KEJURUTERAAN SRI LUKUT 3s:3:-1 Head Office: No, 8, PTAS1 Taman Puteri Jalan By-Pass, 71000 Port Dickson, Negeri Sembilan Darul Khusus Tel: 606-6471494, 6474946 Fax: 606-6475486 e-mail: kslsb@kslsb.com.my Johor Bahru Branch: No. 9, Jalan Penaga 18, Kawasan Perindustrian Kota Puteri, 81750 Masai Johor Darul Takzim Tel: 607-3883633, Fax: 607-3884633 e-mail: ksl_b@kssb.com.my ‘WELDING PROCEDURE SPECIFICATION (See QW 200.2, Section IX, ASME Boiler and Pressure Vessel Code) Page 10F2 ‘Company Name ‘KEJURUTERAAN SRI LUKUT bate 28/10/2009 WS No, ‘KSL/WPS/DUPLEX-012 Wilding Process (s) ‘GTAW POR No. + KSL/PQR/DUPLEX-012 Type MANUAL code ‘ASME 1x 2007 (tomatic, Manual, Machine or Semi Auto) Promrs (qw 402) boine Design: Single v o lacking: “Wthowt Bacing \ lacking Material Type) NA 4.55.mm ram ie 4 7 1.0 mm =l|-— 32mm ‘Groove Design of Test Coupon [BASE METALS (Qw-a03) Jpn 10H GROUP Ho, To P-No 10H GROUP No, 4 lor specication type/grade or UNS number '$A-790 / UNS 31803, to Spectcation type / grade or UNS number 'SA-790 [UNS 31803 lor |CremicalAnayss and Mechanical Properties 22C1-5NI-3MO-N to emia analysis and Mechanical Properties “BCF-BNICSMO“W Hhchness Range: Base Metal Groove 1.6-T0.9.10 mm Filet all lotr [FILLER METAL (Qw-a0a) ‘erAW. spec. No. Jaws to. (SFA) leno. Sze of Fier Meals Filer Metal product Em Suplemental Filer Metal lets Metal Thickness Range rome 1.69.01 re ‘AL exces = ox rede tae = Conunatie ert 5 ete = LG ae) mt) RTA 104 "Each base meta ler combination shouldbe recorded india ‘Ostet Prone, eg, Pouui seatWELDING PROCEDURE SPECIFICATION (See QW 200.2, Section IX, ASME Boller and Pressure Vessel Code) wes no. SL WPS/OUPLEK.012 ‘POSITIONS (Qw-a05) Posten of Groove: 66 (LL) Weldng Progresion UPHILL Posten of Filet ALL ter PREFEAT (QW-a06) Percent Composition Preheat Temp, Minimum 50°C max. (notet) Ninture | Flow Rate Interpass Temp. Maximum 150°C stieaing W.99% 468L/min Preheat Maintenance railing = = leacking = amin ‘note 1 - To remove moisture only her = = ELECTRICAL CHARACTERISTICS (QW-409) ler Metal Garent a cr) wets | Process [avs Da Ty are. ange | Speed ayer) cise w. __| coming ROOT FR2209, Gaw | io | 35-70 FL E209 65-130 35:70 oP, FR2209 65-130 35:70 OP, R209 65-130 3570 Pang covet NTA est inp ae “Tungsten Seco Size and We .6=3.2mim, 296 Thoriated ose of Meta Transfer for GMAW ectrode Wie Food Speed Rane TECHNIQUE (QW-4i0) Stung or Weave B34 STRING(ROOT) & WEAVE nie or 635 80,2 mm Inia and icerpass Caring (Carin J GuNOING Method of Back Going Osalsion Contact Tube to Work Distance uit o Single Electrodes ‘MUCTPLE PASS trode Spacing 25mm Peering NAKEJURUTERAAN SRI LUKUT e383.) Head Office: No, 8, PT451 Taman Puteri, Jalan By-Pass, 71000 Fort Dickson, Negeri Sembilan Darul Khwsus. Tel: 606-6871494, 6474946 Fax: 606-6875486 e-mail klsb@kslsb.com.my Johor Bahru Branch: ‘9, Jalan Penaga 18, Kawasan Perindustrian Kota Puteri, 81750 Masai, Johor Davul Takzim. Tel: 607-3883683 Fax: 607-3884633 e-mail ksl_jbi@ksisb.com,my ‘PROCEDURE QUALIFICATION RECORDS. (see QW 200.2, Section XK, ASME Boiler and Pressure Vessel Code) Page 1044 ‘company Name KESURUTERAAN SRI LUKUT. ate 28/10/2009 Ws Wo, KSL/WPS/DUPLEX-012 Wielding Process (es) AW. POR No. “KSt/PQR/DUPLEX‘O12 Tyre ana cote ASHE DX (automat, Manual, Maine or Semi Bito}) poner cqw 402) hort oesan: Sogie escking: anos ackng eching Mae Ty) NA ‘GROOVE DEsioN FOR TEST COUPON [ease wETAL (Qw a03) [POSTWELD WEAT TREATHERT (QW 407) rts Spe Lempert: ype or ae line pena omer croup no [rire of est Coupon: “BT Range ameter Test coupon ¥ sow0 joer [eas caw. a08) Percent Conreston caves) Mite Paw ate [FiLceR WETAIS (Qw aap o (may ross 5) onaw [seins Argon _99.9 ane rn spcesion 30. [rang N/A — MIR NIA Jaws Casaeaton 7 lscino oon 9909 ene ter ta Fo, 5 feet me Anais A No ® se or Fier es 2am [ELECTRICAL CHARACTERISTICS (QW 405) lotr ‘Avesta Jourene be Jraany ELECTRODE NEGATIVE [ewsten eee See 26mm vs (0) A0-16¥ es meal Tekess ae as 70-160 8 [postion (aw 405) [recanargue (Qw a0) aston ot coove « Jr Sp 45:70 mm/min. Jeu Presson (Up, Cowl) Cenm sina or Wem Bene STRING & WEAVE foster NIA osc NIA tess or Sle ass HOC sal or ute eee ‘sINGue [pae~ WenT (Qw a0ey Jones NIA erat Teno (C) remove moisture only fcpmsrene 0 Tso" e maxPp dota PORNO: KSLIPORDUPLEXOI2 essa: KSLWPSIDUPLENOI2 wie | re Tae Da] ie [kee] aime | Smee | tam | eon Leto Gon nurs | ‘i _| “oo {ewain| tomy | mec S| era |e [re | been [in| sr [esr [ts [ae ries Ta Tar] Fema [tat ts wat | ross [ane | Ba] ae [kee] seme | Sees | tame | “Tom yao Gon mara | “| "ay |ownmin| comm | ata 2] eran [eres [9 | cen [so ian nas] en ST] eran [razon [9 [peewee nan [ster | snes wie | poss TAS |B] ee fsa ] soe | St | tr | Toe S| ers erase [ae [oot | ran] isin [ate eC Filler Met T Corrent ‘Volt Travel eat Tnterpass. | aia [eres [cen | re | are] on “tase Ti Ns Ga Taree | et [Tr wat | rowne aS a] Tae fae] tame | Set | te | "Tem | eam eres ae | psoas so Paes Sa ST] eran [eros [as | pee | ef oer [ase | ves | at fara freee [cen store | ies fai we Zeer yugunaD sHAHRMAL “OM Date Date IN| 2999 bate Fhe time Signature Wao’ orePe3ofd PORNO: KSLPQRIDUPLEX.012 MWPSNO: — KSI/WPS/DUPLEX.012 ACTUAL PARAMETER AND SEQUENCE (TP-6) Filer Meta Correa Vor] ener Theerpase Weld Proves Aws | Oa] toe Tm. Range | Speed Temp. Layers) lass rotary w oy guminiy | (iamy | oe cas i ‘GTAW n2209 | 24 | D0EN. 7230 too | ate [user <150. 2 ‘GTAW. ‘en2209_| 24 | _D0EN 7650 ria] 300 | 1as260 | <160 3 ‘GrAW. en2200 | 24 | _OcEN 7e40 p00 [40 | 129613 | <0 rT (Grave R220 | 24 | 0cEN 7500 FETT ES PT ACTUAL PARAMETER AND SEOUENCECTE-7) Filler Met] ‘Garren Vou | tre Terps wed Proves AWS | Di | Tee ‘m. Range | Speed Temp. Layers) Case Polarity w 0) | eemvniny | caimmy | es. cat) 1 craw e220 | 3a | _OCEN 7.78 fia) | 4460 | tovarr | 12 Pages aut onre: lly 222. “Thin job wat mabmetcated : Rafleumnta Rape Yeh: MRM-ISASOARCIAMentrade Testing Services Sdn Bhd ico. no. 586617->) (Member of MENTRADE Group) ns PLO 110, Jalan Cyber 5, Kawasan Perindustrian Senai Fasa 3, 81400 Senai, Johor, MALAYSIA. Tel: 607-598 8898 Fax: 607-598 3898 Email: mentest@streamyx.com TEST REPORT ORIGINAL Laboratory Test No + MTS / 09725412 /09 Pagetio” ate 23 October 2008 Total Pages: 12 Pages Figure 7 : (500X) Representative optical micrograph showing microstructure of Left Parent Metal Za. H Kho, BSc Laboratory Manager[ronexo: PO NO. ‘| | Heys AUNAUMEPROFZRUGNIS. - INSPECTION CERTIFICATE CERCIFICAT DE RECEPTION PAR L/OSINE 3.1 C.C,P,U. . ab ecoediog BN 10 2043.4, Tartan HST Betereage: Basum/Date: 2.072008 a Biclashrohr Onbtt Rolisinse 1 A630 Tete, Avia ‘Tee onaonsiwieor 2203 Destele/Purehaser/Conametant SSCHOBLLER-BLECEMANN (UK) L7, [EUROPBAN BUSINESS PARK ‘TAYLORS LANE, OLDBURY WEST MIDCANDS BOP2EN \VERBINIGTES KONIGREICH BestlhNrdPurchasers Order No) No. de commande: ‘Autteage NesWorks Onder Noo. de commance d'ulue: 1s 4soi2nst7 489987 Yon 50 BregerPeoductProdstt: SEAML. STAINL STEEL TUBESPIPES, SBS GRADE A003, 1.442, 531805522205, FINGSH CED = COLD FINISHED, HEAT-TREATED, PICKLED, “TRCHN. COND. ACC. ASTM ATPOUATION.ESB, ‘ASME SECT.I PART.A 8A790/SA790M 2007 3, NORSOK MDS D41 REV3, SHELL E8/247 REV.2 EXCEPT STRESS CORROSION TEST (POINT 72), ‘UT, DP CTABLS 1) AND SURFACE REQUIREMENTS (POINT 3.1), 1MBSC SPE 74014 JUNE 2007 EXCEPT STRESS CORROSION TEST (POINT 3.3.8.2), (OT ANDDPl POINT 342), TENSION TEST ONLY IN LONGITUDINAL DIRECTION, NO ELEVATED TEMPERATURE TENSION THST, FLATTENING TEST AS PER ASTM A790 ‘TOLERANCES ACC. 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