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th

Proceedings of the 34 International Conference on Ocean, Offshore and Arctic Engineering


OMAE2015
May 31 – June 5, 2015, St. John’s, Canada

OMAE2015- 42119

AN INTEGRATED NUMERICAL APPROACH TO DESIGN OFFSHORE PIPELINES


SUSCEPTIBLE TO LATERAL BUCKLING

F. Van den Abeele F. Boël D. Hayes D. Scales


Fugro GeoConsulting Fugro GeoConsulting Atteris Pty Ltd Atteris Pty Ltd
Brussels, Belgium Brussels, Belgium Perth, Australia Perth, Australia

ABSTRACT Hence, there is an increased demand to access high pressure


(HP) and high temperature (HT) formations. As a consequence,
Lateral buckling is a global response to excessive compressive the loading. As a consequence the loading exerted on pipelines
axial force due to thermal and internal pressure loads which and flowlines is increased.
when combined, exceeds the initiating Euler Buckling force
and overcomes the lateral friction force reacting against a In this paper, an engineering tool is presented based on a one
pipeline laid on the seabed. model methodology ensuring that development from an early
concept design through Front End Engineering Design (FEED),
According to DNV-RP-F110, the integrity of a pipeline detailed design and into the operations phase is undertaken in a
susceptible to buckling can be assured by either restraining the congruent and concise manner. Additionally, utilisation of one
pipeline, thus sustaining large axial compressive forces, or model throughout the design lifecycle will ensure that model
releasing them through a combination of pipeline development time is minimised and engineering is streamlined
displacements; lateral buckles. Buckling may be rogue in nature ensuring that Operators receive an assured design within an
or engineered at predetermined locations, either of which must economical timeframe. Furthermore, by utilizing a single
demonstrate compliance to DNV OS F101. Engineered lateral engineering tool throughout the design and operation stages,
buckles are a cost effective way to manage for example HP/HT any assumptions that have been made within the design stage
pipelines as opposed to the construction of restraint designs. (aimed at minimizing CAPEX) are transferred to the operations
However, uncertainty in the initial buckle formation process team and can be incorporated within their ongoing strategies to
and buckle behaviour may reduce design reliability; resulting in minimize OPEX.
an increased level of redundancy in a buckle management
system.
Assurance of the engineering tool is provided through
verification against both analytical models and ABAQUS
This paper presents the vision of an engineering tool aimed at numerical models. Limitations within the numerical engine
providing an integrated single model environment which
behind the finite element analysis (FEA) are identified. As
enables straightforward engineering analysis, with application
these limitations can impact some specific lateral buckling
to all phases of design, and providing support to operations.
scenarios, they will be addressed within future releases of the
Verification of buckling forces and post-buckling
engineering tool.
configurations is undertaken through comparison with Hobbs
and Kerr analytical models and validated against ABAQUS.
LATERAL BUCKLING FOR OFFSHORE PIPELINES

INTRODUCTION HP/HT pipelines under operation are exposed to increased


compressive axial force due to the thermal and internal pressure
As most ‘easy’ oil and gas reservoirs have been developed, loads, when these loads are combined and they exceed the
generally in shallow waters, offshore oil and gas installations initiating Euler Buckling force and overcome the lateral
move into more remote locations, e.g. deeper waters and frictional restraint from the seabed then a lateral buckle will
challenging geology. form [1-2].

1 Copyright © 2015 by ASME


Lateral Buckling is a global pipeline response resulting in large Rock Dumping
lateral displacements and corresponding stresses and strains
within the pipeline and as such to ensure integrity of the overall Rock dumping of a pipeline is a technique used for restraining
pipeline system needs to be considered within the design phase the pipeline either along its entirety or within smaller sections
and managed if necessary. in which lateral buckling is deemed unacceptable.

The earlier that lateral buckling can be identified as a risk and a Restraining of the pipeline requires the construction of a
Buckle Management System (BMS) defined then the lower to suitable rock berm which is designed to resist both pipeline
the overall cost of ownership will be for the Operator. Thus, the upheaval and lateral buckling. In addition, the rock is also
design procedure should ensure that rapid analysis of a required to be self-stable during hydrodynamic events to
multitude of options is undertaken to determine the critical prevent degradation of the berm, thus reducing its capacity to
parameters within the lateral buckling process and any resulting mitigate buckling. This aspect of the design will influence the
Buckle Management System. rock particle size, which in turn is influence by the availability
of rock material, and constraints dictated by the installation
Furthermore, if a Buckle Management System is required, then vessel specification and installation technique.
it dictates early investigation and definition to allow non-
critical path procurement and contracting of the necessary Rock dumping along pipelines is a common construction
equipment and installation method. The one model approach activity, although relatively expensive due to the requirement of
will also allow efficient post start-up verification of the BMS specific marine vessels. However, rock dumping is
and allow operations to have confidence in the delivered predominately used for pipeline protection and/or stabilization.
solution. Therefore, when used in combination with other functional
requirements such as these, this method for restraining the
BUCKLING MANAGEMENT SYSTEMS pipeline will become more cost effective.

If the pipeline to be installed is susceptible to lateral buckling Snake Lay


and it is determined that rogue buckling is unacceptable then a
BMS is required to ensure compliance of the pipeline system Snake lay is the process of installing a pipeline on the seabed
with the relevant standards (for instance DNV-OS-F101 [3] or with a predefined horizontal out of straightness (OOS) as
DNV-RP-F110 [4]). BMSs take two main forms [4]: presented in Figure 1.

1. Restraining
2. Initiating

Restraining the pipeline will ensure that no lateral buckles can


form and that the axial compressive forces are maintained
within the pipeline. The design of restraining BMSs entails
ensuring that both lateral and upheaval buckling will be
prevented within all design conditions.

Initiating BMSs work by ensuring lateral buckles are formed at


prescribed locations along the pipeline such that the stresses
and strains induced within the lateral buckles comply with code
requirements. Therefore, the design procedure needs to ensure
that the installed buckle initiators are spaced such that buckles Figure 1: Shallow amplitude snake lay [5]
form within acceptable limits due to the high probability of a
sufficient number of buckles forming at prescribed buckle sites. The induced horizontal OOS reduces the pipelines capacity to
resist lateral buckling as presented by Matheson et. al. [6], and
Current design methodologies will be briefly presented and the reduced critical buckling force 𝑃𝑐𝑟 for a pipeline with
discussed in the next section of this paper. submerged weight 𝑊 in a bend radius 𝑅 under lateral soil
friction 𝜇𝐿𝑆 is given by

𝑃𝑐𝑟 = 𝜇𝐿𝑆 𝑊 𝑅 (1)

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Snake lay relies on a defined level of lateral OOS to be
imposed on the pipeline as it is laid. It is therefore important
that pipeline installation lay tolerances are tightened at points of
defined OOS to ensure these are constructed. Should lay
tolerances not be tightened in the pipeline specification, there is
a risk that the OOS is not installed.

Furthermore, it should be noted that snake lay provides a global


definition for the lateral out-of-straightness. However, due to
pipeline installation tolerances at the location of buckle
initiators, localized OOS may be more severe than nominal
OOS considered during design (either lateral, vertical or
combined). Therefore, sensitivity of OOS should be considered
during the design phase to allow for increased curvature.

Seabed Sleepers Figure 3: Zero Radius Bend [5]

Sleepers are pipe joints that are installed perpendicular to the The requirement to install the pipeline over the sleeper location
pipeline and typically have a low friction surface applied to whilst also ensuring that it is installed around the counteract,
them to reduce lateral friction forces. dictates the need of careful installation of the pipeline within
the vicinity of the ZRB. As a result, the lay rate at ZRBs is
typically reduced.
A combination of the vertical OOS and low lateral resistance;
both from the low friction surface of the pipeline-sleeper
interface but also from the spanning section of the pipeline, Sleepers with imposed lateral displacement
result in a reduced critical buckling force.
A more recent modification to the sleeper design is the use of a
Due to the vertical OOS it is important that span effects either sleeper with a lateral displacement ram installed. The pipeline
side of the sleeper are accounted for within the design of the is installed over the sleeper with no requirement to install any
individual buckle initiators. lateral OOS using pipelay vessel positioning. Once the pipeline
is installed, tooling is deployed to actively slide the pipeline
laterally to a predetermined level of OOS. The pipeline is then
Zero Radius Bend restrained on the inside of the deflection and the tooling is
retrieved. This procedure would then be performed at all buckle
Zero Radius Bends (ZRBs) are a variant of the sleeper option initiation sleepers prior to start-up.
by the addition of a lateral counteract for the pipeline to be
installed around thus allowing a smaller bend radius to be
achieved than that from soil restraint alone, i.e. snake lay.
Furthermore, by utilizing the sleeper and counteract, an OOS is
induced in both horizontal and vertical directions resulting in a
low critical buckling force.

Figure 2: Use of counteracts Figure 4: Sleeper with Imposed Lateral Displacement

3 Copyright © 2015 by ASME


CURRENT METHODOLOGIES Hobbs defined the critical buckling force based on the buckle
length given by
Analytical Approach
𝐴𝐸𝜇𝑙𝑎𝑡 𝑊𝐿5
The main body of analytical work associated with lateral P0 = 𝑃 + 𝑘3 𝜇𝑙𝑎𝑡 𝑊𝐿 [√1 + 𝑘2 − 1] (4)
(𝐸𝐼)2
buckling was produced by Kerr [7] and extended later by
Hobbs [1-2]. Kerr’s work was based on lateral buckling of
railway tracks induced by thermal loads and Hobbs extended where
the methodology to pipelines including pipelines with restraints
𝐸𝐼
The premise of Hobbs’ method is the use of a pipelines P = k1 (5)
𝐿2
effective axial force (EAF) and the corresponding critical
buckling force of the pipeline. If the EAF exceeds the critical
is the reduced axial force within the buckle and 𝜇𝑙𝑎𝑡 is the
buckling force then a lateral buckle will theoretically occur. For
lateral friction factor. In addition, Hobbs [1-2] defines an
a fully restrained, closed-ended pipeline, the effective axial
analytical solution for the post-buckle amplitude
force 𝐹𝑒 is the sum of the forces due to axial elongation,
internal and external pressure (including end effects) and the
temperature gradient Δ𝑇 [8] 𝜇𝑙𝑎𝑡 𝑊 4
ŷ = k 4 𝐿 (6)
𝐸𝐼

𝐹𝑒 = 𝑇𝑟𝑒𝑠 + (1 − 2𝜈)(𝑝𝑒 𝐴𝑒 − 𝑝𝑖 𝐴𝑖 ) − 𝐸𝐴 𝛼Δ𝑇 (2) In equations (4)-(6), 𝑘𝑖 (𝑖 = 1. .4) are the constant for lateral
buckling modes derived in [2].
with 𝑇𝑟𝑒𝑠 the residual lay tension and 𝛼 the coefficient of
thermal expansion for steel. If the ends of the pipeline are free More recently the HOTPIPE JIP and SAFEBUCK JIP have
to move then the EAF at the end points is based on the axial established a number of analytical solutions for lateral buckling
frictional resistance 𝜇𝑎𝑥 to movement until the EAF reaches the and axial walking, which will be discussed further in the next
fully constrained EAF at the virtual anchor point. The axial sections.
frictional resistance from each end is given by
HOTPIPE and DNV-RP-F110
S𝑓𝑟 = 𝜇𝑎𝑥 𝑊 𝑥 (3)
The HOTPIPE JIP was established by Statoil to develop a
guideline for the design of HP/HT pipelines and to increase the
where 𝑥 the is the axial distance from the free end. Figure 5
overall knowledge surrounding the global buckling
shows the EAF for a pipeline that reaches full constraint
phenomenon that had been observed at this time.
between 0.4 ≤ 𝑥 ⁄𝐿 ≤ 0.6.
The HOTPIPE JIP was concerned with the generation of
simplified analysis procedures to allow the rapid analysis of the
post-buckling response of a pipeline for both single buckle
models and global (multiple) buckle models. Structural
reliability methods were utilised to assist in calibration of the
partial safety factors. Typically a Load Controlled (LC)
approach has been followed due to the primary focus of the JIP
being large diameter trunklines. Although the LC approach is
not strictly valid for lateral buckling, for large diameter
pipelines it is generally considered a more appropriate
methodology due to the large wavelength buckles which
typically form.

The outcomes of the HOTPIPE JIP were incorporated into the


Det Norske Veritas (DNV) Recommended Practice for global
buckling in 2007 [4]. Currently DNV are updating the
Figure 5: Effective axial force for fully constrained pipe [9] Recommended Practice to incorporate outcomes from both
SAFEBUCK and industry learnings. This is due for release in
Q2 2015 [10].

4 Copyright © 2015 by ASME


VISION AND METHODOLOGY IMPLEMENTATION Application of the tool to on-bottom roughness and free span
analysis is demonstrated in [11-12]. Simulation of pipeline
In comparison to the through life project cost, engineering is a walking due to thermal gradients and sloping seabeds has been
relatively small proportion of the overall economics. However, addressed in [13-14], and the prediction of susceptibility to
during the CAPEX phase of a project, delivery is fundamental upheaval buckling is tackled in [15]. In this investigation at
to its success. With changing global economics and increased hand, we want to illustrate how such a numerical analysis tool
pressure to deliver solutions which are technically assured to be can be used to predict lateral buckling, and design appropriate
safe and reliable, yet also reduce CAPEX, engineering budgets mitigation measures, pursuing a one model approach. This does
are constantly under scrutiny. Therefore, increased efficiency avoid the need to implement different finite element models for
and minimization of effort is key to meeting project each purpose, e.g. installation, thermal expansion, free span
expectations. Buckle Management Systems typically will also analysis or in-service buckling.
require ongoing performance monitoring through life to ensure
integrity limits of the pipeline defined during design are not The simulation results, presented in this paper, are
exceeded. Invariably, there is also an engineering cost benchmarked against analytical equations and finite element
associated with this phase too. analyses performed with the general purpose Abaqus software.

The partnership of CAPEX and OPEX project phases is also VALIDATION AND VERIFICATION
key to the transfer of design risk through to Operations for
thorough asset management. To this end, the drive for more For the validation and verification plan, seven scenarios of
efficient and robust engineering to reduce cost, without pipelines prone to lateral buckling have been identified. These
compromising safety and quality, has led to the vision of a one different scenarios are summarized in Table 1.
model engineering tool to be developed. The main advantage of
such an approach is that it can capture the actual stress state and
Table 1: Case Matrix
corresponding mechanical response of the offshore pipeline
during its entire design life: from the installation induced
stresses, over hydrotesting, subsequent heating and cooling, B.I. Lateral Sleeper
OD wt
Case Location OOS Height
hydrodynamic loading, and operational conditions that change [km] [m] [m]
[mm] [mm]
during the life of the hydrocarbon reservoir. 1 - - - 767.4 33.7
2 5 0.5 - 767.4 33.7
Engineering is an iterative process, which typically evolves 3 5 0.5 0.25 767.4 33.7
through the design phases as new or more detailed input data 4 5 0.5 0.5 767.4 33.7
becomes available. Hence, the ability to enhance design models 5 5 0.5 0.75 767.4 33.7
which reflect the phase of engineering (concept, FEED or 6 5 0.5 0.5 508.0 23.0
detailed design) right through to operations, is an attractive 7 5 0.5 0.5 324.0 15.0
prospect. Such a flexible and versatile one model approach
allows reducing the workload, as it limits the requirement for  The first case is a perfectly straight pipeline with a length
re-work or additional developments. This staggered modelling of 10 km, installed on a flat seabed in a water depth of 500
approach hence allows reducing the engineering budget and m. This base case scenario is introduced to confirm that the
compressing the corresponding project schedule. finite element models can correctly capture the unbuckled
effective axial force described by Hobbs [1-2].
Moreover, if this vision were to be realized, the gains in
efficiency could be traded for increased assessment efforts to  The second case is similar as the base case, but with an
improve certainty of the correct BMS method selection. Also, imposed lateral out of straightness of 0.5 m to trigger a
enhanced analysis enables to reduce the risks associated with lateral buckle.
the response of the BMS. Such analyses hence assist in
realizing increased asset availability and minimizing  In Cases 3-5, a seabed sleeper is introduced as a rigid
operational risks (e.g. costly remediation programs or loss of object on the seafloor, and a sensitivity analysis is
production due to a poorly designed BMS). performed to assess the influence of the sleeper height. For
the results, presented in this paper, the sleeper contact is
In this paper, the SAGE Profile software suite for offshore assumed to be frictionless.
pipeline analysis [9] is used to explore and implement the
proposed vision. This tool can be used to predict the  Both Case 6 and 7 are similar as Case 4, but with a
mechanical response of an offshore pipeline after installation, different pipeline (i.e. different outer diameter and wall
and during the subsequent operational phases. A comprehensive thickness).
overview of the engineering tool is given in [9].

5 Copyright © 2015 by ASME


Table 2: Pipeline Data RESULTS AND DISCUSSION

Parameter Unit Value Figure 6 compares the effective axial force profile for both
End restraints [-] Free SAGE Profile 3D (SP3D) and Abaqus for Case 1, where a
Pipeline length [km] 10 straight pipeline on a perfectly flat seabed is filled with a hot
Water depth [m] 500 and pressurized fluid. The EAF profiles closely align, and
Steel grade [API] X65 reflect the state of a pressurized pipeline which does not buckle.
Young’s modulus [GPa] 207
Poisson Ratio [-] 0.3
Thermal coefficient [1/°C] 1.17E-05
SMYS [MPa] 450
SMTS [MPa] 535
Steel density [kg/m³] 7850
R.O.  [-] 1.30
R.O. N [-] 20.46
Coating thickness [mm] 2.5
Coating density [kg/m³] 900
Content density [kg/m³] 350
Axial friction [-] 0.7
Axial mobilization [mm] 5
Lateral friction [-] 0.7
Lateral mobilization [mm] 5
T [°C] 60
p = pi - pe [MPa] 30

The pipeline model is 10 km in length, and the common Figure 6: Effective axial force profile for unbuckled Case 1
pipeline data is shown below. The pipe is simulated by
discretizing the entire pipeline into sections of finite length, When introducing an out-of-straightness by imposing a lateral
where an element length of 4m has been selected. These displacement of 0.5 m at KP = 5 km, the pipeline does buckle
sections are represented by Bernoulli beam elements with 12 during the operational phase. In Figure 7, the effective axial
degrees of freedom, bounded at either side by nodes. The force at the apex is shown vs. the corresponding lateral
distributed mass of the pipe (including content and coatings) is displacement. The SP3D and Abaqus runs predict similar
lumped at these nodes. A similar model is implemented in results, and agree well with the (theoretical) Hobbs curve.
Abaqus, where PIPE31H elements have been used, which are
particularly suitable to model long, slender pipelines with a
thin-walled circular cross section. Orthotropic friction is
included in the contact algorithm to allow distinguishing
between axial and lateral friction.

All cases, presented in Table 1, were simulated with a transient


dynamic (explicit) solver, using an integrated numerical
approach:

1. First, the laydown process was simulated to capture


the stress distribution after the installation process.
2. Then, the lateral imperfection was introduced by
imposing a prescribed out-of-straightness and/or
introducing a sleeper as a frictionless, rigid cylinder on
the seabed.
3. Finally, the operational pressure and temperature Figure 7: EAF vs. lateral displacement at apex (Case 2)
profile are gradually ramped in.

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In Case 3, a seabed sleeper is introduced as a frictionless, rigid
body, in addition to the initial OOS of 0.5 m. The combination
of both lateral and vertical OOS triggers a mode three buckle,
as clearly shown in the post-buckling configuration of Figure 8.

Figure 10: Influence of sleeper height on buckle formation

Case 6 is similar to Case 4 (i.e. a sleeper height of 0.5 m with


an imposed lateral OOS of 0.5 m), but with a pipeline with
outer diameter OD = 508 mm and wall thickness wt = 23 mm.
Figure 8: Post-buckling configuration (Case 3) A snapshot of the post-buckling configuration in Virtual Reality
rendering is provided in Figure 11, clearly indicating that this
Cases 4 and 5 provide a sensitivity analysis on the sleeper configuration produces a mode 3 lateral buckle as well.
height. Figure 9 demonstrates that the predicted curvature in the
vicinity of the buckle apex closely matches for both explicit
solvers used in this investigation.

Figure 11: Post-buckling configuration (Case 6)


Figure 9: Pipeline curvature (Case 4) Cases 4, 6 and 7 allow comparing the influence of pipeline
diameter and wall thickness when the operational conditions
In Figure 10, the predicted post-buckle configuration is shown and the initial imperfections are fixed (i.e. a sleeper height of
for different sleeper heights, i.e. varying from 0 m (Case 2) up 0.5 m with an imposed lateral OOS of 0.5 m). For each
to 0.75 m (Case 4). For each case, the prescribed lateral OOS pipeline, the effective axial force profile is shown in Figure 12,
was fixed at 0.5 m. Whereas the configuration without seabed and compared to the corresponding critical force that would
sleeper gives rise to a mode 5 buckle, the presence of a seabed produce a mode 3 buckle. While the ratio of diameter over wall
sleeper tends to trigger a mode 3 buckle. Unsurprisingly, the thickness is similar (𝐷 ⁄𝑡 ~ 22) for the selected pipelines, the
buckle amplitude is more pronounced for increasing sleeper magnitude of the buckling force is significantly different. All
height. three scenarios give rise to an engineered lateral buckle.

7 Copyright © 2015 by ASME


CONCLUSIONS

In this paper, the vision of an engineering tool is presented,


aimed at providing an integrated single model environment
which enables straightforward engineering analysis, with
application to all phases of design, and providing support to
operations.

The main advantage of such an approach is that it can capture


the actual stress state and corresponding mechanical response
of the offshore pipeline during its entire design life: from the
installation induced stresses, over hydrotesting, subsequent
heating and cooling, hydrodynamic loading, and operational
conditions that change during the life of the hydrocarbon
Figure 12: EAF profiles for different pipelines reservoir.

The combined loading unity check for load controlled For pipelines prone to lateral buckling, the one model approach
conditions (LCC) as per DNV-OS-F101 [3] is shown in Figure will allow efficient post start-up verification of a proposed
13. Calculation of LCC/DCC values, taking into account the Buckle Management System and allow operations to have
subsequent load patterns experienced by the pipeline (e.g. confidence in the delivered solution.
installation, hydrotesting, hydrodynamic loading, operational
temperature and pressure profile, lateral buckle formation, …) In this paper, different scenarios for lateral buckling were
provide a means of evaluating the proposed BMS. This presented and simulated. Verification of buckling forces and
endorses the strategy to pursue an integrated numerical post-buckling configurations has been undertaken through
approach for the design of offshore pipelines which are comparison with Hobbs and Kerr analytical models and
susceptible to lateral buckling. validated against ABAQUS.

REFERENCES

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1984
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1989
[3] Det Norske Veritas, Offshore Standard: Submarine
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[4] Det Norske Veritas, Recommended Practice on Global
Buckling of Submarine Pipelines – Structural Design Due
to High Temperature and High Pressure, DNV-RP-F110,
Figure 13: Limit state (LCC) for buckled pipeline (Case 7) October 2007
[5] Harrison G.E., Brunner M.S. and Bruton D.A.S., King
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8 Copyright © 2015 by ASME


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