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Hardening Lab Protocol PDF
Hardening Lab Protocol PDF
Note, as part of the required preparation to this lab, each pair should make the following
calculations and hand in the results to the lab TAs before the beginning of the lab:
Use the stasoft4 software to determine the required strong acid (H2SO4) dosage (prior to
introduction to the column), and the required strong base (NaOH) dosage to the mixed stream
Finally, calculate the required volumes of DIW and calcite reactor effluents.
Water hardness is defined as the sum of all multi valent cations present in the water. It is usually
expressed in mg/l as CaCO3 units. In natural water (and desalinated water) calcium and
magnesium are usually the dominant components of hardness, thus, one can calculate the total
hardness (TH) of the water based on their concentrations. TH can be measured via volumetric
titration with a calibrated solution of Ethylene Diamine Tetra Acetate – EDTA (Na2[H2Y]). In
basic conditions (pH>10) EDTA forms stable complexes with calcium and magnesium ions.
The basic pH is maintained by adding a buffer solution. The indicator of the reaction is
Eriochrome Black T (EBT), which has a bluish color. At the beginning of the titration,
magnesium ions found in the water sample form a red complex with the indicator. Addition of
EDTA gradually binds them to form a colorless complex. Once all the free ions are "captured"
by the EDTA, the ions bound to the EBT are released from the unstable complex, changing its
Red Blue
Elevating the pH is performed by adding NaOH. After Mg2+ had precipitated as Mg(OH)2 (s) it
no longer binds to EDTA. The indicator of the Ca2+ titration is HNB-Hydroxynaphtol Blue,
which forms a red-purple unstable complex. Once all the free Ca2+ is "captured" by the EDTA,
the HNB bound ions are released, changing the color of the solution to a bluish color –
indicating that the HNB is free of Ca+2 and symbols the endpoint of the titration.
After determining the TH and the Ca2+ concentrations, one can calculate from these two values
Where, all concentrations are expressed in "mg/L as CaCO3" units. The magnesium
[𝑀𝑔 ] =
∙
Where, TH and [Ca2+] concentrations are in "mg/L as CaCO3" units, while [Mg2+] in M units.
Another unit conversion can be done by multiplying the molar concentration of magnesium by
By pass water
70% - 82%
2
CaCO3(s)
dissolution
reactor
1 H2SO4
to pH~2 % split (18 – 30) Soft water from
RO
Figure 1: the post treatment process performed in Ashkelon and Palmachim desalination plants,
Israel.
Figure 1 shows a typical post treatment process (applied in various desalination plants). The
process comprises H2SO4 dosage, calcite dissolution, mixing the untreated stream with the
treated one, and strong base dosage (to the mixed stream) for producing a predetermined water
quality. The process is aimed at elevating the Ca2+ and alkalinity concentrations of the water,
enhance the dissolution kinetics and also to enable dissolution of high concentrations, therefore
enabaling applying the process on a small fraction of the water, while bypassing the rest of the
flowrate. Thereafter, the two streams are mixed, and pH adjustments via strong base dosage
(NaOH) is applied for attaining the predetermined water quality (alkalinity, pH, CCPP and
[Ca2+]).
In the lab, deionized water (DIW) represents the soft water or the permeate of a reverse
osmosis (RO) desalination process. Assume that the TDS of the DIW is zero.
Lab protocol
The lab comprises two parts: (1) Stabilization of soft water, including analyzing the stabilized
water; and (2) Analysis of tap water for its TH, Ca2+ and Mg2+ concentrations.
Deionized water is provided to each group. This water will be stabilized using a process
shown in Figure 1. Each group will receive slightly different split flow to be simulated, that
is, the volume (or flowrate) of water destined to pass through the hardening column out of the
overall desalinated water volume (or flowrate). In addition, different target water quality are
given to each group. That is, each group will be given target values of alkalinity, calcium
concentration and CCPP in the product water (see table at the end of the instruction section).
1. Use the stasoft4 software to determine the required strong acid (H2SO4) dosage (prior
to introduction to the column), and the required strong base (NaOH) dosage to the
mixed stream in order to reach the predefined water quality. Use the supplementary
material at the end of this lab protocol. Assume that the CCPP of the water leaving the
calcite reactor is -25 mg/l as CaCO3. The inner diameter of the column is 4.9 cm, a
bed-volume (BV) is defined as the total volume of reactor occupied by calcite. The
2. Dilute the acid with DIW to produce 4 liter of water with the required pH (i.e. at the
required acid dosage). Mix it well using a stirring rod. (step #1 in figure 1).
3. Place the feed pipe of the pump in the acidic solution tank (the 4 liter that you just
5. Turn the pipe on. Make sure the flow rate is as required (use a stop watch and
cylinder)
6. Prepare a measuring cylinder with DIW (step #4 in the figure). Calculate the required
DIW and required volume of product water (effluents of the calcite column, #2 in the
figure) needed to reach the predefined %split, but DO NOT add this yet. The volume
of the mixture (DIW + product water from the column) should be 150 ml. Calculate
also the required volume of NaOH solution, step #3 in the figure (NaOH concentration
is 0.02 N). (Please calculate the volumes of solutions needed to mix in advance).
7. Let the process work until the BV is replaced 2 times. Meanwhile, analyze the tap
#7 - #9.
8. After at least 2 BV of inlet water were introduced to the column, place the outlet pipe
in the bottom of the measuring cylinder which already contains less than 150 ml of
DIW. Raise the tube out of the water only at the end, to avoid mistakes in volume
measurement.
9. Add the base as far as possible from the water surface, and stir.
10. Now you have the stabilized water (#6 in the figure). Analyze the produced
mineralized water: measure pH, calcium and alkalinity, calculate the CCPP using
Stasoft.
Table 1: Required % split and water target for each couple of students
TH analysis:
Blank analysis:
2. Measure 100 ml of DIW to a 150 ml beaker. Insert a stirring bar and place the beaker
3. Add 1 ml of the ammonia buffer solution and a few grains of the EBT indicator.
4. Titrate the EDTA solution until the color changes from purple to blue. One or two drops
of EDTA (if any at all) are usually enough for the DIW titration. The added volume is
2. Measure 20 ml of tap water to a 150 ml beaker, dilute with approx. 80 ml of DIW. Insert
3. Add 1 ml of the ammonia buffer solution and a few grains of the EBT indicator.
4. Titrate the EDTA solution until the color changes from purple to blue. The added
TH calculation equation:
(A − B) ∙ N ∙ 50000 mg
= hardness in as CaCO
ml sample l
Where: A – EDTA solution volume needed to the sample titration (ml); B - EDTA solution
volume needed to the blank titration (ml); N – the EDTA solution concentration (eq/l); 50000
Blank analysis:
6. Measure 100 ml of DIW to a 150 ml beaker. Insert a stirring bar and place the beaker
7. Add 3 ml of the NaOH solution (1 N) and a few grains of the HNB indicator.
8. Titrate the EDTA solution until the color changes from pink-purple to blue. One or two
drop are usually enough for the DIW titration (if any). The added volume is denoted B
6. Measure 20 ml of tap water to a 150 ml beaker, dilute with approx. 80 ml of DIW. Insert
7. Add 3 ml of the NaOH solution (1 N) and a few grain of the HNB indicator.
8. Titrate the EDTA solution until the color change from pink-purple to blue. The added
(A − B) ∙ N ∙ 20000 mg
= Ca in
ml sample l
Where: A – EDTA solution volume needed to the sample titration (ml); B - EDTA solution
volume needed to the blank titration (ml); N – the EDTA solution concentration (eq/l); 20000
Lab report
4. Calculate the pump flow rate in BV/hour, using the calcite volume in the reactor
used. Calculate how many BVs passed through the column before the effluents
were added to the DIW (i.e., before conducting step #7). Explain, why should
several BV of water flow through the column before mixing it with distilled
water?
5. Calculate the mass balance in the stabilization reactor. That is, calculate the
theoretical expected Ca, Alk (and pH, using stasoft) and compare it with the
measured results. Did you receive identical results as the software predicted? If
not, explain. What can be the reasons for these discrepancies? Based on the results,
Simulating post treatment of desalinated water by dissolution of calcite using sulfuric acid.
Desalinated water must be stabilized (in this particular example) by dissolution of calcite in the
water using sulfuric acid, followed by addition of NaOH for pH adjustment. Assume that the
percent of treated water is 25%, water temperature is 25°C, TDS concentration upon exiting the
membrane is 30 mg/L and that the following water quality should be attained:
pH<8.5
That is, the water quality meets the Israeli regulation while ignoring the upper threshold for calcium
concentration.
For the purpose of design, assume that the water exiting the calcite reactor has a dissolution
potential of 25 mg/L as CaCO3 (i.e. CCPP = -25 mg/L as CaCO3). In other words, since the
water remains in the reactor for a limited amount of time, it does not reach equilibrium with the
solid phase.
What are the required dosages of chemicals and what will be the final quality of the water?
Solution
Carrying out the simulation: First identify the processes involved (H2SO4 and calcite dosage on
the first page; dilution and NaOH dosage on the second page). Next, calculate the required
dosage of CaCO3 (third column on the first page): Knowing that the approximate ratio of
alkalinity to calcium for this procedure is 2:1 and that alkalinity must be lower than 80 mg/L as
CaCO3 as well as that dilution downstream is 1 to 4, we can calculate that the amount of calcite
The required dosage of acid can be found by trial and error as follows: the acid dosage is
incrementally raised (second column on the first page) while monitoring the CCPP value; this
CCPP value is the value obtained after dissolution of the required concentration of calcite in
order to reach -25 mg/L as CaCO3. Note that the program characterizes qualities of water
resulting from dissolution of calcite beyond the dissolution potential of the water (i.e. the CCPP
value reaches positive values, despite the fact that this is practically illogical). The next step is
to define a dilution of 25% (this is to be done on a separate screen in the program). Lastly,
NaOH must be dosed such that the alkalinity rises to the required value (80 mg/L as CaCO3)
and so that the CCPP value is greater than 3.0 mg/L as CaCO3.
Observe that the simulation may be approached in different ways (through a different
combination of chemicals or dilution ratios) that will also guarantee arrival at the desired water
quality. An optimal solution to the problem will be one in which the cost of chemicals dosed
will be minimal. Accordingly, as chemical prices are always changing, the optimal solution is
not predetermined and therefore must be tested from time to time in order to find the cheapest
solution.
Figure 8-9
Simulation Results of Calcite Dissolution Using H2SO4 (First Page in the Program, Top
Screenshot); Dilution at a Ratio of 1:4 and NaOH Addition for pH Adjustment (Second
Figure 2
Simulation Results of Calcite Dissolution Using H2SO4 (First Page in the Program, Top
Screenshot); Dilution at a Ratio of 1:4 and NaOH Addition for pH Adjustment (Second