a"D A B 0 N·m-Input $ lbf·ft-Input $
2653168 DVV-540RS 54000 40330 1:175 3/4 2.1/2 270 415 64.4 380 280
8563-10 r 754
264
268
T Special reaction arms can be obtained on request including
technical advice.
T Just turn to us - We would be glad to tender any advice.
3 Housing 3 Housing
5 Reaction arm
5 Reaction arm
DVI-28L
&9 `
; max. ; max.
< max. < max. N·m-Input lbf·ft-Input
Code No. N·m-Output lbf·ft-Output g Q"C a"D A B Cmin Cmax 0 $ $
2653249 DVI-20L 2000 1500 1:4 3/4 1 88 131 78 106 2.5 580 430
2653257 DVI-28L 2800 2050 1:5,5 3/4 1 106 146 93 199 3.4 550 410
2653265 DVI-20Z 2000 1500 1:4 3/4 1 88 131 102 150 2.9 580 430
2653273 DVI-28Z 2800 2050 1:5,5 3/4 1 106 146 100 150 3.9 550 410
Optional accessories
K 21
Code No. Description /
2653281 RZ-DVI20 Reaction arm Z-form offset for DVI20 1100
2653303 RL-DVI20 Reaction arm L-form straight for DVI20, 1" 1200 241
2653346 E-VKT-DVI20 Spare square 1" for DVI20 300
2653311 RZ-DVI28 Reaction arm Z-form offset for DVI28 1500
2653338 RL-DVI28 Reaction arm L-form straight for DVI28, 1" 1700
2670526 E-VKR-DVI28 Spare square 1" incl. ring for DVI28 500
Se 8
M rien- 01
00 5
M od No. D V 0 2. 1:
·m
To ax. el 2 0N
t
I 011 30
f·f
rq n Ratio b
ue put t 1 50 l
2 70 t pu 9
N·m Max.Ou
200 l Torque
bf·f t Easy to operate: The most
100 % quality check common INPUT/OUTPUT
Safe: Delivery including torques on the torque
factory test certificate multiplier
DVV-13Z
TORQUE MULTIPLIER DREMOPLUS ALU 1300 N·m / 950 lbf·ft
Particularly suitable for:
T Industry, construction sites, car and truck garages, agricultural technology
T
T
Bridge, aircraft and railway construction, shipbuilding, refineries
Machinery and plant engineering, maintenance e
Features:
T Mechanical hand torque multiplier for controlled screw tightening and
unloosening screw connections
T With a single-stage planet gear
T High-performance aluminium housing
T With Z-form offset reaction arm of chrome-vanadium steel
T Can be optionally retrofitted with L-form straight reaction arm -
&
with adjustable reaction arm - of lightweight metal
T Multiplication at the ratio of 1:5, effective
T Guaranteed accuracy: Better than +/- 3 % tolerance
T For operation in combination with a torque wrench
T 1 model for a maximum load of around a max. 1300 N·m
T Also available as set (No. DVV-13ZG) with three different impact sockets - sizes 27, 30, 32 mm
T Output square with drill hole for impact sockets with safety pin and ring
Scope of delivery:
T Torque Multiplier DREMOPLUS ALU
9
`
T With Z-form offset reaction arm
T Delivery in sturdy shipping case with foam insert
T Factory test certificate and setting table
T Detailed technical information is available on request
; max. ; max.
< max. < max. N·m-Input lbf·ft-Input
Code No. Contents N·m-Output lbf·ft-Output g Q" a" A B Cmin Cmax Dmin Dmax 0 $ $
2653389 DVV-13ZG DVV-13Z 1300 950 1:5 1/2 3/4 80 133 56 95 165 173 3.0 270 200
K 32 27
K 32 30 K 32 32
Optional accessories 2653397 RZ-DVV13 Reaction arm Z-form offset for DVV-13Z 600
2684233 E-S-DVV13 Sun gear for DVV-13Z 90
T We will. of course, continue to support you should you have any questions
on and problems with the former DREMOPLUS models - just get in touch
with us !
T Should a guarantee case arise - then either hand in the appliance to your
dealer - who will concern himself with what is then to follow - or send it
directly for repairs to the Lösomat manufacturer or the nearest GEDORE
agency.
Service-telephone
T Between 8.00 a.m. and 4.30 p.m.,
our customer service operators will
answer all your questions about products,
including technical enquiries, fast and
efficiently.
T Hotline: +49 (0) 2191 596 700
335