FUNCTION 4B AND 6

ENCLOSED SPACE ENTRY CHECKS

CONNECTING ROD OVALITY, WHAT INSTRUMENT WILL U USE.
ADVANTAGES OF SUPER LONG STROKE
WHAT ALL TO CHECK IN SERRATIONS OF CON. ROD, HOW TO CHECK
PISTON CHECKS OF A/E
BLACK SMOKE, CAUSES AND REMEDIES
OVERLOAD RATING
HOW MANY STEAM DRUMS AND WATER DRUMS IN YOUR BOILER
SURGING OF TURBO CHARGER, CAUSES, REMEDIES
SFOC, UNIT AND ITS IMPORTANCE
COMPRESSION RATIO
SCBA, CHECKS PRIOR DONNING
EEBD, EXPLAIN

Function 4b and 6
1 compressor what type?
2 safeties in air compressor?
3 safeties in air side in air compressor?
4 IF the relief valve lifts in air compressor where is the air released into the
engine room
to the atmosphoere?
5 if fusibe plug melts in air receiver , where is the air released into the engine
room or to atmosphere?
6 relief valves in main engine?
7 cylinder head weight?
8 cylinder head mountings?
9 SWL of crane?
10 checklist of crane?
11 what and all checks you will do before operating crane?
12 how temperature is reduce in compressor?
13 fresh water inlet and outlet temperature in compressor?
14 what will be the dicharge pressure and of first stage outlet and second stage
intlet of air compressor?
15 piston cooling oil pressure?
how piston cooling oil is supplied?
16 pressure testing of piston?
17 steering gear room what and all PPE and LSA is there?
18 Emergency steering gear opearation?
who will tell you to operate?
19 circulating water outlet pressure in boiler?
20 difference between purifer and clarifier?
21 Freshe water circuation temperature in boiler?
22 Why type of steering gear?
23 turbocharger surging?
24 during rolling and pitching(rough weather condition) wheather you will run the
auxiliray blower for main engine?

Fn 6
1. Reasons for fresh water present In lub oil?
2. How will you remove piston?
3. Checks on piston?
4. Your pump room is flooded , what are the actions you will do?
5. Stern tube lubrication?
6. How will you measure rudder drop.

Fun 4b
1Clarifier purifier difference
2Purifier working
3 Air compressor lub oil consumption high what hazard you will expect?
What preventive measure u will take avoid air start explosion ?
Result pass

4b
Internal asked
Ur engine name and specification
Wt ship u sailed,then internal started asking question
Wt is compression ratio,
Wt r the advantage of superlong stroke,
Wt is specific fuel consumption,
6 now external started ,
Wt r the maintenance u carried out in main engine,
Wt is tappet clearance, how u take ,cross question….
Wt is boiler,gauge class blow through,
Centrifugal plp overhaul,parts in centrifugal plp,cross question,
Wt is propeller drop,wt is rudder drop, how do measure,……

4b,6 (both ext and internal asked)

What type of main engine?
What type of scavenging in your engine. i said uniflow. he told me to explain it.
Speed droop in governor. (i told what was there in devan aranha. Gopi got furious
and asked me where i got this answer)
Crank case inspection of main engine.
How is hull corrosion prevented?
ICCP working and current value
How many fuel injectors did you have onboard?
What is the opening pressure of the fuel injector in your main engine?
Aux engine safeties.
And some basic questions in 4b and 6. i dont remember.

Function 4b and 6
1 FWG parameters
2 SWP type? what are all tests? how will you check wheather discharge is
proper?
3 engine parameters?
4 Relief valve in engine from top to bottom?
5 cylinder head weight?
6 Main differeces between boiler and exhuast gas boiler?
7 Why Exhaust gas boiler is take more time to produce steam when compared
with main boiler?
8 In boiler one guage glass shows full water level, and other gauge glass shows
nothing what you will do?
When the student told guauge glass blowthrough, surveyour put cross mark on
his paper
9 air bottle temperature?
10 why are you maintaining that temperature in air bottle?

4b&6
Type main engine
Generator
Hw mny tc
Scav fire reason
Er crane swl
Piston overhaul wat r the checks
Purifier make
Comp make
Comp safeties
Ae safeties
Stp
Chlorine hw much u ll add
Bod ?

Function 4b&6
1 fuel oil temperature inlet and outlet pressure and temperatures?
2 engine room crane swl?
3 piston weight?
4 purifier and clarifier differecne?
5 SWP-type, how many blowers?
In case blower not functioning how will you come to know?
WHat is your action?
6 FWG-dissolved o2 how much?
7 boiler firing temperature?
8 purifier- why we are heating oil before entering purifer?
9 after piston ring removal what and all checks?
10 what and all checks after taking out piston?
11 cylinder head mountings?
12 purpose of rocker arm in auxiliary engine?
13 IOPP?
14 In steering gear room- LSA and FFA?
15 Air compressor pressure and temperature in each stage?
16 Exhaust gas boiler temperature?

Function 4b
1 uniflow advantage over other two scavenging
2 steering room safeties?
3 IG Composition?
4 Why IG is not taken from main engine but from boiler?
5 piston checks?
6 liner removal procedure?
7 piston removal procedure?
8 how much bar will you test the fuel injector?
9 refrigeration compressor crankcase oil filling procedure?

Fun 4b
Type of engine?
Type of gen?
Why gen 4 stroke?
Make of both?
Type of scavenging on ur ship?
Advantages of uniflow?
Cyl lubrication how?
How many quills?
How cyl lube oil carried to cyl liner?
How will u find out if lube is supplied?
As u sailed on ums, parameter to check as a 4 th engg for exhaust gas, lube oil,
jacket water?
Unit decarb preparations?

Fun 6
How many purifiers?
Purifier clarifier diff?
How many compressors total?
How many of them get power from emergency supply?
How many stages in compressors?
What will happen if pressure increases and what will happen to air volume?
What is provided for high temp in compressors?
Safety on intercooler?
Safety on air side of compressor?
Fwg type, capacity?
What is TDS and how many ppm sea water n fresh water? How controlled?
Sewage treatment plant(stp) type?
How disinfected?
How many chlorine tablets u b daily?
How to knw how many to use?
How many compressors for stp?
Why air is provided in stp.
.
Function 4b
1 Types of crankcase inspection?
Function 6
1 auxiliary engine main bearing renewal?
2 Types of coupling on ship?
3 Eramto joint draw?

Function 4b
1 type of engine?
2 type of boiler?
3 what is composite boiler?
4 boiler gauge glass blow down procedure?
5 if boiler water level too high what will happen?
6 if boiler level too low what will happen?
7 air starting line diagram?
8 function and working of air distributors?
9 what is happening in air distributors and how is air is admitted to the engine?
10 what is happening in air stating valve, how air starting valve opening?
11 air starting valve diagram?
12 in refrigeration air in the system, how will you come to know?
13 how will you remove air in the refrigeration system?
14 oil mist detector working procedure explain?
Cleared class 4 friends

FUN-4B
1. ENGINE SPECS
2.STROKE LENGTH
3.MEP
4.ME LUB OIL PROP
5. FWG MAKE ? Y THERE IS AN VENT VALVE IS PROVIDED ?STATE THE PURPOSE
6.AIR STARTING VALVE OVER LAPPING
7. SPFC AND ITS UNIT

FUN-6
1.TAPPET CLEARANCE ? ITS SIGNIFICIANCE
2.HOW DO U EXTRACT THE BROKEN STUD ?
3.WHAT DO U DO WHEN CHIEF ENGG ASK U TO INSPECT THE BILGE HOLDING
TANK ? HE NEEDS ONLY THE SAFTEY PRECAUTIONS!!
4.A BILGE LINE IS LEAKING HOW WILL U FIND OUT ?

fun 4b and 6.
1. While blowing through a main engine, what all the checks to be carried in TC?
2. Pfr oil leaking to water side. Causes?
3. Crankcase inspection? Intervals? Checks?
4. what is MIP? ps? how ps is related with kW?
5. Checks to be carried out on Aux eng, Piston?
6. Checks carried out on Aux eng, Connecting rod? How to check the conn rod is
bend or not?
7. What all the scenarios u should take web deflections?
8. how will u order a new valve?

function 4b:
Refrigeration system and respective temperatures of all the room.
Why oil separator is provide in ref. system? Function?Explain the working.
Starting Air Line safeties. Starting explosion reasons
OMD

4b and 6
Refrigeration system diagram
Lube oil system diagram
M E JCW diagram
ME specifications
Starting air valve function and diagram
Air distributor working
Air in refrigeration system, effects and remedy
Boiler gauge glass blow through
OMD working
Boiler water high level wat ll be props and low level wat ll be props
FWG working principle
Wear ring uses and clearance value
Piston clearances
F.o filter cleaning
ME reversing
Steam trap working and uses
C F pump principle
MEP calculations
Bilge pump out procedure
Safely in air line
Air compressor safety

function: 4b (coc function)

1. type of ship sailed and what type of cargo carried?
2. how will u discharge your cargo?
3. type of boiler used? what is composite boiler?
4. boiler mountings? purpose of salinometer cock?
5. steam trap why? if not what will happen ?
6. engine and details(kw, bhp, rpm)
7. MEP? value of mep in my engine?
8. pmax? value of pmax in my engine?
9. how reversing takes place?
10. working of reduction gear box? gear ratio? how clutching and de clutching
takes place?
11. type of turbocharger in my engine?
12. pulse type t/c working, advantages?
13. centrifugal pump working with diagram?
Result: chowdry sir asked my indos no and said go u r PASSED.

func 4b ,
refrigeration diagram
purpose of expansion vv
m/e lub oil diagram in ship
how internal parts get lubriate detailed diagram
tappet clearance why

FUN 4B AND 6:
WHAT TYPE OF MAIN ENGINE?(9S90ME-C8.2,TIER II)
HOW WILL U CALCULATE THE POWER OF THE ENGINE?
ADVANTAGE OF SUPERLONG STROKE ENGINE?
HOW WILL U DO TURBOCHARGER TURBIINE WASHING? HOW OFTEN?
TYPES OF INDICATOR CARD DIAGRAM?
HOW WILL U COME TO KNOW REEFER AIR COND IS UNDERCHARGING?
CONSEQUENCES OF AIR IN REEFER AIR COND SYSTEM?
WHY HEATER IS PROVIDED IN CRANKCASE OF REEFER AIR COND ?
MAIN ENGINE LO OIL SUMP LEVEL IS DECREASING DAY BY DAY , AS A DUTY
ENGINEER WHAT ACTION U WILL TAKE?
AIR COMP BUMPING CLEARANCE PROCEDURE?
HOW WILL U TAKE INSULATION RESISTANCE OF MOTOR?
IN MAIN ENGINE EXHAUST GAS TEMP IS HIGHER IN INLET OF T/C THAN THAT OF
CYLINDER OUTLET TEMP?WHY?
LUB OIL PROPERTIES OF 2S SYSTEM OIL AND CYLINDER OIL?
HOW WILL YOU REMOVE BROKEN TIE RODS?
FUEL INJECTOR OVERHAUL AND TESTING?

Fun4b,6
Aux engine cylinder d carb?
What all checks u vl do wen air compressor running?
Wat precaution and checks u vl do while dismantling plate type heat exchanger?
Inter cooling purpose in air compressor?
Y u increase charge air density in Diesel engine?
How charge air density increased ?
Scavenge fire indication?
Got fun 6

Fun4 & 6:
Crankcase inspection
How to take crankcase deflection
Centrifugal pump overhaul
4 stroke engine valve timing diagram
What s post scavenging
Types of pump
Y positive displacement pump hav relief valve
Steering gear safeties
What s the use of bypass valve and relief valve in steering gear
Y we need tappet clearance and how to take it
Working of helsaw pump
Function 4b
1. Propeller drop, generator maintenance , turbocharger flow, radial, or axieal,
checks on crankcase, lube oil property's,
2. Explain about tbn, tan, steering gear safety's
3.dp-1,dp-2 meaning ,

4b:-
1)Main engine specifications.elaborate it.
2)MAN B&W FULL FORM.
3)main air compresor trips.
4)If air compresor too much carrying oil what are all affects.
5)What are safeties on main starting line.
6)What is supercharging.
7)How beter afficiency will achieved by supercharging.
8)what is the advantage and disadvantage of long and superlong stroke.
9)What is thermal efficiency and how it is more in superlong stroke.

Function.4b
1, types of views
2, elevating diagram
3, line plan diagram
4, section plan.
5, docking plan
6, shell expansion plan
7, draw card & power card in ur ship and its values
8, hp of ur m/e, a/e

Function 4b
1 Piston removal procedure?
2 Piston beraing temepreature?
3 IOPP pump?
4 Incinerating procedure?
5 PIston cooling inlet, outlet temperature and pressure?
6 maine bearing lub oil inlet,outlet temperatue and pressure?
7 SWP-types
8 JCW pressure increases, what safety is provided?
9 JCW expansion bellow?
10 purifier before putting into manual what will you should check?
11 Fire -before sleeping, what and all checks?
12 How will you find out engineers call alarm?
13 How will you acknoledge engineers call alarm?
14 purifier before putting into manual what will you should check?
15 Gravity disc number?
16 viscosity?
17 Temperatue before entering purifier and temperature after purifier?
18 cylinder liner- what types of lubrication?
19 how will you find out what lubrication is done in cylinder liner? how it is
functioning properly?

FN 4b
1)whats ur auxiliary engine n details…safeties of auxiliary engine
2)Atomising pressure of Auxilary engine fuel injector…..around 300 bar
3)How u will test safeties….tell overspeed trip testing…by lowering speed limit
we will trip
4)How u will change hot filter of main engine…..
5)Day 1 u join as 4th engineer what u check at generator running….ur ship
procedure as 4th
6)As per PMS……explain generator just stopped whaz maintenance u do
7)Auxiliary Engine piston is removed n kept on table…..what u will do

FUNCTION 4
1 COMPRESSION RATIO
2 STEERING GEAR SAFETIES.
3 EFFECT OF AIR IN THE STEERING GEAR SYSTEM
4 CAVITATION
AND FEW MORE...
FUNCTION 6
1 CONN ROD BOLT CHECKS AND WHEN WILL U DISCARD.?
2 AUX ENGINE CYLINDER HEAD AFTER OVERHAUL HOW WILL YOU COME TO
KNOW IT CAN BE USED AGAIN .WHAT TEST YOU WILL CARRY OUT ON IT.??
3 AUX ENGINE CYLINDER HEAD CHECKS
4 HOW WILL YOU IDENTIFY INLET AND EXHAUST VALVE
5 COMPRESSOR VALVES.?
Fn 4b:
1.why tappet clearance provided
2.wat s rotocap?why rotocap?wat is bellievellie washer?
3.wat is compound guage?wer u hav seen in ur ship?
4.wat s sample cooler?why it s provided?wat type of cooler?speciality of cooler he asked
me wen i hav given my first attempt?
5.one unit exhaust temp rise reasons?
6.crankcase explosion how fire triangles completed there?preventive measures?omd
working and types? 7.why turbocharger?wat type of superchargers u know?types of
turbocharging?difference between both? 8.wat all the clearance and checks in piston?
9.wat is meant by atomization of fuel?how it gets atomized?how pressure created in fuel
line?how fuel pump works?.

Function 4b
1 What are the preparation and checks before you overhaul as fourth engineer?
2 Turbocharger grouping?
3 After removing piston, what and all checks you will do?
4 piston crown guauge, profile gauge
5 piston weight?
6 auxiliary engine trips?
7 Uniflow scavenging?
8 Air compressor how many?
9 If air compressor fails what you will do?

Function 6
1 What are the pumps in your ship?
2 Where and all centrifugal pump is used?
3 Where and all reciprocating pump is used in ship?
4 In Westfalia purifier, how the oil recirculated arrangement?

steering motor safeties?

indicator cock types?
gland packing material on central.pump?
lub oil prop.?

fun 4b
Ur eng specification
one unit of ME showing high exh temp during watch keeping resons n cause
what r the parts ll affect due to burn n hw to measure
cylinder liner wear
explain AE lubrication system n whc r the parts r lubricated.

fun 6
cylinder wear check n wht all the measurement u ll tk
wht s tappet clearence? hw u ll tk?
y need to measure? whc vlv has more tappet?

Function 4b
1. Engine specification
2.piston overhaul (clearance)
3.preparing for piston over haul
4.turbocharger grouping
5.scavenging types
6.draw uniflow scavanging

Function 6
1.types of pump on board
2.were all centrifugal pump used
3.reciprocating pump uses on board
4.ows working
5.STP wen both blowers fail wat u do

Function 4b
1 Surging of turbocharger,what you will do?
2 Refrigeration lub oil properties?
3 Engine reversing?
4 Various interlocks?
a Turning gear interlock
b running direction interlock
c blower should be in auto mode
d Spring air pressure
e complete reversing achieved
5 Maine engine trips, safeties?
6 Accumulation pressure test?
7 When will you do accumulation pressure test?
8 Refrigerant properties?
9 Boiler water test?
Why P- Alkalinity
Why M- Alklainity
Ph-value
10tapper clearance

Fun4
Aux engine saftey
Compression ratio
Flywheel

Fun 6
Main bearing clearance
Emergeny fire pump not giving presure wat u vl check?
Gravity disk how to select?
4b and 6.
1. Type of engine.
2.What is bore cooling.
3. Purifier working principle.
4.gravity disc.
5. Interface.
6. Purifier over flow reasons.
7. Bore cooling.
8.Purifier cross questions.
9. Hydrodynamic and hydrostatic lubrication difference.. where used..
Functions 4b and 6:
Main engine specification.
Number of relief valves on the main engine.
Oil mist detector working. What type did you have on your ship?
Preparation 48 hours prior to unit overhaul.
Number of generators, their power, voltage and amperage.
Did you have shaft generator?
Number of purifiers and manufacturer.
Is fuel oil heated before the purifier or after? If before, why?
How will you start an incinerator?
Types of pumps in the engine room.
What type of pump was the bilge pump?
What will happen to a reciprocating pump if it is started with the discharge valve closed?
5 examples of centrifugal pumps.
Checks and inspections on the crane and SWL.
Sewage treatment plant type.
STP blowers fail, what will you do?

Function 4b
1 4 stroke engine
2 how reversing takes place
3 how cpp works
4 what is pitch
5 By changing the pitch, what happens?
6 Exhaust temperature of one unit is increasing, what are the reasons?
7 Scavenge temperature increases what are the reasons?
7 How fuel pump timing changing?
8 Cylinder lub oil properites?
9 Microbial degradation?
10 TBN
11 What does TBN do?
12 Power card?
13 How will you calculate power?
14 difference between power card and draw card?

Function 4b
1 how to maintain temperature in IG?
2 sample cooler?
3 fridge compressor high pressure, high temperature
4 Air starting line how to prevent explosion?
Function 4b
1 Reversing of engine
2 Four stroke and two stroke differnece?
3 Exhaust temperature increases, what are the reasons?
4 What and all you will do in a watch as 4th engineer?
5 Chief engineer instructions for watch?

Function 4b
1 purifier desludging procedure?
2 Refrigerant lub oil properties?
3 Auxiliary engine trips?
4 Improved high lift safety valve diagram

Function 4b
1 PLAN full form
2 Indicator diagram formula
(area of the diagram/lenth of diagram)x (sensible scale N/m2)
3 Auxiliary engine trip
4 Types of indicator card?
5 Two stroke Start of injection-16 degree before TDC
End of injection - 20 degree after TDC
6 Two stroke valve timing diagram
7 Four stroke valve timing diagram
8 4 stroke
Injection begining-10degree before TDC
Injection Ending-12 degree after TDC
9 Cylinder lub oil properties?
TBN,high TBN value, should burn at high temperature, normal level
∙
Function 4b
1 Auxiliary engine trips
2 Viscosity index
3 Connecting rod ovality

Function 4b
1 bOOster pump cross sectional view?
2 booster pump relief valve show in diagram? location?
3 Fuel oil system mixing column?
4 crane safe working load?
5 main engine how many relief valve is there?
6 how long will you take crank case inspection in your engine?
7 crankcase inspection regulation?
8 free board?
9 If you dont see freeboard in your ship, what does it mean?
10 piston weight
11 liner weight?
12 Anchor weight?
13 Why no spare anchor in your ship?
14 Fuel oil system diagram?
15 piston overhaul?
16 mixing column vent arrangement?
17 Fuel injector
18 Fuel injector pressure?
19 how will you releive the pressure in fuel injector?

1,Type of ship and engine,

2,How long will take to remove ur cylinder head and how much weight,
3,Lifting tool of cylinder head and how will u select that,
4,Types of scavenging and which is most efficient,
5,How will find out that which is cylinder lube oil of ur engine,and property,
6,Controllable pitch propeller working and dis advantage,
7,What seal is used in your engine stern tube and how many tank of header tank and
capacity,
8,Aux. Engine safety,
9,Over speed trip working mechanism,
10,How will you select exhaust valve,
11,Turbo charger lubrication,
12,Types of boiler safety valve,
13,Draw improved high lift valve and safety in that,
14,How is lubrication on your ship for cylinder liner,
15,Important spare inventory for your engine,
16, checks on cylinder head,
17,why two valves on cylinder head for inlet and exhaust,
18,If both valve open what is that,
19,purpose of rotocap, 20,What is your engine speed and Propeller speed,
21,How will reduce engine speed and Reduction gear ratio?
FUN4B:
MAIN ENGINE SPECIFICATION?
CYLINDER HEAD CHECKS WHILE RUNNING?
HOW RELIEF V/V IN MAIN ENGINE?
INJECTER PRESSURE HOW MUCH WHILE INJECTION?
AND SOME CROSS QUESTIONS

Function 4b
1 how many relief valves in your engine?
2 main engine specification
3 alternator specifciation?
4 cylinder head relief valve?
5 What is twin screw in engine?
6 What type of coolin in 4 stroke engine?

1 Tie rod calculation?

2 How will you check the guide shoes of the crosshead?
3 How will you check the con rod ovality?
4 Maximum allowable value of a con rod?
5 crankcase inspection?

Function 6
1 Why do you adjust the height of the purfier?
2 What is operating water?
3 opening water in purifier?
4 why opening water pressure is more, how it is working and at what pressure?
5 what are the reasons for purfier vibration?
6 Heleshaw pump?

Function 4b
1 Relief valve?
2 48 hours before reaching port your second engineer asks you for piston overhaul,
what and all you will do?
3 crane safeties?
4 SWL of crane?
Function 4b
1 Exhaust valve working?
2 number of relief valves in main engine?
3 fuel injector overhauling?
4 Types of lubrication? External:Siva Narayanan

Fucntion 4b
1 types of condensers in your ship, which is efficient?
2 how IG generator workis?
3 Main generator amps, voltage?
4 emergency generator amps, volts?
5 What are all the relief valves present in main engine?
6 HP, HT?
7 HP fuel line protection?
8 how many air compressors?
9 air compressor safeties?
10 Boiler -EGB process?
11 while passing through EGB, exhaust gas temperature?
Function 4b
1 Exhaust valve working?
2 number of relief valves in main engine?
3 fuel injector overhauling?
4 Types of lubrication?
Fucntion 4b
1 types of condensers in your ship, which is efficient?
2 how IG generator workis?
3 Main generator amps, voltage?
4 emergency generator amps, volts?
5 What are all the relief valves present in main engine?
6 HP, HT?
7 HP fuel line protection?
8 how many air compressors?
9 air compressor safeties?
10 Boiler -EGB process?
11 while passing through EGB, exhaust gas temperature?
Function 4b
1 Types of scavenging?
2 how many cranes in your ship?
3 how many turbochargers?
4 how does cooling happen in turbocharger bearing?
5 Fuel oil temperature?
6 Fuel oil line how much relief valve is there?
7 exhaust temperature?
8 Turboacharger inlet temperature, turbocharger cooling?
9 Uniflow scavenging diagram?
Function 4b
1 Bearing load where and all it is acting?
2 MGPS how much volt at sea, at shore
3 shell and tube heat exchager end covers opening, prechecks befor opening,
opening procedure,
and what and all you will check inside?
4 Sea water pipe line material?

Function4b
1 Crankcase inspection
2 firing order?
3 auxiliary engine safeties?
4 Fuel pump types?
5 OMD where which type of engine it is used?
6 MCR
7 Your ship MCR?
8 What MCR do you run your ship?
9 Why you run at below MCR?
10 power calculation for your engine?
how will you calculate the area?
11 crankcase relief valve opening pressure?
12 BHP?
13 IHP?

Function 6
1 auxiliary engine safeties
2 auxiliary engien lubrication
3 Types of bearing in auxiliary engine?
4 axial play of connecting rod?
5 Gland packing materil?
6 carbon material- mechanical seal?
Fn:4b&6
Air bottle safety
What r all over hauling made in ur ship
What type of gears used in purifier
Decarburising of cylinder head
How offen u will decarburise ur main engine cylinders
Fire on engine room wat will happen to air bottle
Types of stearring gear
Function 4b
1 tappet clearance?
2 crankcase inspection?
3 PMS
4 decarb how many hours once?
5 Fuel pump zero, how will you identify?
Function 4b
1 MAN B&W full form
2 PMS
3 SMS
4 decarb maine engine

Function 6
1 Tappet clearance?
2 crankcase inspection?
3 TOp overhauling?
4 Intercooler functions?
7 sewage treatment plant?
8 stp how much fans?
9 how many comressors?
10 gear pump where will be relief valve?
11 in air compressors, why intercooler and after cooler?
12 in boiler furnace temperature?
13 what is enclosed spaces in engine room?
14 what is encloased space?

Function 6
1 IG safeties?
2 types of coolers in engine room
3 types of fire
4 in engine room, what class of fire?
5 purifier types, how many?
6 incinerator starting procedure?
7 how to clean ows?
Function 4b
1 what and all overhaul done in your engine
2 how much turbocharger in v engine?
3 what is the engine speed?
4 cylinder head weight?
5 how many valve in one unit?
6 CPP?
7 lip seal?
8 no engine room crane? how change chain block?
9 for cylinder head how much chain block you use?
10 rotocap purpose?
11 cpp disadvantage?
12 how you choose exhaust in 4 stroke V type engine?
13 what are all the trips in you main engine?
14 how will you draw the crankcase lube oil for your main engine?
15 turbocharger cooling?
16 cylinder jacket cooling?
17 turbocharger lubrications?
18 stern tube header tank capacity?(60litres)
19 main engine inventory?
20 what is the important in inventory?
21 auxiliary engine trips?
22 accumulator pressure test for water tube?
23 overspeed trip mechanism?
24 types of safety valve?
25 draw improved high lift safety valve?
Function 6
1 In centrifugal pump discharge valve closed, what will happen?
2 Principle of centrifugal pump?
3 Fuel injector overhauling
4 Reciprocating pump discharge valve closed, what will happen?
5 Types of heat exchager?
6 Types of fuel pump?
7 What type of fuel pump is used in your engine?

Function 4b
1 Types of steering gear?
2 Piston rings calibrations

Function 6
1 Intercooler function
2 in purfier gear arrangement?
3 Air bottle safeties?
4b
1 Top overhauling
2 tappet clearnace?
3 Function of intercooler?
4 De-carbonising?
5 PMS and SMS?
Function 6
1 Tappet clearance
2 maine engine crankcase inspection?
3 water leakage in lube oil, how will you find out when engine stopped?
4 propeller clearance?
5 types of rudder?
6 types of stress?
7 Define rudder?

Function 4b
1 Scavenge fire?
2 If scavenge fire in one unit what are the symptoms?
3 During main engine decarb, what are the readings you will take?
4 Turbocharger parts?
5 Turbocharger surging?
6 How will you cut off fuel for one unit?

Function 6
1 Decarb of auxiliary engine generator?
2 tappet clearance?
3 crankcase inspection?
4 butt clearance?
4b
Started with engine specification
2 stroke 4 stroke difference
2 stroke piston parts
Wat is tbn
Allowable liner wear in 2 stroke engine
Wen will u change liner for ur engine
Tappet clearance
But clearance
Wer will be liner wear high and y?
Blow down
Gauge blow through
2 stroke engine piston part
Boiler water test

Function 4b
1 purifier gravity disc and all procedure in details?
2 what is the use of friction clutch?why it is used in purifier?
3 where bowl is placed in purifier?
4 air compressor safeties?
5 Why bursting disc is used and purpose, where it is located?
6 Refer compressor safeties on compressor?
7 Explain about thermostatic expansion valve?
8 What is the action when HP cut out takes place?
9 What happens if the moisture contains in the refrigerant?
10 What is superheat?
11 In four stroke engine, how many piston rings are placed? what are the rings?
12 How lubrication takes place?
13 What is stuffing box?
14 what are all the things placed in stuffing box?
15 What are the rings in stuffing box and where it is placed,exact location?
16 What are all the checks you are doing in propeller?
17 Propeller drop how you will find?
18 What are all the checks in centrifugal pump?
19 How will you check the bering is proper or not in centrifugal pump?
20 How will you check the alignment of centrifugal pump shaft?
21 what are all the things you will check in gland packing?
22 Working of fresh water generator principle?
23 boiler mountings?
24 what are all the test in boiler?
25 cylinder lub oil analysis?
26 what are the tests in boiler?
27 If you dont do boiler test what will happen?
28 IF chloride content is high, what is the action?
29 what are mountings in cylinder head?
Function 4b
1 oil water separator?
2 FWG how vacuum created?
3 FWG principle?
4 Ejector pump pressure?
5 how much amount of fresh water produce?
6 gudgeon pin lubrication?
7 Gudgeon pin where it is located and connected?
8 Fuel injector pressure?
9 oil water separator pump?
10 steam lines where and all it is process in OWS?
11 how many filters in Ows?
12 Cylinder head mountings?
13 fuel injector pressure?
14 Bursting disc where and all present in air starting system?
Function 4b
1 RT-flex engine
2 common rail
3 how reversing done in RT-flex?
4 Cylinder head mounting?
5 Fuel oil pressure?
6 Fuel valve working pressure?
7 What is the use of gagging tool?
8 Boiler water test?
9 use of boiler water treatment?
10 fish room, meat room temperature?
11 back pressure valve uses in refer?
12 defrosting method?
13 defrosting
function 4b
1 types of scavenging?
2 purifier and clarifier difference?
3 why gravity disc is used?
4 sulzer engine type
5 oil mist detector type?
6 crankcase relief valve door?
7 Omd alarm? what you will do?
8 fuel injector purpose, lifting procedure?
9 how many fuel injector in your cylinder? why two?
10 Emergency steering gear how to operate?
11 scavenging types?
12 why uniflow scavenging?
13 why crosshead is given?
14 Intermediate bearing material?
15 Intermediate bearing lub oil supply?how it is coming
16 Thrust block purpose?
Function 6
1 Tappet clearance?
2 before cylinder head overhaul, what are the checks?
3 After cylinder head overhaul, what are the checks?
4 how will you lap the valve and how will ensure valve is not leaking?
5 Dry dock purpose?
Function 6
1 engine model
2 ows operation
3 sewage treatment plant type?
4 why blower is there in STP?
5 how many blowers in STP?
6 Incinerator starting?
7 How many no. of air compressors?
8 types of air compressors?
9 intercooler, aftercooler?
10 pump types? types of pump used in engine room,where and all did you use?
11 type of purifier
12 ALCAP purifier, working priciple?
13 Draw water transducer line in purifier?
14 boiler safety valve easing gear purpose?
15 safety valve what it is releasing pressure, where is the pressure is going from
the safety valve?
16 why heat exchager are used?
17 what is heat exchager?
18 Is heat exchager a cooler?

Function 4b
1 engine type
2 reversing of engine
3 how distributor reverses?
4 draw starting air system along with safeties
5 auxiliary engine safeties
6 starting air line safeties?
7 engine room crane,what and all you will test?
8 engine room crane wire greasing?what type of greasing in engine room crane?
9 what type of overhaul in main engine?
10 piston checks?
11 exhaust valve weight?
12 one unit weight of engine?
13 auxiliary engine safeties?
14 crane , how it is working?
15 annual inspection of engine room crane?
16 engine room crane safe working load?
17 why only 3 tonne safe working load?
18 in main engine what and all relief valve is there?

Function 4b
1 types of engine maker?
2 main engine lube oil flow diagram
3 starting air line explosion
4 what is reverse osmosis?
5 safeties of intercooler
6 air starting line safeties?

Function 4b
1 now cross head lubrication in sulzer engine?
2 safeties in bulk carrier?
3 draw fixed co2 system?
4 if your engine room is flooding with water, what is your action, water is going
overboard or inside?
5 air compressor safeties, trips?
6 water is not coming it will trip or not in air compressor?
7 cross head lubrication in main engine?
Function 4b
1 auxiliary engine safeties
2 air compressor what compression cycle?
3 cylinder lub oil properties?
4 Demulsipity
5 emulsify
1. Type of engine
2. MCC stands for??
3. How reversing takes place?
4. How air distributor s changing during reversing?
5. Draw starting air system?
6. A/e safeties?
Then external
1. Air starting safeties
2.purpose of drain vv in de air starting system?
3.how water s coming?
4. When relief vv lift in de tat system?
5. If relief vv doesn't lift wat happened?
6. ME single unit weight?
7.exhaust vv weight?
8. Cylinder head weight?
9. have u done any overhaul in ME?
10. Checks in piston overhauling?
11. Y v need clearance in piston grooves?
12. If clearance less wat happens?
13.where r de relief vv in main engine?
14. Wat & u ll inspect in overhead crane?
15. Swl of ur er crane?
16. How er crane working? Moving?
17.er crane annual inspection & certificates?
18.a/e safeties?
19. Hot filters cleaning procedures?
Function 4b
1 Relief valve?
2 48 hours before reaching port your second engineer asks you for piston overhaul,
what and all you will do?
3 crane safeties?
4 SWL of crane?
which company you sailed, which type of vessel, written s all clear?
1. M/E Specification
2. why do we do shaft earthing, how is it done? what is spark erosion.
3.explain about start air line explosion, how is the fire triangle getting completed there..
How to identify that air start valve is leaking ? tell any method how do cum to know
weather the valve is leaking during your watch ---tell me any method other than paint
color change method,
& tell how do you avoid starting air line explosion ?
4.Type of Aux Engine , what is Jet Air system, explain about it.?
which type of controller used, from where is the air coming, and what is the pressure of
it.
5.what is the TBN ?why is it required, what is the value of main engine cylinder oil and
why?
what is the TBN value of M/E crankcase oil , Tbn value of 4 stroke engine crankcase oil ?
6.what is powercard diagram, draw and show power card diagram with indicating
afterburning in it..
fun 4b:
Type of ship, Engine specification
How reversing takes place in your (B&W) engine? cross qns
Lubrication in your engine?
How cross head bearing builds up pressure for piston cooling?
Hydrodynamic lubrication?
Exhaust valve working?
Working of VIT?
Main engine safeties?
OMD working? If alarm comes what is ur action?
SFOC?
Boiler water treatment?
fun 6:
List of machineries you overhauled?
Overhauling of centrifugal pump?
Air compressor v/v parts for suction and discharge?
How will you differentiate suction and discharge valve?
How do you know relief valve lifted or not?
Lubrication in Air Compressor?
Tappet clearance?
Location of thrust bearing in A/E?
Purpose of paring disc in Purifier?

1. What type of ship

2. What is ur main engine type, specification?
3.wat time is clo injected in ur cylinder in main engine and why?
4. Explain rtflex working in detail? Cross questions everywhere
5. Why ur common rail pressure is between 600-900 bar?
6. What is ur injection pr.... Is injection pr and fuel injector opening pr same... Define
injection pr.. Cross questions
7. Cross questions from ICU unit of rtflex.
8. Whats the TBN value of ur main engine clo and Wats de diff bet aux engine crankcase
lub oil and me crankcase lo??
9.how is crosshead lubricated.. Wats the purpose of higher pr.. Crosshead related cross
questions
10. What do you mean by articulated pipe.
11. Types of bearing you know and it's application in your ships.
12. Where is thrust bearing located in your alternator n in wat way it is different from
other bearings.
13. How thrust bearing functions in your auxiliary engine
14. In rtflex from where does the servo oil recieves oil.
15. What is antipolishing ring what's it's purpose?
16. Main engine alarms and auto shutdown trips
17. What is cloverleafing, reasons for it??
N few more questions
Fun 4b,
Type of engine
How reversing happened in engine,
Firing order for Ahead nd Astern
Hw fuel pump works,
Hw will u knw air starting V/v is leaking, If leaks wat happen and wat is ur action,
Air line safeties,
VIT, and its control the fuel

Fn 4b,6
Purifier manual discharge
A/e alarms, safeties and trips
How do you test crankcase relief door?
What is the cycle in air compressor?
Air compr safeties
What is compression ratio wrt air compr?
Why interstage coolers are provided?
What is the advantage of having an interstage cooler in an air compr?
FN 4b
Engine specification
Difine bore and stroke, bore ratio
How many lubrication pump for ME? How crosshead is lubricated? After lubricated where
oil is going?
Air compressor safeties? Trips? Cross questin
function 6
1 emergency air compressor how to start
2 main air compressor safeties
3 reciprocating pump overhaul
4 centrifugal pump overhaul?

function 4b and 6
1 compressor safeties
2 maine engine how many relief valve is there
3 what type of purifier you have and what is the gravity disc number?
4 how many purifier is there
5 how will it reach interface
6 what type of boiler?
7 foam extinguisher?
8 sprinkler system?
9 oil water separator how will you start?
10 hydroclone force?
11 sewage treatment problem you will encounter?
12 vacuum type?
13 sludge holding, how much?
14 what type of pump in your vessel?
15 reciprocating pump relief valve it will be?
16 what is the use of chain locker?
17 Ig what and all gases are there?
4b
1 type of engine
2 cylinder head weight?answer check in manual, external told this answer
3 where and all relief valve fitted in main engine
4 crankcase safeties
5 one unit overhaul, how will you overhaul?
6 fuel injector testing procedure?
(first you should tell you should not harm or injury to other person)
7 air compressor manual starting procedure?
8 air compressor safeties/ trips?
9 procedure for cleaning cold filter in fuel oil system?
10 hfo specification in your ship
student told( 180-380cst, density-15degrees,991 kg/m3)
11 type of fuel used in your ship?
12 high pressure line leaking how will you know?
student told(1 leak of alarm, 2 rpm reduce, power reduce)
13 types of pumps
14 what is important significance in reciprocating pump?
15 starging procedure of recipocating pump?
16 why no relief valve in centrifugal pump?
function 6
1 stp? what type?
2 what is purpose of blower in stp?
3 if blower is not working in stp, what you will do?
4 ows type?
5 how many spare filter is there n ows?
6 starting procedure of incineartor?
7 enclosed space in machineries?
8 uptake fire, whatis your actiong?

4b
1 kind of engine
2 checks during scavenge fire?
3 scavenge fire extinguisher? co2 and steam
4 cylinder oil leakng, how will you know?
5 exhaust gas temperature?
6 a/e checks safeties? if how to find the hot spot in a crankcase?

function 6
1 types of pumps used in a ship?
2 overhauling of a reciprocating pump?
3 emergency air compressor starting methods?
4 air compressor safeties?
5 air intercooler purpose?
6 pressure and temperature before intercooler,after intercooler,
before after cooler, after aftercooler
7 sewage treatment plant is not working, what you will do?
8 types of heat exchagers? which is efficient?
9 boiler egb
Function 4b
1 checks in mechanical foam?
2 main engine type?
3 fuel high pressure line?
4 sounding in e/r?
5 how to clean hot filter?
6 exhaust valve weights?
7 fuel injector pressure testing?
8 f/o density?

4b
1 engine specification
2 waht is the weight of one unit of engine?
3 what is the weight of exhaust valve?
4 what is the safe working load of engine room crane and deck crane(cargo crane)?
5 boiler trips?
6 fuel pump type?
7 twin type fuel injector?
8 leak of for hight pressure fuel limits?
9 how is fuel controlled?
Function 4b
1 how will you test wheather crankcase relief valve is opening at required pressure?
2 what are the types of revering an engine?
3 what is the use of stuffing box?
4 how will you check wheather stuffing box is working properly?
5 Where will the stuffing box drain oil go to which tank?
Result: Function 3 cleared

Funct-4b
1. Working of starting air distributor.
2. Working of exhaust valve
3. Air starting valve leaking how to find.
4. Checks during starting ME if ur in cylinder head platform.
5. Safeties and trips of ME.
6. What is puncture valve.
7. How will you increase the speed of ME.
Funct-6
1. Location of gravity disk.
2. What happens if interface changes in purifier.
3. How will you charge the refrigerant in refrigeration system.
4. How will you find if there is leak in refer system.
5. What are the cutouts in refer system.
6. How will you maintain vegetable room temp. More and other spaces lower.
7. Centrifugal pump clearances.

4b
1 engine slowdown reasons
2 air compressor relief valve testing

1) WHAT ALL OVERHAULS YOU HAVE DONE IN YOUR SHIP?

I TOLD PURIFIERS,FUEL INJECTORS,FUEL PUMPS ETC
2) DON'T U HAVE DONE ANY OVERHAUL OF PUMPS?
YES I HAVE DONE SIR. I HAVE DONE OVERHAUL OF CENTRIFUGAL PUMPS SIR.
3) OK TELL ME WHAT ARE THE PARTS OF CENTRIFUGAL PUMP?
4) WHAT IS WEAR RING?
5) WHAT IS THE CLEARANCE IN WEAR RING?
6) WHAT ALL YOU WILL DO WHEN YOUR PISTON IS TAKEN OUT FROM MAIN ENGINE?
BASICALLY HE IS ASKING FOR CLEARANCES AND CHECKS AND ALL CLEANING WORKS
8) WHAT IS THE NAME OF THE TEMPLATE FOR MEASURING THE CLEARANCE IN PISTON
CROWN?
7) WHAT ARE THE CLEARANCES TAKEN IN PISTON RINGS?
8) WHAT IS THE USE OF BUTT CLEARANCE?IF LESS WHAT WILL HAPPEN,IF HIGH WHAT
WILL HAPPEN?
9) WHAT ALL LIFTING APPLIANCES IN ENGINE ROOM?
10) WHAT ARE THE SAFETIES IN ENGINE ROOM CRANE?
11) WHAT ALL YOU WILL CHECK IN CHAIN BLOCK?
12) HOW YOU WILL DECIDE WHICH CHAIN BLOCK YOU ARE GOING USE?AND WHERE IT IS
MENTIONED?
HE IS ASKING ABOUT SWL
13) HOW WILL YOU COME TO KNOW THAT THE CHAIN BLOCK IS GOING TO HOLD THE
SPECIFIC WEIGHT MENTIONED?
I TOLD BY CERTIFICATES WE ARE GETTING FROM THE TESTING DONE IN
SHORE/DRYDOCKS. HE TOLD WHAT IF IT IS AN OLD ONE AND DONT HAVE ANY
CERTIFICATES?
14) WHAT ARE THE CHECKS YOU WILL DO BEFORE STARTING YOUR GENERATOR?
15) WHERE IS THE BATTERIES PRESENT IN SHIP?
16) WHAT ALL PRECAUTIONS YOU WILL TAKE BEFORE ENTERING BATTERY ROOM?
17) WHAT ALL CHECKS YOU WILL DO FOR BATTERY?
18) WHAT IS THE STANDARD SPECIFIC GRAVITY OF BATTERY?
19) WHAT IS THE VALVE TIMING DIAGRAM OF 2 STROKE ENGINE?
I DIDNT HEARED THE QUESTION SO I ASKED HIM AGAIN. HE TOLD OK WHAT IS THE
INJECTION TIME FOR 2 STROKE ENGINE AND 4 STROKE ENGINE?
20) WHAT ALL SAFETY DEVICES IN AUXILLIARY ENGINE?
function : 4b
1.what type of air compressor in your ship ?
2.starting procedure of air compressor
3 in your main engine safety alarms,,,parameters in normal load,,,,
4.boiler mountings
5.what is the purpose of air vent
6.main engine specifications