INTERACTIVE SCHEMATIC

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 KENR6461-02
September 2012

980K And 980K OEM Wheel Loader

Hydraulic System
980K: 980K OEM:
W7K1-UP NEP1-UP
GTZ1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator Gp - Pilot 355-9981 1 H-1
Ride Control 328-1933
Accumulator. Gp - 2 H-2
Ride Control (12 Ton Loader) 373-1865
Breather 312-2684 3 B-12
Cylinder Gp - Lift 334-9861 4 I-4
Cylinder Gp - Tilt - (Block Handler - Atch) 355-7732 5 I-5
Cylinder Gp - Tilt - (High Lift - Atch) 349-2517 6 I-5
Cylinder Gp - Tilt - (Logger - Atch) 354-7410
7 I-5
Cylinder Gp - Tilt - (12 Ton Loader - Atch) 361-5042
Cylinder Gp - Tilt - Standard 352-2057 8 I-5
Filter Gp - Pump Case Drain 139-1537 9 A-12
Pump Gp - Implement 274-8016 10 D-8
Screens Gp - Hydraulic Tank Return 9T-9227 11 A-11
Sensor Gp - Pressure (Lift Cylinder Head End) 349-1178 12 I-7
Sensor Gp - Pressure (Pump Discharge) 344-7391 13 G-6
Tank Gp - Hydraulic Oil 317-6100 14 B-10
Valve Gp - 2 Function w/ Ride Control 321-0036 15
H-6
3 Function w/ Ride Control (Atch) 321-0040 16
Valve Gp - Backpressure 349-8844 17 A-9
Valve Gp - Dead Engine Lower 112-1817 18 H-7
Valve Gp - Make-Up (Lift) 234-4869 19 H-4
Valve Gp - Relief (Auxiliary Function) 272-2334 20 H-2
Valve Gp - Relief (Load Sense) 346-0474 21 F-6
Valve Gp - Relief (Margin) 331-9022 22 F-1
Valve Gp - Relief (Ride Control) 4T-7581 23 G-3
Valve Gp - Relief (Tilt) 332-1985 24 H-5
Valve Gp - Shuttle 235-6157 25 G-3
Valve Gp - Solenoid (Anti-Drift) 328-4314 26 H-3
Valve Gp - Solenoid (Pressure Reducing) 313-7688 27 H-4,G-2,H-5
Steering System
Accumulator - Pilot 355-9981 28 G-7
Cylinder Gp - Steering 319-5051 29 H-8
Pump Gp - Secondary Steering Pump/Motor (Attch) 150-7585 30 G-10
Pump Gp - Steering 309-6997 31 D-10
Sensor Gp - Pressure - Secondary Steering (Atch) 296-5270 32 H-10
Valve Gp - Backpressure (Steering) 6E-5278 33 G-9
Valve Gp - Check - (Steering Pilot) 6E-4726 34 G-7
Valve Gp - Relief - Steering 326-4902 35 H-9
Valve Gp - Steering 323-5579 36 H-9
Valve Gp - Unloader (Secondary Steering - Atch) 337-8990 37 H-11
Valve Gp - Solenoid (Pressure Reducing) 313-7668 38 G-8
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Fan / Brake / Pilot System
Accumulator - Brake 283-1136 39 F-13
Accumulator Gp - Brake Charge - (CRN Atch) 283-1138 40 F-13
Actuator As - Park Brake 154-8042 41 G-12
Cooler - Hydraulic Oil - Standard 349-5934 42 F-14
Cooler - Hydraulic Oil - High Ambience (Atch) 349-5935 43 F-14
Filter Gp - Kidney Loop 295-6259 44 B-14
Motor Gp - Fan 350-7075 45 F-14
Pump Gp - Fan 352-4500 46 A-13
Sensor Gp - Brake Accumulator Pressure 296-5270 47 E-14
Sensor Gp - Park Brake Pressure 296-5270 48 G-12
Valve Gp - Charge (Fan Drive and Brake) 331-6013 49 D-13
Valve Gp - Check (Filter Anti-Drainback) 241-3974 50 B-13
Valve Gp - Check (Filter Anti-Drainback) 175-0447 51 B-13
Valve Gp - Cold Start (Atch) 332-1166 52 B-13
Valve Gp - Cooler Bypass 244-1426 53 F-14
Valve Gp - Output Pressure 210-5587 54 F-10
Valve Gp - Park Brake 349-4389 55 F-12
Valve Gp - Sampling Port 8C-3446 56 F-14
Axle Oil Cooler
Cooler - Axle Oil - (Atch) 323-9500 57 D-4
Filter Gp - Magnetic 251-6351 58 D-3
Pump Gp - Tandem - (Axle Oil Cooling) 215-3013 59 C-4
Valve Gp - Check 130-5202 60 C-4
Miscellaneous
Pump Gp - Axle Oil Cooler - (Tandem - Atch) 273-1807 61 G-13
Pump Gp - Transmission 352-7957 62 D-8
TAP LOCATION

Tap Schematic
Description
Number Location
B Front Brake Pressure F-11
C Rear Brake Pressure F-11
D Park Brake Pressure G-12
G1 Fan Pump Pilot Pressure B-13
G2 Fan Pump Load Sense D-12
G3 Implemt/Redundant Steering Pilot Supply D-12
G4 Primary Steering Pilot Supply G-7,G-12
G5 Brake Accumulator E-14
G6 Steering Pump Discharge C-12
G7 Steering Pump Load Sense C-11
G8 Implement Pump Discharge D-8
G9 Implement Pump Load Sense D-8
SOS Fluid Sampling Port F-14
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CORE AS
RADIATOR
334-5167

J J

REGULATOR BASE
(THERMOSTAT)
342-9827
CORE AS
RADIATOR
325-8570

BYPASS LINE CYLINDER GP - TILT

ENGINE GP (8) STANDARD
CORE
348-8232 345-3897
(7) LOGGER (ATCH)
351-9361
COOLER GP
NOx REDUCTION SYSTEM (7) 12 TON LOADER (ATCH
349-9381
361-5042 (4) CYLINDER GP
(6) HIGH LIFT (ATCH) LIFT
351-9360 334-9861
I I
(ATTACHMENT) (5) BLOCK HANDLER (ATCH) (2) ACCUMULATOR GP
CORE AS
355-7732 RIDE CONTROL
C13 CIRCUIT OIL COOLER

980K
329-1421
328-1933
(26) VALVE GP RIDE CONTROL (12 TON LOADER (ATCH))
323-9520 (29) CYLINDER GP (12) SENSOR GP ANTIDRIFT SOLENOID 373-1865
(COOLING CIRCUIT)
STEERING PRESSURE 328-4314
PUMP GP - WATER CORE AS
330-6077 OIL COOLER 319-5051 349-1178 (19) VALVE GP
236-8745 PORT A, LEVER FORWARD,
MAKE UP (LIFT) (26) VALVE GP RIGHT HAND LINE ON BOOM
234-4869 ANTIDRIFT SOLENOID PORT B LEVER REARWARD,
328-4314 LEFT HAND LINE ON BOOM
(36) VALVE GP (24) VALVE GP
(32) SENSOR GP (15) VALVE GP (20) VALVE GP
STEERING (26) VALVE GP RELIEF (TILT)
MANIFOLD GP
(37) VALVE GP PRESSURE IMPLEMENT RELIEF (AUX FUNCTION)
CATALYST 323-5579 ANTIDRIFT SOLENOID 332-1985
REDUCTION
UNLOADER (ATCH) 296-5270 321-0036 272-2334
SYSTEM 328-4314 (1) ACCUMULATOR GP
336-5043
CONDITIONER GP 337-8990 (38) VALVE GP
CAB HEATER PORT A PORT B PORT A PORT B PORT A PORT B PILOT
289-9193
(35) VALVE GP SOLENOID 355-9981
H STEERING RELIEF 313-7668 (16) VALVE GP E19 H
E10
326-4902 A B LS (18) VALVE GP IMPLEMENT
E18
E16 E14 MANUAL LOWER 321-0040 E7
323-9520 SCHEMATIC - (REFERENCE ONLY) E6
112-1817
E9 E4
(27) VALVE (27) VALVE
SOLENOID E11
RACK BACK SOLENOID
313-7688 313-7688 PORT A
(61) PUMP GP S2 RAISE
TANDEM AXLE OIL COOLER (ATCH)
T (28) ACCUMULATOR
AXLE OIL COOLING ATTACHMENT 273-1807
(SEE 323-9520 SCHEMATIC)
D PILOT
355-9981
(41) ACTUATOR AS P
(27) VALVE
RELEASE PARK BRAKE SOLENOID
154-8042 RAISE HEAD
313-7688
RACK END
APPLY
BACK
G G
HOLD (23) VALVE GP E5
CONNECTIONS (33) VALVE GP G4 HOLD
RELIEF HOLD

ONLY FOR STEERING BACKPRESSURE E15 E13 (RIDE CONTROL)

AXLE OIL 6E-5278 S1 (13) SENSOR GP LOWER 4T-7581 ROD
PRESSURE DUMP END
(53) VALVE GP COOLING NOTE D
COOLER ATTACHMENT D (30) PUMP GP
(38) VALVE GP 344-7391 FLOAT

BYPASS STEERING SECONDARY (ATCH) (34) VALVE GP

COOLER GP - HYDRAULIC SOLENOID
244-1426 150-7585 CHECK
(42) STANDARD 313-7668
(55) VALVE GP TO (54) VALVE GP 6E-4726
240-7313 TRANSMISSION TO E17
(43) HIGH AMBIENCE (ATCH) PARK BRAKE CONTROL BRAKE
LIGHTS
OUTPUT PRESSURE
SOS 234-3032 349-4389 260-9632
NO (25) VALVE GP
(56) VALVE GP C GP NC
SHUTTLE
SAMPLING (48) SENSOR GP C C 235-6157
DUMP LOWER/FLOAT PORT B
8C-3446 (40) ACCUMULATOR GP PARK BRAKE
F BRAKE CHARGE PRESSURE B F
CRN (ATCH) E2 296-5270 E8 E3
(45) MOTOR GP E12
FAN
283-1138 C
350-7075 (21) VALVE GP
RELIEF LOAD SENSE (58) FILTER GP (27) VALVE (22) VALVE GP
P T (27) VALVE MAGNETIC
(39) ACCUMULATOR GP 346-0474 SOLENOID MARGIN RELIEF
BRAKE SOLENOID 251-6351 313-7688 331-9022
283-1136 313-7688

FRONT AXLE

(47) SENSOR GP AXLE RESERVIOR

BRAKE G5
ACCUMULATOR PSG A1 A2
E PRESSURE E
296-5270

PS
(10) PUMP GP
IMPLEMENT
274-8016
G2
(49) VALVE GP LS1
FAN DRIVE AND LS G9
BRAKE CHARGE
(57) COOLER GP
360-0505
LS2 AXLE OIL COOLER (ATCH)
(31) PUMP GP
323-9500
STEERING G8 (60) VALVE GP
E1
F 309-6997 X CHECK
D D
B M 130-5202 AXLE RESERVIOR
P1

REAR AXLE
G3 TORQUE

G6 G7 CONVERTER
PUMP
P1
DRIVE (58) FILTER GP
FAN RETURN
TO TANK MAGNETIC
LS
L1 U1 L2 P HYD TANK 251-6351
(62) PUMP GP
SP L TRANSMISSION
352-7957 IMPLEMENT VALVE RETURN
G4 S LI
IMPLEMENT PUMP DISCHARGE
P2 (59) PUMP GP
IMPLEMENT PUMP LOAD SENSE (60) VALVE GP TANDEM AXLE OIL COOLING (ATCH)
IMPLEMENT VALVE DRAIN CHECK 215-3013
C C
130-5202
T IMPLEMENT & REDUNDANT STEERING PILOT SUPPLY

P PG
(50) VALVE GP (52) VALVE GP
CHECK COLD START
241-3974 G1 332-1166
(44) FILTER GP P SOLENOID VALVE REFERENCE LINE PATTERNS
C
KIDNEY LOOP E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOID
Pressure Line
371-4333 T E2 ELECTROHYDRAULIC PARK BRAKE VALVE PARK BRAKE SOLENOID
E3 IMPLEMENT VALVE - LIFT LOWER SOLENOID Pilot / Load Sensing Pressure
E4 IMPLEMENT VALVE - LIFT RAISE SOLENOID
E5 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL BALANCE SOLENOID #2 Drain / Return Lines
E20 E6 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL HEAD END CHECK SOLENOID #1
Component Group
E7 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL ROD END CHECK SOLENOID #3
E8 IMPLEMENT VALVE - TILT DUMP SOLENOID Attachment
B B
(51) VALVE GP E9 IMPLEMENT VALVE - TILT RACK BACK SOLENOID
E10 IMPLEMENT VALVE IMPLEMENT PILOT SHUTOFF SOLENOID Air Line
CHECK X
E11 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOID
175-0447 (3) BREATHER CALLOUTS
E12 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOID
241-3974 E13 STEERING VALVE RIGHT PRIMARY STEERING SOLENOID
(14) TANK GP E14 STEERING VALVE RIGHT REDUNDANT STEERING SOLENOID YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC E15 STEERING VALVE LEFT PRIMARY STEERING SOLENOID
317-6100 E16 STEERING VALVE LEFT REDUNDANT STEERING SOLENOID
E17 STEERING VALVE PRIMARY STEERING PILOT SUPPLY SOLENOID
E18 IMPLEMENT VALVE - LIFT LOWER ANTI-DRIFT SOLENOID
B HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(17) VALVE GP E19 IMPLEMENT VALVE - TILT DUMP ANTI-DRIFT SOLENOID
(9) FILTER GP E20 COLD START VALVE ATTACHMENT COLD START PUMP DISABLE SOLENOID IMPLEMENT PUMP CIRCUIT
BACKPRESSURE
(46) PUMP GP CASE DRAIN TRANSMISSION PUMP
349-8844 STEERING CIRCUIT

FAN 139-1537 FAN PUMP CIRCUIT

S LI L SUPPLY LINE
339-7808 GAUGE PORT REFERENCE BRAKE CIRCUIT
NOTE D: RESOLVER OMITTED FROM LAST AUXILIARY CIRCUIT
B FRONT BRAKE PRESSURE
SECTION IN VALVE STACK LIFT CIRCUIT
AIR BLEED TAP (11) SCREEN GP C REAR BRAKE PRESSURE DRAIN / RETURN LINE
D PARK BRAKE PRESSURE PILOT CIRCUIT - IMPLEMENT & REDUNDANT STEERING
HYDRAULIC TANK RETURN G1 FAN PUMP GAUGE PORT TILT CIRCUIT

A 9T-9227 G2 FAN PUMP LOAD SENSE GAUGE PORT DRAIN / BRAKE COOLING (LRG OFF-HWY TRKS)
A
ELECTRICAL CIRCUITS
G3 IMPLEMENT/REDUNDANT STEERING PILOT SUPPLY GAUGE PORT
G4 PRIMARY STEERING PILOT SUPPLY GAUGE PORT
G5 BRAKE ACCUMULATOR GAUGE PORT THIS SCHEMATIC IS FOR THE 980K AND 980K OEM WHEEL LOADER
G6 STEERING PUMP DISCHARGE GAUGE PORT HYDRAULIC SYSTEM
G7 STEERING PUMP LOAD SENSE GAUGE PORT
G8 IMPLEMENT PUMP DISCHARGE GAUGE PORT
MEDIA NUMBER: KENR6461-02
G9 IMPLEMENT PUMP LOAD SENSE GAUGE PORT SCHEMATIC PART NUMBER: 315-6599, CHANGE: 06, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

14 11
5 6 7 8 5 6 7 8

53
61
59
57

17 29 58

58 4

15 16 25 19 21
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
9
10 62 54
42
C D
43 B 26
G8 22

58

45
46 1
52
20
31

39
40 18 41 2
28 12 27
44
G1 47 49 48 G5 23
55
G6 13 24
G2
30
G3 G4 38

60 34
AXLE COOLER
G7

G9

50
51
36
SOS 33

32
STEERING VALVE
GAUGE PORTS
37
56 35