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Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

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Renewable and Sustainable Energy Reviews


journal homepage: http://www.elsevier.com/locate/rser

Investigation of biogas production potential from mechanical separated


municipal solid waste as an approach for developing countries (case study:
Isfahan-Iran)
Seyed Mohammad Mehdi Noorbakhsh Dehkordi a, Ahmad Reza Taghipour Jahromi a, *,
Ali Ferdowsi a, Mohammad Shumal a, Ali Dehnavi a, b
a
Isfahan Municipality Waste Management Organization, Isfahan, 81661-96116, I.R, Iran
b
Department of Civil Engineering, Civil & Transportation Faculty, University of Isfahan, Isfahan, 81746-7344, I.R, Iran

A R T I C L E I N F O A B S T R A C T

Keywords: One of the most used methods for municipal solid waste (MSW) management is recovering energy from the
Developing countries organic fraction of municipal solid waste (OFMSW) through anaerobic digestion (AD) system. Not only in
Municipal solid waste developed countries (with high source separation), but also in developing countries (with poor source separa­
Organic fraction of municipal solid waste
tion), this energy recovery technology can be interested. In many countries with mixed MSW like Iran, a me­
Physical and chemical analysis
chanical separation (trommel screen, magnet, etc.) is used as a simple and efficient method to separate OFMSW.
Anaerobic digestion
Bio-methane potential test In this study, three main goals are followed; firstly, Selection of a suitable AD system (wet anaerobic digestion
Isfahan (WAD) or dry anaerobic digestion (DAD) and mesophilic or thermophilic)) according to physical and chemical
composition of under-screen fraction of MSW and climate conditions. Secondly, evaluation of biogas energy
potential of under-screen fraction of Isfahan municipal solid waste (USFIMSW), as one of the major cities of Iran
is followed. Finally, it offers to use the results obtained in other developing countries with similar conditions in
Isfahan. The physical analysis shows that about 70% of Isfahan MSW consists of the organic fraction (OF) which
can be used in the AD system. Also, the value of total solid (TS), volatile solid (VS) and thereby VS/TS for the
under-screen fraction of MSW changes seasonally between about 29% and 35.5%, 21%–25.5% and 64%–84%,
respectively. The results show that in cities with a low source separation (due to the presence of hazardous
materials in the under-screen fraction of MSW), high TS and dry climate like Isfahan, the use of DAD is more
appropriate. According to bio-methane potential (BMP), TS and VS analysis, the average amount of methane
yield, without purification of USFSMSW, is about 322.7 Nm3/t VS which can be increased by various steps in pre-
treatment, feedstock preparation and co-substrate.

from OFMSW and producing a more suitable compost, is AD systems.


The AD systems produce biogas [6] which approximately 60% (Vol) of it
1. Introduction includes methane. By purification, the percentage of methane in biogas
rises to over 99% (similar to the natural gas) and provides commercial
1.1. General section usage as a fuel for vehicle and boiler [7,8]. The percentage of methane in
biogas is influenced by a number of parameters, such as C/N ratio, pH,
MSW management is one of the most important issues in developing temperature, retention time, AD system, using mixed feedstock and etc
countries [1]. The production of compost from the OFMSW, and land­ [9–11]. Therefore, by a selection of the proper AD system, by optimi­
filling are the most common methods of MSW management in devel­ zation of the mentioned parameters and pre-treatment, the amount of
oping countries, while in developed countries, MSW is used for methane can increase in biogas [12–18]. Mechanical pretreatment in­
generating energy (Waste to Energy technology) [2]. OFMSW is biomass creases the surface area (specific) and will ultimately enhance the AD
which includes various materials such as food waste, paper, cardboard, process because provide better contact between substrate and inoculum
yard waste, leather and wood [3]. One of the famous and attractive (anaerobic bacteria) [15,16]. Thermal and thermo-chemical
methods of MSW management [2,4,5], which includes energy recovery

* Corresponding author.
E-mail addresses: ar.taghipourjahromi@alumni.iut.ac.ir, Ahmadreza.taghipour@gmail.com (A.R.T. Jahromi).

https://doi.org/10.1016/j.rser.2019.109586
Received 25 September 2018; Received in revised form 3 November 2019; Accepted 8 November 2019
1364-0321/© 2019 Elsevier Ltd. All rights reserved.

Please cite this article as: Seyed Mohammad Mehdi Noorbakhsh Dehkordi, Renewable and Sustainable Energy Reviews,
https://doi.org/10.1016/j.rser.2019.109586
S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

Abbreviations OECD Organization for Economic Co-operation and Development


WS-OFMSW Water Sorted Organic Fraction of Municipal Solid
MSW Municipal Solid Waste Waste
OF Organic Fraction MBT Mechanical and Biological Treatment
OFMSW Organic Fraction of Municipal Solid Waste WWAS Waste Water Activated Sludge
USFIMSW Under-Screen Fraction of Isfahan Municipal Solid Waste GC Gas Chromatography
AD Anaerobic Digestion TOF Total Organic Fraction
WAD Wet Anaerobic Digestion BY Biogas Yield
DAD Dry Anaerobic Digestion MY Methane Yield
TS Total Solid MP Methane Percentage
VS Volatile Solid MCV Methane Calorific Value
BMP Bio-Methane Potential CHPWH Combined Heat and Power Work Hour
VFA Volatile Fatty Acid WWTP Waste Water Treatment Plant
HBOA Higher Branch Organic Acids C&D Construction and Demolition debris
COD Chemical Oxygen Demand Ave Average
C/N Carbon/Nitrogen SD Standard Deviation

pre-treatments show satisfactory results because lead to pathogen group known as acetoclastic methanogenesis, splits acetate into
removal with improvement in dewatering performance and reduce the methane and carbon dioxide. The second group known as hydro­
viscosity of digestion [16,17]. The chemical pretreatments (by acid, genotrophic methanogenesis uses use carbon dioxide and hydrogen to
alkaline or oxidation reagent) are depending on the characteristics of the produce methane [9,26].
substrates and not suitable for easily biodegradable substrates contain­
ing high amounts of carbohydrates [12,14,17]. The biological treatment 1.3. The effect of physiochemical properties of the feedstock in biogas
is used to enhanced hydrolysis of biomass [12,16]. Table 1 is shown the production
effect of some pretreatment on the AD systems.
In an AD system, the amount of biogas generated is highly dependent
1.2. Biochemical process of anaerobic digestion to physiochemical characteristics of the primary feed such as total and
volatile solids, Carbon/Nitrogen (C/N) ratio, temperature, chemical
The AD system as the biogas production technology is a biochemical oxygen demand (COD) and inhibitory substances. TS is defined as the
process consisting of four steps (hydrolysis; acidogenesis; acetogenesis; sum of organic and non-organic matters in primary feedstock. VS is a
and methanogenesis) that will ultimately lead to the production of part of TS which represents the available organic matters for bacteria.
biogas from natural organic materials such as OFMSW [16]. In the first The amount of methane generated in an AD system is directly related to
step, acidogenic bacteria hydrolyze insoluble organic polymers and the amount of VS. The C/N ratio in an AD system is a very important
compounds to simple soluble molecules in water. The monomeric fatty parameter. Based on different studies, the optimized C/N ratio is about
acid, amino acids and sugars are formed during the hydrolysis reaction 20–35 [27]. Low C/N ratios indicate a protein-rich feed which results to
of lipids, proteins and polysaccharides, respectively [25]. In the second increase in free ammonia and reduced pH in the AD system. The alka­
step, by following the activities of acidogenic bacteria, the soluble linity reduces the bacterial activity of methanogens and leads to a
organic compounds convert to volatile fatty acid (VFA), alcohol, higher reduced biogas generation (the inhibitory effect of ammonia) [28].
branch organic acids (HBOA), acetic acid, carbon dioxide, water and However, it’s noteworthy that methanogens can adapt to the amount of
hydrogen. In the next step, the VFA, alcohol and HBOA split to ammonia in the environment if gradually increased [29]. On the other
CH3COOH, CO2, H2O and H2 by acetogenic bacteria. In the final step, hand, high C/N ratio results in the insufficient protein required for
two groups of methanogenic bacteria produce methane gas. The first bacterial activity and reduced biogas yield [30]. In addition to the
overall influence on AD process, C/N ratio is also important in choosing
whether to operate the system in mesophilic or thermophilic conditions.
Table 1
The increase in the C/N ratio in primary feed results the system to move
The effect of some pretreatments on the AD systems.
from mesophilic to thermophilic conditions which is in favor of biogas
Substrate Pretreatment Finding Ref. generation efficiency [31,32]. The COD of primary materials is another
OFMSW Mechanical The methane yield increased 5.6–13.8%, [19] important parameter by which the amount of theoretical bio-methane
by using a shredder with a magnetic potential may be calculated [27]. Although Sulfur is an essential
separation method
element for methanogens, but the excess amounts of sulfate in primary
OFMSW Mechanical Sonication resulted in 16% higher [20]
cumulative biogas production as compared feed results in increased sulfate-reducing bacteria population and
to untreated substrates increased generation of toxic gas of H2S in AD system. Thus, the popu­
OFMSW Thermal Leads to pathogen removal, improves [16] lation of methanogens and biogas generation is reduced [32].
dewatering performance and reduces
viscosity of the digestate
OFMSW Chemical The COD and Methane content increased [21] 1.4. Anaerobic digestion feedstock
about 11.5% and 172% respectively.
OFMSW Thermal and The ultimate biogas production is high but [22] Since 1980, when the first industrial digester feeding with organic
chemical the biogas production rates are low.
and industrial waste was established in Europe, the number of digesters
OFMSW Biological Pretreatment by composting resulted in a [23]
higher specific microbial growth rate than with different feeds increased.
by thermochemical pretreatment Knowing that characteristics of feedstock have dramatic impact on
OFMSW Biological Physically separating the acidogens from [24] process and plant designing, lots of AD plant with various feedstock have
the methanogens can result in a higher been established in the last decades. Based on the waste’s origin, AD
methane production
plant feedstock are divided as below [33]:

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� Agricultural waste: animal manures and slurries/vegetable by- enhance purity rate and leads to acceptable rate of impurity in feedstock
products and residues/energy crops [34].
� Industrial section: organic wastes, by-products and residues from
agro-industries, food industries, fodder and brewery industries, 1.5. Wet and dry anaerobic digestion system
organic-loaded waste waters and sludge from industrial processes,
organic by-products from biofuel production and bio-refineries, etc. Based on the amount of TS in the primary feedstock, the AD system is
� Municipal waste: source-separated household waste, sewage sludge, classified into wet WAD and DAD. The WAD system is used when the TS
MSW and food residues. of primary feedstock is lower than 15%, and the DAD is suitable for
primary feedstock with TS higher than 15% [40,41]. The DAD system
OFMSW, the material used as AD feedstock in the 90s and after on, is produces less biogas in comparison to the WAD systems at the same
produced in treatment plants of MSW by mechanical separation unit, retention time of primary feedstock in the reactor [42]. The WAD system
which includes food waste, green waste, yard waste and other organic cannot be used for primary feedstock with TS higher than 15%, and in
residues. In different countries, OFMSW has different percentages of this case the primary feedstock should be diluted with water [43]. On
MSW; 62% in eastern Asia as an example, and 27% in OECD countries the other hand, it should be noted that if an inhibitor exists in the pri­
[18]. mary feedstock (Such as batteries, cosmetics and pharmaceuticals in
Generally, AD plants fed with OFMSW have been investigated in USFIMSW), the use of WAD system is not suitable. Therefore, The WAD
several surveys based on treatment on feedstock and classified in two or DAD system is usually selected according to the physical and chemical
categories: characteristics of primary feedstock demonstrated at thermophilic and
mesophilic conditions [44].
1.4.1. - Source separated MSW
It is a kind of feedstock that is generated from food waste in kitchens 1.6. Anaerobic co-digestions
and segregated in advance at source and collected separately to AD
plants. Developed countries, which started source separation educating Anaerobic co-digestions, digestion of mixed feedstock, have been
more than 30 years ago and have enough infrastructure to collect it applied since 1970s and provide better availability of nutrients for mi­
separately, have lots of AD plants with this kind of feedstock [34]. crobial growth, prevent toxic compounds to inhibit process by dilution,
provide moisture balance and more buffering capacity to the mixture,
1.4.2. - Mixed municipal solid waste and also lead to positive synergic effect on process stability and higher
In developing countries like Iran and BRICS countries like Brazil and methane yield. Municipalities as the responsible body for some sources
India MSW is not separated thoroughly at source, thus organic and non- of biomass can use various substrate in industrial scale in AD plants to
organic fraction of MSW is collected together. The organic fraction in reduce capital expenditures and operating cost by sharing treatment
this situation, providing that any separation occurs can be used as infrastructures and gaining more biogas [17,33].
feedstock in AD plants. Water separation and mechanical separation are In the various papers, the effects of different co-digestion feedstock
two main separation methods that can be used to produce OFMSW. on biogas generation rate from MSW in AD system is studied [17,45–47].
The water separation system relies on the buoyant and the sink force According to the literature review, the co-digestion feedstock can
of water and with the assistance of a series of machine like pulpers, include primary sludge and activated sludge of waste water treatment
hammer mills, disc milling machine, separate light fraction, heavy plants, slaughterhouse wastes, food wastes, waste cooking oils, manures,
fraction and organic fraction of MSW in a batch mode. The biodegrad­ etc. The maximum biogas production efficiency is achieved when mix­
able fraction which is referred to as water sorted organic fraction of ing MSW, waste water primary sludge and waste water activated sludge
municipal solid waste (WS-OFMSW) is a mixture of kitchen waste, fruit (OFMSW: WWAS) with a 75:25 volumetric ratio (75% MSW, 12.5%
and vegetable waste, garden waste, waste paper, etc. In this type of primary sludge and 12.5% activated sludge) [45]. Other co-digestion
separation using water as a media for diluting is necessary and the water feedstocks available in Isfahan include slaughterhouse wastes which
should be recycled [35]. may result in s 35% increase in biogas generation rate.
Mechanically separation relies on size sorting and mechanical rules
to separate pieces in MSW. Trommel screens, rotary drums and shred­ 1.7. The anaerobic digestion systems in the world and Iran
ders are equipment that can be used in the mechanical sorting of
OFMSW (MS-OFMSW) [36]. More than 17,000 WAD or DAD plants have been established in
In 2000, more than 40 digestion plants were under operation near Europe [46] and many resent researches were done in various countries
mechanical and biological treatment (MBT) plants with MS-OFMSW or such as Nigeria [3], Pakistan [1], Saudi Arabia [8], Uruguay [25],
WS-OFMSW technologies, and more than 35 digesters were working Bangladesh [26] Turkey [48] and South Korean [10] for production and
with source separated municipal solid wastes in Europe [37]. The in­ improvement of biogas from OFMSW.
crease in public awareness towards environmental issues and the de­ Studies in some developing countries such as Saudi Arabia and
mand for finding appropriate waste management solutions in one hand, Pakistan show that there is a huge potential for using AD system in these
and in the other hand, the technological development in high-rate countries. In Saudi Arabia (with a better source separation than other
reactor configurations and complicated process control methods, developing countries) about 30% of OFMSW separated from MSW with
resulted in the improvement and the increase in the number of plants mechanical handling systems which can use for the AD system [8]. In
[33]. only 10 major cities of Pakistan, which OFMSW is about 57% of mixed
In 2000, Mata-Alvarez et al. [38] has reviewed biomass resource MSW collected, the total estimated energy potential is equal to 242
papers in Europe and concluded that there is a huge potential of OFMSW million cubic-meters [1].
for methane production all around the Europe. Having more than 50% of According to the considering mixed generating and collecting of
biogas production from OFMSW lead to lots of studies have been done MSW in metropolitan cities of developing countries and spend a long
for using MSWs as a feedstock of biogas plant beside other feedstock. time to set up a culture of source segregation, use of mechanical sepa­
Therefore, it is important to know the other biomass resources in the ration methods for reducing landfill is essential.
selected region that can be used as a co-substrate for AD systems. These Because under-screen fraction of mechanical plants is impure,
co-substrates can enhance biogas production and stabilize the biological finding an effective AD system to produce energy from these is impor­
process of MSW anaerobic digestion [39]. If feedstock prepared in tant. Therefore, in the present study Isfahan as a city in a developing
MS-OFMSW has not enough purity, adding pure co-substrate can country having mixed MSW is studied as a case-study for evaluating the

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effect of mechanical separation on biogas generation from MSW. electrical magnets separate metals of under screen fraction and up
Iran, as a developing country, has enormous resources of oil and gas screen fraction of Isfahan MSW in lines. After that, the recyclable ma­
and a huge demand for energy, whereas this kind of energy seems to be terials are separated from up screen fraction of Isfahan MSW by hand
unsustainable. In recent years, various legal frameworks have been pickers in lines and the USFIMSW is used to produce compost by an
legislated for using renewable energy resources and constructing sus­ aerobic method. The photographs of the various processing machineries
tainable power plants such as solar power, wind power and biomass and outputs of each process in Isfahan MBT were shown in Fig. 2.
conversion plants. So, the main objectives of this research were to The OFMSW is a major part of Isfahan MSW which is composted
include the physical and chemical analysis of USFIMSW separated by a through aerobic fermentation. Seeking to improve current waste man­
mechanical system, BMP study of USFIMSW, selecting dry or wet AD agement methods and also to reduce landfilling as well as moving to­
system based on chemical/physical analyzes of USFIMSW and envi­ wards zero-waste strategy, Isfahan tries to implement different projects
ronmental conditions. The final purpose is to improve and increase the amongst which is the use of the OFMSW as a feedstock for AD system.
biogas production from the USFIMSW based on industrial auxiliary
feedstock in selected area (case study of Isfahan). The present case-study 2.1.2. Biomass availability in Isfahan
can be interpreted as a solution for other cities or other countries having The most available resource of biomass in Isfahan is MSW that is
the same condition in MSW generation, water resource, climate condi­ equal to 1040 tons/day, including organic fraction and leachate
tion and energy demand same as Isfahan. (Table 2). Also, there is about 152 tons/day of green waste that is pro­
duced from green area of municipality.
2. Materials and methods Isfahan county, with an area of 15,706 km2, 2,200,000 populations,
and Isfahan city as its capital, has numerous agricultural and livestock
2.1. Regional studies products and food industries supplying Isfahan peoples’ needs. It is
noteworthy that Isfahan city population is 86% of all population of the
2.1.1. Municipal solid waste generation, collection and disposal in Isfahan county. Thus, the co-substrate for AD systems can be supplied from dairy
Isfahan, the capital of Isfahan Province with an area of 231 km2 and a and food industries or slaughterhouses or farms located in the county
semi-arid weather (rainfall: 113 mm per year), is located about 340 km within a reasonable distance. In Tables 3 and 4, statistics related to
south of Tehran, in the center of Iran. Isfahan had a population of various industries wastes in Isfahan county, based on formal statistics of
1,961,260 in the 2016 Census, and is the third most populous metro­ agricultural organization is presented [50]. Based on new data in 2017,
politan city in Iran. Isfahan Municipality has 15 districts to manage city there are 26.35 � 106 tons of residues from agricultural waste in Iran,
and 5 regions for MSW collection all around the city. MSW includes which have increased about 35% compared to agricultural waste re­
refuse from households, yard wastes and green wastes of houses, market ported in 2008 [50].
wastes and street sweepings. This garbage is generated in residential and In Table 4 [51], the amount of agricultural products such as wheat,
commercial complexes in the city. In 2014, urban population in Iran was rice, corn and etc. with higher biogas potential is presented. Agricultural
55.51 million people generating 15.65 million tons of MSWs. Thus, waste of Isfahan County can be fed in a biogas plant with 550 tons per
MSW generation rate per capita is calculated to be 0.75 kg/person/day day capacity or can be used as co-substrate in an AD plant.
[49] and it is equal to 0.66 kg/person/day in Isfahan. About 80% of
Isfahan MSW is 1040 tons per day sent to MBT plant; also the rest is
source separated or directly landfilled. The mechanical preprocessing is 2.2. Physical and chemical analysis of under screen fraction of Isfahan
used as a way for separating OFMSW from nonorganic fraction of municipal solid waste
municipal solid waste using bag opener system, rotating screen and
magnet system. In Fig. 1 mechanical treatment line of Isfahan MBT plant The primary feedstock in an AD system may include compositions
is presented. with inhibitory effects on bacterial activity in biogas generation steps.
In the Isfahan MBT plant, the separation of MSW in the processing The excess amounts of heavy metals, drugs, cosmetics, nitrogen and
lines is carried out using trommel screens with 70 mm mesh (for sepa­ sulfate in primary feed results in reduced bacterial population and
rating OFMSW from non-OFMSW) after the bag opener. Then, the reduced biogas generation efficiency. Thus, in addition to theoretical
calculations of the gas generation rate, the physiochemical analysis of

Fig. 1. The mechanical treatment line of Isfahan MBT plant.

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Fig. 2. The photographs of the various processing machineries and outputs of each process in Isfahan MBT of MSW. a) MSW after discharging in receiving hall, b, c
and d) A loader loads waste bags into the conveyor and wastes go through bag openers, e) The trommel screens, g1)over-screen fraction, g2 and i2) Under-screen
fraction, h1 and h2) Magnetic separation. i1) Manual pickers, j1) mechanical treatment reject, j2) Composting site, k) Disk screen (multi-star), fine compost and
compost reject.

200 kg, respectively, by four quadrants method. After that, the reduced
Table 2
USFIMSW samples have been placed on a flat screen with 10 mm holes
Municipal biomass resources available in Isfahan.
and manually analyzed. For physical, chemical and BMP analysis, the
Title Unit Average fresh USIMSW was milled and sieved to a particle size about 400 μm.
Isfahan MSW ton/day ~1040 Afterwards, the physical/chemical properties of USFIMSW such as
Recyclable source separated ton/day ~110 TS, VS, pH, phosphate, sulfate, total nitrogen, heavy metals and etc.
Organic Fraction of MSW ton/day ~728 were measured according to the standard [52,53].
Leachate m3/day ~40
Green waste (from city green area) ton/day ~152

2.3. Bio-methane potential test of under screen fraction of Isfahan


primary feed and BMP tests are of great importance as well. municipal solid waste
From 2016 onwards, the Isfahan MSW and USFIMSW components
were analyzed manually in each 2 months (at least). In Isfahan Munic­ For BMP test, the inoculum sludge was obtained from a 7000-m3
ipal Solid Waste Management Organization plant, the USFIMSW was mesophilic anaerobic digester located in Isfahan municipal waste water
separated from other fractions by the trommel screen and the metals treatment (Isfahan, Iran). The large particles of this inoculum were
were separated through magnetic separation system. At first, to obtain a separated by using a 2 mm screen. Then, for consumption of residual
homogeneous sample (USFIMSW), the sampling was conducted in four organic matters, the separated inoculum was stabilized for 6 days at
different times during a day. Approximately, the weight of each sample 37 � C.
was two tons. Then, the weights of under-screen fraction of MSW sam­ According to the Hansen et al. (2004) method, the BMP test of milled
ples, taken during the day, were reduced from eight tons to one ton and and sieved fresh Isfahan OFMSW (with particle size about 400 μm) was
done [54]. The 118-mL sealable dark glass bottles were used as an AD

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Table 3 (Porapak Q, Chrompack, Germany) was used for analyzing the methane
Waste of various industries based on formal statistics of agricultural organiza­ and carbon dioxide contents. The injector, column, and detector tem­
tion in Isfahan County. peratures were fixed at 100, 40, and 150 � C, respectively.
Slaughterhouse Numbers of Isfahan 51
Residues slaughterhouses 3. Result and discussion
Numbers of livestock 216,984 16,500
Slaughtered per year sheep cow and
calf
3.1. Municipal solid waste fraction of Isfahan
Average weight of carcass 20 kg 270 kg
Produced meet per year 4340 ton 4455 ton Table 5 shows the results of Isfahan MSW analysis in MBT plant
lamb beef during last two years (12 analyses from June 2016 to June 2018) and the
Residue Percentage of a head 35% 30%
average of them presented in Fig. 3.
(intestines, rumen)
Slaughterhouse Residues per 10.4 9.2 As shown in Fig. 3, on average 70% of Isfahan MSW is organic
day fraction, which is a little bit less than some other cities such as Rasht
Dairy farm Average milk production of 272,281 tons [55] and more than the capital Tehran [56]. Therefore, approximately
residues Isfahan Dairy farms 70% of the Isfahan MSW is useable in the AD system. This result (high
Daily average milk production 39.5 kg
amount of in MSW) suggested that the AD systems can be established
per head
Numbers of dairy cattle in 19,000 head next to the MBT plant like the Gac AD plant in Poland and the Ekopark3
Isfahan Barcelona in Spain [34].
Daily cattle manure per head 40 kg The major components of Isfahan OFMSW are carbohydrates, lipids,
Daily dairy cattle manure in 760 tons
proteins, and pectins which have good theoretical potential for pro­
Isfahan (after liquid separation
at farm) duction of bio-methane via AD system [57]. In the city of Isfahan there is
Daily cattle manure in Isfahan 1300 tons an average amount of 1040 tons of MSW per day. So there are about 728
Poultry farming The numbers of poultry farms 253 tons of organic matters per day for potential use in AD system. The
residues The numbers of poultry 24 amount of production and combination of MSW in different countries
packaging
until 2025 is predicted, in the global bank’s report [58]. According to
Chicken meat production per 10,795 tons
year this report, most of the MSW in developed countries consist of
Chicken dung produced per year non-organic fraction. Meanwhile, in the low and middle income coun­
WWTP sludge in WWTP sludge production per 240 tons tries, most of the MSW consist of organic fraction with a range of
Isfahan day (DS ¼ 20%)
45–85%. According to this report, the average OFMSW in developing
and developed countries are 64% and 28%, respectively. This difference
is related to the type of food packaging and the industrialization of food
Table 4 products in two groups of countries. The OFMSW in Isfahan, like other
The amount of agricultural products in Isfahan County [51]. cities in Iran [49] and other cities in the Middle East such as Muscat
Crop Production (tons) Residues (%) Residues (tons) [59], is about 70%, which is endemic to moderate middle-income
Wheat 154,000 50 77,000 developing countries [5].
Rice 520 25 130
Barley 31,500 20 6300 3.2. Components of under screen fraction of Isfahan municipal solid
Corn 270,000 30 81,000 waste
Potato 32,200 30 6600
Sugar beet 22,553 95 21,400
Grape 530 30 160 In order to use the organic fraction of Isfahan MSW in the AD process,
Apple 295 30 89 the purity of mechanical separated material (under-screen fraction of
Total 511,598 - 192,679 MSW) had to be determined. For this purpose, 12 analyses were done on
the USFIMSW. The results of the manual separation of under-screen
materials are presented in Table 6.
reactor. In this process, 20 mL of inoculum sludge and 0.25 g substrate
These results show that about 83 percentages (half of the fine and the
based on VS was diluted with 5 mL of distilled water. Then, the bottles
total bio-degradable) of the under-screen are composed of organic
were sealed and their headspaces were purged with nitrogen gas for
compounds. Approximately 16.4% of the under-screen fractions are
3 min. After that, the bottles were placed in the incubator at 37 � C for
neutral compounds (half fine, glass and Non degradable) and about
21–50 days based on the inoculum preparation and test condition. It is
0.27% of them are hazardous materials (Fig. 4).
noteworthy that 7 analyses were done during two years in different
Neutral compounds in the digester, reduce the volume of produce
seasons. The gas chromatography (GC) was applied for analyzing the
biogas per unit weight of the feedstock. For elimination of indecom­
produced methane and carbon dioxide composition every 3-day in the
posable materials, the various method such as mechanical, thermal and
primary 15 days and then every 2 or 5 days until the fiftieth day. For
biological pre-process can be used [16]. Some of the mechanical method
controlling the experiment, a mixture containing of glucose, inoculum,
cause to increase the purity of, alter the particle size and enhance the
and distilled water was used. All experiments were tested in triplicate.
biogas production process. For example, reduced the particle size to
0.35 mm cause to 20% increase in the produced biogas [16].
2.4. Instrumental The presence of 83% decomposable materials in the USFIMSW is
comparable with solid suspension waste in Canadian and European
The atomic absorption spectrometry (PerkinElmer model: An Ana­ cities [60]. According to the P. Bozano Gandolfi report [60], the wet
lyst 700) was investigated for detection of heavy metals. The value of pre-processing equipment functional parameters in the Dufferin manu­
total phosphor and nitrate were determined by using UV/Visible spec­ factory (Toronto, Canada) were investigated. In this manufactory, the
troscopy (JASCO, Model V530). The total nitrogen and ammonium were amount of introduced decomposable materials and indecomposable
measured by Kjeldahl instrument (Gerhard). The gas chromatograph materials are 80.17 and 19.83%, respectively. These indecomposable
(GC-2552, Teif Gostar Faraz 189 Co., Iran) was used for detection of materials can eliminate from the feedstock of the WAD system by
biogas composition equipped with a thermal conductivity detector applying the wet pre-processing equipment. Therefore, for enhancement
(TCD). The 3 m (length) � 3 mm (internal diameter) packed column of produce biogas and prevent from failed of WAD system, the wet

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S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

Table 5
Physical characterization of Isfahan MSW during last two years (from June 2016 to June 2018).
Organic fraction Paper & Cardboard Metals Plastics Leather Glass Textile Nappy Hazards materials C&D other

Ava % 70.23 4.16 0.65 14.04 0.55 1.17 3.37 5.08 0.10 0.02 0.53
SD % 2.33 0.84 0.16 1.69 0.42 0.47 1.38 1.44 0.042 0.04 0.10

Average (Ave); Standard deviation (SD). Construction and demolition debris (C&D).

Fig. 3. The results of Isfahan MSW analysis in MBT plant during last two years.

low usage of water. This could be one of the major reasons for encour­
Table 6
aging Isfahan municipal waste management to use a DAD system in the
The results of the manual separation of USFIMSW in two last years.
city of Isfahan.
Part Ave (%) SD (%)

Bio-degradable 80.55 5.31 3.3. Total solid and volatile solid analysis of under screen fraction of
Non degradable 11.67 5.03 Isfahan municipal solid waste
Metal 0.16 0.11
Hazardous material 0.27 0.10
Fine 5.25 2.59
Table 7 shows the TS and VS value of under-screen fraction of Isfahan
Glass 2.10 0.44 MSW in different seasons in the two last years.
As shown in Table 7, the minimum and maximum value of TS for
USFIMSW are 29% and 35.5%, respectively, which is appropriate for the
pre-processing equipment must be used. Although, the percentage of DAD system based on different studies [40,41]. In the WAD, the TS
hazardous materials in the under-screen fraction of MSW are very low, content should be less than 15% [40,41,43]. Therefore, to use WAD,
but the bacteria in the WAD system die and the whole of the system water must be added to reduce TS which implies to need a great amount
failed if their come into the digestion and diffusion on its. Therefore, If of water (for USFIMSW: Approximately 1.5 tons of water for each ton of
the WAD system to be used, the whole of hazardous materials must be USFIMSW). Considering the water shortage crisis in Iran and particu­
eliminated or DAD system to be applied. In the DAD system, the diffu­ larly in Isfahan, it would be really a hard challenge to provide such
sion of hazardous materials and failed of the system are low due to the amount of water in the long-term. All in all, the TS results in various

7
S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

Fig. 4. The average of the important components of USFIMSW (manual separation; during last two years).

MSW and in result, the more is the biogas potential rate [63].
Table 7
Some extra pretreatment technologies such as pulpers, hammer
TS and VS value of USFIMSW in different seasons in two last years.
mills, shredders and screw press is used to improve the amount of VS/TS
TS (%) VS (%) VS/TS (%) for AD systems; for example, using a screw press pretreatment system
Winter 30.37 � 1.27 22.89 � 1.97 75.34 � 6.23 resulted in a smaller substrate particle size, while a shredder with
Spring 32.43 � 0.69 22.98 � 0.71 70.87 � 2.23 magnetic separation yielded a higher (5.6–13.8% as compared to the
Summer 34.28 � 0.25 23.35 � 1.52 68.09 � 4.43
other methods) methane production [19].
Autumn 34.03 � 1.43 24.46 � 1.20 71.87 � 3.66

season lead us to go towards using DAD system. Therefore, in regions 3.4. The chemical analysis of under screen fraction of Isfahan municipal
with dry climates in Iran (e.g. Isfahan and more than 75% of Iran area), solid waste
water consumption for primary feedstock dilution and using the WAD
system for higher methane yield, may not be justified. So, other solu­ Table 8 shows the results of the chemical analysis of Isfahan OFMSW
tions such as digestion of mixed feedstock should be considered to sample (10 analysis). As could be seen, the pH value in primary matters
enhance the higher methane yield. is 0.5–1.9 less than neutral pH value which is due to beginning of aerobic
According to the VS value of USFIMSW in the two last years bacterial activity (acidogens) in MSW from collection to screening in the
(Table 7), about 5% difference between minimum and maximum VS MBT plant (which takes about 7–10 h). Based on results obtained, the
values indicates a same difference in theoretical biogas generation rate
for MSW in different seasons in Isfahan [30]. Table 8
The biogas potential rate from the OFMSW based on different The results of the chemical analysis of Isfahan OFMSW sample in two last years.
collection methods and the resulting effects on TS and VS values and parameter unit Typical range
generated biogas, is classified into 3 categories of separately collected EC (1:10) ds/m 3.5–4.8
(SC), mechanically separated (MS) and source separated (SS) [61]. Organic Materials % 77–81
When MS selected, TS and VS values of (under-screen fraction) were in Organic Carbon % 39–46
the ranges of 51–95% and 29–57%, respectively. Since the values were pH (1:10) – 5.1–6.5
TN mg/kg (wet) 3200–6000
compared for Italia and some other European countries with an organic
PO2-
4 mg/kg (wet) 1700–3500
fraction ranging from 35 to 57% of all MSW, the significant difference Na mg/kg (wet) 1400–2300
between TS and VS values in Isfahan and values provided in the Ca mg/kg (wet) 4000–9000
mentioned study can be interpreted due to the 40% difference in their Mg mg/kg (wet) 500–1000
organic content. On the other hand, in European countries due to the K mg/kg (wet) 2000–3000
SO2- mg/kg (wet) 2500–3900
high volume of non-organic matters in MSW, using MS-OFMSW is not NO3
4
mg/kg (wet) 100–500
recommended as the feed for AD system. That’s while in Asian countries Cl mg/kg (wet) 3000–6000
with an average of 70% in MSW, it would be wise to use mechanical NHþ 4 mg/kg (wet) 80–250
equipment for processing and reaching a purity of 85% for the feedstock HCO3 mg/kg (wet) 4000–8000
Fe mg/kg (wet) 2000–4000
entering AD system [62].
Pb mg/kg (wet) 8–20
The amount of TS in USFIMSW is in the range of 30–34%, which is Ni mg/kg (wet) 2–4.5
the line with the reported organic content of MSW in Prague, Kolding, Cr mg/kg (wet) 6–12
Padova, Lisbon, Ankara and Udin. But the most important parameter in Cd mg/kg (wet) 0.1–0.6
feedstock of an AD system is VS/TS which the produced biogas is Hg mg/kg (wet) <0.2
Co mg/kg (wet)
depending on it. The VS/TS ratio in Prague, Kolding and Lisbon, is 71,
<0.2
Zn mg/kg (wet) 25–35
82 and 71%, respectively, which is in the same range reported for Cu mg/kg (wet) 8–10
Isfahan. The more VS/TS ratio is, the purer is the organic content of Mn mg/kg (wet) 25–35

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S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

average C/N ratio is about 91. The high C/N ratio in primary feedstock Table 10
indicates that: to produce biogas form Isfahan MSW, it is better to use Input data for calculating Isfahan potential of generating electricity from MSW.
mesophilic AD system [31,32]; and the biogas generation efficiency in Item Unit Value
AD system is low due to the lack of enough Nitrogen (resulting in a
Isfahan MSW Ton/day 1040
reduction in bacterial population) [27,30]. To increase biogas genera­ Working days day 365
tion efficiency from USFIMSW and using mesophilic system, the nitro­ Organic fraction % 70.23
gen content should increase by co-digestion with high-nitrogen content Annually average of Volatile solid rate % 23.42
axillary feedstock. Methane Yield Nm3CH4/tVS 322.72

The obtained ammonium in the feedstock is much less than to be able


to reduce acidogens activity in primary biogas generation phase [64]. Also, based on test results, 900 � 300 gr/lit of H2S is observed in final
The results of heavy metals analysis in USFIMSW indicate that their biogas. This amount of H2S is damaging for CHP motors and has cor­
values are in the standard range and have not any prohibiting effect on rosive effects. Thus, before using the output biogas as the fuel in CHP
bacterial activity [32]. motors, the H2S content must be reduced, which implies the need to use
The analysis results of other elements such as sodium, potassium, a desulphurization system in the final design.
magnesium, and calcium indicates that if using WAD technology, an In Table 11 some methane yield values from the digesting of organic
average amount of water of at least 2.5 times of the mass of the feedstock fraction of MSW were given. As seen from the table the methane yield of
would be required, so that these elements would not have any prohib­ OFMSW varies widely and it is between 165 and 770 L CH4/Kg VS [18].
iting effects on the biogas generation and to reach the maximum biogas Present study result for methane yield without purification, that is
generation efficiency [32]. Thus, here is another reason to go towards 322.7 Nm3/t VS, was found in the middle range in comparison with
DAD technology for USFIMSW. reviewed literatures. The wide range of yield is originated from the
heterogenic texture of under-screen fraction of MSW and different ma­
terials in the samples took around the world. Nonorganic matters like
3.5. The bio-methane potential tests results of under screen fraction of
metal, glass, plastic and stone can be considered as an example for the
Isfahan municipal solid waste in the two last years
substances that can be found in under-screen fraction of MSW. The
impurities and the complexity in under-screen fraction of MSW cause
The results of BMP testing for USFIMSW in the two last year (7 an­
difficulty to predict the digestion performance and lead to the fluctua­
alyses) are presented in Table 9. As can be seen in this table, methane
tion in BMP results [11]. According to chemical analysis of USFIMSW for
generation rate from USFIMSW is 58.44%. The following formula (1)
improving C/N ratio, increase stability and methane yield of AD system,
can be used to calculate the total methane generation rate from Isfahan
it is suggested to use available co-substrate in Isfahan such as sewage
OFMSW based on BMP.
sludge, animal manure and slaughterhouse waste or mixed of them.

Total Produced MethaneVS of BMP Nm3 CH4 ¼ TOF*BY*MP (1)

where TOF is the total organic fraction in one year (365 days), BY is 3.6. Investigation on effect of Mechanical separation and Co-substrate
biogas yield, and MP is methane percentage. TOF is calculated based on
daily MSW generated that is 1040 tons/day and the organic fraction rate Considering the valued provided previously, now one can calculate
that is 70% and these parameters are presented in Table 10. Thus, the the biogas generation potential in Isfahan after modifying process lines
average annual methane production rate is 18, 305, 204 m3. and the addition of co-feedstock.
Having the total annual methane production, and using the equation As mentioned before, available mechanical equipment in the Isfahan
(2), one can calculate the electrical generation power (in kW). plant (section 3-2) can separate the OFMSW from mixed MSW in Isfahan
and increase the purity of organic fraction from 70% to 83% (that was
electrical energy generation powerðkWÞ ¼ ððTPM*MCV*etaCHPÞÞ ​ = ​ CHPWH called USFIMSW). But studies show that the optimized purity for using
(2) under-screen fraction in dry AD system is at least 90%. To reach this

where MCV is methane calorific value which is 10 kWh/m3, CHPWH is Table 11


the annual combined heat and power work hour which is 8000 h with an The OF methane yield of Isfahan MSW in one stage laboratory digesters.
average efficiency of 39%. Thus, the approximate electrical energy
Methane yield, Temperature, Hydraulic retention time, days Ref.
generation power is 8.92 MW. L CH4/kg VS C0
Also, based on equation (3), the methane generation rate can be
275–410 55 15 [65]
calculated based on TS and VS analysis. This method is more reliable, 540–770 35 23–33 [66]
since the numbers of TS and VS tests are almost 10 times of the BMP 428–487 55 15 [19]
tests. 450 38 25 [67]
413–463 50 30 [68]
Total Produced MethaneVS ¼ TOF*MY*VSave (3) 478 35 90 [69]
417 37 40 [70]
where MY, VSave are methane yield, average volatile solid, respectively. 165 35 15 [71]
Therefore, average methane production based on average VS values is 564 26 240 [72]
371 35 [73]
20, 083, 390 m3 per year and the electrical energy generation is

425 50 28 [74]
9.79 MW. Thus, it is estimated that Isfahan MSW can generate the 785 37 50 [18]
electricity of about 8000 houses as a renewable and sustainable resource 322.7 37 50 Present study
of energy.

Table 9
The results of BMP testing for USFIMSW in the two last years.
parameter Biogas yield CH4 percentage Methane yield CO2 percentage H2S percentage
3 3
Unit Nm /t fresh waste mL/g-VS Nm /tVS mL/g-VS mL/g-VS
Value 117.88 � 27.92 58.44 � 4.08 322.72 � 75.88 41.69 � 3.92 0.09 � 0.03

9
S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

purity, two trommel screens and suction devices for separating plastic
bags and also other equipment such as hard particle separators may be
employed. In this case, methane yield would also increase linearly and
would reach approximately to a value about 505 � 15 Nm3/t VS by
increasing OF purity of USFIMSWM to 100% (Fig. 5). Also Fig. 5 shows
that by increasing OF purity of USFIMSWM, the standard deviation of
MY will be decreased. But the percentage and standard deviation of
methane produced in AD system are not related to OF purity of
USFIMSWM (Fig. 6).
One other way to increase, the biogas potential rate from MSWs is to
use co-feedstock (in section 1-6) using available organic sources (section
2-1-2) which seem to be readily available for such purpose. Studying
different co-digestion scenarios showed that a 140% and 135% increase
in the methane generation rate compared to CEB (calculated expected
biogas) is possible [45]. This increase is so significant that can be subject
of further studies in municipal anaerobic digesters.
However, it must be noted that the goal of the study is to manage the
organic fraction of Isfahan municipal solid waste and thus, the OFMSW
should remain as the main feedstock and only a little part should be
supplied from co-feedstock. Fig. 6. The effect of organic fraction purity of USFIMSW on the methane
concentration.
4. Conclusion
(from June 2016 to June 2018) shows that about 70% of Isfahan MSW is
The AD systems are one of the most appropriate methods for recy­ the organic component. After size separations of MSW (by a trommel
cling organic materials in MSW management which reduces the envi­ screen) and removal of metals compound (by a magnetic separator), the
ronmental effects of MSW and promotes achieving the renewable organic fraction of USFIMSW increase to 83% which can be used as the
energy. The present work studies the possibility of using AD technique in feedstock of AD system. The physical properties of USFIMSW include
Isfahan as an important and leading city in waste management in Iran especially high amount of TS (about 32.8%) and presence of hazardous
according to the physical and chemical properties of USFIMSW. After materials (0.27%). The chemical analysis of Isfahan OFMSW indicates
that, the followings are discussed in this manuscript: the C/N ratio is about 91% and the heavy metals are in standard range.
According to the results and the presence of Isfahan in a dry climatic
a) Which AD system (Dry or wet? mesophilic or thermophilic?) is zone, the use of the mesophilic DAD system by Nitrogen-rich co-diges­
suitable for Isfahan MSW management? tion feedstock is suggested. Also, the biogas experiment results show
b) How to increase the MY production and biogas potential rate of that the methane yield of USFIMSW is about 322.7 Nm3/t VS which can
USFIMSW (feedstock) in the AD system? be increased to ~505 by raising the purity of USFIMSW.
c) Suggesting an efficient AD system for cities with low source sepa­
ration of MSW and dry climate which use rotating screen and magnet 4.2. Suggestion for other developing countries with low source separation
for separating organic fraction of MSW. of MSW and dry climate and future research

MSW management is a major challenge in developing countries


which can be reduced by using AD technology. The AD systems not only
4.1. The result of biogas production from Isfahan municipal solid waste
reduce the environmental pollution of OFMSW, but also generate
renewable energy. Therefore, it may have an important effect on eco­
The physical and chemical analysis of Isfahan MSW in MBT plant
nomic and sustainable development in these countries. Since many cities
in developing countries have similar conditions to Isfahan in the
segregation in origin, applying trommel screen and magnet for OFs
separation, the results obtained here may find use in other developing
countries as well. As a result, if OFMSWs are used as feedstock in AD
system in developing countries, in addition to reduce environmental
pollution, it will lead to sustainable development. Therefore, the
following studies would be suggested for using OFMSW as feedstock of
AD systems.

1 Physical analysis of MSW and specifying the percentage and TS of


OFs in the MSW. By increasing the purity of OFMSW (AD feedstock),
the methane yield of biogas production will be increased. If TS of is
high, the use of the DAD system will be a priority, especially in
developing countries with dry climates.
2 Chemical analysis of OFMSW. The amount of C/N ratio is used to
choose between the mesophilic or thermophilic systems of AD. The
high C/N ratio in primary feedstock indicates that: to produce biogas
form OFMSW, it is better to use a mesophilic AD system and co-
digestion with high-nitrogen content axillary feedstock. The
amount of heavy metals over the standard range indicates that it has
a prohibition effect on bacterial activity.
Fig. 5. The effect of organic fraction purity of USFIMSW on the methane yield.

10
S.M.M.N. Dehkordi et al. Renewable and Sustainable Energy Reviews xxx (xxxx) xxx

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