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OMAE2015 - 42119 - Integrated Numerical Approach To Design of Offshore Pipelines Susceptible To Lateral Buckling PDF
OMAE2015 - 42119 - Integrated Numerical Approach To Design of Offshore Pipelines Susceptible To Lateral Buckling PDF
OMAE2015- 42119
The earlier that lateral buckling can be identified as a risk and a Restraining of the pipeline requires the construction of a
Buckle Management System (BMS) defined then the lower to suitable rock berm which is designed to resist both pipeline
the overall cost of ownership will be for the Operator. Thus, the upheaval and lateral buckling. In addition, the rock is also
design procedure should ensure that rapid analysis of a required to be self-stable during hydrodynamic events to
multitude of options is undertaken to determine the critical prevent degradation of the berm, thus reducing its capacity to
parameters within the lateral buckling process and any resulting mitigate buckling. This aspect of the design will influence the
Buckle Management System. rock particle size, which in turn is influence by the availability
of rock material, and constraints dictated by the installation
Furthermore, if a Buckle Management System is required, then vessel specification and installation technique.
it dictates early investigation and definition to allow non-
critical path procurement and contracting of the necessary Rock dumping along pipelines is a common construction
equipment and installation method. The one model approach activity, although relatively expensive due to the requirement of
will also allow efficient post start-up verification of the BMS specific marine vessels. However, rock dumping is
and allow operations to have confidence in the delivered predominately used for pipeline protection and/or stabilization.
solution. Therefore, when used in combination with other functional
requirements such as these, this method for restraining the
BUCKLING MANAGEMENT SYSTEMS pipeline will become more cost effective.
1. Restraining
2. Initiating
Sleepers are pipe joints that are installed perpendicular to the The requirement to install the pipeline over the sleeper location
pipeline and typically have a low friction surface applied to whilst also ensuring that it is installed around the counteract,
them to reduce lateral friction forces. dictates the need of careful installation of the pipeline within
the vicinity of the ZRB. As a result, the lay rate at ZRBs is
typically reduced.
A combination of the vertical OOS and low lateral resistance;
both from the low friction surface of the pipeline-sleeper
interface but also from the spanning section of the pipeline, Sleepers with imposed lateral displacement
result in a reduced critical buckling force.
A more recent modification to the sleeper design is the use of a
Due to the vertical OOS it is important that span effects either sleeper with a lateral displacement ram installed. The pipeline
side of the sleeper are accounted for within the design of the is installed over the sleeper with no requirement to install any
individual buckle initiators. lateral OOS using pipelay vessel positioning. Once the pipeline
is installed, tooling is deployed to actively slide the pipeline
laterally to a predetermined level of OOS. The pipeline is then
Zero Radius Bend restrained on the inside of the deflection and the tooling is
retrieved. This procedure would then be performed at all buckle
Zero Radius Bends (ZRBs) are a variant of the sleeper option initiation sleepers prior to start-up.
by the addition of a lateral counteract for the pipeline to be
installed around thus allowing a smaller bend radius to be
achieved than that from soil restraint alone, i.e. snake lay.
Furthermore, by utilizing the sleeper and counteract, an OOS is
induced in both horizontal and vertical directions resulting in a
low critical buckling force.
𝐹𝑒 = 𝑇𝑟𝑒𝑠 + (1 − 2𝜈)(𝑝𝑒 𝐴𝑒 − 𝑝𝑖 𝐴𝑖 ) − 𝐸𝐴 𝛼Δ𝑇 (2) In equations (4)-(6), 𝑘𝑖 (𝑖 = 1. .4) are the constant for lateral
buckling modes derived in [2].
with 𝑇𝑟𝑒𝑠 the residual lay tension and 𝛼 the coefficient of
thermal expansion for steel. If the ends of the pipeline are free More recently the HOTPIPE JIP and SAFEBUCK JIP have
to move then the EAF at the end points is based on the axial established a number of analytical solutions for lateral buckling
frictional resistance 𝜇𝑎𝑥 to movement until the EAF reaches the and axial walking, which will be discussed further in the next
fully constrained EAF at the virtual anchor point. The axial sections.
frictional resistance from each end is given by
HOTPIPE and DNV-RP-F110
S𝑓𝑟 = 𝜇𝑎𝑥 𝑊 𝑥 (3)
The HOTPIPE JIP was established by Statoil to develop a
guideline for the design of HP/HT pipelines and to increase the
where 𝑥 the is the axial distance from the free end. Figure 5
overall knowledge surrounding the global buckling
shows the EAF for a pipeline that reaches full constraint
phenomenon that had been observed at this time.
between 0.4 ≤ 𝑥 ⁄𝐿 ≤ 0.6.
The HOTPIPE JIP was concerned with the generation of
simplified analysis procedures to allow the rapid analysis of the
post-buckling response of a pipeline for both single buckle
models and global (multiple) buckle models. Structural
reliability methods were utilised to assist in calibration of the
partial safety factors. Typically a Load Controlled (LC)
approach has been followed due to the primary focus of the JIP
being large diameter trunklines. Although the LC approach is
not strictly valid for lateral buckling, for large diameter
pipelines it is generally considered a more appropriate
methodology due to the large wavelength buckles which
typically form.
The partnership of CAPEX and OPEX project phases is also VALIDATION AND VERIFICATION
key to the transfer of design risk through to Operations for
thorough asset management. To this end, the drive for more For the validation and verification plan, seven scenarios of
efficient and robust engineering to reduce cost, without pipelines prone to lateral buckling have been identified. These
compromising safety and quality, has led to the vision of a one different scenarios are summarized in Table 1.
model engineering tool to be developed. The main advantage of
such an approach is that it can capture the actual stress state and
Table 1: Case Matrix
corresponding mechanical response of the offshore pipeline
during its entire design life: from the installation induced
stresses, over hydrotesting, subsequent heating and cooling, B.I. Lateral Sleeper
OD wt
Case Location OOS Height
hydrodynamic loading, and operational conditions that change [km] [m] [m]
[mm] [mm]
during the life of the hydrocarbon reservoir. 1 - - - 767.4 33.7
2 5 0.5 - 767.4 33.7
Engineering is an iterative process, which typically evolves 3 5 0.5 0.25 767.4 33.7
through the design phases as new or more detailed input data 4 5 0.5 0.5 767.4 33.7
becomes available. Hence, the ability to enhance design models 5 5 0.5 0.75 767.4 33.7
which reflect the phase of engineering (concept, FEED or 6 5 0.5 0.5 508.0 23.0
detailed design) right through to operations, is an attractive 7 5 0.5 0.5 324.0 15.0
prospect. Such a flexible and versatile one model approach
allows reducing the workload, as it limits the requirement for The first case is a perfectly straight pipeline with a length
re-work or additional developments. This staggered modelling of 10 km, installed on a flat seabed in a water depth of 500
approach hence allows reducing the engineering budget and m. This base case scenario is introduced to confirm that the
compressing the corresponding project schedule. finite element models can correctly capture the unbuckled
effective axial force described by Hobbs [1-2].
Moreover, if this vision were to be realized, the gains in
efficiency could be traded for increased assessment efforts to The second case is similar as the base case, but with an
improve certainty of the correct BMS method selection. Also, imposed lateral out of straightness of 0.5 m to trigger a
enhanced analysis enables to reduce the risks associated with lateral buckle.
the response of the BMS. Such analyses hence assist in
realizing increased asset availability and minimizing In Cases 3-5, a seabed sleeper is introduced as a rigid
operational risks (e.g. costly remediation programs or loss of object on the seafloor, and a sensitivity analysis is
production due to a poorly designed BMS). performed to assess the influence of the sleeper height. For
the results, presented in this paper, the sleeper contact is
In this paper, the SAGE Profile software suite for offshore assumed to be frictionless.
pipeline analysis [9] is used to explore and implement the
proposed vision. This tool can be used to predict the Both Case 6 and 7 are similar as Case 4, but with a
mechanical response of an offshore pipeline after installation, different pipeline (i.e. different outer diameter and wall
and during the subsequent operational phases. A comprehensive thickness).
overview of the engineering tool is given in [9].
Parameter Unit Value Figure 6 compares the effective axial force profile for both
End restraints [-] Free SAGE Profile 3D (SP3D) and Abaqus for Case 1, where a
Pipeline length [km] 10 straight pipeline on a perfectly flat seabed is filled with a hot
Water depth [m] 500 and pressurized fluid. The EAF profiles closely align, and
Steel grade [API] X65 reflect the state of a pressurized pipeline which does not buckle.
Young’s modulus [GPa] 207
Poisson Ratio [-] 0.3
Thermal coefficient [1/°C] 1.17E-05
SMYS [MPa] 450
SMTS [MPa] 535
Steel density [kg/m³] 7850
R.O. [-] 1.30
R.O. N [-] 20.46
Coating thickness [mm] 2.5
Coating density [kg/m³] 900
Content density [kg/m³] 350
Axial friction [-] 0.7
Axial mobilization [mm] 5
Lateral friction [-] 0.7
Lateral mobilization [mm] 5
T [°C] 60
p = pi - pe [MPa] 30
The pipeline model is 10 km in length, and the common Figure 6: Effective axial force profile for unbuckled Case 1
pipeline data is shown below. The pipe is simulated by
discretizing the entire pipeline into sections of finite length, When introducing an out-of-straightness by imposing a lateral
where an element length of 4m has been selected. These displacement of 0.5 m at KP = 5 km, the pipeline does buckle
sections are represented by Bernoulli beam elements with 12 during the operational phase. In Figure 7, the effective axial
degrees of freedom, bounded at either side by nodes. The force at the apex is shown vs. the corresponding lateral
distributed mass of the pipe (including content and coatings) is displacement. The SP3D and Abaqus runs predict similar
lumped at these nodes. A similar model is implemented in results, and agree well with the (theoretical) Hobbs curve.
Abaqus, where PIPE31H elements have been used, which are
particularly suitable to model long, slender pipelines with a
thin-walled circular cross section. Orthotropic friction is
included in the contact algorithm to allow distinguishing
between axial and lateral friction.
The combined loading unity check for load controlled For pipelines prone to lateral buckling, the one model approach
conditions (LCC) as per DNV-OS-F101 [3] is shown in Figure will allow efficient post start-up verification of a proposed
13. Calculation of LCC/DCC values, taking into account the Buckle Management System and allow operations to have
subsequent load patterns experienced by the pipeline (e.g. confidence in the delivered solution.
installation, hydrotesting, hydrodynamic loading, operational
temperature and pressure profile, lateral buckle formation, …) In this paper, different scenarios for lateral buckling were
provide a means of evaluating the proposed BMS. This presented and simulated. Verification of buckling forces and
endorses the strategy to pursue an integrated numerical post-buckling configurations has been undertaken through
approach for the design of offshore pipelines which are comparison with Hobbs and Kerr analytical models and
susceptible to lateral buckling. validated against ABAQUS.
REFERENCES