Professional Documents
Culture Documents
Thermoplastic
Thermoset
- materials that undergo a chemical reaction
- Above its melt point, the plastic liquefies (curing) and transform from a liquid to a solid.
(softens enough to be processed).
- The cross link between their uncured form (in
This process can be repeated, with the plastic monomer form) and the catalyst that initiate
melting and solidifying as the temperature climbs the chemical reaction is irreversible.
above and drops below the melt temperature
respectively - The exposure to high heat will cause the
material to degrade, not melt.
Advantages of natural
fibre composites
Animal Hair
- wool, human
Classification of hair, feather
animal fibre
Silk fibre
Example - Wool
Properties of wool
• As a composite, wool fibres have been combined with polyester fibres and spun
into multistrand yarn as threads
• Traditionally, wool fibres have been spun into multilayer fibres in the form of
threads, then knitted into cloth and utilized for the manufacture of garments
• The composite matrix was prepared from polyester resin with 1% hardener
(methyl ethyl ketone peroxide).
• Samples of composite sheets were prepared in the laboratory from skeins of wool
laid alternatively with layers of resin mixture, and placed in a rectangular mould.
Application of wool fiber
• used as alternatives for producing composite materials which may
have great scope in value added application including bio-
engineering and medical applications
• In the textile industries, a lot of waste wool fibers and their
products induce actions which lead to the regeneration of wool
keratin materials
• Animal fiber reinforced composite - applications in the
automotive, aerospace and sports equipment industries
• Advantage of animal fiber composite materials is that they can be
tailored to meet the specific structure such as face brush
makeup, blanket etc.
• the only naturally occurring of mineral fibre – asbestos
• Asbestos fibres are silicate compound which contain
silicon and oxygen in their molecular structure.
• The crystal in these fibres forms a long, thin and
flexible fibre when separated.
Dry milling
Wet milling
the fibre extraction were done by crushing
the asbestos is dispersed through the water
the ore using different series of crushing
and not being dried until the separation
machine and pass to vacuum aspiration on a
process of fibre was completed
vibrating screen
Processing of asbestos fibre
composite.
Most widely method - Hatschek process (or wet process)
- This process produce the fibre cement sheets by stacking together the thin
lamina which is made from a suspension (slurry) of cement, fibre, limestone
filler and water
insulating pipe
Insulating board
roofing
Problems of asbestos fibre
• Unfortunately, asbestos can cause health effects when
the fibres are breath into the lungs or being swallowed
into the body and eventually accumulate in the bodies
and lodged in tissues.
• This can lead to the lung cancer, mesothelioma (a
cancer of the linings around the lungs and
abdomen), asbestosis (scarring of lung tissue that
impairs in breathing) and eventually can lead to the
death.
• But the low levels exposure of asbestos can’t be
harmful to human body.
• Thus, precaution steps must be taken when handling
this fibre.
Some of the precaution steps.
• Wear coveralls and an approved respirator
• Do not use abrasive cutters and sanders on asbestos cement
products.
• Wet down material to reduce the release of dust
• Work in well ventilated areas where possible
• Immediately dispose of smaller asbestos pieces and collected dust
in plastic bags, which are clearly labelled asbestos waste.
STEM FIBRE
Example – Jute fibre
• This fiber are extracted from the ribbon of the stem.
• Use retting process in extracting this this kind of fiber from the long lasting life
stem or the bast.
• give more application toward strength, lightweight and noise absorption.
Properties of Jute fibre
• favor moderately high specific strength and
stiffness
• cheap with high performance composite
• easy availability, low cost, high strength (tensile
strength).
• developed with different thermoplastic and
thermoset polymers such as jute reinforce
polyester, epoxy composite and jute reinforced
polypylene.
Propertis of Jute-polyester Composite
• High in mechanical properties
• The percentage of fibre volume affetcs the
composite mechanical properties such as
tensile, strain, toughness and moduli.
Processing and extraction of jute fibre
• The process - retting process
• To extract fine fibers from jute plant,
- the first parameter were considered is if the fiber
can be easily removed from the jute hurd or core
before the crop been harvested.
• Jute stalk after harvesting are submerged in soft
running water in bundles in 20 days.
• then, grabbed in bundles and hit with a long wooden
hammer to make the fiber loose from the jute hurd or
core.
• Then, the extracted jute fiber is washed with water and
left to dry.
Application
• Give advance in strength, lightweight and noise
absorption
• commercially important in the automotive and
building industry, i.e roofing.
• As decorative, vast, in sacking, yarn and carpet
backing, all now replaced by synthetic fibres.
FRUIT FIBRE
Example – Banana fibre
• Banana fibers obtained from the stem of banana plant (Musa sapientum)
present important advantages such as low density, appropriate stiffness
and mechanical properties and high disposability and renewability
• Banana fiber was used because of its ability to be produced in a
continuous form, and hence able to be produce into woven mat form
Properties of banana fibre
• chemical composition are cellulose, hemicellulose and
lignin
• is better in terms of fineness and spinnability which
include ring spinning, open-end spinning, bast fiber
spinning and semi-worsted spinning.
• highly strong fiber, has smaller elongation and its
weight is light.
• it has strong moisture absorption quality
• can be categorized as eco-friendly fiber because it is
bio-degradable and has no negative effect on
environment
Properties of banana-polyester
composite
Japanese Nepalese
method method
Japanese method
• In the Japanese method of making banana fiber, the
care is taken as early from the plant cultivation stage
• To ensure their softness, the leaves and shoots of the
banana plant are pruned periodically.
• harvested shoots are first boiled in lye to prepare the
fibers for making the yarn, whereas at the same time
the banana shoots give away fibers having varying
degrees of softness.
• As a results, different qualities of yarns and textiles
produced that can be used for specific purposes.
different qualities of yarns and textiles produced that can be used for specific purposes
The outermost fibers of the shoots are While the innermost part of banana fiber
the coarsest ones and more suitable for is the softest and widely used for making
making such home furnishing as kimono and kamishimo, the traditional
tablecloth. Japanese apparels.
Nepalese method
• Second method is Nepalese method in which the trunk of the banana plant is
harvested instead of the shoots.
• The steps
1) small pieces of these trunks are put through a softening process for
mechanical extraction of the fibers, bleaching and then drying to produce fiber
that has appearance similar to silk.
- During the processed, only the aged bark or the decaying outer layers of the
banana plant are harvested and soaked in water to quicken the natural process.
2) After that, when all the chlorophyll is dissolved and only cellulose fibers
remain, they are extruded into pulp so that they may become suitable for spinning
into yarn.
3) The yarn is then hand-dyed and these rugs are woven by hand –knotted
methods again by the women of Nepal.
Applications of banana fibre
• The application of banana fiber only limited for making
items like ropes, mats and some other composite materials
• home furnishings.
• used to make fine cushion covers, necties, bags, table
cloths, curtains
• due to its being lightweight and comfortable to wear, Japan
people also preferred to use kimono and kamishimo as
summer wear.
The processing of the plant fibres
composite.
• Hand lay up process:
The fibres are manually placed into a one-
sided gel coated male or female mould