3-5.

Digital Module (QM/QT/QI/QUMU/QH board)

Features
・TV Signal Receiving
- Terrestrial :8VSB CH2~69
- Cable :64/256QAM CH1~125
・Digital Cable Ready
・i.LINK (2 x Rear, 1 X Front)
Support Devices
- DV camera
- HDV camera
- DVHS
- Micro MV camera
No PC connection support
i.LINK Stand By
・Media Viewer (Memory Stick, Memory Stick Pro, Standard/Duo)
-JPEG still picture
-MPEG1 movie (VX fine mode is not supprted)
-MP3 audio
・Menu / GUI
KDX-46Q005 service Training 1
 Digital Cable Ready
• Uni-Directional Cable Ready Certified.
• This standard is defined by SCTE, not by Cable Lab,.
• This TV can receive scrambled signal with “CableCARD”.
• TV can receive basic digital programs with contract
• High Definition programs may be provided.
• No Pay-Per-View
• No EPG
• No interactive services (PVR etc…)
• These are required Bi-directional system. But Bi-directional standard is not ready yet.
• “CableCARD” Previously it was called “POD”.
– CARD is provided by cable companies with contract.
– Physical shape is PCMCIA type I/II.
– TV have “CableCARD” slot on the rear panel.
– Customer receive the CARD and insert to TV.
• With CableCARD, Channel numbering is same as normal cable box dose.
– No auto-programing required. (CH info. Will come through coax. RF cable.)

KDX-46Q005 service Training 2

 US’04 Digital Module Signal Flow [Q005]
2.6V 9V
3.4V UHF/VHF In Cable In
Service CN 3.4V DC/DC System

LDO 1.8V
LDO 1.8V
LDO 1.8V

LDO 1.5V
LDO 1.8V

LDO 1.8V
400mA-1060mA
Power A1MU

1400mA
2.6V DC/DC
ASU
Reset
1120mA-3900mA
CN
SPDIF CN 26.1621M 5V
OOB Out
Antenna SW
Memory Stick
STD/Duo

SPDIF UART

183MHz DDR]
MEM CH A

Analog
MEM CH A
UART To
QH DDR 400 32MB

AV
Digital A1MU
Infineon/Samsung CS4335 LPF
Audio Out Audio DAC Sub Out Main Out

DAC 1 To A1MU

183MHz DDR]

Graphics
MEM CH B

Analog
MEM CH B
NVM

USB to DAC 0
I2C/AGC
M.Stick DDR 400 32MB Hs/Vs/Clk ICS1526 Hs/Vs From NTSC CN I2C(A) I2C
Infineon/Samsung Clock Graphics PLL A1MU SW
ATi
AGC mute IB Tuner
GPIO B IF
AFT AGC
USB 5V OCP x226 NTSC/
Series B Power GPIO FE RST / CXD2099 RST
USB CN V BUS Protect V/LR BTSC AGC(D)
I2C(D)

Demodulator
Series A USB1.1

64/256QAM
I2C I2C/AGC SW
FMONO/Mode

IF 40pin

IF 40pin
QM-QT

QM-QT
I2S In TS In Serial TS 72MHz(Max)

QPSK

8VSB
CXD2099 RST Stereo/SAP
656 In Front End RST
68K like BUS 33MHz I2C
TS Out

Parallel BUS
TS In Serial TS Serial TS
PCI IDE IF I2C Flex Bus K9F2808UDC
8bit P-IF
68K like BUS
NAND Flash 16M CXD2099 CRX/DRX

OOB Mixer
DV 656

Serial TS
Serial TS

Chip select
Serial IF M25P10-A

decode
Hs/Vs/Clk
Serial Flash 128KB 9V Boost 32V
PCI Bus 33MHz 656-601 NVM DDR-SDR 20mA:5mA

Parallel BUS
Parallel TS
Parallel TS
Converter 9V

CRX/DRX
QT Power

QT Power
9V Power 5V
5V 3.4V 2.6V VCO RGBA8888/Hs/Vs/Clk LVDS Tx 5V 5V SW 3.4V
27M
LVDS Tx 2.6V 2.6V LDO
3.4V 190mA 1.2V
TS / 656 CN
40pin B to B
PCI CN
80pin CN B to B
Digital Video
LVDS
QM Digital GFX
LVDS
3.4V
QT
DIC

M
QT 9V is QT-QU IF 80pin
To

To
3

MU
from ASU
TS / 656 CN PCI CN
40pin B to B 80pin CN B to B QT-QU IF 80pin
QI 2.6V
PIC BUS

5V 3.4V 2.6V
Serial TS
Serial TS

PCMCIA CN
DV 656

IC42S16101 24.576M 1.8V

SDRAM REG

DV decoder
i.LINK PHY
iCES
MT48LC8M
8M SDRAM
Cable Card QUMU
(POD)

VCXO
24.576M
VCO
27M KDX-46Q005 service Training 3
i.LINK i.LINK i.LINK
 Connection failure
• Set no power, no boot up
– QM CN7300 connection or cable damage.
– QM CN7307 – QT CN7902 connection or cable damage
– QM CN7308 – QT CN7900 connection or cable damage
• No DTV and No Memorystick. But NTSC is OK.
– QM CN7342(LVDS-Video) connection or cable damage.
• No DTV. But Memorystick and NTSC is OK.
– QM - QT40Pin FFC connection or cable damage.
• No DTV and No NTSC. But Memorystick is OK.
– RF cable (F-F) or ANT-SW 5pin wire connection or cable damage.
– QT CN7302 connection or cable damage
• No NTSC. But DTV and Memorystick is OK.
– QT CN7901 is connection or cable damage.
• No menu OSD. But Memorystick mode is OK.
– CN7302 or CN7304 connection or cable damage.
• Memorystick is not detected by insertion.
– USB connection or cable damage.
• Only no Digital cable video/audio with POD(CableCARD). ATSC is OK.
– RF cable (P-P) or 80Pin FFC connection or cable damage. Or POD connector.

KDX-46Q005 service Training 4

 Key Component/Circuit failure
• ATi:QM IC7300 chip failure
– Reboot (intermittent video)
– Distorted graphics (block noise error on Menu or Memorystick)
• Power supply failure (QM or Set power)
– No power (cannot see heart beat LED from jig CN. But can see one of QT LED.)
• NTSC demodulator:QT TU7900 failure.
– No Audio. Distorted audio. No NTSC video.
• Tuner:QT TU7901 Inside of FrontEnd failure.
– No NTSC, No ATSC, No D-Cable.
• Digital demodulator:QT TU7901 failure.
– No DTV(ANT, Cable)
– May not boot the system.
• i.LINK(80/40pin BtoB CN or i.CES:QI IC601 or QFP IC:QI IC802) failure.
– No i.LINK (D-VHS, DV)

And you can see the repair instruction for QM board on below URL
http://www-sdeng.sdp.sel.sony.com/VPA/project_atsc2004/design/electrical/test_meas/
file : How to Debug a DTV2004 QM Board.PDF

KDX-46Q005 service Training 5

 Digital Module Trouble Shooting
These symptom might be related Digital Module as below.

-No Picture
case1 : NTSC, ATSC and D-Cable are NG i.LINK and MS are OK
-check tuner power and ATSC tuner
case2 : NTSC is OK ATSC, MS and i.LINK are NG
- check IC7300(ATi), IC7341(656-601 converter) and IC7342(LVDS Tx)
case3:other case
- only NTSC : check TU7900(NTSC demodulator) or TU7901
- only i.LINK : check QI board (iCES or DV decoder) or ATi
- only D-Cable : check QU connection or IC7900(CXD2099)
- only MS : check HM board or ATi

-No Audio
- only NTSC : check TU7900(NTSC demodulator)
- other RF input and i.LINK : check IC7300 and IC7327(Audio DAC)

-No or strange OSD menu

- Check IC7321(GFX PLL), IC7300, IC7331 and IC7332(LVDS Tx)

KDX-46Q005 service Training 6

 Key component and function
QM board
-ATi x226 (IC7300):MIPS/DEMUX/MPEG decoder/2D 3D engine etc…
-CXD9846R (IC7341):656 – 601 converter
-ICS1526GLFT (IC7321):Graphics PLL
-IRU3037CSTR (IC7301, 7302):DC DC converter
-THC63LVD103 (IC7332):LVDS transmitter for Graphics
-CS4335-KSZR (IC7327):Audio DAC
-THC63LVDM83C-T (IC7342):LVDS transmitter for Video
-16MB NAND flash (IC7318, 7319)
-32MB DDR (IC7322, 7323, 7324, 7325)

QT board
-BTD-CA801Z (TU7901) :IB tuner/8VSB 64QAM 256QAM QPSK
demodulator/OOB mixer
-IMC-450Z (TU7900):NTSC demodulator
-CXD2099AR (IC7900):POD interface controller

QI board
-uPD72894GD (IC802):DV decoder
-CXD9740AZ (IC601):i.LINK PHY
KDX-46Q005 service Training 7
 Analog IF
IMC-450Z
TU7900

POD Controller
CXD2099AR
IC7900
ATSC Tuner
BTD-CA801Z
TU7901

QT Board
KDX-46Q005 service Training 8
 Graphics PLL 3.3V DC/DC 2.5V DC/DC
ICS1526 IRU3037 IRU3037
IC7321 IC7301 IC7302

LVDS
Transmitter
THC63LVD103
IC7302

LVDS
Transmitter 656-601
THC63LVDM83C Converter
IC7342 CXD9846R
IC7341

QM Board A-Side

KDX-46Q005 service Training 9

 ATi X226
IC7300

QM Board B-Side

KDX-46Q005 service Training 10

 i.LINK PHY DV decoder
CXD9740 (iCES) uPD72894
IC601 IC802

QI Board A-Side QI Board B-Side

KDX-46Q005 service Training 11

QH Board QUMU Board

KDX-46Q005 service Training 12