INTERACTIVE SCHEMATIC

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 UENR5487
April 2014

966K and 972K Wheel Loader

Hydraulic System
966K: 972K:
PBG743-UP PEM539-UP
TFS556-UP Z4W371-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator Gp - Pilot 355-9981 1 E-1
Accumulator Gp - Ride Control 362-8659 2 F-2
Breather 312-2684 3 A-7
Cylinder Gp - Lift (LH) 349-2514 4
Lift (RH) 349-2515 5 F-2
Cylinder Gp - Tilt (966 Standard) 352-2516 6
F-3
Tilt (972 Standard) 352-2057 7
Cylinder Gp - Tilt (966 High Lift - Atch) 349-2517 8
F-3
Tilt (972 High Lift - Atch) 354-7410 9
Cylinder Gp - Tilt Logger (Atch) 352-2057 10 F-3
Pump Gp - Implement 319-6309 11 D-6
Screen As - Case Drain Return 118-8693 12 A-7
Tank Gp - Hydraulic Oil 336-3852 13 A-7
Valve Gp - 2 Function w/ Ride Control 318-8451 14
3 Function w/ Ride Control (Logger Atch) 323-2252 15 E-4
3 Function w/ Ride Control (Atch) 318-8453 16
Valve Gp - Backpressure 349-8844 17 B-5
Valve Gp - Manual Lower 112-1817 18 B-3, F-4
Valve Gp - Relief (Auxiliary Function) 272-2334 19 E-1
Valve Gp - Relief (Load Sense) 235-6160 20 D-3
Valve Gp - Relief (Make-Up - Lift) 234-4869 21 E-3
Valve Gp - Relief (Margin) 393-0084 22 D-1
Valve Gp - Relief (Ride Control) 4T-7581 23 D-2
Valve Gp - Relief (Tilt) 332-1985 24 E-3
Valve Gp - Relief (Tilt - Logger Atch) 332-1986 25 E-3
Valve Gp - Shuttle 235-6157 26 D-2
Valve Gp - Solenoid (Anti-Drift) 328-4314 27 E-2, E-3
D-1, D-2, D-3
Valve Gp - Solenoid (Pressure Reducing) 313-7668 28 D-5, E-1, E-2
E-3, E-5
Steering System
Accumulator - Pilot (Oil) 275-7875 29 E-4
Cylinder Gp - Steering 389-9689 30 F-5
Pump Gp - Secondary Steering Pump/Motor (Attch) 379-3446 31 E-6
Pump Gp - Steering 320-0467 32 C-5
Sensor Gp - Spool 341-0824 33 E-5
Sensor Gp - Position 328-7045 34 F-5
Sensor Gp - Pressure (Sec. Steering - Atch) 344-7391 35 F-6
Sensor Gp - Pressure (Steering - Atch) 296-5270 36 F-6
Valve Gp - Backpressure 6E-5278 37 E-5
Valve Gp - Check (Redundant Steering Pilot) 6E-4701 38 E-4
Valve Gp - Check (Sec. Steering - Atch) 321-7897 39 F-6
Valve Gp - Relief (Steering) 326-4902 40 E-5
Valve Gp - Steering 355-1599 41 E-5

Note * - component not shown in graphic

COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Fan / Brake System
Accumulator - Brake 198-9841 42 E-8
Cooler Gp - Hydraulic Oil (Standard) 349-5934 43 E-8
Cooler Gp - Hydraulic Oil (High Ambience - Atch) 349-5935 44 E-8
Filter Gp - High Pressure (Oil) 436-3444 45 B-7
Motor Gp - Fan 350-7075 46 E-8
Pump Gp - Fan 352-4500 47 B-8
Sensor Gp - Brake Accumulator Pressure 296-5270 48 D-8
Sensor Gp - Park Brake Pressure 296-5270 49 E-7
Valve Gp - Charge (Fan Drive and Brake) 384-9314
50 C-8
Charge (Fan Drive and Brake With
360-0505
PED Relief)
Valve Gp - Check (Filter Anti-Drainback) 175-0447 51 B-7
Valve Gp - Cooler Bypass 244-1426 52 E-8
Valve Gp - Park Brake 349-4389 53 E-7
Valve Gp - Sampling Port 8C-3446 54 E-8
Brake System
Actuator As - Park Brake 154-8042 55 F-7
Accumulator Gp - Brake Charge 220-2726 56 E-8
Valve Gp - Output Pressure 210-5587 57 E-6
Quick Coupler (Attachment)
Cylinder Gp - Quick Coupler (Atch) 311-1463 58 B-3
Valve Gp - Quick Coupler (Atch) 321-8473 59 B-2
Orifice Gp (Atch) 235-3582 60 C-2
Miscellaneous
Sensor Gp - Temperature (Axle Oil - Front) 264-4297 61 B-2
Sensor Gp - Temperature (Axle Oil - Rear) 264-4297 62 F-7
Pump Gp - Transmission 241-8686 63* C-6
Valve Gp - Axle Oil Cooler Divider 237-8180 64 F-8
Valve Gp - Cold Start (Atch) 332-1166 65 C-8
Valve Gp - Power Control 286-8970 66 D-5

Note * - component not shown in graphic

TAP LOCATION

Schematic
Tap Number Description
Location
B Front Brake Pressure E-7
C Rear Brake Pressure E-7
D Park Brake Pressure E-7
G1 Fan Pump Pilot Pressure C-8
G2 Fan Pump Load Sense C-8
G3 Implemt/Redundant Steering Pilot Supply E-1
G4 Primary Steering Pilot Supply E-4
G5 Brake Accumulator D-8
G6 Steering Pump Discharge C-7
G7 Steering Pump Load Sense F-4
G8 Implement Pump Discharge D-5
G9 Implement Pump Load Sense D-3
SOS Fluid Sampling Port E-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

FRONT AXLE OIL COOLER SUPPLY

AXLE OIL COOLING FRONT AXLE RETURN

(62) SENSOR AS (30) CYLINDER GP

TEMPERATURE (AXLE OIL - REAR) (35) SENSOR (36) SENSOR STEERING
264-4297 PRESSURE PRESSURE 389-9689
(SEC. STEERING - ATCH) (STEERING - ATCH) CYLINDER GP
(64) VALVE GP
F 344-7391 296-5270 TILT F
AXLE OIL DIFFERENTIAL

COOLER
OIL TEMP
WARNING REAR AXLE (6) STANDARD 966: 349-2516
DIVIDER (39) VALVE GP (7) STANDARD 972: 352-2057
G7 (5) CYLINDER GP (4) CYLINDER GP
237-8180 CHECK (ATCH) (8) HIGH LIFT ATCH 966: 349-2517
LIFT (LH) LIFT (RH)
FP RP
AXLE RESERVIOR 321-7897 (18) VALVE GP (9) HIGH LIFT ATCH 972: 354-7410 349-2515 349-2514
(34) SENSOR GP (2) ACCUMULATOR
RT MANUAL LOWER (10) LOGGER ATCH 966: 352-2057
POSITION (28) VALVE GP RIDE CONTROL
FT 112-1817
RELEASE (55) ACTUATOR AS 328-7045 SOLENOID 362-8659
PARK BRAKE 313-7668
B
APPLY 154-8042 (40) VALVE GP A B LS
(43) COOLER GP STEERING RELIEF (24) VALVE GP PORT A
HYD OIL (STD) P T 326-4902 (14) VALVE GP RELIEF (TILT) LEVER REARWARD
LEFT HAND LINE ON BOOM
349-5934 IMPLEMENT (2 FUNCTION) 332-1985 (1) ACCUMULATOR
(31) PUMP GP (37) VALVE GP (25) VALVE GP
(44) COOLER GP (54) VALVE GP (29) ACCUMULATOR GP 318-8451 PORT B
PILOT
SEC. STEERING M BACKPRESSURE LEVER FORWARD,
HYD OIL (ATCH) SAMPLING PORT PILOT (OIL) (15) VALVE GP RELIEF (TILT) RIGHT HAND LINE ON BOOM 355-9981
(ATCH) 6E-5278 IMPLEMENT (3 FUNCTION) (LOGGER ATCH)
349-5935 8C-3446 (49) SENSOR GP 275-7875 (19) VALVE GP
D 379-3446 T S2
(24) VALVE GP (27) VALVE GP
PARK BRAKE S L 323-2252 332-1986 (28) VALVE GP RELIEF
SOS (16) VALVE GP RELIEF (TILT) (21) VALVE GP SOLENOID (28) VALVE GP
PRESSURE SOLENOID (AUX FUNCT)
(52) VALVE GP
D
332-1985 (ANTI-DRIFT) SOLENOID
296-5270 IMPLEMENT (3 FUNCTION-ATCH) MAKE UP (LIFT)
P 313-7668 328-4314 313-7668 272-2334
COOLER BYPASS (46) MOTOR GP C GP 318-8453 234-4869
244-1426 FAN (57) VALVE GP (38) VALVE GP
TO
E 350-7075 TRANSMISSION
CONTROL
TO
BRAKE OUTPUT CHECK (27) VALVE GP E
LIGHTS
PRESSURE 6E-4701 SOLENOID
(42) ACCUMULATOR GP NO 210-5587 (ANTI-DRIFT)
(41) VALVE GP G4
BRAKE NC 328-4314
198-9841 C C STEERING RAISE

P T
B 335-1599 S1 (28) VALVE GP RACK PORT A
(56) ACCUMULATOR GP (53) VALVE GP BACK

(33) SENSOR GP SOLENOID

BRAKE (CRN ATCH) PARK BRAKE
SPOOL (28) VALVE GP 313-7668
220-2726 349-4389 C 341-0824 SOLENOID
313-7668 T G3

G5 RACK
BACK
RAISE PORT A

HOLD
HOLD
HOLD
PSG A1 A2 P

DUMP LOWER
PORT B

FLOAT NOTE D
PS
G8
(48) SENSOR GP
PRESSURE BRAKE
D ACCUMULATOR D
296-5270 LS
(11) PUMP GP (66) VALVE GP
(28) VALVE GP
IMPLEMENT SOLENOID POWER CONTROL (23) VALVE GP
319-6309 313-7668 286-8970 RELIEF
E1
A (RIDE CONTROL) PORT B

F
DUMP LOWER/FLOAT 4T-7581

PS
G9
(20) VALVE GP (28) VALVE GP (28) VALVE GP (26) VALVE GP (28) VALVE GP (22) VALVE GP
PI
G6 P
LOAD SENSE SOLENOID SOLENOID SHUTTLE SOLENOID MARGIN RELIEF
P1
RELIEF 313-7668 313-7668 235-6157 313-7668 355-9981
235-6160
SP

P2

LS

T S
L
(63) PUMP GP
P TRANSMISSION S IMPLEMENT RETURN
PG
(50) VALVE GP 241-8686 (32) PUMP GP IMPLEMENT PUMP DISCHARGE
G1 CHARGE (FAN DRIVE AND
C STEERING C
BRAKE CHARGE)
320-0467 IMPLEMENT & REDUNDANT STEERING PILOT SUPPLY
384-9314
IMPLEMENT PUMP LOAD SENSE
CHARGE (FAN DRIVE AND BRAKE
CHARGE WITH PED RELIEF) IMPLEMENT VALVE DRAIN (60) ORIFICE (ATCH)
(65) VALVE GP 360-0505
235-3582
COLD START (ATCH) QUICK COUPLER SUPPLY
332-1166
G2 C P
(58) CYLINDER GP (58) CYLINDER GP P T
X T
QUICK COUPLER QUICK COUPLER
(ATCH) (ATCH)
311-1463 311-1463

(51) VALVE GP (45) FILTER GP

B
CHECK HIGH PRESS
(ANTI-DRAINBACK) (OIL)
AXLE RESERVIOR
175-0447 436-3444
L S
UL

B (18) VALVE GP B
MANUAL LOWER FRONT AXLE
(47) PUMP GP DIFFERENTIAL
OIL TEMP

FAN 112-1817 WARNING

352-4500 L

(61) SENSOR AS
TEMPERATURE (AXLE OIL - FRONT)
(3) BREATHER (17) VALVE GP (59) VALVE GP 264-4297
312-2684 BACKPRESSURE QUICK COUPLER (ATCH)
349-8844 321-8473 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP CIRCUIT
STEERING CIRCUIT
FAN PUMP CIRCUIT
SUPPLY LINE
BRAKE CIRCUIT
AUXILIARY CIRCUIT
LIFT CIRCUIT
IMPLEMENT AND REDUNTANT STEERING PILOT CIRCUIT
DRAIN / RETURN LINE
QUICK COUPLER CIRCUIT
LINE PATTERNS TILT CIRCUIT
BRAKE COOLING CIRCUIT
Pressure Line
ELECTRICAL CIRCUITS
A (12) SCREEN AS Pilot / Load Sensing Pressure A
(13) TANK GP
CASE DRAIN RETURN HYDRAULIC Drain / Return Lines
NOTE D: RESOLVER OMITTED FROM LSAT SECTION IN THE
VALVE STACK UNLESS AXLE OIL COOLING
118-8693 336-3852 Component Group ATTACHMENT IS USED.

CALLOUTS THIS SCHEMATIC IS FOR THE 966K AND 972K WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: UENR5487
YY Taps (Pressure, Sampling, Sensor - by letter)
SCHEMATIC PART NUMBER (STEERING AND IMPLEMENT): 315-6598, CHANGE: 10, VERSION: -
DL DL D Connectors (By letter)
SCHEMATIC PART NUMBER (BRAKE): 326-1364, CHANGE: 01, VERSION: -
Callout Number Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS
3
8 9 10 14 15 16 57 50 17 13
7 52
6
44
5

43
4
46
18 11
C 28 34
58 31
40
32
30
26 D 41
21
33
19 37
20

25
G3 59 61
28 60 55 VIEW OF AREA C
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
12 35
30 39
36
48
66
18

A
47 B
G2

42
53
51 56 54 29 38 64 2
65 49
22
27
1

24 19

23 28
45 62
VIEW OF AREA A VIEW OF AREA B
TAP LOCATIONS
VIEW ALL CALLOUTS

G5

C
G6
G9

G1

G8

SOS

G4 G7