Professional Documents
Culture Documents
2 Planning 4
3 Installation 9
4 Electrical connection 13
4.1 Safety 13
4.2 Safety during electrical installation work 14
4.3 Module connection 14
4.4 After the installation 15
5 Grounding 16
6 Faults 17
7 Recycling 17
9 ADDITIONAL INFORMATION 19
Document Revision 1
This document is valid from September 2015 for the following product ranges:
SL2 and SL2-F solar modules from the product generation G2.0.
Changes to the technical parameters and design reserved. The data sheets and customer information current at the point in time at which the relevant module was manufactured apply
for the carrying out of installation, mounting or maintenance work on the solar modules.
2 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
1 INTRODUCTION
Solar modules from Solibro GmbH (referred to below as Solibro) V alid country-specific laws, regulations and requirements for
allow you to directly transform the unlimited energy provided by planning, installation and operation of solar power plants and
the sun into environmentally friendly electrical energy. To ensure working on the roof.
that you can use the full potential of the Solibro solar modules, Valid international, national and regional regulations, in par-
read the following manual carefully and follow the instructions. ticular regarding the installation of electrical equipment and
Failure to follow the instructions in this manual will make the war- systems, on working with direct current and regulations of the
ranty null and void and can result in injuries and material damage. responsible energy supply company regarding parallel opera-
This installation manual outlines the process for installing CIGS tion of solar power plants.
solar modules safely. Accident prevention regulations.
Regulations of the Bau-Berufsgenossenschaft (employers' li-
¼¼ Read this installation manual carefully before carrying out the ability insurance association) (e.g. use of insulated and dry
installation. tools).
¼¼ Retain the installation manual for the usage life of the solar Never use light concentrators (e.g. lenses) to increase the
modules. output of the module. The module may be damaged as a
¼¼ Ensure that the operator has access to the installation manual result.
at all times.
¼¼ Pass the installation manual on to each subsequent owner or Personnel qualifications
user of the solar modules. Operator and installer are responsible for ensuring that the instal-
¼¼ Add any additions received from the manufacturer. lation, maintenance, repair and dismantling work is only carried
¼¼ Comply with any applicable documents. out by trained specialists.
Intended use
Validity
These instructions provide information concerning safety in dealing
This manual only applies for solar modules from Solibro GmbH.
with the CIGS quality solar module from Solibro GmbH, as well as in-
Solibro assumes no liability for damage resulting from failure to
structions for installation, mounting, wiring and maintenance.
observe these instructions.
▪ List ¼¼ The manuals for the other system components must also be
Ensure when carrying out an action, check the result of complied with.
an action. ¼¼ If your questions are not answered in sufficient detail in this
Action is not permitted. manual, please contact your system supplier or our Product
Service in the first instance.
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 3
2 PLANNING
Junction box Protection class IP65 with bypass diode Protection class IP65 with bypass diode
Connector Multi-Contact MC4 (protected against accidental contact, protected against polarity reversal, UV- and weather-
resistant from -40 °C to +90°C, designed for 1000 V DC and 22 A)
Fire Rating C C
Snow load (Acc. to IEC 61646) 2400 Pa 5400 Pa
Wind load (Acc. to IEC 61646) 2400 Pa 2400 Pa
Permitted operating module –40 °C to +85 °C (–40 °F to +185 °F) –40 °C to +85 °C (–40 °F to +185 °F)
temperature
Certificates CE; IEC 61646 (Ed. 2); IEC 61730 (Ed. 1) Application CE; IEC 61646 (Ed. 2); IEC 61730 (Ed. 1)
class A; MCS, UL 1703 (CSA) Application class A; MCS, UL 1703 (CSA)
Fig. 1: External dimensions (in mm) and components for SL2 and SL2-F
SL2 SL2-F
+3 +3
22±1 789,5 –1 30 796,1 –1
Components (rear view)
228±4 53,5 231±4 53,5
1 Junction box
65,5
5
65,5
2±1
6 1 6 2 Module label
1
2 3 Connection cables
4 Connectors (+ and -)
3 3
5 Grounding points (SL2-F only)
6 Drainage holes (SL2-F only)
735
855
735
855
+30
+30
+30
+30
–0
–0
–0
–0
1196,6
5 5
–1
+3
+3
-1
4 4
7,3± 0,5
6 6
5 7
22,3± 0.5
7,3± 0.5
30
4 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
2 PLANNING
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 5
2 PLANNING
Requirements on the clamping system for unframed modules Requirements on the clamping system for framed modules
Only clamp systems approved by Solibro may be installed. The When using framed Solibro products, it is important to ensure
list of all approved clamps is available at www.solibro-solar.com. that there is no potential difference between frame and ground.
There are two options available for this:
On request, Solibro can test clamp systems and approve them
following successful testing. Option 1: Usage of grounding clamps with grounding function
specified in the approved Solibro clamps list. On request, Solibro
¼¼ All contact between the metal of the clamps and the module can test clamp systems and approve them following successful
glass must be prevented. testing.
¼¼ Use a suitable silicone oil free rubber mat between the Option 2: Potential equalization of the module must be done via
module and substructure or clamp. one of the grounding holes on the module frame. In that case,
¼¼ Ensure that the rubber mat is in place completely and does usage of clamps without grounding function is valid if they fulfil
not slip. the following requirements:
¼¼ Clamp width: ≥ 120 mm.
¼¼ The clamp height of 7.3 mm (module thickness), including the Clamp height corresponding to 30 mm frame height.
compression of the EPDM rubbers, may not be fallen short of Clamp depth: 7–12 mm.
in the mounted state. Clamps which fulfil the static requirements of the location.
¼¼ Clamps must not throw a shadow on the active cells. Clamps with long-term stability, which fix the module securely
D istance from the glass edge to the first active cell on the mounting frame.
amounts to 16.5 mm (Fig. 3). Clamps do not deform the frame.
¼¼ Comply with the glass inset (Fig. 3): Minimum width middle clamp: ≥ 40 mm
10–15 mm on the top side of the module Minimum width end clamp: ≥ 35 mm
12–16 mm on the bottom side of the module
¼¼ Comply with the side clearance between the edge of the glass ¼¼ See applicable documents “List of approved clamps”
and the inner side of the clamps: ¼¼ See also information on potential equalization in Chap. 5.3
> 1 mm at 25 °C for thermal expansion of the module (Fig. 3)
Ensure that the screw connection does not apply any Fig. 4 Clamping of framed modules
additional tension to the module. The modules must be
positioned strainless and float-mounted. 7–12
± 0,5
7,3
6 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
2 PLANNING
Approved clamp areas and mounting options for the solar modules
(top view). The specified dimensions (in mm) refer to the clear-
ance between the module edge and the middle of the clamp. The
illustrated mounting variants apply for installation in portrait and
landscape format.
Unframed modules
240 mm ± 240 mm ±
25 mm 25 mm
Framed modules
>60 mm
Variable clamping distance
of 700 - 950 mm
>60 mm
>60 mm >60 mm
<170 mm <170 mm
Clamping area
The listed mounting variants are valid for point module mount-
ing and linear module mounting. For the usage of an expanded
clamping area a special release is required.
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 7
2 PLANNING
Series connection
Serial connection of the modules is only permitted up to the
Inverter
maximum system voltage specified in the current valid data sheet.
Solibro modules must exclusively be operated with inverters
Carry out the layout taking into account all working conditions
where the negative generator pole must be grounded or its poten-
and relevant technical specifications and standards. This will
tial curve must always be positive.
help you ensure that the maximum system voltage, including
the necessary safety margins, is not exceeded.
Please note that the voltage of our CIGS solar modules can
NOTE!
increase slightly after extended periods of solar radiation due
Further information is available in Chapter 5.1 Specifications for
to the light-soaking effect. An additional safety factor of +2.5%
functional grounding.
must therefore be taken into account in the system layout for
VOC and VMPP.
8 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
3 MONTAGE
¼¼ Ensure that the personnel are familiar and DANGER! Danger due to electric shock!
comply with the accident prevention and safety ¼¼ Do not install damaged modules
regulations ¼¼ Report any damage to your dealer immediately
I D GB
CN
§ § § §
¼¼ Check the packaging for damage. DANGER! Danger due to electric shock!
¼¼ If the packaging is damaged, contact the shipping ¼¼ Cover the modules with lightproof material for the
company duration of the installation
¼¼ Follow the packaging instructions
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 9
3 INSTALLATION
10 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
3 MONTAGE
Note! Damage to the modules! ¼¼ Do not carry out the installation alone.
¼¼ Changes may only be made to the module,
which have been approved by Solibro in writing.
Confirmation
letter
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 11
3 INSTALLATION
90°
¼¼ Keep a minimum distance of 10 mm between
neighbouring modules
10mm
12 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
4 ELECTRICAL CONNECTION
4.1 SAFETY
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 13
4 ELECTRICAL CONNECTION
Danger! Danger due to electric shock! ¼¼ Use solar cables for the connection on the
¼¼ Ensure correct polarity. junction box outlet.
¼¼ Use matching plug systems, which are compat-
ible with the inverter.
SOLAR
Danger! Danger due to electric shock! Danger! Danger due to electric shock!
¼¼ A
lways comply with the specified time inter- ¼¼ Ensure that all electrical components are in a
vals from switching off the inverter to starting correct, dry and safe state.
further work.
Danger! Danger due to electric shock! ¼¼ Ensure that a secure connection is in place
¼¼ Never disconnect the plugs in energised state. between the plugs. Plugs engage audibly.
¼¼ Do not apply mechanical stress to the cables.
1. Switch off the inverter. Comply with bending radius (min. 35 mm for
2. Keep the DC side free with isolators. cables on the junction box outlet).
3. Cover modules that need to be separated.
OFF DC
SWITCH
click
14 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
4 ELECTRICAL CONNECTION
¼¼ Carry out all necessary safety and functional ¼¼ Attach the cable properly to the substructure
tests according to the current state of and prevent the connectors coming into
technology. contact with standing water.
¼¼ Ensure that the substructure is on ground ¼¼ Protect the cabling from dirt and wet.
potential: (Ground resistance ≤ 10 Ω)
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 15
5 GROUNDING
5.1 FUNCTIONAL GROUNDING OF THE NEGATIVE POLE In most cases, the fault current limitation is realized via the
grounding kit of the respective inverter manufacturer. A fault
Solibro solar modules are to be principally protected against nega- current can be limited by a fuse, a resistor or a RCMU system
tive voltages with regard to the ground potential on the generator (“Residual Current Monitoring Device”). Please contact the in-
pole! verter manufacturer as whether the above mentioned minimum
requirements are met (see table).
In most cases, this is realized by connecting the negative pole of
the array (systems with galvanic separation between the direct Maximum permissible functional grounding resistor
and alternating voltage sides) with the ground potential. In the event that a resistor is used between the negative pole and
the ground, the size of the resistor may not exceed the following
Many inverter manufacturers offer grounding kits for their inverters: values:
Modules in series 9 8 7 6 5
¼¼ Functional grounding of the negative pole
RMax [kΩ] 450/n 570/n 745/n 1015/n 1416/n
Functional grounding kit negative RMax [kΩ] 2280/n 4055/n 9125/n 36505/n
DC/AC inverter
n ...Number of parallel connected strings per inverter
Isolating transformer
Inverter unit
For safe functional grounding:
¼¼ Use an inverter that is suitable for functional grounding.
¼¼ Ground negative generator pole with a grounding kit recom-
mended by the inverter manufacturer; with which the ground-
PV+
PV-
= ing corresponds to the requirements named above.
16 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
6 FAULTS
Establish the potential equalization of the framed module via a Do not decommission the module on your own. Commission (in-
self-tapping screw (in accordance with DIN 7981, material: A2, struct/engage) a specialised company for this purpose. Dispose
size: 4.2 mm x 16 mm) on one of the four grounding holes marked of old modules only in accordance with your national and regional
in Fig. 1, page 4 (marked with a ). Attach the screw as shown in waste regulation. Ask your local waste authority for options of dis-
the figure below. posal.
¼¼ See Figure 1 for grounding holes According to the recast of the European Directive on Waste Elec-
trical and Electronic Equipment, the product should not be dis-
posed of with the general household waste.
¼¼ Achieve potential equalization with a self-tap-
ping screw on the grounding points.
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 17
6 Cleaning and maintenance
Solibro solar modules stand for a long useful life and minimal
maintenance effort and expense. Light soiling is usually washed
away by rain. Cleaning is necessary when the module is shaded NOTE ! Damage to the modules!
by heavier soiling (e.g. plants, bird droppings). This can reduce the ¼¼ Do not clean the module with water if there is a
output of the module. risk of frost.
Maintenance
¼¼ A
n annual maintenance by a specialist firm is recommended 0°
Secure fixing and corrosion resistance of all system com-
ponents.
Secure connection, cleanliness and integrity of all electri-
cal components.
Cleaning
Clean the modules as follows:
¼¼ Remove snow and ice without exerting force (e.g. with a
broom).
¼¼ Do not scratch off the dirt.
¼¼ Rinse dirt (dust, leaves, bird droppings etc.) off with lukewarm
water.
¼¼ Remove stubborn dirt with a damp and soft cloth or a sponge.
¼¼ Dampen stubborn dirt with a soft cloth or sponge and remove ¼¼ Remove dirt with lukewarm water, brush or a
carefully. soft cloth.
¼¼ Do not use abrasive cleaning agent, tenside, scrapers or ¼¼ Do not use tenside, scrapers or devices with
devices with high water pressure. high water pressure.
18 Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0
9 ADDITIONAL INFORMATION
Installation and OPERATION MANUAL FOR SL2 SOLAR MODULES OF THE GENERATION G2.0 19
Specifications subject to technical changes. © Solibro GmbH. Installation and operation manual _SL2 Modules_G2.0_2015-09_Rev01_EN
SOLIBRO GMBH
OT Thalheim, Sonnenallee 32–36 EMAIL service@solibro-solar.com
06766 Bitterfeld-Wolfen, Germany WEB www.solibro-solar.com