OPTION

3.3VA 3.3VA
DISC
12V
IC603 IC602
Serial FLASH KARAOKE
Dual I/O
64Mbit DOWNLOAD
SDRAM JACK CN605
DVD : A,B,C,D,RFO (16Mbit) CN603
CD : A,B,C,D,E,F,RFO

Only for training and service purposes

SPINDLE
MOTOR PICK MDI
M UP
CDLDO,DVDLDO,VREF1

SPI_D1
SPI_D0
MA[0:11]
MD[0:15]
LOADING SLED

UART_RXD

AKIN
UART_TXD

MIC_DET

SPI_CE, SPI_CLK
RAM_CLK, M_WE
M_RAS, M_CAS
M_BA[0,1]
M_DQM[0,1]
MOTOR (FEEDING)
MOTOR Pick-up

DECK MECHANISM
M M

Copyright © 2008 LG Electronics. Inc. All right reserved.

1.8VA
DP12V 3.3VA
1. OVERALL BLOCK DIAGRAM

D_MUTE

IC601 12V
AL

SL[+,-]

LOAD[+,-]
SP[+,-]
F[+,-]
T[+,-]
IC702 •
Sunplus SPHE8202RQ AR
OP-AMP
TRAYOUT, TRAYIN •

3-25
XOPVIP, XOPVIN
5VA(M)

IC201 FCO, TCO, SCO, SPDCO

AM5890S STBY, TRAY+, TRAY-, VREF2 RF + DSP + Karaoke + MPEG IC SCART OPTION
Motor Drive
RGB_SEL
Voltage M_RESET SCART_SW(16:9)
27MHz
Y_G
Pr_R

Pb_B

CVBS
detection
ASPDIF

5V

IC701
BLOCK DIAGRAMS

VFD_STB

VFD_DATA
VFD_CLK
PWR_KEY
PWR_CTL VIDEO
BUFFER

IR_IN
5VA(M)

5V Key control
12V
AC 90V~240V POWER IR
50HZ/60Hz 3.3V
Receiver
BOARD 3.3VA

IC201 1.8VA COAXIAL

S-VIDEO OPTION

LGE Internal Use Only

 RECTIFIER(14V) LPF 12V OP AMP

LGE Internal Use Only

Video Buffer IC
5V LED Clock Driver
Servo block

RECTIFIER(5.6V)
LPF
Motor Drive IC 1.8V
2. POWER (SMPS) BLOCK DIAGRAM

5.6VA(M)

3-26
TRANS

SWITCHING IC
MPEG, SDRAM
Remocon Receiver
Flash Memory
3.3VA

RECTIFIER
RECTIFIER(3.3V) LPF
3.3V Servo block
KARAOKE

AC100~240V
PWR CTL
FEED B.

Copyright © 2008 LG Electronics. Inc. All right reserved.

Only for training and service purposes
 AUDIO
O Interf
In terf ace
VIDEO
VID O Interf
In terf ace
VIDEO
VID O Interf
In terf ace

AL
AR
5V

Pr_R

Y_G

D_MUTE
Pb_B

CVBS

Only for training and service purposes

CVBS
Y_G
Pr_R
Pb_B
IC701
VIDEO
BUFFER

Copyright © 2008 LG Electronics. Inc. All right reserved.

3. SYSTEM BLOCK DIAGRAM

ASPDIF(COAXIAL) Audio
Audi
Interf
Interf ace

IC601(M
(MPEG
PEG + DSP
D SP + RF + KARAOKE
KARAOKE))

3-27
X601
27MHz
27MHz
Sunplus SPHE8202RQ
(128 pin)

M_RESET

VFD_DATA
VFD_CLK
VFD_STB
PWR_KEY
SPI_D[0,1]
SPI_CLK
RAM_CLK
M_WE
M_RAS, M_CAS
M_BA[0,1]
M_DQM[0,1]
MA[0:11]
MD[0:15]

IR_IN
IC201 IC603
Key control IC602
AM5890S Serial FLASH SDRAM
IR Motor Driver (16M bit) (64M bit)
Receiver

LGE Internal Use Only

 X601
27MHz
X-TAL
ALPC

LGE Internal Use Only

CD_LD(CDLDO), DVD_LD(DVDLD0), VREF1
/LDSW

PICK VR_CD, VR_DVD

IC601
UP MDI
SPHE8202RQ
(IM) MPEG IC
DVD : A,B,C,D,RFO
4. SERVO BLOCK DIAGRAM

CD : A,B,C,D,E,F,RFO

TRAYIN, TRAYOUT

3-28
FCO, TCO
SCO, SPDCO
TRAY+, TRAY-
F+, F-
STBY
T+, T-
IC201
SL+, SL- AM5890S(5Ch)
M/D LOAD+, LOAD- Motor Driver IC
(DP12V)
SP+,SP-
M_RESET
Voltage
detection

XOPVIP+, XOPVIN-

Copyright © 2008 LG Electronics. Inc. All right reserved.

Only for training and service purposes
 RGB_SEL
SCART_SW(16:9)

Y_G

Pb_B

Pr_R

Only for training and service purposes

RGB_SEL
CVBS
SCART_SW(16:9)
5. VIDEO BLOCK DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved.

Option
CVBS
Mpeg IC 75
1uH V.OUT
Sunplus Y_G

SPHE8202RQ 1uH 75 Y

3-29
Pb_B
IC601 1uH 75 Pb
Pr _R

1uH 75
Pr

IC701
MM1692

LGE Internal Use Only

6. AUDIO BLOCK DIAGRAM

JACK

D_MUTE

S/W
A Out "L"

A out "R"
M4580
NJM4580
IC702
AMP

IC
NJ

Coaxial
Coax ial
AR
AL

ASPDIF
SPHE8202RQ

MUTEC
MPEG
Sunplus

Serial Stereo
IC601

Digital Out

LGE Internal Use Only 3-30 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
 IMPORTANT SAFETY NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO CIR-
CIRCUIT DIAGRAMS CUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
1. POWER (SMPS) CIRCUIT DIAGRAM SHOULD BE REPLACED ONLY WITH TYPES IDENTI-
CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM 1. Shaded( ) parts are critical for safety. Replace only
MAY OCCASIONALLY DIFFER FROM THE ACTUAL
CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE
with specified part number.
2. Voltages are DC-measured with a digital voltmeter dur-
LATEST SAFETY AND PERFORMANCE IMPROVE- ing Play mode.
MENT CHANGES INTO THE SET IS NOT DELAYED
UNTIL THE NEW SERVICE LITERATURE IS PRINTED.

No Power 12V No Power

D105~D108 is Defective 14VA No Power
Q123 is Defective
D125 is Defective

5.6VA No Power
D123 is Defective

5.0V No Power
Q126 is Defective

Switching Error
IC101is Defective

3.3VA No Power
D121 or D122 are Defective
No Power
FR101 is Defective 3.3V No Power
Q121 is Defective

Switching Error
IC102,IC103 are Defective

A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-31 3-32 LGE Internal Use Only
Only for training and service purposes
2. SYSTEM (MPEG) CIRCUIT DIAGRAM

LGE Internal Use Only 3-33 3-34 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. SERVO CIRCUIT DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-35 3-36 LGE Internal Use Only
Only for training and service purposes
4. AV (JACK) CIRCUIT DIAGRAM

LGE Internal Use Only 3-37 3-38 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. 5.1CH CIRCUIT DIAGRAM (OPTION)

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-39 3-40 LGE Internal Use Only
Only for training and service purposes
6. KARAOKE & USB CIRCUIT DIAGRAM (OPTION)

LGE Internal Use Only 3-41 3-42 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. KEY CIRCUIT DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-43 3-44 LGE Internal Use Only
Only for training and service purposes
8. TIMER CIRCUIT DIAGRAM
8-1. 4 TOOL

LGE Internal Use Only 3-45 3-46 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
8-2. 5 TOOL

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-47 3-48 LGE Internal Use Only
Only for training and service purposes
8-3. 8 TOOL

LGE Internal Use Only 3-49 3-50 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
8-4. 9 TOOL

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-51 3-52 LGE Internal Use Only
Only for training and service purposes
• CIRCUIT VOLTAGE CHART
1. IC_Standby 2. IC_Play
Mode Mode
Pin Name PIN Description Voltage Spec Range Pin Name PIN Description Voltage Spec Range
Pin No. Pin No.
IC201 (AM5890S) IC201 (AM5890S)
8 VCC1 Power supply voltage 6.21 4.3 ~ 13.2V 8 VCC1 Power supply voltage 5.75 4.3 ~ 13.2V
19 VCC2 Power supply voltage 6.21 4.3 ~ 13.2V 19 VCC2 Power supply voltage 5.75 4.3 ~ 13.2V
20 VCCD Power supply voltage 3.285 0 ~ 12V 20 VCCD Power supply voltage 3.284 0 ~ 12V
IC601 (Sunplus SPHE8202RQ) IC601 (Sunplus SPHE8202RQ)
4 VDD33 I/O Power supply 3.295 3.15~3.45V 4 VDD33 I/O Power supply 3.294 3.15~3.45V
10 VDD18 Kernel logic power supply 1.814 1.7~1.9V 10 VDD18 Kernel logic power supply 1.811 1.7~1.9V
32 VDD33 I/O Power supply 3.293 3.15~3.45V 32 VDD33 I/O Power supply 3.292 3.15~3.45V
54 AVDD33_AD 3.3V power for Audio DAC 3.188 3.15~3.45V 54 AVDD33_AD 3.3V power for Audio DAC 3.186 3.15~3.45V
61 VREF Reference voltage for audio DAC 1.382 61 VREF Reference voltage for audio DAC 1.381
62 ADD_ADAC 3.3V power for Audio DAC #0 3.185 3.15~3.45V 62 ADD_ADAC 3.3V power for Audio DAC #0 3.184 3.15~3.45V
63 ADD_ADAC 3.3V power for Audio DAC #1 3.185 3.15~3.45V 63 ADD_ADAC 3.3V power for Audio DAC #1 3.184 3.15~3.45V
70 VDD_TVA0 (2B) 3.3V power for Video DAC channel 0 3.237 3.15~3.45V 70 VDD_TVA0 (2B) 3.3V power for Video DAC channel 0 3.236 3.15~3.45V
72 VDD_TVA0 (3B) 3.3V power for Video DAC channel 1~3 3.237 3.15~3.45V 72 VDD_TVA0 (3B) 3.3V power for Video DAC channel 1~3 3.236 3.15~3.45V
77 VDD18 Kernel logic power supply 1.825 1.7~1.9V 77 VDD18 Kernel logic power supply 1.822 1.7~1.9V
78 AVDD_USB(3B) 3.3V power for USB PLL and USB tranceiver 3.294 3.15~3.45 78 AVDD_USB(3B) 3.3V power for USB PLL and USB tranceiver 3.293 3.15~3.45
83 VDD_PLL(4B) 3.3V power for PLLTV, PLLA, PLLAFE, SSPLL, and Crystal PAD 3.294 3.15~3.45V 83 VDD_PLL(4B) 3.3V power for PLLTV, PLLA, PLLAFE, SSPLL, and Crystal PAD 3.293 3.15~3.45V
86 VDD18 1.8V power for flash ADC 1.817 1.7~1.9V 86 VDD18 1.8V power for flash ADC 1.815 1.7~1.9V
90 AD_AVDD(4B) 3.3V power for servo ADC 3.147 3.15~3.45V 90 AD_AVDD(4B) 3.3V power for servo ADC 3.089 3.15~3.45V
106 SRV_AVDD(3B) 3.3V power for servo 3.145 3.15~3.45V 106 SRV_AVDD(3B) 3.3V power for servo 3.087 3.15~3.45V
107 V21 Reference DC bias voltage 2.046 107 V21 Reference DC bias voltage 2.046
108 V165 Reference DC bias voltage 1.576 108 V165 Reference DC bias voltage 1.546
112 DA_AVDD(2B) 3.3V power for DAC 3.145 3.15~3.45V 112 DA_AVDD(2B) 3.3V power for DAC 3.088 3.15~3.45V
IC602 (M12L32162A) IC602 (M12L32162A)
1 VDD Power supply for internal circuits and input buffers 3.296 3.0V ~ 3.6V 1 VDD Power supply for internal circuits and input buffers 3.294 3.0V ~ 3.6V
3 VDDQ Power supply for outpur buffers 3.297 3.0V ~ 3.6V 3 VDDQ Power supply for outpur buffers 3.294 3.0V ~ 3.6V
9 VDDQ Power supply for outpur buffers 3.296 3.0V ~ 3.6V 9 VDDQ Power supply for outpur buffers 3.293 3.0V ~ 3.6V
14 VDD Power supply for internal circuits and input buffers 3.296 3.0V ~ 3.6V 14 VDD Power supply for internal circuits and input buffers 3.293 3.0V ~ 3.6V
27 VDD Power supply for internal circuits and input buffers 3.295 3.0V ~ 3.6V 27 VDD Power supply for internal circuits and input buffers 3.292 3.0V ~ 3.6V
43 VDDQ Power supply for outpur buffers 3.296 3.0V ~ 3.6V 43 VDDQ Power supply for outpur buffers 3.293 3.0V ~ 3.6V
49 VDDQ Power supply for outpur buffers 3.296 3.0V ~ 3.6V 49 VDDQ Power supply for outpur buffers 3.293 3.0V ~ 3.6V
IC701 (MM1692XVBE) IC701 (MM1692XVBE)
1 VCC 5V Power Supply 4.5~5.5V 1 VCC 5V Power Supply 4.5~5.5V
5 MUTE 5V Power Supply 4.5~5.5V 5 MUTE 5V Power Supply 4.5~5.5V
IC702 (NJM4580M) IC702 (NJM4580M)
8 VCC 12V Power Supply 12.21 ±2V ~ ±18V 8 VCC 12V Power Supply 12.18 ±2V ~ ±18V

3. DC voltmeter Measurement methods

WV PLAY Standby WV PLAY Standby
Condenser Capacitor (Withstanding Voltage) Condenser Capacitor (Withstanding Voltage)
+/A -/K +/A -/K +/A -/K +/A -/K
C202 220µF 6.3V 3.129 0.000 3.183 0.000 C626 100µF 6.3V 3.100 0.000 3.155 0.000
C205 47µF 6.3V 3.124 0.000 3.181 3.145 C636 100µF 6.3V 3.289 0.000 3.291 0.000
C206 47µF 6.3V 3.124 2.100 3.181 3.145 C669 47µF 6.3V 2.068 0.000 2.068 0.000
C217 100µF 6.3V 5.040 0.000 5.060 0.000 C671 47µF 6.3V 1.552 0.000 1.579 0.000
C220 220µF 16V 5.670 0.000 6.010 0.000 C709 47µF 6.3V 0.084 0.000 0.089 0.000
C240 220µF 6.3V 1.890 0.000 1.889 0.000 C710 22µF 16V 0.114 0.000 0.124 0.000
C242 10µF 16V 3.277 0.000 3.279 0.000 C716 220µF 16V 5.670 0.000 5.690 0.000
C601 220µF 6.3V 1.844 0.000 1.846 0.000 C717 220µF 16V 12.390 0.000 12.440 0.000
C602 220µF 6.3V 3.288 0.000 3.288 0.000 C727 22µF 16V 5.660 1.381 5.680 1.383
C608 10µF 16V 3.181 0.000 3.181 0.000 C728 22µF 16V 5.660 1.383 5.680 1.383
C611 10µF 16V 1.379 0.000 1.381 0.000 C731 22µF 16V 5.660 0.002 5.680 0.004
C613 100µF 6.3V 3.179 0.000 3.181 0.000 C734 22µF 16V 5.660 0.002 5.680 0.004
C614 100µF 6.3V 3.229 0.000 3.231 0.000 C738 220µF 6.3V 1.845 0.000 1.928 0.000
C616 10µF 16V 3.228 1.332 3.231 1.339

LGE Internal Use Only 3-53 3-54 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-55 3-56 LGE Internal Use Only
Only for training and service purposes
2. POWER (SMPS) P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3. 5.1CH & SCART P.C.BOARD (OPTIONAL PART)

(TOP VIEW) (BOTTOM VIEW)

LGE Internal Use Only 3-57 3-58 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. KARAOKE & USB P.C.BOARD (OPTIONAL PART)
4-1. 4 TOOL
(TOP VIEW) (BOTTOM VIEW)

4-2. 5 TOOL
(TOP VIEW) (BOTTOM VIEW)

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-59 3-60 LGE Internal Use Only
Only for training and service purposes
4-3. 8 TOOL
(TOP VIEW) (BOTTOM VIEW)

4-4. 9 TOOL
(TOP VIEW) (BOTTOM VIEW)

LGE Internal Use Only 3-61 3-62 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. KEY P.C.BOARD 6. TIMER P.C.BOARD
5-1. 4 TOOL 6-1. 4 TOOL
(TOP VIEW) (TOP VIEW)

(BOTTOM VIEW) (BOTTOM VIEW)

5-2. 5 TOOL 6-2. 5 TOOL

(TOP VIEW) (TOP VIEW)

(BOTTOM VIEW) (BOTTOM VIEW)

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-63 3-64 LGE Internal Use Only
Only for training and service purposes
5-3. 8 TOOL 6-3. 8 TOOL
(TOP VIEW) (TOP VIEW)

(BOTTOM VIEW) (BOTTOM VIEW)

5-4. 9 TOOL 6-4. 9 TOOL

(TOP VIEW) (TOP VIEW)

(BOTTOM VIEW) (BOTTOM VIEW)

LGE Internal Use Only 3-65 3-66 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes