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Fuel 95 (2012) 247–256

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Effect of compression ratio on the performance and combustion of a biogas


fuelled spark ignition engine
E. Porpatham a,⇑, A. Ramesh b, B. Nagalingam b
a
School of Mechanical and Building Sciences, VIT University, Vellore 632 014, India
b
IC Engines Laboratory, Indian Institute of Technology Madras, Chennai 600 036, India

a r t i c l e i n f o a b s t r a c t

Article history: A single cylinder diesel engine was modified to operate as a biogas operated spark ignition engine. The
Received 1 July 2011 engine was operated at 1500 rpm at throttle opening of 25% and 100% at various equivalence ratios.
Received in revised form 24 October 2011 The tests were covered a range of equivalence ratios from rich to the lean operating limit and a number
Accepted 25 October 2011
of compression ratios. The spark timing was set to MBT (Minimum advance for Best Torque). The perfor-
Available online 18 November 2011
mance, emission and combustion characteristics with different compression ratios are compared. It has
been found from the results that the higher the compression ratio, the higher the brake thermal
Keywords:
efficiency. When the compression ratio was above a critical value of 13:1, brake power and thermal
Compression ratio
Equivalence ratio
efficiency increased little. At higher compression ratios above 13:1, increased NOx, HC, and CO emissions
Biogas were measured. Power and thermal efficiency reached their highest values with the compression ratio
SI engine between 13:1 and 15:1 and the equivalence ratio between 1.08 and 0.95. Under these conditions, HC
Engine performance and CO emissions were low but the NOx values were high. Power and thermal efficiency reduced for lea-
ner mixtures. The MBT spark timing is retarded with increase in compression ratio. The peak pressure
decreases, as the mixture becomes lean at all the compression ratios. The peak pressure is higher with
higher compression ratio. Increase in compression ratio leads to high heat release rate.
Ó 2011 Elsevier Ltd. All rights reserved.

1. Introduction Gaseous fuels are attractive because of their wide ignition limits
and capability to form homogeneous mixtures. Moreover gaseous
In the mechanized and fast-moving world of today the con- fuels have high hydrogen to carbon ratio. Thus very low emissions
sumption of petroleum products has become an important yard- are possible when they are used in IC engines. Natural gas and LPG
stick of a country’s prosperity. There is a need to conserve are the readily available petroleum-based fuels, while hydrogen,
petroleum resources by its judicious use and by substituting it by biogas and producer gas can be obtained from renewable sources.
other alternatives wherever feasible. Apart from petroleum conser- Biogas is one such a fuel and an attractive source of energy for rural
vation, there is a world wide threat to the environment due to pol- areas. It can be produced from cow dung and other animal wastes
lution from sources burning conventional fuels. These are the main and also from plant matter such as leaves and water hyacinth-all of
reasons for exploring alternatives, which are abundantly available which are renewable and available in the countryside. Also called
and less polluting in nature. Liquid fuels like alcohols and vegeta- ‘‘gobar gas’’, it is generated during the anaerobic (out of contact
ble oils, gaseous fuels such as natural gas, Liquefied Petroleum Gas with air) digestion of organic matter-cow dung and leaves. It is
(LPG), hydrogen, biogas, and producer gas, are promising alterna- approximately two-thirds (by volume) methane (CH4) and the rest
tive fuels. The conventional Internal Combustion (IC) engine con- CO2. It is produced by bacteria, which break down organic material
tinues to dominate many fields like transportation, agriculture under air less conditions. This process is called ‘‘anaerobic diges-
and power generation. Hydrocarbon fuels like gasoline and diesel tion’’. Biogas can be produced close to the consumption points in
used in these engines lead to pollutants like Hydrocarbons (HC), rural areas such as engines driving pump sets and generators.
Carbon monoxide (CO), Carbon dioxide (CO2), nitrogen oxides As a fuel, biogas has an extremely low energy density on the
(NOx), sulfur oxides (SOx), and particulates. Gaseous fuels will re- volume basis an account of its high CO2 content. The flame speed
sult in very low levels of pollutants and can be effectively utilized is just 25 cm/s as against 38 cm/s for LPG [1], which is shown in
in both Spark Ignition (SI) and Compression Ignition (CI) engines. Table 1. The large quantity of CO2 present in biogas lowers its cal-
orific value, flame velocity and flammability range compared with
natural gas. The self-ignition temperature of biogas is high and
⇑ Corresponding author. Tel.: +91 0416 2202268; fax: +91 0416 2243092. hence it resists knocking which is desirable in SI engines. Thus bio-
E-mail address: porpatham.e@vit.ac.in (E. Porpatham). gas has a high anti-knock index and hence biogas engine can use

0016-2361/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2011.10.059
248 E. Porpatham et al. / Fuel 95 (2012) 247–256

Table 1
Fuel properties [1].

Property LPG Natural gas Hydrogen Biogas Producer gas


Composition (% vol) C3H8-30% CH4-85% H2 CH4-60% CO-24.3%
C4H10-70% C2H6-7% CO2-30% H2-22.6%
C3H8-2% CO-0.18% CH4-2.2%
N2-1% H2-0.18% CO2-9.3%
CO2-5% N2-41.2%
Lower heating value at 1 atm and 15 °C (MJ/kg) 45.7 50 120 17 3500–6000 kJ/m3
Density at 1 atm and 15 °C 2.26 0.79 0.08 1.2 1.05
Flame speed (cm/s) 38.25 34 275 25 20–30
Stoichiometric A/F (kg of air/kg of fuel) 15.5 17.3 34.2 11 1.2
6 Nm3 air/Nm3 gas 0.95–1.3 Nm3air/Nm3 gas
Flammability limits (vol.% in air)
Leaner 2.15 5 4 7.5 7
Richer 9.6 15 75 14 21.6
Octane number
Research
Motor 103–105 120 130 130 100–105
90–97 120 130 – –
Auto ignition temperature (°C) 405–450 540 585 650 625

high compression ratios, which can lead to improvements in ther- NOx and HC. NOx was again found to reduce by dilution with either
mal efficiency. It also contains a small percentage of H2S, which can CO2 or N2, except at the highest fraction of N2.
cause corrosion in metal parts such as those in engines. Biogas can- Experiments were conducted on a single cylinder lean burn
not be used to run a CI engine directly on account of its high self- spark ignition engine fuelled with LPG and natural gas at different
ignition temperature. However, it can be utilized in a CI engine compression ratios. They found that an increase in the compres-
with the dual fuelling approach. The dual fuel engine is basically sion ratio with both LPG and natural gas was more effective with
a modified CI engine. In this case, a mixture of air and biogas or lean mixtures. The lean limit is extended and the thermal effi-
other gaseous fuel is sucked into the engine, compressed and then ciency increased in both the cases. With an increase in the com-
ignited by a spray of fuel with a low self-ignition temperature like pression ratio there is a slight rise in the emission levels of HC
diesel, vegetable oil or biodiesel, which is called a pilot fuel [2–4]. and oxides of nitrogen. Also it has been reported that an increase
Dual fuel operation always needs a small amount of pilot fuel for in compression ratio leads to a high peak heat release rate, which
ignition. also occurs close to Top Dead Center (TDC) [9]. Porpatham et al.
[10] conducted experiments on a single cylinder spark ignition en-
gine fuelled with biogas and LPG with a compression ratio of 9.3:1
2. Background with two throttle openings to represent low and high load opera-
tion. It has been found that brake power and brake thermal effi-
Experiments conducted on a Ricardo engine using simulated ciency were better with LPG compared to biogas on account of
biogas at different speeds, compression ratios and equivalence ra- the higher combustion rate. HC level is higher with biogas than
tios revealed that the presence of CO2 can significantly lower NOx LPG and NO level is extremely small with biogas as compared to
emissions [5]. However cylinder pressures, power and brake ther- LPG at the same equivalence ratio.
mal efficiency were lower as compared to other gaseous fuels and Porpatham et al. [11] conducted experiments on a biogas
the level of unburnt hydrocarbon emission was also higher. Also fuelled SI engine with different hydrogen proportions (5%, 10%
it has been reported that it is possible to significantly increase the and 15%) on the energy basis. They found that addition of hydrogen
Compression Ratio (CR) as an effective means of improving biogas in small quantities to biogas can improve power and thermal effi-
fuelled engine’s performance when CO2 is present. They also found ciency and reduce HC emissions. They also found that beyond 15%
that an increase in compression ratio with biogas resulted in an in- hydrogen the need to retard the ignition timing to control knock
crease in brake thermal efficiency, HC and NOx emissions. The and there is a reduction in cycle by cycle variations in combustion
influence of reduction in the concentration of CO2 in biogas was with lean mixtures. Rakopoulos and Michos [12] examined the
studied experimentally in a constant speed spark ignition engine availability analysis on a spark ignition engine fuelled with bio-
at different equivalence ratios with a compression ratio of 13:1 gas-hydrogen blends during the closed part of the engine cycle,
[6]. It has been found that with a reduction in the CO2 level there with volumetric fractions of hydrogen up to 15%. It has been re-
was a significant improvement in the performance and reduction ported that the addition of increasing amounts of hydrogen in bio-
in emissions of hydrocarbons particularly with lean mixtures. Also gas promotes the degree of reversibility of the burning process
it has been reported that a reduction in the CO2 level by 10% seemed mainly during the combustion of the later burning gas, due to
to be sufficient for reducing HC levels and the NO levels were also the incurred increase in its combustion temperatures. They also
not significant. Macari et al. [7] developed a spark-ignited engine found that, any measure that would increase the temperature of
to operate on landfill gas without any derating of power from the the early burning gas, located in the vicinity of the spark plug,
standard natural gas rating. Crookes [8] examined the performance would be beneficial from the second law view point. Jeong et al.
and emissions from spark and compression ignition engines run- [13] investigated the generating efficiency and pollutant emissions
ning on a variety of biofuels, including simulated biogas and com- of a four stroke SI gas engine generator of 10 kW operating on bio-
mercial seed oil. Tests were performed at an engine speed of gas-hydrogen blends of varying excess air ratios and hydrogen con-
2000 rpm with a relative air fuel ratio ranging from rich to the lean centrations. It has been reported that the peak values of generating
misfire limit and compression ratios of 11:1 and 13:1 (before onset efficiency, maximum cylinder pressure and NOx emissions were
of detonation) in the SI mode. Raising the compression ratio is elevated at an excess air ratio of around 1.2 as the hydrogen con-
known to have the effect of increasing in cylinder temperature, centration was increased and the combustible lean limit was
E. Porpatham et al. / Fuel 95 (2012) 247–256 249

extended, due to the fast flame propagation speed of hydrogen. CO2 Instruments were provided for obtaining the performance, emis-
emission decreased as the excess air ratio and hydrogen concentra- sion, and combustion characteristics of the engine. Performance
tion increased, due to lean-burn conditions and hydrogen parameters like brake thermal efficiency, exhaust gas temperature,
combustion. emissions of HC, CO and NO and combustion parameters like igni-
Rakopoulos and Michos [14] developed a zero dimensional, mul- tion delay, peak pressure, heat release rate and cycle by cycle vari-
ti-zone combustion model for predicting the performance and ni- ations in indicated mean effective pressure were studied and
tric oxide emissions of a SI engine. The model is validated against compared.
experimental data from a multi-cylinder four-stroke, turbocharged
and after cooled SI gas engine running with syngas fuel. They found
4. Experimental setup and experiments
that the computed NO emissions from the multi-zone model match
with the respective experimental values. Shah et al. [15] conducted
Fig. 1 shows the schematic diagram of the experimental setup
experiments to determine the performance and exhaust gas emis-
used in this work. A diesel engine was modified because it can
sions of a commercial 5.5 kW generator modified to operate with
withstand high compression ratios and knock. This engine was
100% syngas at different syngas flows and compared the results
tested with different compression ratios between 9.3:1 and 15:1.
with gasoline operation at same electrical power. It has been re-
In this work combustion chamber was modified to a hemispherical
ported that the maximum electrical power output for syngas oper-
shape by forming a bowl on the piston as shown in Fig. 2. Different
ation was 1392 W and that for gasoline operation was 2451 W.
compression ratios were obtained by changing the volume of the
However, the overall efficiency of the generator at maximum elec-
piston bowl and clearance height simultaneously, while maintain-
trical power output for both the fuels were found to be the same.
ing the calculated maximum squish velocity at 4 m/s. The required
They also found that the concentrations of CO and NOx in the gen-
clearance height was provided by placing shims of standard thick-
erator exhaust were lower for the syngas operation. Gamino and
ness between the cylinder block and crank case. The reason for
Aguillon [16] developed a numerical simulation of syngas combus-
keeping the maximum squish velocity constant while changing
tion with multi-spark ignition system in a diesel engine adapted to
the compression ratio is to bring out the effect of compression ratio
work at the Otto cycle operation. The model predicts the profiles of
alone. The equations used for the calculation of theoretical squish
syngas speed, temperature, chemical composition, pressure, and
velocity for the given configuration of the combustion chamber are
turbulence intensity for the gases when the working parameters
given below [21].
and the supply characteristics are modified.
" #
Development of a gas engine using producer gas has been ad- 2
ða2  b Þv b
dressed in recent times by a few researchers [17–19] and attempts usquish ¼ ðupiston Þinst
2bSðAS þ v b Þ
have been made to convert standard CI engines to gas engines with
different compression ratios from 7.5:1 to 12:1. It has been re- " ( )#
ported that the Coefficient of Variation (COV) of indicated mean
 piston
p cos h
ðupiston Þinst ¼ u sin h 1 þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
effective pressure (IMEP) at all compression ratios occurred well 2 2
R2  sin h
with in 3–3.5% implying low cycle-to-cycle variation. They identi-
fied fast burning because of the hydrogen content in producer gas.  piston ¼ 2LN
u
HC emission was lower for producer gas operation and CO emis-
sion was higher as compared to gasoline. Shashikantha et al. [20] The engine was coupled to an electrical dynamometer, which
developed a simulation model for estimating the in-cylinder can control the speed in the closed loop mode. Airflow was mea-
parameters of producer gas SI engine. It has been reported that sured with turbine type flow meter (Make: Elster, Model: DN 25)
the developed simulation models for estimating in cylinder param- with surge tank connected on suction side. Biogas was generated
eters are encouraging. from cow dung in a fixed dome plant and collected in a flexible
bag and brought near to the engine and sucked from the collection
bag by a diaphragm pump and sent to a floating drum placed near
3. Present work the engine for maintaining a constant pressure of about 2 kPa
(gauge). The fuel was throttled by a control valve and the gas flow
In the present study, a stationary, single cylinder agricultural was measured with a positive displacement gas flow meter (Make:
diesel engine with a rated output of 4.4 kW at 1500 rpm was con- Insref, Model: IRI 09 A). The volume flow rate was converted to
verted to operate as a gas engine using biogas as the fuel. Table 2 mass basis from multiplying its actual density. The stoichiometric
shows the specifications of the modified engine. The tests were air fuel ratio was calculated from known concentration of methane
conducted at 1500 rpm at two throttle openings namely 25% and and carbon dioxide. The equivalence ratio was determined from
100% of maximum were evaluated at various equivalence ratios measured air and fuel flow rate. The fuel was inducted into the
and number of compression ratios ranging from 9.3:1, 11:1, 13:1 throat of the venturi. Mixture flow rate was controlled by the
and 15:1. The best spark timing was maintained for all the loads. throttle. The engine is equipped with an electronically controlled
Capacitor Discharge Ignition (CDI) system. A PC based spark
Table 2
advancing system using LAB VIEW software along with a FPGA
Engine specifications. module (Field Programmable Gate Array) was used. It takes the in-
put from the angle encoder and fires the spark at a specified crank
Type Four stroke, air cooled, single cylinder,
OHV, CI engine modified to run in the
angle. Instruments were provided for obtaining the performance,
SI mode, masked valve emission, and combustion characteristics of the engine. A PC based
Fuel Biogas
data acquisition system was used to read cylinder pressure data
Number of cylinders One from a flush mounted piezoelectric transducer (Make: Kistler,
Bore  stroke 87.5  110 mm Model: 701 A). The fluctuating intake manifold pressure was ob-
Displacement volume 661.5 cc tained from a piezoresistive transducer (Make: Kistler, Model:
Compression ratio 17.5:1 (CI version)
4045 A) at each crank angle. An optical crank angle encoder was
9.3:1,11:1, 13:1 & 15:1 (SI version)
Rated power 4.4 kW @ 1500 rpm used to acquire these pressures on the crank angle basis rather
than the time basis. At each operating condition 100 cycles were
250 E. Porpatham et al. / Fuel 95 (2012) 247–256

AIR
9
IN

8 5

7 4
13
15 16

3
6
14 17
12

10
1
11 2

ENGINE BED

1. Engine 10. Pressure pickup


2. Dynamometer 11. Angle encoder
3. Gas carburetor 12. Charge amplifier
4. Air drum 13. Computer
5. Air flow meter 14. Engine exhaust
6. Gas flow meter 15. HC/NO analyzer
7. Control Valve 16. CO analyzer
8. Diaphragm pump 17.Dynamometer Controller
9. Biogas bag
Fig. 1. Schematic diagram of the experimental setup.

STDimep
COVimep ¼
Meanimep
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u( )2
u 1 X 100
STDimep ¼t fIMEPi  Meanimep
100 i¼1

1 X100
Meanimep ¼ IMEPi
100 i¼1
Fig. 2. Hemispherical combustion chamber geometry.
where COVimep is the coefficient of variation of IMEP for 100 consec-
utive cycles, Meanimep the mean value of IMEP for 100 cycles,
acquired. The data acquisition frequency and data length were STDimep = Standard deviation of IMEP for 100 cycles, and IMEP is
selected depending on the engine speed, number of cycles of data the indicated mean effective pressure.
to be processed, number of signals and resolution required. The The pressure crank angle variation is the net result of many ef-
signals were taken with a resolution of one sample per degree of fects like combustion, change in cylinder volume and heat transfer
crank angle. The data of pressures and TDC were stored as voltages from the gases in the engine cylinder. In order to get the effect of
in three columns at every crank angle at uniform time intervals for only the combustion process, it is necessary to relate each of the
processing. Since the piezoelectric transducer provides only rela- above processes to the cylinder pressure and thereby separate
tive pressures, it is necessary to know the absolute pressure at the effects of the combustion process alone. The method by which
some point in the cycle so that the manifold pressure can be used this is done is known as the heat release analysis. The heat release
to reference the signal. Software was developed to compute the data provides a good insight into the combustion process that
average pressure crank angle values for the specified number takes place in the engine. Cylinder pressure versus crank angle data
of consecutive cycles. From this pressure, IMEP, average peak is analyzed under the frame work of the first law of thermodynam-
pressure, occurrence of peak pressure, maximum rate of pressure ics to obtain the heat release rate and the mass burn rate [22,23].
rise, ignition delay, combustion duration, etc., were calculated. During this work a computer program was developed to obtain
The standard deviation (SD) and coefficient of variation (COV) of the heat release rate with the following main assumptions:The first
the above said parameters have also been calculated. Following law of thermodynamics can be written as follows with suitable
are the formulae used for the calculations. assumptions during the period when the valves are closed.
E. Porpatham et al. / Fuel 95 (2012) 247–256 251

dQ hr c dV 1 dP dt Table 4
¼ P þ V þ hAs ðT  T w Þ Uncertainty values.
dh c  1 dh c  1 dh dh
Operating condition Uncertainty values (%)
where Qhr is the heat release rate and h is crank angle in degrees, c is
Speed ±2
the ratio of specific heats of the fuel, air and residual gas mixtures.
Torque ±0.5
In the program total mass of the mixture per cycle is calculated by Air flow rate ±0.9
adding the mass of fuel, mass of air and mass of residual gas trapped Fuel flow rate ±0.9
in the clearance volume. The trapped mass of residual gas is calcu- Exhaust gas temperature ±1.2
NO emission ±5.8
lated from the ideal gas equation in which the pressure and temper-
HC (FID) ±6.4
ature are assumed to be equal to the measured exhaust manifold Brake power ±1
pressure and temperature respectively [24]. The gas constant of Brake thermal efficiency ±1.7
residual gas was assumed to be that of air. From the above data,
mole fractions of fuel, air and residual gas, the molecular weight
and gas constant of the charge were found out. Knowing the com-
The uncertainty value for speed, load, airflow reading, fuel flow
position of biogas, Cp value for each constituent gas of the mixture
reading, and exhaust gas temperature, NO emission, HC concentra-
was calculated by using the expressions of polynomials. T is the cyl-
tion and O2 concentration are calculated. The estimated uncer-
inder gas temperature, calculated at every degree crank angle using
tainty values at a typical operating condition [26] are given in
the ideal gas equation. Tw is the combustion chamber wall temper-
Table 4.
ature.The calculation of heat transfer coefficient was made using
the Hohenberg’s correlation as given below [25].

h ¼ C 1 V 0:06 P0:8 T 0:4 ðv p þ C 2 Þ0:8 5. Results and discussions

where h is the heat transfer coefficient in W/m2 K, C1 and C2 the tun- 5.1. Performance and emission parameters at different compression
ing constants, 130 and 1.4, V the cylinder volume in m3, P the cyl- ratio
inder pressure in bar, T the cylinder gas temperature in Kelvin,
and VP the mean speed of the piston in m/s. The variation of brake power with equivalence ratio is shown in
As is the area in m2 through which heat transfer from gas to Fig. 3 for all the compression ratios at full throttle opening. We find
combustion chamber walls takes place. This includes surface areas that as the compression ratio goes up the peak power increases due
of piston bowl, top land, cylinder head and walls. All areas except to the improvement in the thermal efficiency. The leanest point
cylinder wall area are constant for a given configuration of the shown in the figure corresponds to the condition just before the
combustion chamber and are evaluated by incorporating suitable onset of misfire. The range of equivalence ratios covered the lean
expressions in the program. Cylinder wall area was calculated at misfire limit on one side to the knock limit on the rich side. It
every degree crank angle. may be noted that the lean limit is defined as the lowest equiva-
The exhaust gas is analyzed with a Flame Ionization Detector lence ratio beyond which misfire occurs. On the rich side there is
(FID) for HC emission, chemiluminescent analyzer for NOx and a drop in power output with increase in the compression ratio
Non-Dispersive Infra Red (NDIR) for CO emissions. The instrument due to the need to retard the spark timing to prevent knock. This
was periodically calibrated using the calibration gas which con- particularly evident with the higher compression ratio. It is seen
tained a known mixture of NO and NO2 in the background of nitro- that the lean misfire limit gets extended as the compression ratio
gen. The HC analyzer was calibrated using standard calibration gas increases. The lean limit indicated by misfire is an equivalence ra-
which contained a known mixture of methane and nitrogen. The tio of 0.64 with a compression ratio of 15:1 as against 0.77 with
measured HC was in methane equivalent. The list of instruments that of a compression ratio of 9.3:1. Thus an increase in compres-
used in this study is given in Table.3. The uncertainty in any mea- sion ratio extends the lean limit of operation because of higher gas
sured parameter was estimated based on Gaussian distribution temperatures and lesser dilution by the residual exhaust gases. We
method with confidence limits of ±2r (95.45% of measured data find that the increase in the brake power becomes least significant
lie within the limits of ±2r of mean). For the analysis, 20 sets of as we move to higher compression ratios. Even the thermal effi-
readings have been taken at the same engine operating condition. ciency of the ideal Otto cycle exhibits this trend. The peak power

Table 3
6
Details of measuring instruments.
CR=9.3:1
CR=11:1
Measuring instruments Make Accuracy CR=13:1
5
CR=15:1
Air flow meter Elster Handel, Germany ±5% full scale reading
Brake Power (kW)

Fuel flow meter INSREF, India ±0.5% of full scale


reading 4
Pressure pick up-Piezo- KISTLER, Switzerland ±0.4% full scale reading
Electric
3
Charge amplifier KISTLER, Switzerland ±1% full scale reading
Crank angle encoder AVL, Austria 0.1 deg.CA
Fuel:Biogas
Digital data acquisition Contec ±2 bit 2
system microelectronics, USA
Throttle:100%
HC analyzer ROSEMOUNT ±0.5% of full scale Speed:1500 rpm
ANALYTICAL, USA reading 1 Timimng:MBT
NO analyzer ROSEMOUNT ±5% of full scale reading
ANALYTICAL, USA
0
CO/CO2 analyzer Horiba, Japan CO: ±0.06% of full scale
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
reading
CO2: ±0.5% of full scale Equivalence Ratio
reading
Fig. 3. Variation of brake power with equivalence ratio at full throttle.
252 E. Porpatham et al. / Fuel 95 (2012) 247–256

output with a compression ratio of 15:1 is 4.8 kW and it is 10% lean mixtures. This is why there is a significant improvement even
higher than that with a compression ratio of 9.3:1 is 4.4 kW. in the lean mixture range. Fig. 6 shows the variation of brake ther-
The variation of brake power at 25% throttle is shown in Fig. 4 mal efficiency at part throttle. A rise in the compression ratio in-
for compression ratio between 11:1 and 15:1. In the case of all creases the brake thermal efficiency slightly. However, at high
compression ratios the brake power output decreases significantly equivalence ratios it is observed that the brake thermal efficiency
as the mixture becomes lean on account of the drop in the amount is lower with the highest compression ratio of 15:1. With increase
of fuel inducted and also the reduction in the thermal efficiency. in compression ratio from 11:1 to 15:1, the peak brake thermal
With very lean mixtures, power output falls suddenly when misfir- efficiency increases from 18% to 20%. Percent increase in thermal
ing occurs. There is no significant effect of compression ratio on efficiency with 100% throttle is 16.5% and at 25% throttle the value
brake power output at any equivalence ratio at this part throttle is 11%.
condition. The lean limit indicated by misfire is an equivalence ra- At any equivalence ratio an increase in the compression ratio
tio of 0.65 with a compression ratio of 15:1 as against 0.69 with results in an increased level of hydrocarbon emissions as seen in
that of a compression ratio of 11:1. Thus an increase in compres- Fig. 7. At full throttle condition increase in the compression ratio
sion ratio extends the lean limit of operation because of higher results in a rise in the mass of unburned fuel in the crevices. In
gas temperatures and lesser dilution by the residual exhaust gas. addition a rise in the compression ratio reduces the post oxidation
It is found that increase in compression ratio has a greater effect of HC in the exhaust since the exhaust temperature is lowered as
at 100% throttle as compared to 25% throttle. seen Fig. 8. At an equivalence ratio of 0.94 the compression ratio
From Fig. 5 we find that the brake thermal efficiency at full increased from 9.3:1 to 15:1, HC level increases from 1184 ppm
throttle improves significantly when the compression ratio is rised to 2000 ppm. Fig. 8 shows the variation of exhaust gas temperature
as expected. With an increase in compression ratio from 9.3:1 to at full throttle. Increase in the compression ratio lowers the
15:1, the peak brake thermal efficiency increases from 23% to exhaust gas temperature as the expansion ratio also goes up. The
26.8%. The difference between the thermal efficiencies at the two exhaust gas temperature falls from 507 °C to 463 °C when the com-
compression ratios between 9.3:1 and 11:1 is significant. Apart pression ratio is rised from 9.3:1 to 15:1 at the equivalence ratio of
from the thermodynamic advantage the increase in the compres- 0.98. The HC levels at 25% throttle opening are generally much
sion ratio also rises the combustion rate as shown later even with

25
2.5
BrakeThermal Efficiency (%)

Fuel:Biogas 20
2 Throttle:25%
Speed:1500 rpm
Brake Power (kW)

Timing:MBT 15
1.5

10
1 Fuel:Biogas
Throttle:25%
5 CR=11:1
Speed:1500 rpm
0.5 CR=11:1 CR=13:1
Timing:MBT CR=15:1
CR=13:1
CR=15:1 0
0 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 Equivalence Ratio
Equivalence Ratio
Fig. 6. Variation of brake thermal efficiency with equivalence ratio at part throttle.
Fig. 4. Variation of brake power with equivalence ratio at part throttle.

10000
30
9000 Fuel:Biogas
Hydro carbon Emission (ppm)

Throttle:100%
8000
Brake Thermal Efficiency (%)

25 Speed:1500 rpm
7000 Timimng:MBT
20
6000 CR=9.3:1
CR=11:1
5000 CR=13:1
15
CR=15:1
4000
Fuel:Biogas
10 3000
Throttle:100%
Speed:1500 rpm 2000
CR=9.3:1
5 CR=11:1 Timimng:MBT
CR=13:1 1000
CR=15:1
0 0
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Equivalence Ratio Equivalence Ratio

Fig. 5. Variation of brake thermal efficiency with equivalence ratio at full throttle. Fig. 7. Variation of hydrocarbon emission with equivalence ratio at full throttle.
E. Porpatham et al. / Fuel 95 (2012) 247–256 253

600 3000
CR=9.3:1 CR=9.3:1
CR=11:1 CR=11:1 Fuel:Biogas
Exhaust Gas Temperature (°C)

500 CR=13:1 2500 CR=13:1 Throttle:100%

Nitric Oxide Emission (ppm)


CR=15:1 CR=15:1
Speed:1500 rpm
Timimng:MBT
400 2000

300 1500

200 1000
Fuel:Biogas
Throttle:100%
100 500
Speed:1500 rpm
Timimng:MBT
0
0
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Equivalence Ratio
Equivalence Ratio
Fig. 8. Variation of exhaust gas temperature with equivalence ratio at full throttle.
Fig. 10. Variation of nitric oxide emission with equivalence ratio at full throttle.

higher as lower temperatures and higher charge dilution levels


lead to inferior combustion as shown in Fig. 9. HC level increases 3
CR=9.3:1
from 2528 ppm to 4320 ppm when the compression ratio in- CR=11:1
creased from 11:1 to 15:1 at an equivalence ratio of 0.98 where 2.5
CR=13:1
Carbon monoxdioxide (%) CR=15:1
the brake thermal efficiency is maximum.
Nitric oxide emission levels are seen in Fig. 10 at full throttle
2 Fuel:Biogas
condition. An increase in the compression ratio resulted in in-
Throttle:100%
creased levels of NO emission. This is due to increase in peak gas
Speed:1500 rpm
temperature. At an equivalence ratio of 0.98 the compression ratio 1.5 Timimng:MBT
increased from 9.3:1 to 15:1, NO level increases from 2125 ppm
to 2650 ppm, which is significant. The rise in the NO level is not
1
so dominant till a compression ratio of 13:1. The CO levels seen
in Fig. 11 are very low as most of the experiments were conducted
in the leaner than stoichiometric ratio range. In the rich region the 0.5
CO level shoots due to incomplete combustion. There is no signif-
icant difference in the CO level with change in the compression
0
ratio. 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Equivalence Ratio
5.2. Combustion parameters at different compression ratio
Fig. 11. Variation of CO emission with equivalence ratio at full throttle.
The pressure crank angle variations with different compression
ratios at lean and rich equivalence ratios are seen in Figs. 12 and 13
respectively, at 100% throttle. We see that peak pressure increases 70
CR=9.3:1
significantly with increase in compression ratio in case of lean mix- CR=11:1
tures (Fig. 12). This is due to faster combustion, which also results 60 CR=13:1
CR=15:1
Average Pressure (bar)

50
9000
Fuel:Biogas 40
8000
Hydro carbon Emission (ppm)

Throttle:25%
7000 Speed:1500 rpm 30
Timing:MBT
6000
20 Fuel:Biogas
5000 Equivalence ratio:0.78
10 Throttle:100%
4000
Speed:1500 rpm
3000 0
320 340 360 380 400 420
2000 Crank angle (degrees)
CR=11:1
1000 CR=13:1
CR=15:1
Fig. 12. Variation of average pressure at an equivalence of 0.78 at full throttle.
0
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Equivalence Ratio in improved thermal efficiency and power output at these condi-
tions. However, with rich mixtures (Fig. 13) the increase in peak
Fig. 9. Variation of hydrocarbon emission with equivalence ratio at part throttle. pressures with increase in compression ratio is not significant as
254 E. Porpatham et al. / Fuel 95 (2012) 247–256

70 5
CR=9.3:1 CR=9.3:1
Fuel:Biogas
CR=11:1 4.5 CR=11:1
60 CR=13:1 Throttle:100% CR=13:1
Average Pressure (bar)

CR=15:1 4 Speed:1500 rpm CR=15:1


50 Timimng:MBT
3.5

COV of IMEP (%)


40 3

2.5
30
2
20
Fuel:Biogas 1.5
Equivalence ratio:1.04
10 1
Throttle:100%
Speed:1500 rpm
0 0.5
320 340 360 380 400 420
0
Crank angle (degrees) 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Equivalence Ratio
Fig. 13. Variation of average pressure at an equivalence of 1.04 at full throttle.
Fig. 15. Variation of COV of IMEP with equivalence ratio at full throttle.

40
CR=9.3:1
CR=11:1 80
35
CR=13:1
Spark Timing (deg.bTDC)

CR=15:1
70
30

60
Peak Pressure (bar)

25

50
20

40
15
Fuel:Biogas 30
10
Throttle:100%
Speed:1500 rpm 20 Fuel:Biogas
5
Timimng:MBT Throttle:100% CR=9.3:1
10 Speed:1500 rpm CR=11:1
0 CR=13:1
Timimng:MBT
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 CR=15:1
0
Equivalence Ratio
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Fig. 14. Variation of spark timing with equivalence ratio at full throttle. Equivalence Ratio

Fig. 16. Variation of peak pressure with equivalence ratio at full throttle.

the spark timing had to be retarded suitably to avoid knock. Fig. 14


shows the MBT (Minimum advance for Best Torque) gets retarded
30
as the compression ratio is increased as expected. This is due to the
increase in the combustion rate and thus the need to shift the heat
release to crank angles where the energy conversion efficiency is 25
the maximum. This is particularly significant in the case of lean
Ignition Delay (deg.CA)

mixtures where the increase in the compression ratio seems to 20


have a significant effect in improving combustion. It may be noted
that with a rise in the compression ratio the lean limit of combus-
tion gets extended. Fig. 15 shows that the coefficient of variation of 15
indicated mean effective pressure increases sharply when the lean
misfire limit is reached. This coincides with the equivalence ratio 10
at which the HC rises suddenly. At low equivalence ratios the peak
Fuel:Biogas
pressures of all the compression ratios is low as shown in Fig. 16. Throttle:100% CR=9.3:1
5
As expected the values increase with compression ratio. Increasing Speed:1500 rpm CR=11:1
CR=13:1
the equivalence ratio increases the peak pressure in most cases due Timimng:MBT CR=15:1
to increase in the combustion rate. However, at a given equiva- 0
lence ratio the peak pressure reduces probably due to the need 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
to retard the ignition timing for best efficiency. In the case of the Equivalence Ratio
compression ratio of 15:1 the peak pressure is lower than with
Fig. 17. Variation of ignition delay with equivalence ratio at full throttle.
13:1 at high equivalence ratios (where knock is likely to occur).
This is because the spark timing was retarded at high equivalence
ratios to avoid knocking. mass fraction burnt. From this it is clear that increase in compres-
Figs. 17 indicate the variation of ignition delay. Ignition delay sion ratio has an effect on the entire combustion process due to in-
was calculated from time between occurrence of spark and 5% of creased pressure and temperature of cylinder gases. The heat
E. Porpatham et al. / Fuel 95 (2012) 247–256 255

60  There is an improvement in thermal efficiency and brake power


55
CR=9.3:1 Fuel:Biogas output with increase in compression ratio. The peak power out-
CR=11:1
CR=13:1 Equivalence ratio:0.78 put with a compression ratio of 15:1 is 4.8 kW and it is 10%
50
Heat release rate (J/deg.CA)

CR=15:1 Throttle:100% higher than that with a compression ratio of 9.3:1 is 4.4 kW.
45 Speed:1500 rpm With an increase in compression ratio from 9.3:1 to 15:1, the
40 peak brake thermal efficiency increases from 23% to 26.8%.
35  There is an increase in HC and NO level with rise in compression
30 ratio. This is mainly due to the improvement in combustion by
way of extension of the lean limit and increase in the combus-
25
tion rate. At an equivalence ratio of 0.94 the compression ratio
20 increased from 9.3:1 to 15:1, HC level increases from 1184 ppm
15 to 2000 ppm and NO level increases from 2125 ppm to
10 2650 ppm, which is significant.
5  The reduction in the ignition delay and higher heat release rate
with increase in compression ratio.
0
320 340 360 380 400 420
Crank angle (degrees) On the whole increase in compression ratio seems to be desirable
to enhance performance and reduce emissions with biogas.
Fig. 18. Variation of heat release rate at an equivalence ratio of 0.78 at full throttle.

Acknowledgements

The authors wish to thank the Ministry of Non-Conventional


60 Energy Sources (MNES) for the financial support extended in doing
CR=9.3:1
Fuel:Biogas this project.
55 Equivalence ratio:1.04
CR=11:1
Heat release rate (J/deg.CA)

50 CR=13:1
CR=15:1
Throttle:100%
45 Speed:1500 rpm
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