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Datasheet PDF
44608Pxxx
Isense
Undervoltage Lockout with Hysteresis
YYWW
AWL
• On Chip Oscillator Switching Frequency 40, or 75kHz Control Input 3 6 Vcc
• Secondary Control with Few External Components
4 5
Gnd Driver
Protections
• Maximum Duty Cycle Limitation AWL = Manufacturing Code
YYWW = Date Code
• Cycle by Cycle Current Limitation
• Demagnetization (Zero Current Detection) Protection (Top View)
• “Over VCC Protection” Against Open Loop
• Programmable Low Inertia Over Voltage Protection Against Open Loop
• Internal Thermal Protection ORDERING INFORMATION
GreenLine Controller Device Switching Package Shipping
• Pulsed Mode Techniques for a Very High Efficiency Low Power Frequency
Mode MC44608P40 40kHz Plastic 50 / Rail
• Lossless Startup DIP–8
• Low dV/dT for Low EMI Radiations MC44608P75 75kHz Plastic 50 / Rail
DIP–8
Demag Vi
1 8
DMG +
UVLO2 Start–up
– 50 mV 9 mA
/20 mV Source
>24 mA >120 m A
MAXIMUM RATINGS
Rating Symbol Value Unit
Total Power Supply Current ICC 30 mA
Output Supply Voltage with Respect to Ground VCC 16 V
All Inputs except Vi Vinputs –1.0 to +16 V
Line Voltage Vi 500 V
Power Dissipation and Thermal Characteristics
Maximum Power Dissipation at TA = 85°C PD 600 mW
Thermal Resistance, Junction–to–Air RθJA 100 °C/W
Operating Junction Temperature TJ 150 °C
Operating Ambient Temperature TA –25 to +85 °C
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MC44608
ELECTRICAL CHARACTERISTICS
Characteristic Symbol Min Typ Max Unit
OUTPUT SECTION
Output Resistor W
Sink Resistance ROL 5.0 8.5 15
Source Resistance ROH 15
Output Voltage Rise Time (from 3 V up to 9 V) (1) tr 50 ns
Output Voltage Falling Edge Slew–Rate (from 9 V down to 3 V) (1) tf 50 ns
CONTROL INPUT SECTION
Duty Cycle @ Ipin3 = 2.5 mA d2mA 2.0 %
Duty Cycle @ Ipin3 = 1.0 mA d1mA 36 43 48 %
Control Input Clamp Voltage (Switching Phase) @ Ipin3 = –1.0 mA 4.75 5.0 5.25 V
Latched Phase Control Input Voltage (Stand–by) @ Ipin3 = +500 mA VLP–stby 3.4 3.9 4.3 V
Latched Phase Control Input Voltage (Stand–by) @ Ipin3 = +1.0 mA VLP–stby 2.4 3.0 3.7 V
CURRENT SENSE SECTION
Maximum Current Sense Input Threshold VCS–th 0.95 1.0 1.05 V
Input Bias Current IB–cs –1.8 1.8 mA
Stand–By Current Sense Input Current ICS–stby 180 200 220 mA
Start–up Phase Current Sense Input Current ICS–stup 180 200 220 mA
Propagation Delay (Current Sense Input to Output @ VTH T MOS = 3 V) TPLH(In/Out) 220 ns
Leading Edge Blanking Duration MC44608P40 TLEB 480 ns
Leading Edge Blanking Duration MC44608P75 TLEB 250 ns
Leading Edge Blanking Duration MC44608P100 TLEB 200 ns
Leading Edge Blanking + Propagation Delay MC44608P40 TDLY 500 680 900 ns
Leading Edge Blanking + Propagation Delay MC44608P75 TDLY 370 470 570 ns
Leading Edge Blanking + Propagation Delay MC44608P100 TDLY 400 ns
OSCILLATOR SECTION
Normal Operation Frequency MC44608P40 fosc 36 40 44 kHz
Normal Operation Frequency MC44608P75 fosc 68 75 82 kHz
Normal Operation Frequency MC44608P100 fosc 100 kHz
Maximum Duty Cycle @ f = fosc dmax 78 82 86 %
OVERVOLTAGE SECTION
Quick OVP Input Filtering (Rdemag = 100 kW) Tfilt 250 ns
Propagation Delay (Idemag > Iovp to output low) TPHL(In/Out) 2.0 µs
Quick OVP Current Threshold IOVP 105 120 140 µA
Protection Threshold Level on VCC VCC–OVP 14.8 15.3 15.8 V
Minimum Gap Between VCC–OVP and Vstup–th VCC–OVP – 1.0 V
Vstup
NOTES:
(1) This parameter is measured using 1.0 nF connected between the output and the ground.
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MC44608
ELECTRICAL CHARACTERISTICS (VCC = 12 V, for typical values TA = 25°C, for min/max values TA = –25°C to +85°C unless otherwise
noted) (Note 1)
Characteristic Symbol Min Typ Max Unit
DEMAGNETIZATION DETECTION SECTION (Note 2)
Demag Comparator Threshold (Vpin1 increasing) Vdmg–th 30 50 69 mV
Demag Comparator Hysteresis (Note 3) Hdmg 30 mV
Propagation Delay (Input to Output, Low to High) tPHL(In/Out) 300 ns
Input Bias Current (Vdemag = 50 mV) Idem–lb –0.6 mA
Negative Clamp Level (Idemag = –1 mA) Vcl–neg–dem –0.9 –0.7 –0.4 V
Positive Clamp Level @ Idemag = 125 mA Vcl–pos– 2.05 2.3 2.8 V
dem–H
Positive Clamp Level @ Idemag = 25 mA Vcl–pos– 1.4 1.7 1.9 V
dem–L
OVERTEMPERATURE SECTION
Trip Level Over Temperature Thigh 160 °C
Hysteresis Thyst 30 °C
STAND–BY MAXIMUM CURRENT REDUCTION SECTION
Normal Mode Recovery Demag Pin Current Threshold Idem–NM 20 25 30 mA
K FACTORS SECTION FOR PULSED MODE OPERATION
ICCS / Istup MC44608P40 10 x K1 2.4 2.9 3.8 –
ICCS / Istup MC44608P75 10 x K1 2.8 3.3 4.2 –
ICCS / Istup MC44608P100 10 x K1 3.5 –
ICCL / Istup 103 x K2 46 52 63 –
(Vstup – UVLO2) / (Vstup – UVLO1) 102 x Ksstup 1.8 2.2 2.6 –
(UVLO1 – UVLO2) / (Vstup – UVLO1) 102 x Ksl 90 120 150 –
ICS / Vcsth 106 x Ycstby 175 198 225 –
Demag ratio Iovp / Idem NM Dmgr 3.0 4.7 5.5 –
(V3 1 mA – V3 0.5 mA) / (1 mA – 0.5 mA) R3 1800 W
Vcontrol Latch–off V3 4.8 V
SUPPLY SECTION
Minimum Start–up Voltage Vilow 50 V
VCC Start–up Voltage Vstup–th 12.5 13.1 13.8 V
Output Disabling VCC Voltage After Turn On Vuvlo1 9.5 10 10.5 V
Hysteresis (Vstup–th – Vuvlo1) Hstup–uvlo1 3.1 V
VCC Undervoltage Lockout Voltage Vuvlo2 6.2 6.6 7.0 V
Hysteresis (Vuvlo1 – Vuvlo2) Huvlo1–uvlo2 3.4 V
Absolute Normal Condition VCC Start Current @ (Vi = 100 V) and –(ICC) 7.0 9.5 12.8 mA
(VCC = 9 V)
Switching Phase Supply Current (no load) MC44608P40 ICCS 2.0 2.6 3.6 mA
MC44608P75 2.4 3.2 4.0
MC44608P100 – 3.4 –
Latched Off Phase Supply Current ICC–latch 0.3 0.5 0.68 mA
Hiccup Mode Duty Cycle (no load) dHiccup 10 %
NOTES:
(1) Adjust VCC above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction
temperature as close to ambient as possible.
(2) This function can be inhibited by connecting pin 1 to GND.
(3) Guaranteed by design (non tested)
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MC44608
OPERATING DESCRIPTION
Regulation The switch S3 is closed in Stand–by mode during the
V LP–stby Latched Off Phase while the switch S2 remains open. (See
V CC
section PULSED MODE DUTY CYCLE CONTROL).
The resistor Rdpulsed (Rduty cycle burst) has no effect on
Control 1 0 Stand–by
& the regulation process. This resistor is used to determine the
Input S3 Latched off Phase
burst duty cycle described in the chapter “Pulsed Duty Cycle
3
Control” on page 8.
1 0
Switching Phase PWM Latch
S2 V dd
The MC44608 works in voltage mode. The on–time is
20 W
PWM
Regulation Comparator
controlled by the PWM comparator that compares the
Output oscillator sawtooth with the regulation block output (refer to
the block diagram on page 2).
5V 4 kHz The PWM latch is initialized by the oscillator and is reset
Filter
by the PWM comparator or by the current sense comparator
1.6 V
in case of an over current. This configuration ensures that
only a single pulse appears at the circuit output during an
Figure 1. Regulator
oscillator cycle.
The pin 3 senses the feedback current provided by the opto Current Sense
coupler. During the switching phase the switch S2 is closed The inductor current is converted to a positive voltage by
and the shunt regulator is accessible by the pin 3. The shunt inserting a ground reference sense resistor RSense in series
regulator voltage is typically 5V. The dynamic resistance of with the power switch.
the shunt regulator represented by the zener diode is 20W. The maximum current sense threshold is fixed at 1V. The
The gain of the Control input is given on Figure 10 which peak current is given by the following equation:
shows the duty cycle as a function of the current injected into
the pin 3.
Ipk max + Rsense
1
(W )
(A)
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MC44608
In stand–by mode, this current can be lowered as due to the Oscillator Buffer Output
activation of a 200µA current source:
+ * (RRsense
R Q
cs(kW) 0, 2) (A)
1
max *stby
DMG
(W )
Ipk
S
Demag
+ 1
Switching Phase –
DMG
& 50/20 mV
200 m A
Idemag
STAND–BY
&
> 24 m A
Idemag
1 0 START–UP >120 m A
Current Mirror
Overcurrent
Comparator Figure 3. Demagnetization Block
Isense L.E.B.
2 + OC
Rcs This function can be inhibited by grounding it but in this
Rsense –
case, the quick and programmable OVP is also disabled.
1V
Oscillator
Figure 2. Current Sense The MC44608 contains a fixed frequency oscillator. It is
built around a fixed value capacitor CT succesively charged
The current sense input consists of a filter (6kW, 4pF) and and discharged by two distinct current sources ICH and
of a leading edge blanking. Thanks to that, this pin is not IDCH. The window comparator senses the CT voltage value
sensitive to the power switch turn on noise and spikes and and activates the sources when the voltage is reaching the
practically in most applications, no filtering network is 2.4V/4V levels.
required to sense the current.
Finally, this pin is used:
ICH
– as a protection against over currents (Isense > I)
– as a reduction of the peak current during a Pulsed Mode DMG & SCH OSC
from Demag
switching phase. logic block Window
4V
The overcurrent propagation delay is reduced by + comp Clock
producing a sharp output turn off (high slew rate). This –
2.4 V
results in an abrupt output turn off in the event of an over SDCH
current and in the majority of the pulsed mode switching
sequense. CT
IDCH
Demagnetization Section
The MC44608 demagnetization detection consists of a
comparator designed to compare the VCC winding voltage Figure 4. Oscillator Block
to a reference that is typically equal to 50mV.
This reference is chosen low to increase effectiveness of
the demagnetization detection even during start–up. The complete demagnetization status DMG is used to
A latch is incorporated to turn the demagnetization block inhibit the recharge of the CT capacitor. Thus in case of
output into a low level as soon as a voltage less than 50 mV incomplete transformer demagnetization the next switching
is detected, and to keep it in this state until a new pulse is cycle is postpone until the DMG signal appears. The
generated on the output. This avoids any ringing on the input oscillator remains at 2.4V corresponding to the sawtooth
signal which may alter the demagnetization detection. valley voltage. In this way the SMPS is working in the so
For a higher safety, the demagnetization block output is called SOPS mode (Self Oscillating Power Supply). In that
also directly connected to the output, which is disabled case the effective switching frequency is variable and no
during the demagnetization phase. longer depends on the oscillator timing but on the external
The demagnetization pin is also used for the quick, working conditions (Refer to DMG signal in the Figure 5).
programmable OVP. In fact, the demagnetization input
current is sensed so that the circuit output is latched off when
this current is detected as higher than 120µA.
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MC44608
OSC V
CC
4V 13 V
Vcont
2.4 V
10 V
Clock
6.5 V
DMG
Start–up Latched off Switching
Phase Phase Phase
Iprim
Figure 6. Hiccup Mode
Figure 5. In case of the hiccup mode, the duty cycle of the switching
phase is in the range of 10%.
The OSC and Clock signals are provided according to the
Figure 5. The Clock signals correspond to the CT capacitor Mode Transition
discharge. The bottom curve represents the current flowing The LW latch Figure 7 is the memory of the working status
in the sense resistor Rcs. It starts from zero and stops when at the end of every switching sequence.
the sawtooth value is equal to the control voltage Vcont. In Two different cases must be considered for the logic at the
this way the SMPS is regulated with a voltage mode control. termination of the SWITCHING PHASE:
1. No Over Current was observed
Overvoltage Protection 2. An Over Current was observed
The MC44608 offers two OVP functions:
These 2 cases are corresponding to the signal labelled
– a fixed function that detects when VCC is higher than
NOC in case of “No Over Current” and “OC” in case of Over
15.4V
Current. So the effective working status at the end of the ON
– a programmable function that uses the demag pin. The
time memorized in LW corresponds to Q=1 for no over
current flowing into the demag pin is mirrored and
current and Q=0 for over current.
compared to the reference current Iovp (120µA). Thus this
This sequence is repeated during the Switching phase.
OVP is quicker as it is not impacted by the VCC inertia and
Several events can occur:
is called QOVP.
In both cases, once an OVP condition is detected, the 1. SMPS switch OFF
output is latched off until a new circuit START–UP. 2. SMPS output overload
3. Transition from Normal to Pulsed Mode
Start–up Management 4. Transition from Pulsed Mode to Normal Mode
The Vi pin 8 is directly connected to the HV DC rail Vin.
This high voltage current source is internally connected to Latched Off
Phase
the VCC pin and thus is used to charge the VCC capacitor. The
VCC capacitor charge period corresponds to the Start–up VPWM NOC
& S Q S Q Stand–by
phase. When the VCC voltage reaches 13V, the high voltage OUT &
LW Mode &
9mA current source is disabled and the device starts OC
R Q & R1 S1
working. The device enters into the switching phase. Switch
R2
It is to be noticed that the maximum rating of the Vi pin 8 LEB out +
is 700V. ESD protection circuitry is not currently added to CS
1V –
this pin due to size limitations and technology constraints. Start–up Idemag Switching Start–up
Protection is limited by the drain–substrate junction in Phase > 24 m A Phase Phase
avalanche breakdown. To help increase the application
safety against high voltage spike on that pin it is possible to Figure 7. Transition Logic
insert a small wattage 1kW series resistor between the Vin
• 1. SMPS SWITCH OFF
rail and pin 8.
The Figure 6 shows the VCC voltage evolution in case of When the mains is switched OFF, so long as the bulk
no external current source providing current into the VCC electrolithic bulk capacitor provides energy to the SMPS,
pin during the switching phase. This case can be the controller remains in the switching phase. Then the peak
encountered in SMPS when the self supply through an current reaches its maximum peak value, the switching
auxiliary winding is not present (strong overload on the frequency decreases and all the secondary voltages are
SMPS output for example). The Figure 16 also depicts this reduced. The VCC voltage is also reduced. When VCC is
working configuration. equal to 10V, the SMPS stops working.
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MC44608
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MC44608
EQUATION 1
Start–up Phase Duration:
* UVLO2)
+
C (Vstup
Vcc
t start–up
I stup
*
+
C (Vstup UVLO1)
Vcc
t
switch I
ccS
)I
G
+ C (UVLO1 * UVLO2)
latched*off ) Ipin3
t Vcc
I
ccL
+t t
EQUATION 5
C
Vcc
(V
stup
* UVLO1)
I ) I
d
BM
+C *
ccS G
* *
) )
(V UVLO2) C (V UVLO1) C (UVLO1 UVLO2)
Vcc stup Vcc stup
) )
Vcc
I I I I I
stup ccS G ccL pin3
ǒ Ǔǒ Ǔ
EQUATION 6
+ 1
) ) IG
d
BM
) )
I I I
ń ń )I
1 k ccS G k ccS
S Stup I S L I
stup ccL pin3
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MC44608
ǒ ǒ ǓǓȣȧȤ
EQUATION 7
+
ȡȧ
d 1
)
BM
)
Ȣ )
I I I
stup
SńStup ń )
1 ccS G k k
I S L I I
stup ccL pin3
EQUATION 8
+
ȡȧ ȡȧ ȣȧȣȧ
ǒ Ǔ
d 1
BM
1 )ȥ
ȧȢ k1 )I G
I
stup
ȧȧ ń
Ȣ
k
S Stup
) (kSńL
k2 ) ǒǓ
1
I
I
pin3
stup
) ȧȧȦȧ
ȤȤ
where: k1 = Iccs/Istup
k2 = IccL/Istup
kS/Stup = (Vstup–UVLO2)/(Vstup–UVLO1)
kS/L = (UVLO1–UVLO2)/(Vstup–UVLO1)
Ipk
stby
+ Vcs–th *R(Rcs I cs)
S
where: Vcs–th is the CS comparator threshold
Ics is the CS internal current source
RS is the sensing resistor
Rcs is the resistor connected between pin 2 and RS
ǒ Ǔ
EQUATION 10
1 * R cs
V
Ics
Ipk
stby
+ Vcs–th R
cs–th
EQUATION 11
1 * (Rcs Y )
Ipk
stby
+ Vcs–th R
cs–stby
S
where: Ycs–stby = Ics/Vcs–th
Taking into account the circuit propagation delay (dtcs) and the Power Switch reaction time (dtps):
ƪ ƫ
EQUATION 12
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MC44608
60 5.08
5.07
50 5.06
t_rise 5.05
85° C
40 5.04
Time (nS)
Vpin3 (V)
t_fall 5.03
25° C
30 5.02
5.01
–25° C
20 5.00
4.99
10 4.98
10 11 12 13 14 15 0.5 1 1.5 2 2.5
Figure 8. Output Switching Speed Figure 11. Vpin3 During the Working Period
5.0
79.0
85° C 4.5
77.0
–25° C
–25° C 4.0
75.0
25° C
Vpin3 Voltage (V)
3.5
Frequency
73.0 25° C
3.0
71.0
85° C
2.5
69.0
67.0 2.0
65.0 1.5
10 11 12 13 14 15 –1.6 –1.4 –1.2 –1.0 –.08 –.06 –.04 –.02 0.0
Figure 9. Frequency Stability Figure 12. Vpin3 During the Latched Off Period
90 4.80
80 4.60
70 4.40
–25° C
Switching Duty Cycle (%)
60 4.20
Pin6 Current (mA)
50 4.00
85° C 25° C
40 3.80
–25° C
30 3.60
3.40 85° C
20
25° C
10 3.20
0 3.00
0.0 0.5 1.0 1.5 2.0 2.5 10 11 12 13 14 15
Figure 10. Duty Cycle Control Figure 13. Device Consumption when Switching
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MC44608
Figure 14. High Voltage Current Source Figure 15. Overload Burst Mode
11.00 12.00
–25° C
10.00 11.00
–25° C
10.00
8.00 25° C
25° C 8.00
7.00 85° C
7.00
85° C
6.00 6.00
5.00 5.00
0 100 200 300 400 500 0 100 200 300 400 500
Vi Pin8 Voltage (Vi) Vi Pin Voltage (V)
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MC44608
The Figure 18 represents a complete power supply using the secondary reconfiguration.
The specification is as follows: Input source: 85Vac to 265Vac
3 Outputs 112V / 0.45A
16V / 1.5A
8V / 1A
Output power 80W
Stand–by mode @ Pout = 300mW, 1.3W
R F6
47288900
FI C20
2N2FY C11
WIDE C1 RFI 220 pF
AINS 100 nF FILTER 500 V
R16
4.7 k W D18
4 kV MR856 112 V/0.45 A
C3 14
1 nF D1, D2, D3, D4 1
1N5404 C12 +
47 m F C13 J3
250 V 100 nF 2
+ C5 12 C17 3
220 m F
R1 R7
22 k W 47 k W 120 pF 16 V/1.5 A
400 V
5W
C4
1 nF C6 D12
1
D6 47 nF
D5 R5 MR856 630 V 1N4934 J4
DZ1 2
100 k W
1N4007 MCR22–6
D9
1 MR852 3
6 11 8 V/1 A
D7 + C14
1 8 1N4148 1000 mF
35 V
MC44608P75
Isense C7 7
+
2 7 22 m F 2 10 C16
16 V 120 pF
VCC R19
3 6
C9 18 k W D13
R2 470 pF
10 W 630 V 1N4148
4 5 D14 D10
MTP6N60E MR856 8 MR852
Post
C8
R17 Reg. mP
2.2 k W
100 nF
C15 +
R4 5W 1000 m F
16 V
3.9 k W
R3 9
0.27 W
R21
47 W R9
100 k W
OPT1
R12 C18
1 kW 100 nF
R10
10 k W
C19
33 nF
DZ3
10 V ON OFF
R11
4.7 k W DZ2
TL431CLP R8 ON = Normal Mode
2.4 k W OFF = Pulsed Mode
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MC44608
The secondary reconfiguration is activated by the µP applied to the secondary windings 12–14, 10–11 and 6–7
through the switch. The dV/dt appearing on the high voltage (Vaux) are thus divided by ratio N12–14 / N9–8 (number of
winding (pins 14 of the transformer) at every TMOS switch turns of the winding 12–14 over number of turns of the
off, produces a current spike through the series RC network winding 9–8). In this reconfigured status all the secondary
R7, C17. According to the switch position this spike is either voltages are lowered except the 8V one. The regulation
absorbed by the ground (switch closed) or flows into the during every pulsed or burst is performed by the zener diode
thyristor gate (switch open) thus firing the MCR22–6. The DZ3 which value has to be choosen higher than the normal
closed position of the switch corresponds to the Pulsed mode regulation level. This working mode creates a voltage
Mode activation. In this secondary side SMPS status the ripple on the 8V rail which generally must be post regulated
high voltage winding (12–14) is connected through D12 and for the microProcessor supply.
DZ1 to the 8V low voltage secondary rail. The voltages
The Figure 18 shows the SMPS behavior while working is the result of the 200µA current source activated during the
in the reconfigured mode. The top curve represents the VCC start–up phase and also during the working phase which
voltage (pin 6 of the MC44608). The middle curve flows through the R4 resistor. The used high resolution
represents the 8V rail. The regulation is taking place at mode of the oscilloscope does not allow to show the
11.68V. On the bottom curve the pin 2 voltage is shown. This effective ton current flowing in the sensing resistor R11.
voltage represents the current sense signal. The pin 2 voltage
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MC44608
PACKAGE DIMENSIONS
DIP–8
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN
FORMED PARALLEL.
8 5 2. PACKAGE CONTOUR OPTIONAL (ROUND OR
SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI
–B– Y14.5M, 1982.
1 4 MILLIMETERS INCHES
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400
B 6.10 6.60 0.240 0.260
F C 3.94 4.45 0.155 0.175
D 0.38 0.51 0.015 0.020
NOTE 2 –A– F 1.02 1.78 0.040 0.070
L G 2.54 BSC 0.100 BSC
H 0.76 1.27 0.030 0.050
J 0.20 0.30 0.008 0.012
K 2.92 3.43 0.115 0.135
C L 7.62 BSC 0.300 BSC
M ––– 10_ ––– 10_
J N 0.76 1.01 0.030 0.040
–T–
SEATING N STYLE 1:
PLANE PIN 1. AC IN
M 2. DC + IN
D K 3. DC – IN
H G 4. AC IN
5. GROUND
0.13 (0.005) M T A M B M 6. OUTPUT
7. AUXILIARY
8. VCC
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MC44608
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