Service Manual

Service Manual

835, 855, 875, 895,

935, 945, 950, 955 & 975
Chassis Only

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

VERSATILE OR IT’S SUCCESSORS. VERSATILE AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

VE-S-835,855+
 Years Made: 1978- Years Made: Years Made: 1978- LEFT REAR OF FRONT FRAME BELOW
Make: Versatile Model: 835 Make: Versatile Model: 855 Make: Versatile Model: 875
1984 1978-1983 1984 CAB, AT LEFT LOWER DASH PANEL 835
HP-Engine: HP-Engine: Beginning
HP-PTO: 198 HP-Drawbar: HP-PTO: 212 HP-Engine: 250 HP-Drawbar: HP-PTO: HP-Drawbar: 252 Year
230 280 Serial Number

Engine-Make: Engine-Fuel: Engine-Make: Engine-Fuel: Engine-Make: Engine-Fuel:

HP-Range: 198 HP-Range: 212 HP-Range: 280 1978 33000
CUMMINS DIESEL/TURBO CUMMINS DIESEL/TURBO CUMMINS DIESEL/TURBO

Engine-Cyl(s)- Transmission- Engine-Cyl(s)- Transmission- Engine-Cyl(s)- Transmission-

Optional: Optional: Optional: 1979 33601
CID: 6/855 STD: CM CID: 6/855 STD: CM CID: 6/855 STD: CM

Fwd/Rev Fwd/Rev Mfwd-Std/Opt: Fwd/Rev Fwd/Rev Mfwd-Std/Opt: Fwd/Rev Fwd/Rev Mfwd-Std/Opt:

1980 34201
Standard: 12/4 Optional: STD Standard: 12/ Optional: STD Standard: 12/4 Optional: STD

Tires-Std Front: Tires-Std Rear: Wheelbase-Inch: Tires-Std Tires-Std Rear: Wheelbase- Tires-Std Front: Tires-Std Rear: Wheelbase-Inch:
1981 35001
20.8-38 20.8-38 130 Front: 20.8-38 20.8-38 Inch: 130 20.8-38 20.8-38 130
Pto Speed: CAT I-3pt Hitch: Pto Speed: CAT I-3pt Hitch: Pto Speed: CAT I-3pt Hitch:
Pto Type: OPT Pto Type: IND Pto Type: OPT 1982 35601
1000 False 1000 False 1000 False

CAT II-3pt Hitch: CAT III-3pt CAT II-3pt CAT III-3pt CAT II-3pt CAT III-3pt
Hitch Lift: Hitch Lift: Hitch Lift: 1983 1
False Hitch: True Hitch: False Hitch: True Hitch: False Hitch: True

Hydraulics- Hydraulics- Hydraulics-

Hyd-Cap: 84 Hyd-Flow: 23.6 Hyd-Cap: 84 Hyd-Flow: 23.6 Hyd-Cap: 84 Hyd-Flow: 23.6 1984 37575
Type: OPEN Type: OPEN Type: OPEN
Hyd Std Outlets: Cooling Fuel Tank Hyd Std Cooling Fuel Tank Hyd Std Cooling Fuel Tank
4 Capacity: 46 Capacity: 185 Outlets: 4 Capacity: 46 Capacity: 185 Outlets: 4 Capacity: 47 Capacity: 185
Cab-Stdm A/C; Cab-Stdm A/C; New Price: Cab-Stdm A/C; New Price:
Weight: 19826 New Price: 93893 Weight: 20106 Weight: 20106
Rops: STD Rops: STD 83949 Rops: STD 109396

Years Made: 1978- Years Made: Years Made: 1977- LEFT REAR OF FRONT FRAME BELOW
Make: Versatile Model: 935 Make: Versatile Model: 945 Make: Versatile Model: 950
1982 1983-1984 1982 CAB, AT LEFT LOWER DASH PANEL 855

HP-Engine: HP-Engine: Beginning

HP-PTO: HP-Drawbar: HP-PTO: HP-Engine: 335 HP-Drawbar: HP-PTO: HP-Drawbar: 300 Year
330 350 Serial Number

Engine-Make: Engine-Fuel: Engine-Make: Engine-Fuel: Engine-Make: Engine-Fuel:

HP-Range: 330 HP-Range: 335 HP-Range: 350 1978 150501
CUMMINS DIESEL/TURBO CUMMINS DIESEL/TURBO CUMMINS DIESEL/TURBO

Engine-Cyl(s)- Transmission- Engine-Cyl(s)- Transmission- Engine-Cyl(s)- Transmission-

Optional: Optional: Optional: 1979 150751
CID: V-8/903 STD: CM CID: 6/855 STD: CM CID: V-8/903 STD: CM
Fwd/Rev Fwd/Rev Mfwd-Std/Opt: Fwd/Rev Fwd/Rev Mfwd-Std/Opt: Fwd/Rev Fwd/Rev Mfwd-Std/Opt:
1980 151151
Standard: 12/4 Optional: STD Standard: 12/4 Optional: STD Standard: 12/4 Optional: STD
Tires-Std Front: Tires-Std Rear: Wheelbase-Inch: Tires-Std Tires-Std Rear: Wheelbase- Tires-Std Front: Tires-Std Rear: Wheelbase-Inch:
1981 151401
20.8-38 20.8-38 130 Front: 24.5-32 24.5-32 Inch: 130 18.4-38 18.4-38 130
CAT I-3pt Hitch: CAT I-3pt Hitch: CAT I-3pt Hitch:
Pto Type: NA Pto Speed: Pto Type: NA Pto Speed: Pto Type: NA Pto Speed: 1982 151601
False False False
CAT II-3pt Hitch: CAT III-3pt CAT II-3pt CAT III-3pt CAT II-3pt CAT III-3pt
Hitch Lift: Hitch Lift: Hitch Lift: 12370 1983 151801
False Hitch: True Hitch: False Hitch: True Hitch: False Hitch: True
Hydraulics- Hydraulics- Hydraulics-
Hyd-Cap: 84 Hyd-Flow: 23.6 Hyd-Cap: 84 Hyd-Flow: 23.6 Hyd-Cap: 74.5 Hyd-Flow: 26.9
Type: OPEN Type: OPEN Type: OPEN
Hyd Std Outlets: Cooling Fuel Tank Hyd Std Cooling Fuel Tank Hyd Std Cooling Fuel Tank
4 Capacity: 46 Capacity: 185 Outlets: 4 Capacity: 61 Capacity: 185 Outlets: 3 Capacity: 53 Capacity: 154
Cab-Stdm A/C; New Price: Cab-Stdm A/C; New Price: Cab-Stdm A/C; New Price:
Weight: 19771 Weight: 24254 Weight: 24500
Rops: STD 112070 Rops: STD 139822 Rops: STD 112984

Years Made: 1983- Years Made: LEFT REAR OF FRONT FRAME BELOW CAB, AT LEFT REAR OF FRONT FRAME BELOW
Make: Versatile Model: 955 Make: Versatile Model: 975
1984 1983-1984 LEFT LOWER DASH PANEL 875 CAB, AT LEFT LOWER DASH PANEL 895
HP-Engine: Beginning Serial Beginning
HP-PTO: HP-Drawbar: HP-PTO: HP-Engine: 360 HP-Drawbar: Year Year
350 Number Serial Number
Engine-Make: Engine-Fuel: Engine-Make: Engine-Fuel:
HP-Range: 350 HP-Range: 360 1978 52501 1980 90001
CUMMINS DIESEL/TURBO CUMMINS DIESEL/TURBO
Engine-Cyl(s)- Transmission- Engine-Cyl(s)- Transmission-
Optional: Optional: 1979 53201 1981 90351
CID: 6/855 STD: PS CID: 6/855 STD: CM
Fwd/Rev Fwd/Rev Mfwd-Std/Opt: Fwd/Rev Fwd/Rev Mfwd-Std/Opt:
1980 54301 1982 91201
Standard: 12/2 Optional: STD Standard: 12/4 Optional: STD
Tires-Std Front: Tires-Std Rear: Wheelbase-Inch: Tires-Std Tires-Std Rear: Wheelbase-
1981 55501 1983 92101
24.5-32 24.5-32 130 Front: 24.5-32 24.5-32 Inch: 130
CAT I-3pt Hitch: CAT I-3pt Hitch:
Pto Type: NA Pto Speed: Pto Type: NA Pto Speed: 1982 56601 1984 93275
False False
CAT II-3pt Hitch: CAT III-3pt CAT II-3pt CAT III-3pt
Hitch Lift: Hitch Lift: 1983 57801
False Hitch: True Hitch: False Hitch: True
Hydraulics- Hydraulics-
Hyd-Cap: 84 Hyd-Flow: 23.6 Hyd-Cap: 84 Hyd-Flow: 23.6 1984 59025
Type: OPEN Type: OPEN
Hyd Std Outlets: Cooling Fuel Tank Hyd Std Cooling Fuel Tank
4 Capacity: 61 Capacity: 185 Outlets: 4 Capacity: 61 Capacity: 185

Cab-Stdm A/C; New Price: Cab-Stdm A/C; New Price: LEFT REAR OF FRONT FRAME BELOW CAB, AT
Weight: 24500 Weight: 24100
Rops: STD 160778 Rops: STD 148225 LEFT LOWER DASH PANEL 950
Beginning Serial
Year
Number
LEFT REAR OF FRONT FRAME BELOW CAB, AT LEFT REAR OF FRONT FRAME BELOW CAB, AT
1977 110301
LEFT LOWER DASH PANEL 935 LEFT LOWER DASH PANEL 945

Beginning Serial Beginning Serial

Year Year 1978 110575
Number Number

1978 71700 1983 111451 1979 110801

1979 71901 1984 111725 1980 110851

1980 72101 1981 111051

LEFT REAR OF FRONT FRAME BELOW CAB, AT

1981 72451 1982 111201
LEFT LOWER DASH PANEL 955

Beginning Serial
1982 72701 Year
Number

LEFT REAR OF FRONT FRAME BELOW CAB, AT

1983 191025
LEFT LOWER DASH PANEL 975
Beginning Serial
Paint Codes 1984 191145 Year
Number

1983 184501
Location MFG Color Name

1984 194625
TRIM YELLOW
POWER
WHITEVERSATILE
BODY RED
 VERSATILE
FORO
Service Manual I\EW HOLLAAD

Tractors
835,855,875,895,
935, and 950
19n -1980

! ALSO COVERS MODELS:

.--..eo-- ... -. _

945,955,975
THRU 1984
 SECTION 1: SERVICING

Table of Contents

1 INTRODUCTION . ....................................... 1-3

2 TOWING/TRANSPORTING . .............................. 1-3

2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-3
2.2 Towing ................................................ 1-3
2.3 Transporting ........................................... 1-3

3 HOISTS AND JACKS . ................................... 1-4

3.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-4
3.2 Jacks ................................................. 1-4
3.3 Hoists ................................................. 1-5

4 SPECIFICATIONS AND CAPACITIES . ...................... 1-5

4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1·5
4.2 Dimensions ............................................ 1-5
4.3 Tire Size and Tractor Width ............................... 1-5
4.4 Tire Inflation ........................................... 1·7
4.5 Weights ............................................... 1-8
4.6 Engines ............................................... 1-8
4.7 Cooling System ........................................ 1·10
4.8 Air Cleaner ............................................ 1-10
4.9 Exhaust System ....................................... 1-10
4.10 Fuel Tank ............................................. 1-10
4.11 ColdStartAid ......................................... 1-10
4.12 Clutch .......... , ..................................... 1·10
4.13 Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1·11
4.14 Transmission .......................................... 1·11
4.15 Drivelines ....... , ..................................... 1·12
4.16 Axles .......... , ..................... , ............... 1·12
4.17 Steering .............................................. 1·12
4.18 Hydraulic System ...................................... 1·12
4.19 Electrical System ...................................... 1·13
4.20 Frames ...................................... : ........ 1·14
4.21 Drawbar .............................................. 1·14
4.22 Cab .................................................. 1·14
4.23 Instrument Panel ...................................... , 1·14
4.24 Hydraulic Control Console .............................. 1·14
4.25 Environmental Control Roof Unit ......................... 1-15
4.26 Radio (AM·FM) With Cassette ............................ 1-15
4.27 Options .............................................. 1-15

1·1
5 FUELS, FLUIDS AND LUBRICANTS . ...................... 1·15
5.1 General ............................................... 1·15
5.2 Fuel ................................................. 1·15
5.3 Fluids ................................................ 1·16
5.4 Lubricants ............................................ 1·17

6 LUBRICATION . ........................................ 1·18

6.1 General ............................................ '" 1·18

7 BELTS AND FILTERS ................................... 1·22

7.1 General .................................. " ........... 1·22
7.2 Belt Replacement ...................................... 1·22
7.3 Filters ................................................ 1·22

8 STORAGE .......... .................................. 1·24

8.1 General ............................................... 1·24
8.2 Preparation of Engine for Storage ......................... 1·24
8.3 Preparation of Tractor for Storage ......................... 1·24
8.4 Storing Batteries ....................................... 1·24
8.5 Preparation After Storage ............................... 1·25
8.6 StartupofEngineAfterStorage .......................... 1·25

9 TROUBLESHOOTING . .................................. 1·26

9.1 General ............................................... 1·26
9.2 Troubleshooting Guide ................................. 1·26

1-2
 SECTION 2: ENGINE SYSTEMS

Table of Contents

1 INTRODUCTION

2 DESCRIPTION AND OPERATION

2.1 Engine ......................................................... 2·3

2.2 Fuel System .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·3
2.3 Cooling System ................................................ 2·5
2.4 AirlntakeSystem .............................................. 2·7
2.5 Exhaust System ................................................ 2·7
2.6 Engine Lubrication System ..................................... 2·8
2.7 Cold Start System .............................................. 2·8

3 TROUBLESHOOTING

3.1 General ....................................................... , 2·8

3.2 Fuel System .................................................. 2·10
3.3 Cooling System ............................................... 2·11
3.4 Air Intake/Exhaust System ..................................... 2·12
3.5 Engine Lubrication System ........ " .................... , ..... 2·13
3.6 Cold Start System ............................................. 2·13

4 INSPECTION/CHECK

4.1 General ....................................................... 2·14

4.2 Fuel System .................................................. 2·14
4.3 Coaling System ............................................... 2·16
4.4 Air Intake/Exhaust System ..................................... 2·17
4.5 Engine Lubrication System .................................... 2·21
4.6 Cold Start System ............................................. 2·22

5 MAINTENANCE

5.1 General ....................................................... 2·23

5.2 Servicing ........................................ .-............ 2·23
5.3 Replacement of Fuel Hoses .................................... 2·23
5.4 Replacement of Fuel Tanks .................................... 2·24
5.5 Replacement of Fuel Gauge Sender ............................ 2·25
5.6 Removal and I nstallation of Surge Tank ......................... 2·25
5.7 Removal and Installation of Engine Coolant Radiator ............ 2·26
5.8 Replacement of Cooling System Hoses ......................... 2·28
5.9 Flushing of Cooling System .................................... 2·30

2·1
5.10 Removal and Installation of AirCleaner .......................... 2-31
5.11 Removal and Installation of Muffler .............................. 2·32
5.12 Removal and Installation of Oil Bypass Filter. '" ................. 2-33 .'
5.13 Replacement of Cold Start Cylinder.............................. 2-33
5.14 Removal and Installation of Alternator ........................... 2-34
5.15 Removal and Installation of Starter Motor ........................ 2-35

6 ENGINE REMOVAL AND INSTALLATION

6.1 Model 935 and 950 Engine ....................................... 2·36

6.2 Model 835, 855,875,895 Engine ................................. 2-41

2·2
 SECTION 3: DRIVE TRAIN

Table of Contents

1 INTRODUCTION

2 DESCRIPTION AND OPERATION

2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-3

3 CLUTCH

3.1 Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4

3.1.1 Description ........... . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4
3.1.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4
3.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-6
3.3 Clutch Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-8
3.3.1 General.......................................... 3-8
3.3.2 Preparation ...................................... 3-8
3.3.3 Yoke Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-8
3.3.4 Replacement of Output Shaft ... . . . . . . . . . . . . . . . . . . .. 3-8
3.3.5 Replacement of Clutch Brake ....................... 3-10
3.3.6 Replacement of Clutch Release Bearing .............. 3-12
3.3.7 Replacement of Pressure Plate ...................... 3-12
3.3.8 Replacement of Clutch Plates ....................... 3-12
3.3.9 Replacement of Intermediate Plate Drive Pins ......... 3-14
3.3.10 Replacement of Clutch Pilot Bearing ................ 3-15
3.4 Clutch Overhaul ....................................... 3-15
3.4.1 General.......................................... 3-15
3.4.2 Free Seized Self·Adjusting Ring .................... , 3-15
3.4.3 Clutch Disassembly ............................... 3-16
3.5 Clutch Installation ..................................... 3-21
3.6 Clutch Clearance Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
3.6.1 General.......................................... 3-23
3.6.2 Transmission Clutch Brake Adjustment .............. 3-23
3.6.3 Free Pedal and Release Travel Adjustment ............ 3-23

4 TRANSMISSION

4.1 Description and Operation .............................. , 3-25

4.1.1 Description ...................................... 3-25
4.1.2 Operation..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-26
4.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-28

3-1
4.3 Transmission Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-30
4.3.1 Removal and Installation of Transmission. . . . . . . . . . . .. 3-30
4.3.2 Side Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-34
4.3.3 Shift Arm and Seal Replacement .................... 3-36
4.3.4 Input Shaft Bearing Seal Replacement ................ 3-38
4.3.5 Rear Output Bearing Seal Replacement. . . . . . . . . . . . . .. 3-39
4.3.6 Front Output Bearing Seal Replacement .............. 8-40
4.3.7 Transmission lubrication Pump Replacement ......... 3-40
4.4 Transmission Overhaul ................................. 3-40
4.4.1 General.......................................... 3-40
4.4.2 Disassembly ..................................... 3-41
4.4.3 Inspection ....................................... 3-46
4.4.4 Assembly... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-46
4.5 Transmission lubrication Pump Overhaul. . . . . . . . . . . . . . . . .. 3-48
4.5.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-48
4.5.2 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-49

5 AXLE ASSEMBLIES

5.1 Description and Operation ........... ., . . . . . . . . . . . . . . . . . .. 3-50

5.1.1 Axles and Planetary Gears. . . . . . . . . . . . . . . . . . . . . . . . .. 3-50
5.1.2 Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-51
5.1.3 No-Spin Unit ..................................... 3-51
5.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-54
5.3 Planet Carrier and Axle Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-56
5.3.1 General.......................................... 3-56
5.3.2 Removal .............. _...... _. . . . . . . . . . . . . . . . . .. 3-56
5.3.3 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-57
5.3.4 Removal of Planet Gears . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-57
5.3.5 Installation of Planet Gears ....... _. . . . . . . . . . . . . . . .. 3-58
5.3.6 Installation of Planet Carrier. . . . . . . . . . . . . . . . . . . . . . .. 3-59
5.4 Wheel Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-59
5.4.1 Removal ..................... _. . . . . . . . . . . . . . . . . .. 3-59
5.4.2 Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-60
5.5 Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-61
5.5.1 Removal......................................... 3-61
5.5.2 Differential Conversion ...... . . . . . . . . . . . . . . . . . . . . .. 3-62
5.5.3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-62
5.5.4 Inspection ....................................... 3-64
5.5.5 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-65
5.5.6 Installation ....................................... 3-69

6 DRIVELINES

6.1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-70

6.2 Servicing ............................................. 3-71
6.2.1 Cross Bearing Replacement ........................ 3-71
6.2.2 Driveshaft Repair ............................... '.. 3-71
6.2.3 Steady Bearing Replacement ....................... 3-72

3-2
 SECTION 3A: POWER TAKE·OFF

Table of Contents

1 INTRODUCTION

2 DESCRIPTION

2.1 Description .................................. , ......... 3A·1

2.2 Engine Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·2
2.2.1 Clutch Assembly ........................ " ....... 3A·2
2.2.2 PTO Drive System ................................ 3A·2
2.2.3 PTO Clutch Assembly ........................... " 3A·2
2.3 PTO Transmission Gearbox ............................... 3A·2
2.4 PTO Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·2
2.5 PTO Lubrication System ................................. 3A·2

3 OPERATION

3.1 Engine Gearbox Assembly .............................. " 3A·6

3.1.1 Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·6
3.1.2 PTO Drive System ................................ 3A·6
3.1.3 PTO Clutch Assembly ................... , ...... '" 3A·6
3.2 PTO Transmission Gearbox ............................... 3A·6
3.3 PTO Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·6
3.3.1 PTO Drivel i nes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·10
3.4 PTO Lubrication System ................................ 3A·10

4 MAINTENANCE

4.1 General ............................................... 3A·12

4.2 Removal and Installation of Engine Gearbox and PTO Clutch .. 3A·12
4.2.1 Removal ....................................... 3A·12
4.2.2 Installation ..................................... 3A·13
4.3 Removal and Installation of PTO Transmission Gearbox ...... 3A·16
4.3.1 Removal ....................................... 3A·16
4.3.2 Installation ..................................... 3A·17
4.4 Removal and Installation of PTO Dropbox .................. 3A·17
4.4.1 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·17
4.4.2 Installation ..................................... 3A·18
4.5 Removal and Installation of PTO Driveline .................. 3A·19
4.6 Removal and Installation of PTO Control Valve .............. 3A·19
4.6.1 Removal of PTO Control Valve ............. " ...... 3A·19
4.6.2 Removal of Main Regulator Valve .................. 3A·19
4.6.3 Installation of PTO Control Valve ................... 3A·19
4.6.4 Installation of Main Regulator Valve ................ 3A·20
5 OVERHAUL

5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-20

5.2 Engine Gearbox Overhaul ............................... 3A-20
5.2.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-20
5.2.2 Assembly....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-24
5.3 PTO Clutch Overhaul ................................... 3A-28
5.3.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-28
5.3.2 Assembly ...................................... 3A-28
5.4 Hydraulic Pump Overhaul ............................... 3A-30
5.4.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-30
5.4.2 Assembly..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-30
5.5 PTO Transmission Gearbox Overhaul ..................... 3A-32
5.5.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-32
5.5.2 Assembly....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-32
5.6 PTO Dropbox Overhaul .................................. 3A-34
5.6.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-34
5.6.2 Countershaft and Gear Assembly .................. 3A-35
5.6.3 Output Shaft and Spur Gear Assembly . . . . . . . . . . . . .. 3A-37
5.6.4 Input Shaft and Sun Gear Assembly ................ 3A-37
5.7 PTO Control Valve Overhaul ............................. 3A-38
5.7.1 Disassembly of PTa Valve ........................ 3A-38
5.7.2 Disassembly of Main Regulator Valve ............... 3A-39
5.7.3 Assembly of PTO Valve ........................... 3A-40
5.7.4 Assembly of Main Regulator Valve ................. 3A-40
6 REPAIRS

6.1 General ................................................ " 7-31

6.2 Special Tools and Equipment ................................ 7-31
6.3 System Leak Detection ..................................... 7-31
6.4 Discharging the System .................................... 7-32
6.5 Repair of Leaks in Hoses, Pipes and Fittings ................... 7-32
6.6 Volumetric Test of Compressor .............................. 7-32
6.7 Cleaning the Compressor Inlet Screen ........................ 7-33
6.8 Removal and Installation of Compressor ...................... 7-34
6.9 Replacement of Heater/Evaporator .......................... , 7-36
6.10 Replacement of Receiver/Dryer ...................... , ....... 7-37
6.11 Cleaning the Expansion Valve Inlet Screen ................ ' ... 7-38
6.12 Replacement of Expansion Valve ........................ , .... 7-38

7 COMPRESSOR OVERHAUL

7.1 General .................................................. 7-39

7.2 Replacement Kits ......................................... 7-39
7.3 Special Tools and Equipment ................................ 7-39
7.4 Valve Plate Replacement ................................... 7-39
7.5 Front Seal Assembly Replacement ........................... 7-40

7-2
 SECTION 8: STRUCTURES

Table of Contents

1 INTRODUCTION

2 DESCRIPTION AND OPERATION

2.1 Front and Rear Frames .................................... 8-3

2.2 Engine Hood Assembly ................................... 8-4
2.3 Operator's Cab .......................................... 8-4
2.4 Drawbar and Three-Point Hitch ............................. 8-4

3 MAINTENANCE

3.1 Servicing (Ref. Section 1) .................................. 8-5

3.2 Replacement of Engine Mounts ............................ 8-5
3.3 Replacement of Transmission Mounts ..................... 8-6
3.4 Replacement of Cab Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-8
3.5 Inspection of Frame Pivot Points .......................... 8-10
3.6 Removal and Installation of Steering Actuators .............. 8-13
3.7 Removal and Installation of Hood Assembly ................. 8-14
3.8 Replacement of Cab Windows ............................ 8-16
3.9 Replacement of Soundproofing and Mats ................... 8-17
3.10 Replacement of Cab Weatherseals ......................... 8-19
3.11 Replacement of Parts and Inspection of Operator's Seat ...... 8-19

4 REPAIR

4.1 Repairs to Front and Rear Frames ......................... 8-26

4.2 Uncoupling and Assembly of Frames ....................... 8-26
4.3 Removal and Installation of Cab Roof ...................... 8-30
4.4 Metal Plate Repairs ...................................... 8-31
4.5 Paint Touch-Up ......................................... 8-31
4.6 Seat Cushion Repairs .................................... 8-31

8-1
3.8 REPLACEMENT OF CAB WINDOWS

General
WEATHERSEAL CROSS-SECTION

Window panel replacement (Ref. Figure 8-9) may

also require replacement of the special rubber
weatherseal, which is available precut to size for
each window, with precut "V" cutouts for the in-
side corners. The split outer surface of this
weatherseal makes it possible to install the new
panel without special tools. A small flatblade
"",

screwdriver or butter knife is recommended for ".- "

this purpose.

Special Tools and Equipment

~., ,:

"'
1. Caulking compound

2. Small flatblade screwdriver or butter knife

3. Razor knife or razor blade

WEATHERSEAL AS SUPPLIED - - - _
4. Exact replacement glass panels and weather-
seals. Consult Pahs Manual for individual
parts numbers.

5. Soapy water

WEATHERSEAL INSTALLED

FIGURE 8·9: Cab Window Replacement

8-16
 INDEX
A B
Accessories
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-3
Electrical Circuits ........... _... _.......... 6-9
Aftercooler
Description and Operation .. . . . . . . . . . . . . . . . .. 2-7
Air Cleaner
Installation .... _. . . . . . . . . . . . . . . . . . . . . . . . .. 2-32
Removal ................................. 2-31
Specifications ............................ 1-10
Air Cleaner Restriction Gauge
Description and Operation ................... 4-3
Air Conditioner
Compressor. . . . . . . . . . . . . . . . . . .. See Compressor
Control Circuit ...................... _..... 7-10
Description ................................ 7-5
Discharging .............................. 7-32
Leak Detection ....................... _.... 7-31
Operation ................................. 7-5
Pressure Indicator Lights . . . . . . . . . . . . . . . . . . .. 4-3
Thermostat ............................... 7-27
Troubleshooting ...................... 7-11,7-14
Air Filter
Inspection/Check .......................... 2-20
Air Inlet
Inspection/Check .......................... 2-19
Air Intake System
Air Filters ................................ 2-20
Air Inlet .................................. 2-19
Air Intake Tube ............................ 2-20
Air Restriction Gauge ...................... 2-20
Description and Operation ................... 2-7
Exhaust and Muffler ........................ 2-20
Inspection/Check. . . . . . . . . . . . . . . . . . . . . . . . .. 2-17
Troubleshooting ........................... 2-12
Turbocharger ............................. 2-20
Air Intake Tube
Inspection/Check .......................... 2-20
Air Restriction Gauge
Inspection/Check. . . . . . . . . . . . . . . . . . . . . . . . .. 2-20
Alternator
Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-24
Installation ............................... 2-34
Removal ................................. 2-34
Repair and Overhaul ........................ 6-30
Testing .................................. 6-23
Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-24
Aspirator
Inspection/Check .......................... 2-19
Axles
Description ............................... 3-50
Oil Capacity .............................. 1-17
Operation ................................ 3-50
Specifications ............................ 1-12
Battery
Compartment Wiring. . . . . . . . . . . . . . . . . . . . . .. 6-31
Location ................................. 6-18
Testing .................................. 6-23
Bearings
Cross .................................... 3-71
Inspection ................................ 3-46
Wheel ................................... 3-59
Belts
Part Numbers ............................. 1-22
Blower Assembly
Installation ............................... 7-25
Removal ................................. 7-24
Blower Motor
Replacement ............................. 7-25
Bottom Counters haft
Assembly ................................ 3-47
Removal ................................. 3-41
Bottom Radiator Hose
Replacement ............................. 2-29
Brakes
Assembly ................................ 4-29
Bleeding .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-20
Caliper Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . .. 4-26
Caliper Removal and Installation ............. 4-23
Cleaning ................................. 4-29
Description and Operation . . . . . . . . . . . . . . . . . .. 4-8
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-28
Disc Removal and Installation ............... 4-21
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-29
Master Cylinder Overhaul .. . . . . . . . . . . . . . . . .. 4-24
Master Cylinder Removal and Installation ...... 4-20
Pad Replacement .......................... 4-18
Routine Checks ........ . . . . . . . . . . . . . . . . . .. 4-26
Specifications ............................ 1-11
Brake Disc
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-22
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-22
Removal ................................. 4-21
Breather Hose
Replacement ............................. 2-24
Bypass Filter
Inspection/Check. . . . . . . . . . . . . . . . . . . . . . . . .. 2-21
Installation ............................... 2-33
Removal ................................. 2-33
c
Cab
Heating System ............................ 7-3
Mount Replacement ........................ 8-8
Pressurizer Control ........ . . . . . . . . . . . . . . .. 7-11
 Pressurizing System ........................ 7-3
Roof Component Location .................. 6-18
Roof Description ........................... 8-4
Roof Installation ........................... 8-31
Roof Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-30
Roof Wiring Diagram. . . . . . . . . . . . . . . . . . . . . .. 6-33
Specifications ............................ 1-14
Structure Description ....... . . . . . . . . . . . . . . .. 8-4
Window Replacement ...................... 8-16
Caliper, Brake
Assembly ................................ 4-26
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-26
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-26
Installation ............................... 4-23
Overhaul ................................. 4-26
Removal ................................. 4-23
Capacities
Cooling System ........................... 1-10
Charging/Storage Circuit
Description and Operation ............. . . . . .. 6-3
Circuits
Accessories ............................... 6-9
Charging/Storage Circuit .................... 6-3
Engine Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . .. 6-5
Engine Starting ............................ 6-4
Environmental Systems ..................... 6-8
Indication and Warning ...................... 6-6
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-7
Circuit Breakers
Locations ................................ 6-16
Replacement .............................. 6-5
Type ..................................... 6-16
Clutch
Assembly ................................ 3-20
Cleaning ................................. 3-17
Clearance Adjustment ...................... 3-23
Description .............................. 3A-2
Disassembly .............................. 3-16
Free Pedal Adjustment ..................... 3-23
Inspection ................................ 3-18
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-21
Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-6
Linkage Adjustment ........................ 4-14
Operation '" . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4
Overhaul ................................. 3-15
PTO ...................................... 3-2
Removal .................................. 3-4
Self-Adjusting Ring ........................ 3-15
Specifications ............................ 1-10
Testing .................................. 3-21
Troubleshooting .................... 1-29,3-6,3-7
Clutch Brake
Inspection ................................ 3-10
Installation ............................... 3-12
Removal ................................. 3-10
Replacement ............................. 3-10
Clutch Intermediate Plate Drive Pins
Replacement ............................. 3-14
Clutch Pilot Bearing
Installation ............................... 3-15
Removal ................................. 3-15
Replacement ............................. 3-15
Clutch Plate
Inspection ................................ 3-12
Replacement ............................. 3-12
Clutch Pressure Plate
Replacement ............................. 3-12
Clutch Release Bearing
Inspection ................................ 3-12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-12
Removal ................................. 3-12
Replacement ............................. 3-12
Clutch Shaft Support Bearing
Lubrication ............................... 1-18
Cold Start System
Cylinder .................................. 2-33
Description and Operation ................... 2-8
Inspection/Check. . . . . . . . . . . . . . . . . . . . . . . . .. 2-22
Linkage .................................. 4-10
Specifications ............................ 1-10
Troubleshooting ........................... 2-13
Cold Start Cylinder
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-33
Removal ................................. 2-33
Replacement ............................. 2-33
Components
Location Charts ........................... 6-14
Compressor
Front Seal, replacement .................... 7-39
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-34
Inlet Screen, cleaning ...................... 7-33
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-35
Installation ............................... 7-36
Overhaul ................................. 7-39
Removal ................................. 7-35
Replacement Kits .......................... 7-39
Testing .................................. 7-32
Valve Plate, replacement .................... 7-39
Compressor Clutch
Bearing Replacement ...................... 7-26
Field Coil Replacement ..................... 7-26
Controls
Description and Operation . . . . . . . . . . . . . . . . . .. 4-3
Troubleshooting ........................... 1-30
Coolant Filter Hose
Replacement ............................. 2-30
Coolant Temperature Gauge
Testing .................................. 6-27
Cooling System
Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-7
Capacities ................................ 1-10
Coolant Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-7
Coolant Mixture ......................... " 1-16
Description and Operation . . . . . . . . . . . . . . . . . .. 2-5
Engine Oil Cooler ........................... 2-7
Flushing .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-30
Hoses ................................... 2-28
Inspection/Check .......... _. . . . . . . . . . . . . .. 2-16
Surge Tank ............................... 2-17
Temperature Gauge. . . . . . . . . . . . . . . . . . . . . . .. 2-17
Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-17
Troubleshooting ........................... 2-11
Cross Bearing
Replacement ............................. 3-71
o Engine Gearbox
Decelerator
Adjustment ............................... 4·13
Depth Control Valve
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5·46
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5·45
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5·22
Inspection ................................ 5·46
Installation ............................... 5·22
Linkage .................................. 4·10
Overhaul ................................. 5·45
Removal ................................. 5·22
Differential Carrier
Assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·65
Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·62
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·51
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·62
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·64
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·69
Operation ... . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3·51
Removal ................................. 3·61
Troubleshooting ....... . . . . . . . . . . . . . .. 1·30,3·54
Dimensions, tractor .......................... 1·5
Drain Hose, replacement ..................... 2·30
Drawbar
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8·4
Specifications ............................ 1·14
Drivelines
Servicing ................................. 3·71
Specifications ............................ 1·12
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . .. 3·70
Driveline Steady Bearing
Lubrication ............................... 1-18
Replacement ............................. 3·72
Driveshaft, repair. . . . . . . . . . . . . . . . . . . . . . . . . .. 3·71
Drive Train
Description and Operation ................... 3·3
Troubleshooting ........................... 1·29
E Exhaust and Mufflers ....................... 2·20
Electrical System
Description and Operation ...... . . . . . . . . . . . .. 6·3
Specifications ............................ 1·13
Symbols .................................. 6·4
Troubleshooting ...................... 1·34,6·10
Engine
835,855 ................................... 1·8
875,895,935,950 ........................... 1·9
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·3
Gauges ................................... 4·3
Installation (835) . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·43
Installation (935·950) ....................... 2·39
Oil Capacity .............................. 1·17
Preparation for Removal (835) . . . . . . . . . . . . . . .. 2·41
Preparation for Removal (935·950) ..... . . . . . .. 2·37
Removal (835) . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·41
Removal (935·950) . . . . . . . . . . . . . . . . . . . .. 2·36, 2·39
Specifications ............................. 1·8
Engine Compartment
Compartment Location ..................... 6·15
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .. 6·31
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·24
Description .............................. 3A·2
Disassembly ............................ 3A·20
Installation .............................. 3A·13
Operation ................................ 3A·6
Overhaul ................................ 3A·20
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A·12
Engine Hood
Description ................................ 8·4
Installation ............................... 8·15
Removal ................................. 8·14
Engine Lubrication System
Description and Operation ................... 2·8
Engine Mounts
Replacement .............................. 8·5
Engine Oil Cooler
Description and Operation ................... 2·7
Engine Shutdown Circuit
Description and Operation ................... 6·5
Testing Fuel Valve Solenoid. . . . . . . . . . . . . . . .. 6·26
Testing Safety Shutdown Switch. . . . . . . . . . . .. 6·26
Engine Starting Circuit
Description and Operation ................... 6·4
High Resistance Test ...................... 6·25
Inoperative Starter Test ..................... 6·25
Start Relay Test ..................... . . . . .. 6·26
Testing .................................. 6·25
Environmental Control Roof Unit
Components .............................. 1·15
Controls and Indicators ..................... 7·10
Environmental Systems
Electrical Circuits .......................... 6·8
Relay Testing ............................. 6·29
Troubleshooting ........................... 1·37
Exhaust System
Air Filters ................................ 2·20
Air Inlet .................................. 2·19
Air Intake Tube. . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·20
Air Restriction Gauge ...................... 2·20
Aspirator System .......................... 2·19
Description and Operation ................... 2·7
Inspection/Check .......................... 2·17
Specifications ............................ 1·10
Troubleshooting ........................... 2·12
Turbocharger .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·20
Expansion Valve
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7·38
Replacement ............................. 7·38
F
Fan
Pressurizer Control ........................ 7·11
Troubleshooting ...................... 7·11,7·12
Field Coil
Replacement ............................. 7·26
Filters
Air Filter ................................. 2·20
Bypass Filter ............................. 2·21
Coolant Filter .............................. 2·7
Floorboards
Replacement ............................. 8·17
Flow Control Valve
Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4·9
Fluids
Coolant ................................. , 1·16
Liquid Ballast ............................. 1·16
Specifications ............................ 1·16
Frames
Description and Operation .. . . . . . . . . . . . . . . . .. 8·3
Pivot Pins Inspection ....................... 8·10
Repair ................................... 8·26
Specifications ............................ 1·14
Uncoupling and Coupling ................... 8·26
Friction Pads
Replacement ............................. 4·18
Fuel
Specifications ............................ 1·15
Fuel Gauge Sender
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·25
Fuel Hoses
Replacement ............................. 2·23
Fuel Shutoff Solenoid
Inspection/Check .......................... 2·14
Testing .................................. 6·26
Fuel System
Air Leaks ................................. 2·14
Description and Operation .. . . . . . . . . . . . . . . . .. 2·3
Fuel Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·23
Fuel Valve Solenoid ....................... , 2·14
Maintenance .............................. 2·23
Priming ................................. , 2·14
Troubleshooting ........................... 2·10
Water Restrictions. . . . . . . . . . . . . . . . . . . . . . . .. 2·23
Fuel Tank
Gauge .................................... 4·5
Repai r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·25
Replacement ............................. 2·24
Specifications ........................... , 1·10
Fuel Transfer Hose
Replacement ............................. 2·24
Fuel Valve Override
Description and Operation .......... . . . . . . . .. 4·5
Fuses
Replacement ............................. 6·14
G Inspection Chart. . . . . . . . . . . . . . . . . . . . . . . . . .. 5-11
Gauges
Replacement ............................. 6·19
Gear Selector
Linkage Adjustment. ....................... 4·16
Gears
Inspection ............................... , 3·46
H
Headlights
Adjustment .............................. , 6·21
Replacement ............................. 6·21
Heater/Evaporator
Replacement ............................. 7·36
Heater Hose
Replacement ......................... 2·30,7·24
Heater Line Valve
Description and Operation ..... . . . . . . . . . . . .. 7-11
Heating System
Control .................................. 7-11
Description ................................ 7·3
Operation .......................... . . . . . .. 7·3
Troubleshooting ........................... 7-11
Hoisting ................................... 1·5
Hoses
Bottom Radiator ........................... 2-29
Breather ................................. 2·24
Coolant Filter ............................. 2·30
Engine and Radiator Vent . . . . . . . . . . . . . . . . . .. 2·30
Fuel Transfer ............................. 2·24
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·30
Make·up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·30
Overflow and Drain ......................... 2·30
Supply and Return . . . . . . . . . . . . . . . . . . . . . . . .. 2·23
Top Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·28
Hydraulic Control Console
Components .............................. 1-14
Component Location Chart .................. 6·18
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4·5
Hydraulic Filters
General .................................. 5-19
Inspection .......... _..................... 5·20
Installation ............................... 5·20
Removal ................................. 5·20
Hydraulic Fluid Cooler
General .................. _. . . . . . . . . . . . . .. 5·21
Installation ............................... 5·22
Removal ................................. 5-21
Repair ................................... 5·45
Temperature Sensor ....................... 5·25
Hydraulic Pump
General .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5·12
Inspection ................................ 5·13
Installation ............................... 5·13
Overhaul (835, 855, 875, 895) ................. 5-29
Overhaul (935, 950) ....... _................. 5·31
PTO Hydraulic Pump .. _.... _........... See PTO
Removal ................................. 5-12
Hydraulic System
Component Location. . . . . . . . . . . . . . . . . . . . . . .. 5·4
Description and Operation ................... 5-3
Filters ................................... 5-19
KnOCk-Out Pressure ........................ 5·19
Lines and Fittings ......................... 5·11
Oil Capacities ............................. 1-17
Oil Temp. Warning Light ..................... 4-3
Plumbing ................................. 5·11
Pressure Adjustment ....................... 5·18
Specifications ............................ 1·12
Temperature Sensor ....................... 5·25
Troubleshooting ............................ 5·8
Implement Control
Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4·9
Linkage Adjustments ....................... 4·17
Troubleshooting ........................... 1·32
Implement Control Valve
Adjustment ............................... 5-17
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-42
Description and Operation ................... 5-7
Disassembly .............................. 5-42
General ............................ " 5-16,5-41
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-42
Installation ............................... 5-16
Overhaul ................................. 5-41
Removal ................................. 5-16
Indication Circuit
Description and Operation ................... 6-6
Testing .................................. 6-28
Input Shaft
Assembly .... . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-48
Removal ................................. 3-41
Instrument Panel
Components .............................. 1-14
Component Location ......... : ............. 6-17
Description and Operation ................... 4-3
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-32
J Output Shaft
Jacking .................................... 1-4
L Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-10, 3-45
Leaks
Detection ................................ 7-31
Repair ................................... 7-32
Lift Cylinders
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-23
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-24
Removal ................................. 5-24
Lights
Interior Replacement ....................... 6-22
Lighting Circuit
Description and Operation ................... 6-7
Testing .................................. 6-28
Lightswitch
Operation ................................. 6-7
Linkages
Description and Operation ................... 4-5
Liquid Ballast
Calculations .............................. 1-16
Specifications ............................ 1-16
Lubricants
Capacities ................................ 1-17
Oil Viscosity .............................. 2-21
Specifications ............................ 1-17
Lubrication ................................ 1-18
Clutch Shaft Support Bearing ................ 1-18
Differential ............................... 1-18
DrivelineSteady Bearing .................... 1-18
Planetaries ............................... 1-18
Three-Point Hitch .......................... 1-18
Lubrication System
Bypass Filter ............................. 2-21
Inspection/Check .......................... 2-21
Lubricating Oil Viscosity .................... 2-21
Troubleshooting ........................... 2-13
M
Make-up Hose
Replacement ............................. 2-30
Metal Plate Repairs .... . . . . . . . . . . . . . . . . . . . .. 8-31
Muffler
Inspection/Check .......................... 2-20
Installation ............................... 2-33
Removal ................................. 2-32
N
No-Spin
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-51
Operation ... . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-54
o
Options, tractor ............................ 1-15
Assembly ............................ 3-10,3-47
Inspection ................................ 3-10
Installation ............................... 3-10
Replacement .............................. 3-8
p
Paint
Touch-up ................................. 8-31
Parkbrake
Linkage ................................... 4-9
PTO Clutch
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-28
Description .............................. 3A-2
Disassembly ............................ 3A-28
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-6
Overhaul ................................ 3A-28
Removal ... . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-12
Troubleshooting ......................... 3A-10
Planetary Gears
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-50
Lubrication ............................... 1-18
Operation .... . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-50
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . .. 3-54
Planet Carrier
Inspection ................................ 3-57
Installation ............................... 3-59
Removal ................................. 3-56
Planet Gears
Installation ............................... 3-58
Removal ................................. 3-57
Power Take-Off ......................... See PTO
Pressurizer Control. . . . . . . . . . . . . . . . . . . . .. See Fan
PTO Control Valve
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-40
Disassembly ............................ 3A-38
Installation .............................. 3A-19
 Overhaul ................................ 3A-38
Removal ................................ 3A-19
PTO Drive System
Description .............................. 3A-2
Drivelines ......................... 3A-10,3A-19
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-6
PTO Dropbox
Counters haft and Gear. . . . . . . . . . . . . . . . . . .. 3A-35
Description .............................. 3A-2
Disassembly ............................ 3A-34
Input Shaft and Sun Gear . . . . . . . . . . . . . . . . .. 3A-37
Installation .............................. 3A-18
Operation ........ _. . . . . . . . . . . . . . . . . . . . . .. 3A-6
Output Shaft and Spur Gear. . . . . . . . . . . . . . .. 3A-37
Overhaul ................................ 3A-34
Removal ................................ 3A-17
PTO Hydraulic Pump
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-30
Disassembly ............................ 3A-30
Overhaul ................................ 3A-30
PTO Lubrication System
Description .............................. 3A-2
Operation ............................... 3A-10
PTO Regulator Valve
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-40
Disassembly ............................ 3A-39
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-20
Removal ................................ 3A-19
PTO Transmission Gearbox
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-32
Description .............................. 3A-2
Disassembly ............................ 3A-32
Installation .............................. 3A-17
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-6
Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3A-32
Removal ............ _................... 3A-16
PTO
Description .... _......................... 3A-1
Linkage ................................. , 4-10
Linkage Adjustment. ....................... 4-17
R Removal ................................. 5-14
Radiator
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-28, 2-29
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-27
Installation .......................... _. . .. 2-28
Removal ............................ _. . .. 2-26
Repair .................................. , 2-28
Radio
Reception Adjustment ...................... 6-23
Specifications ............................ 1-15
ReceiverlDryer
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-37
Replacement ............................. 7-37
Relays
Location ................................. 6-16
Replacement ............................. 6-15
Reverse Idler Shaft
Assembly ............................... , 3-47
Removal ................................. 3-45
Road Brake Master Cylinder
Assembly ................................ 4-25
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-24
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-24
Installation ............................... 4-19
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-24
Removal ................................. 4-19
s
Seal
Input Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-38
Replacement ............................. 3-36
Seat
Assembly ...................... . . . . . . . . .. 8-25
Cushion Repairs ........................... 8-31
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-21
Removal ................................. 8-19
Sensors
Replacement ............................. 6-19
Soundproofing
Replacement ............................. 8-17
Specifications .............................. 1-5
Starter Motor
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-36
Removal ................................. 2-35
Steering
Control Valve ................... . . . . . . . . . .. 5-3
Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-5
Specifications ............................ 1-12
Troubleshooting ........................... 1-31
Steering Column
Installation ........................... 4-23,5-13
Removal ............................. 4-23,5-13
Steering Control Valve
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-34,5-38
Description and Operation ........... . . . . . . .. 5-3
Disassembly ......................... 5-32,5-36
General .................................. 5-14
Inspection ........................... 5-33,5-36
Installation ............................... 5-14
Overhaul ................................. 5-32
Steering Cylinders
Assembly ................................ 5-41
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-40
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-40
Inspection ........................... 5-41,8-14
Installation ............................... 8-14
Overhaul ................................. 5-40
Removal ................................. 8-13
Storage, tractor .... . . . . . . . . . . . . . . . . . . . . . . .. 1-24
After Storage ............................. 1-25
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-24
Engine ................................... 1-24
Supply Hose
Replacement ............................. 2-23
Surge Tank
Description and Operation ................... 2-6
Inspection/Check .......................... 2-17
Installation ............................... 2-25
Removal ................................. 2-25
Switches
Pressure, replacement .............. , . . . . . .. 7-24
Replacement ............................. 6-19
Switchgauges
Testing .................................. 6-27
T Controls ... _.......................... , .. 1-30
Temperature Gauge
Inspection/Check. . . . . . . . . . . . . . . . . . . . . . . . .. 2-17
Thermal Switchgauge
Description and Operation ................ , .. 2-6
Thermostat
Air Conditioner, replacement. . . . . . . . . . . . . . .. 7-27
Inspection/Check .......................... 2-17
Three-Point Hitch
Adjustment ............................... 5-25
Description ...................... , ..... 5-7,8-4
Lubrication ............................... 1-18
Operation ............................... ,. 5-7
Throttle Linkage
Adjustment ............................... 4-12
Description and Operation ................... 4-6
Tires
835 ....................................... 1-6
855,875,895 ............................... 1-7
935, 950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-6
Inflation ................................... 1-7
Tires Size vs Tractor Width ..... , ............. 1-5
Top Countershaft
Assembly ................................ 3-47
Removal ......................... ,....... 3-41
Top Radiator Hose
Replacement ............................. 2-28
Torque
Values _................. _.............. __ 2-36
Towing ................................... _. 1-3
Transmission
Assembly .............................. _. 3-46
Description ............................... 3-25
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-41
Inspection ................................ 3-46
Installation ............................... 3·33
Linkage ................................... 4-6
Linkage Adjustment ........................ 4-16
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-11
Oil Capacity .............................. 1-17
Operation .............................. " 3-26
Overhaul ............................. _... 3-40
Removal ................................. 3-30
Servicing. _........................... _... 3-30
Side Cover Replacement. . . . . . . . . . . . . . . . . . .. 3-34
Specifications .............. _......... _... 1-11
Troubleshooting ...................... 1-29,3-28
Transmission Clutch Brake
Adjustment ................. , ..... , ....... 3-23
Transmission Lubrication Pump
Assembly ..... _. . . . . . . . . . . . . . . . . . . . . . . . .. 3-49
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-48
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-48
Replacement ......... _. . . . . . . . . . . . . . . . . .. 3-40
Transmission Mounts
Replacement .............................. 8-6
Transmission Oil Pressure Warning Light
Description and Operation . . . . . . . . . . . . . . . . .. 4-3
Transporting ................................ 1-3
Trim
Replacement ..................... ,....... 8-17
Troubleshooting
Air Intake/Exhaust System ........... _...... 2-12
Cold Start System ........................ , 2-13
Cooling System ........................... 2-11
Differential .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-30
Drive Train ... _............................ 1-29
Electrical .......................... _ . . . . .. 1-34
Engine ...... _, ........... __ .............. 1-26
Environmental ............................ 1-37
Fuel Supply System ........................ 2-10
Implement Control ....... _................. 1·32
Index .................... _.... _.... _. . . . .. 2-9
Lubrication System . _...... _.. , ..... , . . . . .. 2-13
Steering .... _.................. , .......... 1-32
Turbocharger
Inspection/Check .......................... 2·20
w
Warning Circuit
Description and Operation ................... 6-6
High Pressure, Checking. . . . . . . . . . . . . . . . . . .. 7-29
Low Pressure, Checking. . . . . . . . . . . . . . . . . . .. 7-28
Testing ............. _.................... 6-28
Weatherseals
Air Intake Filter Replacement ................ 8-19
Headliner/Cab Frame Replacement ........... 8-19
Roof Cover Replacement. . . . . . . . . . . . . . . . . . .. 8·19
Weight
Tractor ..... _.................. _. . . . . . . . . .. 1-8
Wheel Bearings
Installation ................ _.............. 3-60
Removal ...................... _. . . . . . . . .. 3·59
Windows
Replacement ........... _, . . . . . . . . . . . . . . .. 8·16
Windshield Wiper
Installation ............................... 6-21
Motor Replacement. . . . . . . . . . . . . . . . . . . . . . .. 6-19
Removal ........................ _........ 6-19
Wiring
Battery Compartment ..... _................ 6-31
Cab Roof. _. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-33
Diagram Code ......................... ' . .. 6-30
Engine Compartment ....................... 6-31
Harness Repair/Replacement ................ 6-30
Harness Routing ..................... , 6·35,6-36
Instrument Console ...................... _. 6-32
Rear Fenders ............ _.............. _. 6-34
Routing ................. _. . . . . . . . . . . . . . .. 6-30
Side Console ............................. 6-34
y
Yoke
Removal 3·8