Professional Documents
Culture Documents
Low-stress mechanical properties of various suiting and shirting fabrics have been studied on
Kawabata fabric evaluation system. Sewability of these fabrics has also been studied. The correlations
between low-stress mechanical properties and various sewability parameters have been determined for
different types of suiting and shirting fabrics. Formability as one of the indicators of fabric making-up
process is estimated. A high dependence of seam efficiency on fabric weight and thickness has been
observed whereas these two properties have a high negative correlation with seam pucker. Bending has a
negative correlation with both seam efficiency and seam pucker.
Keywords: Formability, Low-stress mechanical properties, Sewability, Shirting fabrics, Suiting fabrics
Fabric Weave Code Weight Thick- Warp Weft Ends Picks Warp Weft Relative
type g1m2 ness count count lin lin crimp crimp cover
mm % %
Suiting fabrics
65:35PN .Matty PVI 278 0.95 2115 2115 40 38 \0 7 0.76
65:35PN Twill PV2 228 0.79 2140 2140 84 72 6 5 0.86
67:33P/C Plain PC3 194 0.89 2130 2130 60 50 II 6 0.75
48:52PN Plain PV4 180 0.66 2140 2140 70 62 II 9 0.78
48:52PN Plain PV5 145 0.64 2140 2140 56 52 6 5 0.67
Sbirting fabrics
lOO%L Plain Ll 220 0.76 9 9 49 41 8.6 8.5 0.79
100%L Plain L2 185 0.77 14 15 67 49 7.6 4.6 0.80
80:20UC Plain LC3 169 0.70 9 9 38 24 4.1 13 0.61
55:45UC Plain LC4 144 0.68 16 16 57 45 9 II 0.59
62:38UC Plain LC5 128 0.68 25 25 39 40 12.3 3 0.50
significant. In fact, a twill weave provides more fabrics in low-load region. This is due to the high
mobility to the yam because of less crossover points. extensible polyester component.
Therefore, it should provide higher EM value.
However, the twill woven polyester-viscose (65:35) 3.3.1.3 Tensile Resilience(RT) .
fabric used here, because of its higher polyester RT indicates recovery from tensile deformation.
content, produces more bulk to the component yam From the results, it may be seen that in the suiting
which has resulted more surface to surface friction fabrics as the polyester content increases, the RT
and less EM value. Among all the fabrics, heavy value decreases. This is because polyester has low
weight polyester suiting fabrics give higher initial modulus. LC and LV fabrics are less resilient
extensibility than linen fabrics. Extensibility almost as compared to 100% linen fabric because linen has
increases with weight, which is mainly due to higher very high initial modulus as compared to cotton and
crimp. With the increase of polyester content, EM viscose. Also, it may be seen from the results that the
value increases. This may be due to the higher linen-based fabrics are more resilient than polyester-
extensibility of polyester fabric in low load region. In based fabrics.
linen-cotton blended fabrics, the extensibility
decreases with the increase of linen content. It may 3.3.2 Bending Properties
3.3.2.1 Bending Stiffness (B)
be mentioned here that a larger value of EM in warp
Fabrics with higher bending stiffuess show
causes problems in tailoring due to distortion of
stronger resistance when bent by the external force
fabric during sewing. Thetrigher the value of
encountered during fabric manipulation in spreading
extensibility, the more the difficulty in laying up,
and sewing. Linen and linen-based fabrics have more
cutting and sewing.
bending stiffness than polyester-based fabrics in low
3.3.1.2 Linearity of Tensile Curve(L T) load region. This is due to the high stiffness of linen
The linearity of tensile property affects the fabric fibre compared to polyester and viscose fibres.
extensibility in the initial strain range. Low values of
LT give high fabric extensibility in the initial strain 3.3.3 Shearing Properties
region but fabric dimensional stability is reduced 3.3.3.1 Shear Rigidity(G)
which may cause seam puckering. From the results, Polyester-based suiting fabrics have more shear
it may be observed that polyester-based suiting rigidity than linen-based fabrics. Also, it is found to
fabrics are more extensible than linen-based shirting increase with the increase in areal density. The
238 INDIAN 1. FIBRE TEXT. RES., DECEMBER 1998
reason may be that polyester and viscose have higher matty weave of the fabric. However, in the case of
coefficient of friction(J.I.=O.58
and 0.53) as compared PV2, the surface roughness is lower. This may be
to linen and cotton(J.I.=O.40and 0.22). Therefore, the due to the use of twill weave, in which greater
rotation of threads at crossover points in low load number of floats cause low surface variation in a unit
region is difficult in polyester-based fabrics as surface area. Fabrics with different frictional
compared to linen-based fabrics. The higher value of properties fed during sewing may cause uneven
G causes difficulty in tailoring and discomfort in feeding,which may lead to pucker.
wearing.
3.4 Sewability
3.3.3.2 Hysteresis of Shear Force at SOSbearAngle (2HGS) The characteristics of a high quality seam are
The results show that suiting fabrics have more strength, elasticity, stability and appearance. These
2HG5 than shirting fabrics. The high value of 2HG5 quality parameters were measured in terms of seam
causes trouble in tailoring and wrinkling during efficiency,pucker and seam slippage and the results
wear. are given in Table 5. Other relevant fabric
mechanicalproperties are given in Table 6.
3.3.4 Frictional Properties
It may be seen from the results that both low- 3.4.1 Seam Efficiency
weight suiting and shirting fabrics have high values The retention of strength in a seamed fabric after
of geometrical roughness because of the greater sewing with respect to the original fabric strength is
surface variation in a unit area due to less thread measured in terms of seam efficiency. With the
density. PVl is having higher geometrical roughness increase in fabric strength, the seam efficiency
yet it is having higher weight. It may be due to the decreases in both suiting and shirting fabrics because
Sample code Weight Cover Seam pucker Resistance to seam slippage Seam efficiency
glm2 % N/m %
Suiting fabrics
PVI 278 0.76 4.38 3795 19.77
PV2 228 0.86 II 3668 19.15
PV3 194 0.75 14.56 1550 20.84
PV4 180 0.78 27 1300 32.39
PV5 145 0.67 27.26 1492 38.61
Sblrting fabrics
L1 220 0.79 1.36 3046 26.56
L2 185 0.80 5.78 2286 41.25
LC3 169 0.61 11.41 1829 52.03
LC4 144 0.59 23.89 1326 65.97
LV5 125 0.50 53.16 642 106.81
Sample Fabric strength Fabric elong. at break Flexural rigidity (Go) Cohesive couple (Co) Co/Go
code N/m % dynes cm2/cm dynescmlcm
L1 13785 15 83 23 0.30
L2 11198 16 60 21 0.35
LC3 10852 18 48 12 0.25
LC4 8657 15 43 13 0.30
LV5 4073 24 38 10 0.26
BEHERA & SHARMA: LOW-STRESS BEHAVIOUR AND SEWABILITY OF FABRICS 2.39
the seam efficiency is inversely proportional to the mechanical properties. The model for regression
fabric strength for a given sewing thread. With the equation was taken as:
increase in flexural rigidity( Go}and cohesive couple y=bx+a
(Co), the seam efficiency decreases in both suiting
where
and shirting fabrics because increase in both Go·and
Cocauses increase in fabric strength. b= :E(x-xmean)(y- Ymean}
:E(x - xmean}2
3.4.2 Seam Pucker
Seam pucker is a distortion in the surface of a a=Ymean-bxmean
sewn fabric and appears as a swollen effect along the SDy SDy
line of the seam. It is determined by measuring the Ypred =--x-r-- Xmean +Ymcan
SDx SDx
percentage increase in the thickness of the seamed
if r=O, then Ypre<F Ymean
fabric over the original fabric under a constant load.
It may be observed from the results that the The higher the r, the more YptUi may vary from Ymean
puckering consistently decreases with the increase in and the lower the r, the more the Ypred regresses
fabric weight, cover and thickness in both suiting and towards the mean.
shirting fabrics. This may be due to the increase in :Exy/ N - (xmean) (Ymean)
inplane compression resistance. As the values of r = -----==-----'='-
SDx SDy
flexural rigidity( Go} and cohesive couple( Co}
increase, the seam pucker decreases. where SDx =True standard deviation of the 'x' sample
SDy =True standard deviation of the y sample
3.4.3 Seam Slippage r = Pearson coefficient of correlation
A partial or complete loss of seam integrity Ypred = Sewability parameter
manifested by yam slippage parallel to stitch line is X = Low-stress mechanical property
considered as seam slippage. Resistance Of yam The results for correlation coefficient with various
slippage increases with the increase in fabric weight, sewability parameters are given in Table 7 and the
cover and thickness of the fabric in both suiting and comments on each parameter are given below.
shirting fabrics. This may be due to better
interlooping of sewing thread with fabric in both 3.6.1 Seam Efficiency
suiting and shirting fabrics, and higher contact area For suiting fabrics, a high negative correlation is
due to bulkier mass. obtained with bending properties. Increase in
bending stiffuess causes increase in fabric strength,
3.S Formability which, in turn, decreases the seam efficiency. The
It is related to minimum compression sustainable same reason applies for weight and thickness.
by a fabric before the onset of buckling". The lower Shearing properties do not influence the seam
the formability the more likelihood of seam pucker, efficiency.
because a fabric is unable to accommodate the small
compression placed on the fabric by the sewing For shirting fabrics, the reasons for the
thread. The maximum and minimum limits of fabric dependence of seam efficiency on bending stiffuess,
formability also depend on sewing thread, needle weight and thickness are same as for suiting fabrics.
size and thread tension, which were kept constant in Shearing properties do not influence the seam
this experiment. The results for formability (fables 3 efficiency in shirting fabrics also.
and 4) clearly show that formability is higher for
3.6.2 Seam Pucker
higher weight fabrics and lower for lower weight
For suiting fabrics, a very high negative
fabrics. This may be due to the fact -that heavy
correlation is obtained between seam pucker and
weight fabrics have more rigidity which increases
weight/thickness. Increase in weight and thickness
the enplane compression resistance.
increases the bending resistance. So, enplane
3.6 Correlatlbil between SewabiUtyParameten and Low- compression resistance increases and, therefore,
stress Properties seam pucker value decreases.
A linear correlation was determined between A high correlation is found with tensile
sewability parameters and low-stress fabric resilience(RT) i.e. recovery from tensile deformation.
240 INDIAN J. FIBRE TEXT. RES., DECEMBER 1998
Table 7--Coefficient of correlation between sewability parameters and low-stress mechanical properties
RT helps the fabric to return back from stretching at threads and fabric threads and, therefore, the
seam line after sewing. resistance to seam slippage will be higher.
For shirting fabrics, a high dependence of seam
pucker with fabric weight, tensile resilience, bending 4 Conclusions
rigidity and thickness is observed. The reasons are Fabric thickness and cover factor increase with the
same as stated in the case of suiting fabrics. In a two- increase in fabric weight for all compositions.
layered fabric, as the geometrical roughness Polyester/viscose and polyester/cotton suiting fabrics
increases, the value of the seam pucker decreases due give higher breaking strength and elongation as
to less chances of slippage of two fabrics on each compared to linen and linen-based fabrics.
other during sewing. Shearing properties do not Bending stiffness almost increases with the
influence the seam pucker. increase in weight of suiting and shirting fabrics.
Polyester-based fabrics give higher. extensibility
3.6.3 Seam Slippage compared to linen-based shirting fabrics, whereas
For suiting fabrics, the resistance to seam slippage linen-based fabrics are more. resilient compared to
shows high correlation with bending properties. As polyester-based fabrics. Linen-based shirting fabrics
the bending stiffness of fabric increases the contact give more bending stiffness as compared to
area between sewing thread and fabric threads polyester-based fabrics. Polyester-based fabrics have
increases. It may lead to increase in resistance of more shear rigidity compared to linen-based fabrics.
seam slippage i.e. it will resist the bodily Low-weight fabrics give higher geometrical
displacement of the seam line with respect to threads roughness.
parallel to seam line. High dependence of seam
slippage resistance on weight and thickness is due to Seam efficiency decreases with the increase in
the incorporation of coarser threads. The same reason fabric strength, flexural rigidity, cohesive couple,
as for bending is also applicable here. areal density and thickness. Seam pucker decreases
For shirting fabrics, high dependence of seam with the increase in' flexural rigidity and cohesive
slippage resistance on weight, thickness and bending couple. It also decreases with the increase in' fabric
stiffness is observed. The reasons are same as in the weight, cover and thickness in both suiting and
case of suiting fabrics. Moderate correlation is found shirting fabrics. Resistance to yam slippage increases
with geometrical roughness. Due to geometrical with the increase in fabric weight, cover and
roughness there will be less slippage between sewing thickness in both suiting and shirting fabrics.
BEHERA & SHARMA: LOW-STRESS BEHAVIOUR AND SEWABILITY OF FABRlCS 241