INTERACTIVE SCHEMATIC

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 RENR2118-01
December 2001

966G and 972G Wheel Loaders

Electrical System
3PW1-1099
3SW1-1224
4WW1-719
6AW1-499
8XW1-755
9GW1-507

© 2001 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Blend Door H-11 56 Sensor - Engine Speed C-14 21
Actuator - Hood As. A-14 1 Sensor - Input Speed B-13 26
Actuator - Water Valve H-11 56 Sensor - Lift Cyl Head End Press D-1 23
Alarm - Action E-10 C Sensor - Lift Linkage Rotary Position F-1 24
Alarm - Backup C-15 2 Sensor - Torque Cony Output Speed B-13 26
Alternator C-15 3 Sensor - Tran Intermediate Speed Sensor 1 B-13 26
Arc Suppressor F-10 C Sensor - Tran Intermediate Speed Sensor 2 B-13 26
Batteries F-15 4 Sensor - Tran Output Speed Sensor 1 C-13 26
Breaker - Alt A-14 5 Sensor - Tran Output Speed Sensor 2 B-13 26
Breaker - Engine Shutdown B-14 5 Sensor - Trans Oil Temp B-13 26
Breaker - Hood B-13 5 Solenoid - A/C Clutch D-15 27
Breaker - Main B-14 5 Solenoid - Pilot Valve Gp F-9 E
Breaker - Running Lamp B-14 5 Solenoid - Shutdown D-14 15
Breakers - 15A D-11 C Solenoid Valves - Ride Control D-1 31
Control - Cat Monitoring System E-5 A Solenoids - Clutch Modulating Valve C-13 26
Control - Power Train ECM I-10 57 Stud - Terminal D-11 C
Control - Water Valve/Blend Door G-11 A Suppressors - Arc E-6 A
Control - WLPCS ECM C-4 59 Switch - A/C Refrigerant D-15 27
Converter - Voltage H-5 B Switch - AIH G-5 A
Dimmer - Control E-11 C Switch - Auto Ride Control B-5 D
Flasher F-10 C Switch - Auto/Manual B-6 D
Fuses A-14 5 Switch - Beacon B-9 D
Fuses - 10A D-11 C Switch - Blower B-9 D
Fuses - 15A D-11 C Switch - Brake Oil Pressure I-3 34
Gauge - Quad E-4 A Switch - Bucket Positioner E-1 35
Ground - Cab 1 A-8 D Switch - Dimmer B-3 58
Ground - Cab 2 F-10 57 Switch - Disconnect B-15 36
Ground - Cab 3 H-8 57 Switch - Downshift F-8 E
Ground - Cab 4 H-10 57 Switch - Engine Oil B-14 37
Ground - Left Frame Boss E-14 6 Switch - Forward Horn G-4 A
Ground - Right Rear Frame B-15 7 Switch - Front Axle Temp D-1 39
Ground - Steer Column E-5 A Switch - Front Wiper B-4 D
Ground - Strap Frame to Cab G-12 8 Switch - Hazard lamp G-8 B
Ground - To Engine C-15 9 Switch - Hood Actuator A-14 40
Ground - To Engine Block D-14 10 Switch - Hyd Oil Level A-2 19
Horn - Forward H-1 12 Switch - Implement Detent Override F-9 11
Horns - Forward E-1 12 Switch - Key Start D-5 A
Horns - Forward I-1 12 Switch - Kickout On/Off G-7 B
Keypad - WLPCS B-4 59 Switch - Neutralizer B-3 58
Motor - Actuator A-14 1 Switch - Park Brake Oil Pressure I-3 42
Motor - Blower G-11 56 Switch - Primary Steer I-3 C
Motor - Front Wiper D-5 A Switch - Rear Axle Temp C-14 33
Motor - Rear Wiper F-10 C Switch - Rear Wiper C-9 D
Motor - Sec Steer I-4 C Switch - Run/Work/Panel/Tail C-8 D
Motor - Starter D-14 15 Switch - Sec Steer Test H-8 B
Motors - Washers A-3 16 Switch - Secondary Steer I-3 C
Relay - Backup Lamp I-15 25 Switch - Selector AC/Heat B-9 D
Relay - Front Flood E-10 C Switch - Service Brake Pedal As. B-3 58
Relay - Hood Raise Lower A-14 5 Switch - StartAid G-5 A
Relay - Main A-14 5 Switch - Start Aid Coolant B-15 22
Relay - Rear Flood E-11 C Switch - Stop Lamp B-3 60
Relay - Sec Steering Intermediate F-11 C Switch - Tach/Speedo/Serv Meter G-5 A
Relay - Start Magnetic Switch B-14 5 Switch - Temp Selector B-9 D
Resistor - Blower G-11 56 Switch - Thermostat G-11 56
Sender - Engine Coolant Temp B-15 A Switch - Tran Neutralizer Override B-5 D
Sender - Fuel Level C-15 2 Switch - Turn Signal F-6 A
Sender - Hyd Temp A-3 19 Tach/Speedometer E-4 A
Sender - Torque Converter Oil Temp B-15 20
Machine locations are repeated for components located close together. C = Operator Compartment - Relay/Fuse Panel
A = Operator Compartment - Dash Console D = Operator Compartment - Right Overhead Console
B = Operator Compartment - Left Overhead Console E = Operator Compartment - Right Console
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 A-15, H-15 55
CONN 2 A-15 54
CONN 3 C-15 2
CONN 4 F-15, I-15 53
CONN 5 D-14 44
CONN 6 A-13 C
CONN 7 B-13 C
CONN 8 F-12 45
CONN 9 E-12 45
CONN 10 D-12 45
CONN 11 C-12 45
CONN 12 C-11 C
CONN 13 HVAC Unit G-10 56
CONN 14 Service Tool F-10 C
CONN 15 Monitor Harness H-9, l-8 C
CONN 16 Service Mode H-9 C
CONN 17 G-8 B
CONN 18 F-8 E
CONN 19 F-6 A
CONN 20 I-4 C
CONN 21 G-4 A
CONN 22 Customer Data C-4 C
CONN 23 B-4 D
CONN 24 A-3 46
CONN 25 B-3 62
CONN 26 E-3 61
CONN 27 F-3 61
CONN 28 I-3 34
CONN 29 G-2, F-2, D-2 47
CONN 30 D-2 31
CONN 31 I-1,F-1,G-2 60
CONN 32 F-1, G-2, H-1, I-1 60
CONN 33 E-1 35
CONN 34 A-3 46
CONN 35 D-1 23
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
 CID / MID / FMI

Monitoring System Service Modes

Component Identifiers (CID¹) and Module Identifier Mode Of Operation Mode Number
(MID²) for Power Train ECM (MID No. 081) Normal 0
CID Component Harness Code 1
0041 +8 Volts Sensor Supply Parameter Display 2
0070 Parking Brake Switch
Service 3
0149 Ride Control Solenoid #2
0168 Electrical System Voltage Tattletale 4
0177 Transmission Oil Temperature Sensor Units 5
0190 Engine Speed Sensor Calibration 6,7,8
0270 Cat Monitor System Harness Code
0363 Ride Control Solenoid Machine Codes
0367 Ride Control Switch
Sales Model Machine Code
0368 Transmission AUTO/MAN Switch
0444 Start Relay 966G 18,20,42
0562 Unable To Communicate With Cat Monitor System 972G 19,21
0585 Transmission Output Speed Sensor 1
0617 Air Heater Relay Payload Control Fault Codes
0621 Downshift Switch
Code Fault
0622 Up Shift Switch
16800 Battery Voltage Too High
0623 Direction Switch
0631 Transmission Clutch #1 Solenoid 16801 Battery Voltage Too low
0632 Transmission Clutch #2 Solenoid 25413 PCS Not Calibrated
0633 Transmission Clutch Solenoid #3 35001 Position Sensor Out of Range
0634 Transmission Clutch Solenoid #4
35002 Loss of Position Sensor Signal
0635 Transmission Clutch Solenoid #5
0636 Transmission Clutch Solenoid #6 36401 Pressure Sensor Out of Range
0668 Transmission Shift Lever 36402 Loss of Pressure Sensor Signal
0672 Torque Converter Output Speed Sensor 76901 Pressure Sensor Out of Range
0673 Transmission Output Speed Sensor
76902 Loss of Pressure Sensor Signal
0674 Transmission Intermediate Speed Sensor 1
0675 Transmission Intermediate Speed Sensor 2 81704 Backup Battery Error
0688 Variable Horsepower Solenoid 81708 Real Time Clock Not Running
0793 Primary Steering Pressure Switch 82002 Loss Of Keypad Data Link
0794 Secondary Steering Pressure Switch
0795 Secondary Steering Intermediate Relay
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
Component Identifiers (CID¹) and Module Identifier
0 Data valid but above normal operational range.
(MID²) for Caterpillar Monitoring System (MID No. 030) 1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
CID Component
3 Voltage above normal or shorted high.
0084 Ground Speed Sensor 4 Voltage below normal or shorted low.
0096 Fuel Level Sensor 5 Current below normal or open circuit.
0100 Engine Oil Pressure Sensor 6 Current above normal or grounded circuit.
0110 Engine Coolant Temperature Sensor
7 Mechanical system not responding properly.
0177 Torque Converter Oil Temperature Sensor
8 Abnormal frequency, pulse width, or period.
0248 Data Link
9 Abnormal update.
0263 8 Volt Sensor Power Supply
10 Abnormal rate of change.
0271 Action Alarm
11 Failure mode not identifiable.
0324 Action Lamp
12 Bad device or component.
0523 Engine Speed Sensor
0600 Hydraulic Oil Temperature Sensor 13 Out of calibration.
0601 Brake Air Pressure Sensor 14 Parameter failures.
0819 Display Data Link 15 Parameter failures.
0821 9 Volt Display Power Supply 16 Parameter not available.
0830 Brake Oil Temperature Sensor 17 Module not responding.
¹ The CID is a diagnostic code that indicates which component is faulty. 18 Sensor supply fault.
19 Condition not met.
² The MID is a diagnostic code that indicates which electronic control module
20 Parameter failures.
diagnosed the fault
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
 SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
38 ± 3°C 27 °C MIN
3E-6425 Coolant Temperature (Start Aid) Normally Closed
(100.4° ± 5.4°F) (80.6°F MIN)
Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
3E-6450
Secondary Steering Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
3E-6452 Park Brake Oil Pressure
(1200 psi MAX) (1000 ± 50 psi) A-B, Normally Open
10 700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
3E-7693 Service Brake Oil Pressure
(1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
62.0 kPa MAX 38.0 ± 20.0 kPa
9X-0378 Engine Oil Pressure Normally Open
(9.0 psi MAX) (5.5 ± 3.0 psi)
275 to 1750 kPa ¹ -
114-5333 Refrigerant Pressure (AC) Normally Open ²
(40 to 255 psi) -
Rear Axle Temperature 125 °C ± 3 117 °C Min
155-8999 Normally Closed
Front Axle Temperature (257.0 °F) (242.6 °F) Min
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals

Title Form Number
Alternator: 107-7977 SENR 4757
Caterpillar Monitoring System SENR 1394
Electric Starting Motor: 6V-5227
Consist: 106-8552 SEN R3536
Consist: 6V-5537 SENR3581
Consist: 6V-5538 SENR4975
Payload Control System SENR 6614
966G and 972G Wheel Loader Hyd. System
System Operation RENR2114
Testing And Adjusting RENR2115

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-1906 17.6 ± 0.6
Solenoid - A/C Clutch

3E-6332 6.0
Solenoid Valve - Start Aid

3E-8574 34.3 ± 1.7

Solenoid Valve - Ride Control
Sender - Hydraulic Oil Temperature
54°C (130°F) - 560 to 716
4W-9972 Engine Coolant Temp
110°C (230°F) - 72 to 82
Torque Converter Temp

9G-1950 Overall 2.0 ± .1; Tap 1.0 ± .05

Resistor - A/C, Heater Blower Motor

110-6465 5.12 ± .26

Solenoid - Engine Shutdown

121-4298 7.75 ± 1.0

Solenoid - Clutch Modulating Valves
Sender - Fuel Level
27.5 - 39.5
134-3033 Full:
240 - 260
Empty:
¹ At room temperature.
WIRE DESCRIPTION
Page 1 of 2
Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Bat(+) 537 GN Turn Signal SW To Flasher
102 RD HdLmp 538 BR Hazard Indicator
105 RD Key Start Sw 539 BU Turn Signal Indicator Basic/Right
107 RD Eng Shut-Fire Suppr 540 WH Turn Signal Indicator Left
108 BU AuxCkt A513 PK DC/DC Converter Memory Output
109 RD Alt Output (+) Term. A523 PU Temp Potentiometer Pos 1
112 PU Main Power Rly Output A524 BR Temp Potentiometer Pos 2
113 OR Opr Mon Panel B+ Switched A525 GN Temp Potentiometer Pos 3
114 GN Warning Horn (Forward) A526 PK Electronic Water Valve Actuator
118 GY AuxCkt A527 BU Electronic Water Valve Actuator
120 YL AuxCkt A528 BR Electronic Water Valve Actuator
122 BU Aux Ckt A541 PU Flasher To Indicator Lights
123 WH AuxCkt A592 BU Blend Door Motor (A)
124 GN A/C A593 OR Blend Door Motor (B)
126 PK Xmsn Ctrl A594 WH Blend Door Position Feedback (+)
127 OR AuxCkt A595 GN Blend Door Position Feedback (Signal)
128 PK AuxCkt A596 YL Blend Door Position Feedback (-)
129 BU Aux Ckt C529 GY Lift Press Sensor
130 RD AuxCkt C530 BU Lift Position Sensor
133 OR AuxCkt Lighting Circuits
134 YL Aux Ckt 603 PK Rotary Beacon
135 BU Aux Ckt 604 OR Stop Lamp
136 GN Sec Ster 605 YL Turn Lamp - Left
138 GN Auto Lube Pump To Payload Mon 606 GY Turn Lamp - Right
141 RD AuxCrt 608 GN Flood Lamp - Rear
144 GN AuxCkt 610 OR Head Lamp Basic
146 GY Aux Ckt 611 PU Head Lamp Hi
158 BR AuxCkt 612 GY Backup Lamp
167 OR AuxCkt 614 PU Park/Tail/Dash/Lamp
175 PK Aux Ckt 615 YL Cab Flood Lamp/Rops
177 OR Main Brkr 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
188 WH AuxCkt 619 GN Head Lamp Lo
199 RD Aux Ckt 633 BU Attach Lighting Ckt
Ground Circuits 646 OR Light SW To Front Flood Relay
200 BK Main Chassis 647 GN Light SW To Rear Flood Relay
201 BK Operator Monitor Return 661 GN Tachometer Lamp
202 BK XMSN Ctrl 662 YL Speedometer Lamp
250 BK Payload Mon - Customer Gnd 663 GY Gauge Lamps
251 BK Payload Mon - System Gnd 691 GY Warning Lights To Bkr
270 BK CMS Ident Code 0 692 YL Flasher Bkr To Flasher
271 BK CMS Ident Code 1 Control Circuits
272 BK CMS Ident Code 2 709 OR Sensor Power Supply
273 BK CMS Ident Code 3 720 PU XMSN Brake SW
274 BK CMS Ident Code 4 727 GN Sec Ster Motor Relay
275 BK CMS Ident Code 5 728 BU Sec Ster Cont SW
290 BK CMS Service 751 GN XMSN Shift Sol No. 1 Or 3
291 BK CMS Clear 752 YL XMSN Shift Sol No. 2
299 BK WTL ImpI Ctrl Gnd 754 BU XMSN Shift Sol No. 3 Or 1
A219 BK ETAC Ctrl Gnd 755 OR XMSN Shift Sol No. 4 Or 5
A273 BK Trans CtrI B - 761 GY Lift KickOut Sol SW
Basic Machine Circuits 762 YL Bucket Positioner Sol SW
304 WH Starter Relay No. 1 Output 795 YL Dual Hp Sol
306 GN Starter Relay Coil To Neut Start SW Or Key Start SW E701 PK Auto Ride CntI SW
307 OR Key Start SW To Neutral Start SW E702 OR Auto Ride CntI SW
308 YL Main Power Relay Coil E707 GN Display +V
310 PU Start Aid SW To Start Aid Sol E708 PK Display Clock
311 WH Start Aid Sol To Temp SW E735 PU Tack/Serv Mtr/Odometer Select
WIRE DESCRIPTION
Page 2 of 2
Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
321 BR Backup Alarm Lamp Travel Alarm F781 BR Downshift SW (N.O.)
322 GY Warning Horn (Forward) F783 GN Upshift SW (N.C.)
326 PU Key Start SW ‘C” Term. F784 YL Downshift SW (N.C.)
327 PK Shutdown Solenoid G728 YL SW To SW
334 BU Start Aid Sol #2 G750 BU XMSN Cont Fwd SW To Gnd
373 GN Start Aid Switch To Timer G755 GY XMSN Cont Rev SW To Gnd
397 OR Hood Raise Motor G760 WH XMSN Cont Speed 2 SW To Gnd
398 BU Hood Raise Motor 761 YL XMSN Cont Speed 3 SW To Gnd
A300 GN Hood Raise Relay Coil G762 BR XMSN Cont Speed 4 SW To Gnd
A301 WH Hood Raise Relay Coil G763 PU XMSN Cont Neut SW To Gnd
Monitoring Circuits G764 PK XMSN Cont Pk Brk Lever SW To Gnd
403 GN Alternator (R) Term. 766 GN ImpI Cont SW To Gnd N.O.
405 GY Opr Mon Oil Press. (Low Setting) G767 WH ImpI Cont SW To Gnd N.C.
410 WH Opr Mon Action Alarm G768 GN XMSN Cont Speed 1 SW To Gnd
411 PK Opr Mon Master H713 PK ImpI Cont Lift Proportional Sol
416 OR Sec Ster SW H714 OR ImpI Cont Lower Proportional Sol
417 GY Primary Ster SW H716 WH ImpI Cont Sol Return
419 YL Opr Mon Parking Brake H717 BR ImpI Cont Pilot Press Sol
432 PK Opr Mon Brake Press. (Oil) 818 BR Serial Data (Transmit)
441 OR Eng Coolant Temp Gauge 819 GY Serial Data (Receive)
442 GY Hyd System Temp Gauge 900 PU XMSN Shift Sol No. 5 or 4
443 YL Power Train Temp Gauge 901 WH XMSN Shift Sol No. 6
447 PK Fuel Level Gauge 910 YL XMSN Neutizer Override Indicator
450 YL Tach Sender (+) 944 OR Data Link + (CAT)
453 PK Sec Ster Action Lamp 945 BR Data Link - (CAT)
484 YL Primary Ster Lamp 961 BR Selector SW
496 WH Opr Mon Panel Hyd Oil Level 964 BU Fork Position Select
499 GY Opr Mon Implement Oil Filter 973 BR CST Autoshift- Auto/Manual SW 2
C413 YL Display Data 975 WH CST Autoshift- Sol Return
C414 BU Display Load 976 OR Ride Cont Solenoid 1
E416 PU PMS Lift Cyl Press Sensor 977 YL CST Autoshift - Auto/Manual SW 1
G485 BU Opr Mon Front Brake Temperature E900 WH ECPC Trans Output SPD +
G486 GN Opr Mon Rear Brake Temperature E901 GN ECPC Trans Output SPD
Accessory Circuits E902 PU ECPC Trans Intermediate SPD +
500 BR Wiper - Front (Park) E903 YL ECPC Trans Intermediate SPD
501 GN Wiper - Front (Low) E904 BR ECPC Trans Intermediate SPD Q+
502 OR Wiper - Front (HI) E905 BU ECPC Trans Intermediate SPD Q
503 BR Wiper - Rear (Park) E906 OR ECPC Trans Output SPD Q+
504 YL Wiper - Rear (Low) E907 GY ECPC Trans Output SPD Q
505 BU Wiper - Rear (HI) E908 BR ECPC Trans Input SPD +
506 PU Washer - Front E909 WH ECPC Trans Input SPD
507 WH Washer - Rear E919 YL AUX Lower Proportional Sol
508 PU Radio Speaker - Left E920 BR AUX Uft Proportional Sol
509 WH Radio Speaker - Left (Common) E921 PK Rackback Proportional Sol
511 BR Radio Speaker - Right E922 GN Dump Proportional Solenoid
512 GN Radio Sneaker - Riaht (Common) E923 PK ETAC Front Left Wheel Proportional Solenoid
513 OR A/C Compressor/Refrigerant Pressure SW E924 YL ETAC Front Right Wheel Proportional Solenoid
515 GY Blower Motor (HI) E925 OR ETAC Rear Left Wheel Proportional Solenoid
516 GN Blower Motor (Medium) E926 BU ETAC Rear Right Wheel Proportional Solenoid
517 BU Blower Motor (Low) E927 GN ETAC Test Mode SW (N/C)
518 OR Hazard Flasher To SW E928 WH ETAC Test Mode SW (N/O)
521 YL A/C SW To Refrigerant SW E930 BU ETAC Front Axle Pilot Solenoid
522 WH A/C Clutch To Thermostat SW E936 WH ETAC Solenoid Return
E955 OR WLPMS PHII Keypad Data
G939 PK Switch Return
K933 GN Stick 2 Bypass Sol
K977 PK ECPC Trans Oil Temp Sensor
N939 GN Ride Control Solenoid 2
P910 BR Secondary Steering Test Sw Input
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
499-GY-18
L103 L103 L103 L103 L103
L103
(34) BRAKE OIL
PRESS SW 619-GN-14
F
5
J CONN 31 619-GN-14
J FLOOD LAMP
OPERATOR STATION + BATTERY RD-18 1 107-RD-14 3E-7693 NN CONN 28 611-PU-14 4 200-BK-14 9X-1439
(57) POWERTRAIN CONTROL GROUND BK-18 2 200-BK-14 BK B 201-BK-18 CONN 29 2 J

CONN 15 V J

SEC STER INTER RELAY

SEC STER PR SW (N/C)

(SEE ELECTRONICS GP ENG SOL BU-18 3 327-PK-14 RD A 432-PK-18 NN 617-BR-14 6

PRIM STER PR SW N/C

PRIM STER PR SW N/O

AIR INLET HTR RELAY

PARK BRAKE SW (N/O)

ENGINE SPEED RETURN

PARK BRAKE SW (N/C)
201-BK-18 V F LH TURN

SEC STER PR SW N/O

OUTPUT SPD TRAIL -

OUTPUT SPD TRAIL +

CLUTCH 3 SOL (4TH)

CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)

CLUTCH 1 SOL (REV)

CLUTCH 2 SOL (FWD)

DUAL HP SOL (960G)

KEY START SW TO B+

SW & SENSOR RETURN

RIDE CONTROL SOL 1

RIDE CONTROL SOL 2
OFF OR-18 6 BU C 1 605-YL-14 3 605-YL-14 1 RD-18

DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
148-5661 FOR S/W AND

INTER SPD TRAIL +

INTER SPD TRAIL -

SENSOR SUPPLY +8V

TRANS OUT SPD (+)

TRANS OUT SPD (-)

RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW (N/O)
AUTO/MAN SW (N/C)
966G AAA C RESET YL-18 4 306-GN 4 432-PK-18 24 200-BK-14 1 200-BK-14 2 BK-18 LAMP

INTER SPD LEAD -

INTER SPD LEAD +

AIR INLET HTR SW

SEC STER TEST SW

H/W INFO)
CONN 4 BOTH SHOWN

SOLENOID RETURN

SOLENOID RETURN

CAT DATA LINK +

CAT DATA LINK -

201-BK-18 6 275-BK-18 OFF (KEY ST SW) WH-18 5 326-RD 2 202-BK-18 21 611-PU-14 3E-6466

NEUTRALIZER SW

TRANS OIL TEMP

WITH BRAKE OFF

INPUT SPEED +
INPUT SPEED -
EEE 5 274-BK-18 V 3 419-YL-18 19

BACKUP ALARM
ENGINE SPEED
F

START RELAY
K V 7X-6315 STRAP 201-BK-18 4 273-BK-18 ENGINE SHUTDOWN CONTROL BK A 202-BK-18 5 G764-PK-18 23 617-BR-14 114-RD (12) FORWARD

FORWARD SW
REVERSE SW
NEUTRAL SW
K
HORN

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
LEFT TA PU-18 614-PU C 617-BR 3 272-BK-18 3E-0462 RD B 419-YL-18 6 499-GY-18 20 322-GY

4TH GEAR
3RD GEAR
1ST GEAR
2ND GEAR
MOUNTING EEE F 7T-0970
STOP/TAIL/ S OR-18 604-OR A 604-OR 201-BK-18 2 271-BK-18 NN BU C G764-PK-18 107-RD-14 8

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
PARK/TURN G BOLT
BK-18 K B 200-BK-14 201-BK-18 1 270-BK-18 START AID 499-GY-18 (42) PARK NN 200-BK-14 7
LAMP CAB F (12) FORWARD
K V 201-BK-18 7 201-BK-18 SOLENOID BRAKE SW 327-PK-14 22 614-PU-14 114-RD
4Y-3460 TU YL-18 606-GY 1 605-YL-14 CONN CONN GROUND 8 306-GN 322-GY HORN
I K J2 J1
3E-6332
IMPL FILTER SW 3E-6452 F 7T-0970 I
G BK-18 2 200-BK-14 326-RD
CONN 32

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21
CONN 15

17
11
7
10

39
8
36
9
37
3
20
22
21
29
31
40
25
26

16
15
27
18
12
23
32
33
19
30
14
13
1
6
2
5
24
38
35

28
34
11

10

9
15

17
16
13
26

28
27
3
29

30
24
25
5

12

20
7
1
8
2
14
7X-8549 727-GN-18 F J J
C C L2

PU-18
WH-18
K V 311-WH 310-PU 606-GY-14 3 605-YL-14 1 RD-18 RH TURN

202-BK-18
K

453-PK-18
F784-YL-18
F781-BR-18
334-BU-18

450-YL-18

973-BR-18
977-YL-18
321-BR-18

709-OR-18

728-BU-18
P910-BR-18
E908-BR-18

E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

K977-PK-18

307-OR-18

A273-BK
A273-BK
972G LAMP

795-YL-18
751-GN-18
752-YL-18

G764-PK-18
BBB

754-BU-18
755-OR-18
900-PU-18
901-WH-18
416-OR-18
484-YL-18
417-GY-18
720-PU-18

E901-GN-18
E900-WH-18

G939-PK-18
E909-WH-18

306-GN
419-YL-18
944-OR-18

945-BR-18
BR-18 612-GY 1 612-GY C 310-PU 311-WH 200-BK-14 1 200-BK-14 2

975-WH
BK-18

G767-WH-18
G766-GN-18

N939-GN-18

G755-GY
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU

G763-PU
976-OR
BACKUP LAMP BK-18 200-BK 2 201-BK-18 6 275-BK-18 727-GN-18 1 727-GN-18 2 3E-6466

373-GN
975-WH

126-PK
126-PK
126-9288 K
CONN 20
5 274-BK-18 2 614-PU-14 6 J

2
1
201-BK-18 4 273-BK-18 V 619-GN-14 5 619-GN-14 FLOOD LAMP
SECONDARY SS V
V (C) SECONDARY BU C 9X-1439
130-RD 3 272-BK-18 STEERING 453-PK-18 611-PU-14 4 200-BK-14
(25) JAPAN V C 271-BK-18 RELAY STEERING RD B J
201-BK-18 2

310-PU
311-WH
P910-BR-18 416-OR-18
BACKUP 30 85 975-WH G767-WH-18 L16 1 270-BK-18 139-2599 PRESS SW BK A 202-BK-18 JAPANESE FRONT FRAME (STD)
87A

L69

200-BK-18
V

200-BK-18
727-GN-18
LAMP 201-BK-18 7 201-BK-18 3E-6450
87 86 321-BR-18 G766-GN-18
RELAY
4Y-6135 V 612-GY
944-OR-18
945-BR-18
L74
945-BR-18
8 727-GN-18
SS SS
200-BK-18
V CONN F31J 619-GN-14
611-PU-14
J
HI/LO BEAM

L84
L73 XX VV (C) PRIMARY J HEAD LAMP
973-BR-18 944-OR-18 MONITOR HARNESS CODE PLUGS RD-0 RD-0 STEERING BU C 484-YL-18 619-GN-14 5 4Y-4580
L103
977-YL-18 (LOC H-9)
SS (C) SECONDARY PRESS SW RD B 417-GY-18 611-PU-14 4 200-BK-14
L74 J
V L103 STEERING 3E-6450 BK A 202-BK-18
L2
2 J LH TURN &
LICENSE L74

1
MOTOR/PUMP

2
YL 614-PU-14 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE

L64
PLATE 139-2327 605-YL-14 3 605-YL-14 YL-18 T LAMP
L77 VV J

608-GN-14
200-BK-14
200-BK-14
LAMP
5A-3808
CONN 1
A219-BK-18
251-BK-18 G764-PK-18
L77 A273-BK
A219-BK-18
OPERATOR STATION
C
BK-0
YY
MOTOR RD-0
CONN 29 200-BK-14 1
200-BK-14
J 4Y-3580

945-BR-18
944-OR-18
728-BU-18 976-OR L77 251-BK-18 167-OR 1
K C SS V F F
K V 614-PU G939-PK-18 251-BK-18 E936-WH 2 ARC SUPPRESSOR BK-0 114-RD
RIGHT L72

334-BU-18

450-YL-18

453-PK-18
321-BR-18
TA PU-18 614-PU C 614-PU-14 614-PU N939-GN-18 (57) CAB E923-PK-18 3 106-8704 RD-0 24 322-GY
STOP/TAIL/ L38 L38 CHASSIS F
S OR-18 604-OR A 604-OR 202-BK-18 GROUND E924-YL-18 4 21 611-PU-14

975-WH
PARK/TURN G BK-18 K B 200-BK-14 E925-OR-18 5 NOT USED GROUND 19
LAMP L103 L103 F
K V F784-YL-18 E926-BU-18 6 L103 23 617-BR-14 114-RD (12) FORWARD
4Y-3264 HORN

L73
TU YL-18 606-GY 1 606-GY-14 F781-BR-18 945-BR-18 E930-BU-18 7 20 322-GY

L71
L73 F 4Y-7882

200-BK-14

L70
608-GN-14

608-GN-14
200-BK-14
G BK-18 K 2 200-BK-14 728-BU-18 944-OR-18 8 OPERATOR STATION 8
L70 L85 L15 L15 L15 L15
307-OR-18 L15 L15 L15 7 RH TURN &
L84 L84 J
BACKUP LAMP BR-18
K
612-GY
K
1
V
612-GY VVV
L69 L69
945-BR-18
944-OR-18
614-PU
200-BK
L16
L16 L16 L16 L16
22 614-PU-14
CONN 32 605-YL-14
617-BR-14
J
GY-18
PU-18
T
C
CLEARANCE
LAMP
126-9288 L85 L85 L17 L17

L16
BK-18 200-BK 2 L16 L16 L17 L17 L17 F J 4Y-3263
K LH DOME LAMP J

L15
201-BK-18 C 606-GY-14 3 200-BK-14
L73 C 3E-6389 508-PU 614-PU-14 6
L73 L15 508-PU
CONN 16
L72 L72
H LIGHTING GP-JAPANESE ROADING
LEFT
VVV 614-PU 4 201-BK-18
L15 L15
122-RD A RD-18 L55
509-WH 509-WH
ANTENNA AS.
619-GN-14 5 619-GN-14
J
HI/LO BEAM H
614-PU 3 E735-PU-18 C WH-18 512-GN C 200-BK-14 1 611-PU-14
REAR SERVICE LEFT (C.B. RADIO) J HEAD LAMP
2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR 611-PU-14 4 4Y-4580
CAB MODE SPEAKER 9U-2332
L94 614-PU 1 290-BK-18 201-BK-18 A513-PK 200-BK-14 3 GROUND 2 200-BK-14
FLOOD L94 PLUG 6T-7695 J
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND (B) VOLTAGE

L15
LAMP 275-BK-18 200-BK-14 102-RD-14 JAPANESE ROADING LIGHTING
CONN 15
6 201-BK-18 200-BK-14 1 +24 V BATTERY IN CONVERTER
9X-4381 L71 5 274-BK-18 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN
(57) CAB 119-1733 L103

L17
L71 202-BK-18 4 273-BK-18 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT XXX ANTENNA AS.
MONITOR GROUND L17
BLOWER UNIT 3 272-BK-18 102-RD-14 SPEAKER 135-BU 5 +12 V SWITCHED OUT (AM/FM RADIO)
HARNESS 6T-7695 9U-2331
2 271-BK-18 LH REAR HEADLINER C LLL

200-BK-14
200-BK-14
608-GN-14
(56) WATER VALVE CODE XXX
1 270-BK-18 C 5

MTR-
MTR+
ACTUATOR (56) BLEND DOOR PLUG (B) SECONDARY STER C
ACTUATOR 7 201-BK-18 511-BR 508-PU 2 611-PU-14 4 BU-18
126-5610 TEST SW
126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 619-GN-14 6 RD-18
C 200-BK
C
B 143-3001
L55
C
L55
512-GN 7 CONN 29 CONN 31 617-BR 3 WH-18

251-BK-18

PK-18
BU-18
614-PU 511-BR 8 TO ENTERTAINMENT 605-YL-14 1 YL-18
A

PK-18
BU-18
YL-18
WH-18
OR-18
614-PU C A513-PK 5 RADIO V F F LLL 200-BK-14 2 BK-18
2
WIRES THAT HAVE BATTERY VOLTAGE 202-BK-18 135-BU 6 24 619-GN-14 6 619-GN-14
3 C

L85

L84
L94
L79 L79

L64

L69

L71
L70
WHEN THE KEY SWITCH IS OFF. 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 21 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET
VVV

1
2
516-GN-14 128-PK 200-BK-14 3 200-BK-14 19 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN
H H C 5

1
2
3
4
5
6
WIRES THAT HAVE BATTERY VOLTAGE 136-GN-18 WH C CAB 23 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN
H 6 WWW

A526-PK-18
A527-BU-18
WHEN THE KEY SWITCH IS ON. 517-BU-14 515-GY-14 615-YL-14 FLOOD 20 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION
H H A 2 1 A TURN LAMP

A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
CONN 13 727-GN-18 G728-YL C VVV LAMP 8 200-BK-14 2 200-BK-14
(56) RESISTOR H C 200-BK C C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 7 200-BK-14 105-4849
STARTING CIRCUIT. B 3 C L24 9X-4381
9G-1950 124-GN-14 1 124-GN-14 200-BK L24 (A) TACH/SPEEDO/SERV METER SELECT SW C VVV VVV 22 614-PU-14 RH HI/LO/POSITION
CATERPILLAR MONITORING SYSTEM A525-GN-18 2 A525-GN-18 614-PU C A 964-BU (MOMENTARY) 615-YL-14 TURN LAMP
D B
(A) WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 C 762-YL-18 200-BK 112-6171
CONN 21 200-BK-14

OPERATOR STATION
CIRCUIT. L79 L80 105-4850
CONTROL ASSEMBLY H H A523-PU-18 4 A523-PU-18 (B) KICKOUT 614-PU SHIFTER VVV
A
PANEL LAMP CIRCUIT.
RIGHT
126-6010 H 517-BU-14 5 517-BU-14 ON/OFF SW D
2
139-4702 W W D CAB CONN 32

200-BK-14
WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 118-0636 202-BK-18 E735-PU-18 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18

200-BK
D FLOOD
WASHER/WIPER CIRCUIT. REAR WATER VALVE MTR (B) 10 A527-BU-18 T° 515-GY-14 7 515-GY-14 202-BK-18 D 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP 5
(56) THERMOSTAT

608-GN-14
200-BK-14
CAB BLEND DOOR MTR (A) 11 A592-BU-18 3
200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 9X-4381 1 606-GY-14 611-PU-14 4 BU-18
FLOOD 3E-5464
HEATER AND AIR CONDITIONER CIRCUIT. BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV 3 614-PU 619-GN-14 6 RD-18
LAMP BLEND DOOR POS (+) 5 A594-WH-18 (56) BLOWER 10 C413-YL-18 200-BK D START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 6 619-GN-14 614-PU 3 WH-18
9X-4381 3E-6392 L53 B
GROUND CIRCUIT. BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK (A) AIH SW NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39 200-BK-14 2 200-BK-14 606-GY-14 1 YL-18
H L23 L23 D L39
G VVV BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 MOTOR BK-14 2 200-BK-14
12 (B) HAZARD
LAMP SW
614-PU
614-PU
E708-PK-18
C414-BU-18
614-PU
614-PU
A (MOMENTARY)
112-6169
REVERSE
FORWARD
G755-GY-18
G750-BU-18
7
8
G755-GY-18
G750-BU-18
7
8
G768-GN
G760-WH 603-PK
C VVV
F
4 611-PU-14
KKK
200-BK-14 2
5
BK-18
G
ENGINE CONTROL CIRCUIT. L79 D 2
V. USER 7 A524-BR-18 WH/RD-14 1 515-GY-14 112-6167 727-GN-18 663-GY 373-GN-18 D 3116 ENG ONLY W 9 G761-YL KKK
C
VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 +B 126-PK-18 1 126-PK-18 11 G762-BR

WWW
TURN SIGNAL CIRCUIT. B 3
+24V 1 124-GN-14 200-BK 102-RD-14 373-GN-18 GROUND 202-BK-18 2 202-BK-18 12 G763-PU
WLPCS ECM CIRCUIT. GROUND 2 200-BK-14 614-PU 614-PU 310-PU 202-BK-18 3 2 322-GY
1 A BEACON
308-YL (A) START AID SW 4 LIGHTING GP-ROADING (COSA)
YYY 2 C
START AID CIRCUIT. STRAP AS. 8X-5804
L84 L84 C 3 537-GN-14
964-BU
CONN 17 201-BK-18 (MOMENTARY) KEY START SW 307-OR-18 5 108-1029

L71
YYY 538-BR 4 L51 202-BK-18 3E-7176 BACKUP ALARM 321-BR-18 6
L71 4 L51 WWW
POWERTRAIN CONTROL CIRCUIT. 762-YL-18 6 299-BK-18 614-PU 200-BK D
(8) CAB 5 C B

L61
(8) FRAME 102-RD-14 961-BR-18 1 200-BK 200-BK (A) FORWARD 603-PK-14 1 RD
L61 C 6
GROUND GND L94 614-PU D A

L94
202-BK-18 518-OR-14 102-RD-14 5 539-BU-18 HORN SW 200-BK-14 2 BK
L64 200-BK 2 537-GN-14 614-PU 2T-3360
ALL DASHED LINES ARE ATTACHMENTS. L70 D 2

L70
537-GN-14 614-PU 3 605-YL-14 310-PU ZZ
L69 D

L69
L64
L64 C UUU 606-GY-14 308-YL
3
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18
L80

RD-0

BK-0
A524-BR-18 540-WH-18 308-YL
L85 L85 L2
40 A523-PU-18
CONN 19 CONN 29 CONN 31
39
CONN 8

L16
L17

L15
L39
38 516-GN-14 (C) REAR WIPER S D
37 515-GY-14 137-8709 6 A541-PU-18 CAB V F F LLL
(E) PILOT VALVE GP LLL
727-GN-18 124-GN-14 4 605-YL-14 24 619-GN-14 6 619-GN-14

L24
12 961-BR FLOOD

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18

E735-PU-18
L51

L38

663-GY
308-YL
310-PU
373-GN-18
L 152-6480 (E) DOWNSHIFT SW L40 L40 FLOOD LAMP

201-BK-18
L23
36 146-GY 517-BU-14 GND 5 606-GY-14 LAMP 21 611-PU-14 4 9X-1439
26 761-GY-18 761-GY-18 504-YL 4 GN H FLOAT SOL LIFT SOL TILT SOL AUX SOL 158-5626 2 539-BU-18 9X-4381 19 605-YL-14 1 605-YL-14 LLL
MOTOR RIDE CONTROL LLL TT LEFT
28 964-BU 416-OR-18 299-BK-18 1 1 537-GN-14 L97 113-OR-18 D VVV 23 617-BR-14 3 TT
T 1 2 L97 LAMP TURN
27 484-YL-18 200-BK 2 BK 3 540-WH-18 113-OR-18 113-OR-18 615-YL-14 20 606-GY-14 5 1 605-YL-18
3 4 D 7N-5876 LAMP
18 795-YL-18 417-GY-18 L67 L67 118-GY 6 GY P 308-YL E702-OR-18 200-BK-14 8 200-BK-14 2 200-BK-14 2 200-BK-18
B+

L69
L69
503-BR 3 BR 7 200-BK-14 TT 116-9624

L53
C529-GY-18 3 795-YL-18 D VVV
CONN 32
L53

OPERATOR STATION
505-BU 5 OR (11) IMPL DETENT E701-PK-18 AUTO RIDE 22 614-PU-14

L52

L40
35 306-GN CAB
D CONTROL LAMP
201-BK-18 G486-GN-18 34 G486-GN-18 419-YL-18 C OVERRIDE SW L40 113-OR-18 FLOOD
484-YL-18 605-YL-14 14 200-BK 200-BK-14 7X-1886 7N-5876 LAMP 5 KKK EE
C L48 L48 D EE RIGHT
453-PK-18 N939-GN-18 25 N939-GN-18 251-BK-18 FUSE PANEL 200-BK C C L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 606-GY-14 1 606-GY-18 TURN
499-GY-18 975-WH 30 975-WH (57) CAB 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP 3 2 200-BK-18
VVV LAMP

8
1
2
7
6
3
4
5
L85
727-GN-18 C530-BU-18 4 334-BU-18 727-GN-18 G GROUND 200-BK D 7N-5876 615-YL-14 6 619-GN-14 EE
L85 C 116-9624
G485-BU-18 E919-YL-18 19 450-YL-18 728-BU-18 H 200-BK INDICATOR LAMP 200-BK 200-BK-14 2 200-BK-14 KKK
S 3
F L102
F

299-BK-18

299-BK-18
761-GY-18
299-BK-18

299-BK-18
146-GY

146-GY
417-GY-18 E920-BR-18 20 321-BR-18 975-WH-18 ECAP SERVICE J 605-YL-14 POSITION HAZARD FLASHER VVV 4 FLOOD LAMP

136-GN-18
Z D LAMP
416-OR-18 G485-BU-18 33 G485-BU-18 453-PK-18 Z TOOL CONN A 105-RD COLUMN 200-BK F KKK 9X-1439

961-BR
CONN 14

BK
YL
BR
V 496-WH-18 123-WH 522-WH-14 200-BK LEVER ASSY. 538-BR D 7N-5876 KKK
FLOOD 200-BK-14 32 Z B S 6
442-GY-18 614-PU-14 29 146-GY F 4E-7822 539-BU-18 COSA LIGHTING GP
LAMP 608-GN-14 2 1 3 5 D LEFT TURN
9X-1439 V
RD-00 RD-00
L102 506-PU
507-WH
606-GY-14
506-PU
17
1
Z D
E
944-OR-18
945-BR-18 961-BR-18 L L C
540-WH-18
S
D
37 UNUSED
540-WH-18
200-BK
IND LAMP CONN 27 STD FRONT FRAME
F
D 7N-5876 D C (24) LIFT POSITION
202-BK-18 507-WH 2 (C) SEC STER C 761-GY-18 F781-BR-18 C (A) TURN SIGNAL SW 38 UNUSED 761-GY C BU-18 SIGNAL
JJ AA AA BB SENSOR
G485-BU-18

V 604-OR INTERMEDIATE 146-GY F784-YL-18 B A BK-18

299-BK-18

138-GN-18
251-BK-18

201-BK-18
201-BK-18
727-GN-18
453-PK-18
484-YL-18
107-RD-14

728-BU-18 UNUSED
417-GY-18
416-OR-18
442-GY-18
496-WH-18

201-BK-18

419-YL-18 11
432-PK-18
202-BK-18
419-YL-18

327-PK-14
200-BK-14
200-BK-14
200-BK-14

619-GN-14
605-YL-14
606-GY-14

611-PU-14
614-PU-14

E416-PU-18

5 18 299-BK-18 GROUND
N939-GN-18

C530-BU-18

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18

H713-PK-18
H717-BR-18

C529-GY-18

G764-PK-18
499-GY-18

Z 134-9569 4 1

L94
S RD-18 A 604-OR NEG POS NEG POS 432-PK-18 608-GN 6 608-GN-14 RELAY 727-GN-18 146-GY 146-GY 202-BK-18 A 27 UNUSED 3 126-PK B OR-18 145-8670
146-GY +24V
C S S
146-GY

762-YL
114-RD

322-GY

976-OR
200-BK

507-WH
506-PU
975-WH

306-GN

311-WH
617-BR

H716-WH

T WH-18 C 617-BR-14 G764-PK-18 617-BR 7 617-BR G939-PK-18 3E-5239 (C) FLASHER 975-WH-18 299-BK-18 146-GY A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 F
CONN 18
310-PU

326-RD
761-GY

(24) LIFT POSITION

G BK-18 B 200-BK-14 N939-GN-18 H713-PK-18 8 G764-PK-18 692-YL 2 120-4537 Z CAB GROUND 299-BK-18 537-GN-14 499-GY-18 21 IMPL FILTER 8 D 13 322-GY 270-BK-18 C530-BU-18 C WH-18 SIGNAL SENSOR

L64
L43

L67

L84
BK-00

(4) 12V BATTERY (4) 12V BATTERY L70

614-PU-14
761-GY H714-OR-18 9 976-OR 1 TURN IND C A541-PU-18 L43 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK-18 251-BK-18 B BK-18 GROUND

202-BK-18
STOP/TAIL/PARK LAMP 691-GY 161-8904

614-PU
115-2422 GP31 115-2422 GP31
CONN 4 976-OR 201-BK-18 BUCKET IND C2 200-BK 275-BK-18 201-BK-18 2 BK-18 G761-YL 633-BU-18 272-BK-18 A OR-18

L53
107-4401 H716-WH 10 Z 633-BU-18 6 HARNESS CODE 5 GROUND 1 138-GN-18 +24V (MACHINES
322-GY H717-BR-18 11 N939-GN-18 WARINING LAMPS 49A 537-GN-14 SUSPENSION GP 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK-18 WITH PCS)
(C) ARC SUPRESSOR L17
V 150-7718
CONN 33
L106

619-GN-14 G764-PK-18 16 +V (TURN SIG) 49 691-GY E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK-18

L53
106-8704 (35) BUCKET POSITIONER SW

L48
L48
RD-18 1 605-YL-14 611-PU-14 762-YL 15 762-YL-18 +V (HAZARDS) 30B 518-OR-14 CIGAR E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18

200-BK
200-BK

200-BK
LIGHTER (A) ARC SUPPRESSOR (2) 116-2025
BK-18 2 200-BK-14 138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-BK 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 F B B
L39

2
1
106-8704
605-YL-14
200-BK-14
617-BR-14

608-GN-14

146-GY 611-PU-14 22 9W-0335 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 291-BK-18 146-GY A 146-GY A OR-18 + BATTERY

L61
LEFT TURN LAMP C (A) QUAD GAUGE 299-BK-18 299-BK
L106

200-BK-14 251-BK-18 E921-PK-18 21 202-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 G762-BR B C BK-18 GROUND

MUR440

MUR440
604-OR

116-9624 100-5895

FRONT DASH ASSEMBLY

200-BK-14 762-YL E922-GN-18 23 727-GN-18 (C) CONTROL GP - DIMMER E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 322-GY 9 275-BK-18 G768-GN 762-YL C 762-YL B BU-18 SOLENOID
FRONT L106 103-5526 LAMPS 7N-5876 D D D D
200-BK 24 K933-GN-18 C530-BU-18 Z 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 G760-WH L16
C C L40

202-BK-18
202-BK-18
200-BK-14 114-RD C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-YL
CONN 9
F (12) FORWARD

200-BK-14
108-BU-14

129-BU
200-BK
FRONT

200-BK-14 107-RD-14 C529-GY-18 V C 964-BU GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 322-GY
HORN

2
1

2
1
201-BK-18
201-BK-18

V 200-BK-14 RELAY PANEL 306-GN H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 114-RD
D D F 7T-0970
BK-OO 200-BK 200-BK H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU F
FF L65
200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 L15 619-GN-14 FLOOD LAMP

L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 200-BK-14 9X-1439
CATERPILLAR MONITORING SYSTEM F
200-BK-14 E919-YL-18 201-BK-18 6 C529-GY-18 200-BK-14 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18

538-BR
605-YL

538-BR
606-GY
(6) LEFT FRAME OPERATING MODES F LEFT
200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 200-BK 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU
GROUND BOSS L23 L23 MODE FUNCTION TURN
200-BK-14 E921-PK-18 251-BK-18 8 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK 605-YL-14 1 RD-18
0 NORMAL MODE LAMP
200-BK-14 E922-GN-18 306-GN 10 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 2 BK-18

608-GN-14
L43 1 HARNESS CODE 162-2073
200-BK-14 299-BK-18 308-YL 11 647-GN-18 647-GN-18 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18
CONN 26 202-BK-18

L97
2 NUMERIC READOUT F
E416-PU-18 12 442-GY-18
310-PU 299-BK-18 200-BK C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY
3 SERVICE MODE L44 L44 501-GN D C 126-PK RIGHT
447-PK-18 310-PU 321-BR-18 13 604-OR (C) REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY A541-PU-18 118-GY 606-GY-14 1 RD-18

108-BU-14
14 TURN

L24

L38
Z Z Z Z 4 TATTLE TALE MODE
E RELAY E

L71
605-YL-14 326-RD 102-RD-14 14 K933-GN-18 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 E702-OR-18 200-BK-14 2 BK-18 LAMP
L71

606-GY-14
605-YL-14
5 US/METRIC MODE (UNITS MODE)

113-OR-18
113-OR-18
Z 3E-5239 Z (C) FRONT FLOOD

129-BU
200-BK-14 617-BR 614-PU-14 202-BK-18 7 443-YL-18 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 G762-BR K933-GN-18 162-2073
Z Z 6 IMPLEMENT CONTROL CALIBRATION
604-OR 604-OR 617-BR 403-GN-18 20 447-PK-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD G768-GN 443-YL-18 G764-PK-18

538-BR
L58 L51 32 F
608-GN 608-GN 606-GY-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK-18 202-BK-18 FLOOD LAMP
L107
606-GY-14 606-GY-14 605-YL-14 499-GY-18 38 441-OR-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH-18 416-OR-18 619-GN-14 9X-1439

SEAT
L114 L67 L67 F
REAR

200-BK-14 614-PU-14 605-YL-14 28 442-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 417-GY-18
L50 F (12) FORWARD
614-PU-14 614-PU-14 606-GY-14 417-GY-18 26 432-PK-18 (C) ACTION 134-YL-14 L11 L51 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 453-PK-18 322-GY

SEAT
L50 HORN
L88

614-PU-14 321-BR-18 617-BR 4 L64 L64 RD 1 410-WH-18 113-OR-18 405-GY-18 201-BK-18 2 BK-18 275-BK-18 G763-PU
138-GN-18 403-GN-18 ALARM 410-WH-18 39 UNUSED GROUND 36 484-YL-18 114-RD
L107 L88 L11 L2 F 7T-0970
130-RD 175-RD-14 175-RD-14 L108 614-PU-14 105-RD 1 405-GY-18 3E-6328 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 432-PK-18 727-GN-18 138-GN-18
L108 L84 L84
175-RD-14 130-RD 130-RD 614-PU-14 450-YL-18 15 322-GY 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 403-GN-18 201-BK-18 251-BK-18
L107

Z L50 L50
975-WH 299-BK-18

A541-PU-18

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
200-BK-14 608-GN 299-BK-18 9 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 405-GY-18 432-PK-18 18 C530-BU-18

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14

202-BK-18

201-BK-18
201-BK-18
L112 975-WH 975-WH 975-WH 321-BR-18 522-WH-14 22 308-YL 108-BU-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 (A) CATERPILLAR 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 322-GY 419-YL-18 3 146-GY
321-BR-18 975-WH 604-OR 416-OR-18 23 310-PU 124-GN-14 HVAC 124-GN-14 C413-YL-18 499-GY-18 270-BK-18 201-BK-18 326-RD 299-BK-18

L52
4 311-WH 10

200-BK
614-PU

662-YL
661-GN
MONITORING SYSTEM
L65

L67

201-BK-18 201-BK-18 447-PK-18 E416-PU-18 24 605-YL-14 Z 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 155-1615 (A) TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 308-YL 310-PU 32 762-YL
X
447-PK-18 LEFT SIDE ENGINE 443-YL-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 153-8061 290-BK-18 7 308-YL 310-PU 107-RD-14 31 761-GY
E 15A LAMPS 7N-5876 D D D D L4
V 405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 200-BK 945-BR-18 8 326-RD 605-YL-14 200-BK-14 11 322-GY
D
(15) STARTER 5 ENGINE 441-OR-18 441-OR-18 31 619-GN-14 X 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 661-GN 944-OR-18 9 403-GN-18 606-GY-14 327-PK-14 1 114-RD
Z L49
6V-5227 24 311-WH 521-YL-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 611-PU-14 306-GN 24 619-GN-14
15A (A) STEER

L49
304-WH-8 1 304-WH-8 327-PK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 610-OR-14 326-RD 7 200-BK-14
G S G486-GN-18 4 G486-GN-18 200-BK-14 403-GN-18 447-PK-18 34 G485-BU-18 (C) 15A CIRCUIT 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 COLUMN 200-BK 443-YL-18 619-GN-14 605-YL-14
E Z Z Z Z Z Z 12 499-GY-18 19
GROUND

L43
21 201-BK-18 450-YL-18 484-YL-18 36 G486-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 441-OR-18 13 G486-GN-18 105-RD C530-BU-18 20 606-GY-14
L102

L43
MTR BAT CC 327-PK-14 9 327-PK-14 G939-PK-18 16 608-GN-14 6T-3643 (C) 10A FUSE 201-BK-18 201-BK-18 447-PK-18 432-PK-18 146-GY
322-GY 15 500-BR 617-BR 23

10A
10A
10A
10A

10A
10A
10A
112-PU-14
112-PU-14

BB 521-YL-14 11 521-YL-14 975-WH 975-WH 521-YL-14 17 112-PU-4 (QTY 12) 200-BK 200-BK K933-GN-18 16 G485-BU-18 501-GN 299-BK-18 611-PU-14 21
101-RD-4

BLOCK AS. RD-00 RD-00 522-WH-14 13 522-WH-14 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 3K-8782 129-BU 200-BK 200-BK D ACTION 432-PK-18 17 441-OR-18 502-OR 762-YL 614-PU-14 22
8C-6358 BB MOTOR
RD-00

RD-00

200-BK-14 7 200-BK-14 441-OR-18 122-RD 19 334-BU-18 123-WH 112-PU G G G G G G (C) 15A FUSE 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 18 442-GY-18 N939-GN-18 8 200-BK-14
CC 9W-2111 PP PP

L45
RD-00 22 405-GY-18 RELAY 308-YL 496-WH-18 37 102-RD-14 112-PU (QTY 2) 146-GY L23 201-BK-18 403-GN-18 19 443-YL-18 E701-PK-18 322-GY 26 F
JJJ PANEL L90 D
XX RD-0 FF GG 25 521-YL-14 105-RD 453-PK-18 35 105-RD G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 410-WH-18 114-RD G485-BU-18 6 G485-BU-18 1 G485-BU-18 1 BK
BK-00 17 522-WH-14 306-GN 39 122-RD G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 113-OR-18 619-GN-14 201-BK-18 5 201-BK-18 2 201-BK-18 2 BK
21

200-BK
200-BK
G L45 L44

L45
L44
CONN 10 FUSE HOLDER

727-GN-18
136-GN-18
102-RD-14
101-RD-4 20 101-RD-4 450-YL-18 102-RD-14 40 105-RD G 112-PU A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 615-YL-14 200-BK-14 36 E922-GN-18 E922-GN-18 11
G 112-PU (QTY 14) T
L112
L114

RD-00 12 G939-PK-18 112-PU-4 V C 537-GN-14 537-GN-14 200-BK 200-BK 615-YL-14 23 538-BR 663-GY 605-YL-14 28 H714-OR-18 H714-OR-18 5

614-PU
614-PU
614-PU
200-BK
G 4K-5122 (39) FRONT AXLE
118-GY

RD-00 200-BK 23 443-YL-18 130-RD 112-PU-4 1 X 112-PU 661-GN 661-GN 200-BK 200-BK E735-PU-18 39 E702-OR-18 661-GN 606-GY-14 33 E919-YL-18 E919-YL-18 8
201-BK-18 2 201-BK-18 G486-GN-18
C G (C) TERMINAL STUD 9G-8451 G485-BU-18
TEMP SW
2 662-YL 662-YL L50 200-BK 200-BK 25 614-PU 662-YL 617-BR 34 E920-BR-18 E920-BR-18 9
X G 112-PU G 10A Z 113-OR-18 MONITOR L50 155-8999
BK-00

405-GY-18 10 405-GY-18 3 202-BK-18 202-BK-18 D NEUTRALIZER 499-GY-18 26 615-YL-14 A541-PU-18 611-PU-14 35 E921-PK-18 E921-PK-18 10 (23) LIFT CYL
G G Z
(27) A/C 311-WH 6 311-WH 304-WH-8 4 112-PU 15A 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 L49 200-BK 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 537-GN-14 614-PU-14 12 E416-PU-18 E416-PU-18 12 HEAD END
REFRIG SW 14 441-OR-18 5 G 112-PU G 15A Z 127-OR-14 FRONT FLOODS L99 606-GY-14 606-GY-14
L49
910-YL-18 633-BU-18 720-PU-18 6
441-OR-18 109-RD-4 200-BK-14 200-BK-14 200-BK 28 944-OR-18 E922-GN-18 29 H716-WH H716-WH PRESSURE
D (10) TO ENGINE GG G G Z D
7N-5876
D

L47
114-5333 450-YL-18 16 450-YL-18 101-RD-4 6 112-PU
G
10A 129-BU CIGAR LIGHTER 200-BK-14 200-BK-14 (A) KEY START SW 605-YL-14 29 945-BR-18 130-RD H714-OR-18 27 H713-PK-18 H713-PK-18 4 SENSOR
E BLOCK G Z L47 M
NOTE A G939-PK-18 3 G939-PK-18 7 112-PU 10A 123-WH NOT USED 200-BK-14 9G-7641 D 606-GY-14 37 K933-GN-18 604-OR E919-YL-18 30 H717-BR-18 H717-BR-18 7 124-4672
G G Z L50 L50 BUCKET TURN
L115

BK-18 1 513-OR-14 443-YL-18 15 443-YL-18 V C 112-PU 10A 133-OR-18 WORK LAMPS 200-BK 538-BR 38 E701-PK-18 373-GN 761-GY 2 138-GN-18 138-GN-18 1 138-GN-18 A OR-18 +24V
306-GN

2 3 G Z D R SIGNAL IND LAMP

1 BK-18 2 521-YL-14 18 202-BK-18 112-PU G 10A 146-GY EH IMPL CONT 308-YL 633-BU-18 200-BK 24 611-PU-14 633-BU-18 200-BK-14 9 251-BK-18 251-BK-18 2 251-BK-18 B BK-18 GROUND
L90 D 7N-5876
109-RD-4 19 109-RD-4 L90 128-PK PILOT CTRL 201-BK-18 538-BR E920-BR-18 13 C529-GY-18 C529-GY-18 3 C529-GY-18 C WH-18 SIGNAL

606-GY-14
605-YL-14
L71 D C OFF
326-RD
CONN 35

L102
403-GN-18 8 403-GN-18 FUSE PANEL L 611-PU-14 499-GY-18 E921-PK-18 17 F M
E L71 L58 D D S ON Q

538-BR
CONN 5
521-YL-14 L108 L58 307-OR-18 D 610-OR-14 910-YL-18 E416-PU-18 4
ARC 2 522-WH 522-WH-14 720-PU-18 L57 501-GN 4 GN
GND
H 105-RD B ST 200-BK FLOOD LAMP 202-BK-18 202-BK-18 H716-WH 975-WH-18 1 GN-18 (31) RIDE CONT "OFF"
L57 L49 25

L102
L88 L88 MOTOR D SOLENOID
L65

SUPPRESSOR 1 513-OR 1 L44 501-GN 615-YL-14 IND LAMP 720-PU-18 G485-BU-18 H713-PK-18 37 976-OR-18 2 GN-18
L3
L65 L3
CONN 30 3E-8574
175-RD-14

107-RD-14

102-RD-14

106-8704 T D 7N-5876 130-RD

101-RD-4

G486-GN-18
109-RD-4
304-WH-8

327-PK-14 200-BK 2 BK 118-GY H717-BR-18 14

A541-PU-18

L46
112-PU-4

L67 L67 L24 L46

633-BU-18

727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18

608-GN-14
647-GN-18

L24
133-OR-18
201-BK-18
615-YL-14
410-WH-18

124-GN-14

138-GN-18

113-OR-18

136-GN-18
537-GN-14
518-OR-14

108-BU-14
646-OR-18

200-BK-14 L24 L24 118-GY 6 GY 500-BR 604-OR 975-WH 15 Q

975-WH

306-GN
308-YL
122-RD
130-RD

114-RD

130-RD
105-RD

(15) ENGINE E P
200-BK

E L64 L64 L8 B+ D RIGHT TURN F (31) RIDE CONT "ON"

(27) A/C Q
129-BU

E L8

L47
500-BR 3 BR 502-OR 200-BK 619-GN-14 976-OR 975-WH-18 2 GN-18
167-OR

118-GY

16
200-BK

L8
105-RD

614-PU

SHUTDOWN
146-GY

144-GN

120-YL
123-WH

128-PK

126-PK
661-GN
662-YL
663-GY

L63 L63 IND LAMP SOLENOID

CLUTCH GN-14 1 513-OR-14 SOLENOID L86 136-GN-18 502-OR 5 OR 201-BK-18 539-GN-18 138-GN-18 976-OR 40 976-OR-18 C 976-OR-18 N939-GN-18 1 GN-18
L86 L61 L61 D 7N-5876 3E-8574
COIL AS. GN-14 2 522-WH-14 727-GN-18 (A) FRONT WIPER 251-BK-18 975-WH 39 975-WH-18 B 975-WH-18
3E-1906 110-6465 L66 L66 L84 L84 L46 147-7973 L46 C529-GY-18 N939-GN-18 38 N939-GN-18 A N939-GN-18
L110 L110 L47

RD-0
BK-0
LEFT SIDE ENGINE G485-BU-18 V F
L38 L38
CONN 3 373-GN L38 L38 FRONT DASH ASSEMBLY/STEERING WHEEL 201-BK-18 STD FRONT FRAME

CONN 11 1
Z CONN 29

L4
V U

L8
24

L11
ECPC TRANSMISSION RH HEADLINER 200-BK
L61

L24

L38
1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
38
23
25
31
36
29
10
40
33
30
9
12
24
6
22
34
32
28
13
11
18
8
20
3
14

201-BK-18 3 201-BK-18 6 118-GY L100 (59) WLPCS ECM C 507-WH IDENT PART NO. CHG LOC NOTE
L115

U REV FWD 4TH 3RD 2ND 1ST C L100 PANEL 112-1572 P

L86
L88

L90

447-PK-18 447-PK-18 19
L63
L64
L65
L66
L67

9 118-GY (D) RUNNING/WORK/PANEL/TAIL 944-OR-18 11 506-PU L1

L100
SOL 1 SOL 3 SOL 4 SOL 5 SOL 6 L71 L71
614-PU
118-GY

SOL 2 LAMP
727-GN-18
728-BU-18
944-OR-18
945-BR-18

U HARNESS AS.
537-GN-14
518-OR-14

321-BR-18 321-BR-18 2
A541-PU-18
633-BU-18
126-PK
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

6 202-BK-18 118-GY LIFT POSITION SENSOR 20 C530-BU-18 945-BR-18 12 201-BK-18

167-OR
105-RD
975-WH

RH DOME LAMP
123-WH

L112 LAMP SW
975-WH 10 975-WH (2) FUEL (26) TRAN OUTPUT 17 E909-WH-18 118-GY 7N-5876 ROADING 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 442-GY-18 B 154-9000 00 E-1 BUCKET POSITION SW
PARK WORK1 108-3320
175-RD-14 1 LEVEL SPEED SENSOR 1 11 E908-BR-18 118-GY 122-RD C GROUND 2 251-BK-18 E924-YL-18 4 496-WH-18 C 154-7170 01 D-3 CAB(PILOT CONTROLS)
(SHOWN IN OFF POSITION) L101 L101 L6 L6
RD-00

200-BK-14 2 SENDER 15 E905-BU-18 118-GY 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 E925-OR-18 5 D 159-8683 00 D-3 DASH
OFF WORK2 L89 L89 NOT E 136-1873 05 D-14 ENGINE

118-GY
A300-GN 4 134-3033 (26) CLUTCH 12 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18 E926-BU-18 6
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

L113
XMSN

L113 C C C 1 USED F 146-9825 05 D-2 FRONT FRAME(US)

A301-WH 5 MODULATION 5 752-YL-18 200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18 E930-BU-18 9
H B B F 153-5416 00 G-1 FRONT FRAME(COSA)

614-PU
200-BK
397-OR-14 7 VALVES (6) 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10
L11 B1 F 151-3118 02 I-1 FRONT FRAME (JAPAN)
1
2

1
2

1
2

1
2

1
2

1
2

398-BU14 8 159-0932 18 755-OR-18 RD 2 118-GY UNUSED 24 167-OR 1

T T T T T T
CONN 22
11 20 900-PU-18 3 UNUSED 18 A219-BK-18 2 H 126-5612 03 G-10 HVAC

200-BK
200-BK
L63 L63 L11 L11 2
WH-18
BK-18

J 150-1411 00 I-1 FRONT LIGHTS(JAPAN) STD

GY-14
12 975-WH-18 L111 21 901-WH-18 WH 4 505-BU UNUSED 12 E927-GN-18 7

BR-14
E RR RR 975-WH-18 975-WH-18 22 975-WH 5 E928-WH-18 J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH
L111

YL 504-YL UNUSED 5 138-GN-18 E 8

L86 L86 L66 L L37 CUSTOMER K 150-1590 00 H-15 REAR LIGHTS(JAPAN ROAD) ATCH
G486-GN-18 1 G486-GN-18 1 BK 975-WH-18 9 E904-BR-18 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D C DD
L66 P W DATA M 136-1877 01 D-1 PAYLOAD CONTROL SENSOR ATCH
L84

201-BK-18 2 201-BK-18 2 BK 975-WH-18 14 E903-YL-18 BR 7 507-WH LAMP UNUSED 3 A 619-GN-14 B

C (2) BACKUP ALARM (D) REAR 3 C
2
1

975-WH-18 8 E902-PU-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION 611-PU-14 C N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW
123-6449 T WIPER SW
U 975-WH-18 T 16 E907-GY-18 L84
CONN 12 GROUND 8 250-BK-18 B 610-OR-14 A 200-BK-14 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH

PK-14
(33) REAR AXLE TEMP. 112-6174 B2

OPERATOR STATION
BK-18 1 975-WH 975-WH-18 975-WH-18 10 E906-OR-18 608-GN-14 727-GN-18 10 Q 136-1880 03 D-2 RIDE CONTROL VALVE ATCH
E900-WH-18
E901-GN-18

SWITCH 4 UNUSED
C C P R 142-2200 01 A-13 RELAY PANEL(CHASSIS)
BK-18 2 321-BR-18 155-8999 751-GN-18 13 E901-GN-18 728-BU-18 UNUSED 11
B3 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
202-BK-18

DD

GN-14
752-YL-18 7 E900-WH-18 118-GY 202-BK-18 UNUSED 22 619-GN-14

614-PU
200-BK
L25 T 128-4066 03 C-12 TRANSMISSION
RIGHT SIDE ENGINE 754-BU-18 23 K977-PK-18 118-GY C529-GY-18 UNUSED 6 B 611-PU-14
755-OR-18 3 709-OR-18 C530-BU-18 UNUSED 23 U 136-1875 02 C-15 FUEL TANK
C DD
(3) ALTERNATOR 900-PU-18 610-OR-14 V 146-9826 04 D-12 REAR FRAME(US & COSA)
L114

975-WH UNUSED 17 A

YL-14
T C
L8

L8 DD V 149-4060 03 D-12 REAR FRAME(JAPAN)

107-7977 901-WH-18 E416-PU-18 200-BK GROUND 21 251-BK-18
L37 L37 5 (58) DIMMER SW DD W 148-9267 01 G-4 STEERING WHEEL
403-GN-18

BU-14
403-GN-18 E900-WH-18 944-OR-18 KEYPAD SUPPLY +12V 7 188-WH-18 2H-1855
E L26 L26 Y 135-2628 03 A-3 HYDRAULIC TANK
109-RD-4 109-RD-4 E901-GN-18 E416-PU-18 945-BR-18 KEYPAD DATA 14 E955-OR-18

OR-14
NOTE: FOR ROADING
L90

L63
L64
L65
L66

R
L86
L88

E Z 154-4566 02 D-11 FUSE PANEL(CAB)

200-BK
200-BK
L111 E906-OR-18 505-BU 138-GN-18 138-GN-18 HVAC OPERATOR CONTROLS
D+ DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD

200-BK
B+ BK-4 WH-18 2 450-YL-18 E907-GY-18 503-BR 251-BK-18 251-BK-18 (D) SELECTOR SW GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18

200-BK-14
E BK-18 1 G939-PK-18 E904-BR-18 504-YL 118-GY (D) TEMPERATURE SELECTOR L99 L99 LAMP GROUND BK-18 DD 121-8039 01 C-3 DIMMER SWITCH ATCH
B- HH (A/C,OFF,HTR) L99 B 251-BK-18
POTENTIOMETER (D) BLOWER SW L100 L100 7N-5876 EE 156-1058 00 F-1 TURN SIGNAL (COSA) ATCH
E905-BU-18 A525-GN-18 120-YL DATA WH-18 C E955-OR-18
E907-GY-18
E906-OR-18

HH (21) ENGINE SPEED 3E-7155 L100

E902-PU-18 A524-BR-18 133-OR-18 127-4540 200-BK C (LOW,MED,HI) (58) NEUTRALIZER SW LL 115-0817 04 A-15 LICENSE PLATE LAMP(COSA) ATCH
P
CONN 25
(9) TO ENGINE SENSOR B ATT AUTO RIDE CTRL SW OPERATION MM 139-4182 00 A-3 WINDSHIELD WASHER

L34
E903-YL-18 A523-PU-18 200-BK 3E-7156 BACKLIGHT 105-6118
BLOCK 6V-2455 C C L100 (59) WLPCS NN 136-1870 02 I-3 BRAKE MODULE
K977-PK-18 517-BU-14 202-BK-18 614-PU 200-BK
1 C KEYPAD
202-BK-18
202-BK-18
202-BK-18
202-BK-18

L115 L25 L25 A B INPUTS (1=SW CLSD, 0=SW OPEN) N PP 158-6501 00 D-1 FRONT AXLE
202-BK-18 516-GN-14 P910-BR-18 614-PU L3 C N
2 129-0419 NO

1
2
3
7
5
6
4
8
L67 C RR 158-6502 00 C-14 REAR AXLE

118-GY
118-GY
2 200-BK 200-BK 709-OR-18 515-GY-14 202-BK-18 202-BK-18 1
L110
L111

RD-0
L102

T 3 C 1 C P L7
1 311-WH 311-WH E908-BR-18 124-GN-14 762-YL-18 C A C SW POS G766-GN G767-WH P 200-BK 720-PU-18 4 COM N SS 158-6268 00 I-4 SECONDARY STEERING ATCH
L24 L24 4 2 L7

133-OR-18
102-RD-14

647-GN-18

610-OR-14
646-OR-18
617-BR

614-PU
T TT 156-6224 00 F-1 TURN SIGNAL (COSA) ATCH
1
2

122-RD
E909-WH-18 964-BU L24 614-PU 130-RD 130-RD-18

158-BR-14
E 124-GN-14 2
BK

L66 C 5
A
B
C
BK

(26) SPEED SENSORS (5) 3 ON (UP) 0 1 UU 152-9075 01 E-8 DOWNSHIFT LEVER AS.
(22) START AID 133-OR-18 128-PK C 604-OR 3 N
6 C

L8
T 3E-8848 T C 4C KKK 141-3883 02 G-1 RH FRONT LIGHTS (COSA) STD
(26) TRAN OUTPUT
BK-18
WH-18

158-BR-14
COOLANT 441-OR-18 120-YL N
SPEED SENSOR 2

D C 5 OFF 1 1 KKK 141-3885 01 G-2 RH FRONT LIGHTS (COSA) ATCH

1
2

COM

102-RD-14
OR-18
BK-18
WH-18

TEMP SW 443-YL-18 BK-18 1 144-GN (CENTER) (58) SERVICE BRAKE

T C C 6 C
604-OR-18 NC
BR-14
BK-14
RD-14

3E-6425 WH-18 2 646-OR-18 C 118-GY 1 RD-14 B+ PEDAL AS. LLL 141-3884 02 H-1 LH FRONT LIGHTS (COSA) STD
D

158-BR-14
AUTO 1 0 LLL 141-3886 01 H-2 LH FRONT LIGHTS (COSA) ATCH
BK-18
WH-18

373-GN 138-GN-18 124-GN-14 (DOWN) 118-GY 2 RD-18 B+ 110-8029

(26) TRAN INTERMEDIATE (60) STOP LAMP SW
521-YL-14

BK-18 1 201-BK-18 615-YL-14 647-GN-18 200-BK C 200-BK-14 3 BK-18 GROUND NOTE B VVV 147-8345 00 G-3 CAB FLOOD LAMPS
E SPEED SENSOR 1 L61 C B 3E-5520
124-GN-14

L61 WWW 119-8984 01 D-3 BEACON LAMP ATCH

+8V
GROUND
SIGNAL

441-OR-18 443-YL-18 BK-18 2 405-GY-18 608-GN-14 128-PK 647-GN-18 C 502-OR 4 WH-14 HIGH
C
B
A

124-GN-14

E 202-BK-18 646-OR-18 202-BK-18 501-GN 5 YL-14 LOW

614-PU

614-PU
200-BK

E C C L10
200-BK
200-BK
T T A 3

614-PU
614-PU

517-BU-14
516-GN-14
515-GY-14
T 537-GN-14 202-BK-18 A525-GN-18 (D) AUTO RIDE C 500-BR 6 BU-14 PARK WIRE AS.

118-GY
(A) ENGINE COOLANT (20) TORQUE CONVERTER (37) ENGINE OIL A524-BR-18 L101 CONTROL SW 2 A 159-4580 00 G-7 KICKOUT ON/OFF SW
BK-18 1 615-YL-14 615-YL-14 122-RD 200-BK 506-PU 7 BR-18 WASH
A525-GN-18
A524-BR-18
A523-PU-18

L27 L27 C

521-YL-14
TEMP SENDER OIL TEMP SENDER PRESS SW WH-18 2 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK 103-6333 C 8 G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)
L102
L37

4W-9972 4W-9972 9X-0378 (26) INPUT (26) TRANS L37 C C 6 C L102 X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)
(26) TRAN INTERMEDIATE 662-YL E416-PU-18 102-RD-14 L37 614-PU 200-BK C (D) FRONT INTERMITTANT
L28 B
B SPEED OIL TEMP 663-GY 762-YL-18 144-GN L38 L38
L38
200-BK
5
WIPER SW AAA 155-9002 00 I-13 MONITOR CODE PLUG - 966G B

647-GN-18
646-OR-18
SPEED SENSOR 2 C

102-RD-14

610-OR-14
RIGHT SIDE ENGINE SENSOR SENSOR 113-OR-18 L86 964-BU 202-BK-18 A219-BK-18 614-PU C RD-0 BBB 155-9003 00 I-13 MONITOR CODE PLUG - 972G

614-PU
110-7886

614-PU
L28 C A 1 C UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER
100-3055 NOT

122-RD
410-WH-18 506-PU 727-GN-18 614-PU C

617-BR
L25 L28 (D) AUTO/MANUAL GEAR SELECT SW 2 (D) TRANSMISSION

910-YL-18
720-PU-18
L113 L113 ECPC TRANSMISSION 126-PK 507-WH C530-BU-18 500-BR L28 USED 202-BK-18
C 147-1402 3 C
L111 NEUTRALIZER
CONN 23

202-BK-18

202-BK-18
RD-00 A541-PU-18 617-BR C529-GY-18 501-GN A219-BK-18 C AUTO 202-BK-18 C BK-0 CABLE AS.
L10 (SHOWN IN MANUAL POSITION) OVERRIDE SW

200-BK-14
200-BK-14
200-BK-14
L111 L65 L10 L27 L27 L33 C 4 AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
BK-00 RELAY PANEL 633-BU-18 727-GN-18 728-BU-18 502-OR A219-BK-18

200-BK
614-PU
MAN 2 5 112-6156 L7
(5) ENGINE SHUTDOWN BKR BK-18 1 306-GN K933-GN-18 C529-GY-18 122-RD 506-PU BK B 973-BR-18 C 614-PU 7 BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
JJ L95 1 3 6 L7
C BB 8V-4322 02 F-14 BATTERY(+) TO B+ TERM BLOCK ATCH
R R 6T-3643 (5) START RELAY BK-18 2 975-WH 443-YL-18 C530-BU-18 500-BR BK C 977-YL-18 200-BK 2
101-RD-14 125-1302 R 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18 614-PU L35 A219-BK-18 A 202-BK-18 C 944-OR-18 8 L1 CC 158-6269 00 D-14 B+ TERM BLOCK TO CRANKING MOTOR ATCH
15 R R L1 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
CONN 7 R

L98
107-RD-14 304-WH-8 496-WH-18 G767-WH-18 A219-BK-18 E928-WH-18 945-BR-18 9

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
L96 L33 L33

202-BK-18
177-RD-8 177-RD-8 V 441-OR-18 G766-GN-18 E927-GN-18 E927-GN-18 BK C530-BU-18 6 GG 5R-7755 01 D-14 CRANKING MOTOR TO ENGINE BLOCK
KK L4 L4 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK
(36) DISCONNECT 177-RD-4 R R 101-RD-4 442-GY-18 E702-OR-18 A219-BK-18 973-BR-18 973-BR-18 L8 C529-GY-18 5 L6 L6
SWITCH 101-RD-12 R V 432-PK-18 728-BU-18 A219-BK-18 G766-GN-18 977-YL-18 977-YL-18 251-BK-18 3 JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
(5) RUNNING LAMP BREAKER 20 L31
7N-0718 BK-00 175-RD-12 11 175-RD-14 403-GN-18 944-OR-18 944-OR-18 G767-WH-18 E701-PK-18 E701-PK-18 138-GN-18 1 KK 107-2111 01 B-15 MASTER DISCONNECT SW TO FRAME
9H-1958 (5) HOOD L26 L26 C L31 L31 VV 140-6094 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH
101-RD-12

R R 107-RD-14 ENG SHUTDOWN 17 405-GY-18 945-BR-18 945-BR-18 E702-OR-18 200-BK G766-GN-18 G767-WH-18 E416-PU-18 4
L90

80A R D

201-BK-18
442-GY-18
496-WH-18
RD-00 KK 101-RD-14 102-RD-14 RUNNING LAMPS BREAKER 107-RD-14 322-GY L88 973-BR-18 615-YL-14 (D) BEACON SW 614-PU 10 XX 146-1534 00 D-14 TERM BLOCK TO SEC STEER RELAY ATCH
107-RD-14 9 E701-PK-18 200-BK-14 G767-WH-18 G766-GN-18
AUX START (5) MAIN 20A 6T-3644 9X-9639 YY 140-6309 00 I-4 SEC STEER MOTOR TO FRAME ATCH
BK-00 BK-0 141-RD 21 326-RD 977-YL-18 608-GN-14 537-GN-14 910-YL-18 614-PU 614-PU E702-OR-18 E702-OR-18 11
BUSS BAR

506-PU
507-WH
200-BK
R L4 L61 L61 C L98
7V-9275

RECEPTACLE JJJ YY BREAKER 141-RD NOT USED 23 G767-WH-18 538-BR 538-BR C 614-PU 12 JJJ 144-7929 01 B-14 AUXILLARY JUMPSTART RECEPTACLE ATCH
L110

JJJ 199-RD 308-YL L64 720-PU-18 910-YL-18

R 2
RELAY PANEL

(7) RIGHT REAR 9S-4693 L98 XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
L28

199-RD NOT USED 25 310-PU G766-GN-18 505-BU 518-OR-14 973-BR-18 144-GN 720-PU-18 614-PU
L28

L37 L37 C L99 C P

FRAME GND
720-PU-18

FUSE 22 605-YL-14 503-BR 977-YL-18 102-RD-14 C 144-GN 614-PU

R
(5) ALT 101-RD
R
10A
R
122-RD TAIL/DOME HOLDER 13 130-RD 606-GY-14 A219-BK-18 504-YL 614-PU 122-RD
L35
3 200-BK-14 614-PU V
CONN 34 STRAP AS.

1
6
5
2
3
4
L114 L114 101-RD 10A 130-RD STOPLAMP/HOODSW 4K-5122 130-RD 4 130-RD 611-PU-14 507-WH 617-BR 603-PK 200-BK EEE 7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND
BREAKER R 251-BK-18 614-PU Y SYMBOL DESCRIPTION
R ABBREV COLOR YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
9S-4693 101-RD R 10A 114-RD FORWARD HORN 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN 610-OR-14 200-BK-14 614-PU
R L33 C

200-BK-18
507-WH-18
506-PU-18
COSA LL 101-RD 10A 105-RD KEY 122-RD 18 122-RD 130-RD 614-PU 502-OR 200-BK BLADE, SPADE, RING,
LICENSE (5) 10A FUSE 614-PU L33 L33 RD RED OR SCREW TERMINAL
614-PU-14 114-RD 3 114-RD 604-OR 506-PU (D) CAB
614-PU-14
200-BK-14
606-GY-14
200-BK-14
614-PU-14

608-GN-14

PLATE 80A 3K-8782 WH WHITE

200-BK-14 R R 101-RD-4 105-RD 2 105-RD 499-GY-18 521-YL-14 GROUND CIRCUIT CONNECTED
LAMP L33 L35 L35 OR ORANGE
604-OR

LL 109-RD-4 109-RD-4 109-RD-4 20 109-RD-4 G485-BU-18 118-GY 517-BU-14 RH HEADLINER CIRCUIT NOT CONNECTED
125-4439 L96 YL YELLOW
101-RD-4 975-WH 16 975-WH G486-GN-18 610-OR-14 515-GY-14 RH HEADLINER L8
COSA L96 L8 Y PK PINK ELECTRICAL CONNECTION
LICENSE
LL LL V
L95 L95
304-WH-8 1 304-WH-8 118-GY 720-PU-18 516-GN-14 L8
CONN 24 BK BLACK TO MACHINE STRUCTURE

B
614-PU-14 1 101-RD-14 306-GN 10 306-GN E702-OR-18

A
C
610-OR-14 610-OR-14 L38 202-BK-18
PLATE 2 122-RD L10 L10 MM GY GRAY INTERNAL ELECTRICAL
200-BK-14 2 308-YL 24 720-PU-18 617-BR L10 L10 L10
LAMP L31 L31 PU PURPLE CONNECTION TO SURFACE

506-PU-18
507-WH-18
200-BK-18
LL 397-OR-14 1 OR-14 HOOD UP PWR 1 200-BK 15 E702-OR-18 502-OR 910-YL-18 L31 (19) HYD OIL BR
125-4439
CONN 2 A300-GN
200-BK-14
2
3
GN-18
BK-14
HOOD UP SW
GROUND BK
R 8
6
500-BR
910-YL-18
501-GN
500-BR
720-PU-18
973-BR-18
OPERATOR STATION OPERATOR STATION OPERATOR STATION
Y
LEVEL SW
GN
BROWN
GREEN
OF COMPONENT
CONNECTOR
L71 L71 123-2993
A RIGHT TURN LAMP
A
E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18

398-BU-14 4 BU-14 HOOD DN PWR BK 5 502-OR E701-PK-18 977-YL-18 L71 201-BK-18 1 BK-18 BU BLUE ATCH WIRE, CABLE &
CONN 1
116-9624 L113 (5) MAIN RELAY L4 L4
175-RD-14 5 RD-14 + BATTERY R R 308-YL 12 308-YL 501-GN 102-RD-14 614-PU L4 L4 L4 L4 L4 496-WH-18 2 BK-18 COMPONENT
E936-WH

L96 101-7740
167-OR

TT TT V A301-WH 6 WH-18 HOOD DN SW 177-RD-4 200-BK 14 200-BK E701-PK-18 910-YL-18 614-PU

L89 L89 L# CIRCUIT GROUPING
RD-18 1 606-GY-14 U 177-RD-8 112-PU-4 112-PU-4 19 112-PU-4 538-BR 538-BR DESIGNATION
(5) HOOD RAISE/LOWER RELAY L102 L102
BK-18 2 200-BK-14 L102 L102 L102
TT 149-2612 V RELAY PANEL CONN 6 102-RD-14
RD-0
RD-0
BK-0
RD-0
BK-0
RD-0
BK-0
RD-0 Y
STOP/TAIL/PARK LAMP 130-RD B RD-18 122-RD L63 167-OR BK-0 442-GY-18
L63 BK-0
107-4401 A300-GN C WH-18 122-RD L90 537-GN-14
A301-WH BK-18 105-RD 518-OR-14 L89 T DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
V A L89 (19) HYD TEMP SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
S RD-18 A 604-OR V L4 102-RD-14
L4 SENDER SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
T WH-18 C 614-PU-14 397-OR-14 RD MM MOTOR
(1) HOOD (40) HOOD 1 3 L71 L71 4W-9972 (E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
G BK-18 B 200-BK-14 MOTOR
ACTUATOR ACTUATOR MM MUST BE TWISTED PAIRS AT LEAST 1 TURN PER 25.4 MM.
398-BU-14 MM
AS. SW REAR UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE
V V MOTOR 124-4236 2
FLOOD 608-GN-14 146-0240 WASHER (16) FRONT NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
LAMP (1) MOTOR AS. L102 L102
L102 7T-8890 WASHER NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP,
200-BK-14 117-1557
9X-1439 V RD-0 7T-8890 DE-ACTUATED UPON DEPRESSING PEDALS
BK RD-0 BK-0 E61869
BK-0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADERS ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2118-01
SCHEMATIC PART NUMBER: 133-0800, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
MACHINE HARNESS CONNECTOR AND COMPONENT
LOACTIONS
25 53 4 3 10 33 6 15 44 26 8 56 42 B 34 58 47 11 A 12 23 31 35 VIEW ALL CALLOUTS

22

54

36

40
55
1 27 37 21 20 5 45 C 57 46 19 16 D 61 E 59 60 24 62 39

22 9 3 21 44 5 45 C 56 57 B D 11 59 E A 12
24
27
35
37
58
15
60
2
62
10
46
53

54 61

55 34

25 31
4 40 1 36 7 6 33 20 26 19 8 42 47 16 39 23