Professional Documents
Culture Documents
This crimp chart supersedes all previous metric crimp chart versions.
For up to date information refer to www.RYCO.com.au
Part Number: RYCO-MKT0300
Document: RH-WI-61
Revision: 09 (2017-12-21)
INTRODUCTION
RYCO. THE COMPANY.
RYCO Hydraulics started manufacturing hoses, fittings and filters in 1946. As the hydraulics industry evolved, the Company expanded its range and the main product line soon became high-pressure
hydraulic hose and fittings. RYCO Hydraulics’ simple belief of “Higher Technology Equals Greater Performance” applies throughout the Company.
The Company’s research and development centres and testing facilities are dedicated to developing innovative products and pioneering new processes in fluid conveying systems technology.
Our specialised equipment and technology enable us to manufacture our large range of products efficiently and cost effectively.
“HIGHER TECHNOLOGY EQUALS GREATER PERFORMANCE”
Disclaimer: We reserve the right to alter the design, or discontinue any of the company’s products or services without notice. While every effort has been made to ensure the accuracy of the information contained in this publication, our
Company Policy of continual research and product development necessitates changes and refinements which may not be reflected in the following pages. If in doubt, please contact your nearest sales office. Illustrations are not to scale, and
are indicative only.
RYCO CRIMP CHART METRIC RAPID NUMBERS
Copyright 2017.
DECEMBER All RH-WI-61
2017 rights reserved. This document may NOT be reproduced, in whole or parts, without the written permission of RYCO Hydraulics Pty. Ltd. Specifications may change without notice. E. & O.E.
REV.09 (2017-12-21)
INDEX
METRIC CRIMP CHART AND RAPID NUMBERS
This crimp chart supersedes all previous metric crimp chart versions and previously issued documentation regarding crimping dimensions.
RYCO Rapid Numbers simplify the crimping process while reducing the risk of incorrectly fabricating a hose assembly due to operator error. RYCO Rapid Numbers should be used in conjunction with the
corresponding crimper die colour specified herein for the corresponding hose and coupling combination. RYCO Rapid Numbers should only be used with RYCO R125 and R250 model crimpers in accordance
with the respective crimper instruction documentation. Should the specified crimp dimension not be achieved using the corresponding RYCO Rapid Number setting, please contact RYCO Technical Department.
Crimp dimensions should always be measured and checked using preferred methods outlined herein and as per associated RYCO literature.
If a hose and coupling combination listed herein does not list assembly values in the crimp chart matrix, then that hose and coupling combination is an incompatible combination.
Should you wish to confirm if a hose and coupling combination is valid, please check the latest version of this crimp chart at www.RYCO.com.au or contact your nearest RYCO representative.
The assembly of incompatible hose and coupling combinations is not allowed without explicit instructions and formal written approval from RYCO.
For up to date information and detailed assembly instructions refer to www.RYCO.com.au or contact your nearest RYCO representative.
HOSE SERIES COUPLING SERIES PAGE HOSE SERIES COUPLING SERIES PAGE
Identifying RYCO BITELOK Couplings.................................................................................................................................2 LARGE BORE
Branding Information .........................................................................................................................................................3-5 D2B .....................................................................................T2000, T7000 ............................................................................. 22
ISOBARIC BRAID THERMOPLASTIC
T3000A, T3000D, T3000S ............................................T1000, T2000 ................................................................................6 TP7, TP7T, TP7N, TP7TN ...............................................TP000............................................................................................ 23
T3600A, T3600D, T3600S ............................................T1000, T2000 ................................................................................6 TP8, TP8T, TP8N, TP8TN ...............................................TP000............................................................................................ 23
T4000A, T4000D, T4000S ............................................T2000 ..............................................................................................7 TP3000 ...............................................................................TP000............................................................................................ 24
T5000A, T5000D, T5000S ............................................T2000 ..............................................................................................7 RT7, RT7T, RT7N, RT7TN ..............................................T4000, TP000 ............................................................................. 24
T6000A, T6000D, T6000S ............................................T2000 ..............................................................................................8 GREASING AND LUBRICATION
ISOBARIC SPIRAL TPGL ...................................................................................TG000 .......................................................................................... 25
H3000A, H3000D, H3000S ..........................................T7000...............................................................................................9 TEFLON®
H4000A, H4000D, H4000S ..........................................T7000 ..............................................................................................9 RTH1 ...................................................................................TT000, 1100 ............................................................................... 25
H5000A, H5000C, H5000D, H5000S ........................T7000 , T6000, T9000............................................................... 10
H6000A, H6000D, H6000S ..........................................T7000, T6000, 66000N ........................................................... 10 PRESSURE WASHER
JS4000................................................................................T2000............................................................................................ 26
ONE WIRE BRAID JS6000................................................................................T2000........................................................................................... 26
RQP1 ..................................................................................T2000 ........................................................................................... 11 TW1 ....................................................................................T2000 .......................................................................................... 27
T1A, T1D, T1F, T1S ..........................................................T2000 ........................................................................................... 11 PW2 ....................................................................................T2000........................................................................................... 27
E1 .........................................................................................T2000 ........................................................................................... 12 SHOCKWAVE.....................................................................TW4000........................................................................................ 28
T3KA, T3KD, T3KS ...........................................................T2000 ........................................................................................... 13
TRANSPORT
TWO WIRE BRAID
T2A, T2D, T2S ...................................................................T2000, T7000, 1200 ................................................................. 14 BT1.......................................................................................T2000............................................................................................ 29
T2C.......................................................................................T2000, T7000.............................................................................. 15 RQP5 ..................................................................................T4000 ........................................................................................... 29
RQP2 ..................................................................................T2000, T7000 ............................................................................. 14 T5 .........................................................................................T4000 ........................................................................................... 29
TJ2D ....................................................................................T2000 ........................................................................................... 14 SPECIALTY
TXA2D ................................................................................T2000, T7000 ............................................................................. 14 MP1 .....................................................................................T4000 ........................................................................................... 30
E2..........................................................................................T2000, T7000 ............................................................................. 16 MS1000, CS1000 ............................................................T2000 ........................................................................................... 30
EC2.......................................................................................T2000............................................................................................ 16 RST.......................................................................................T4000............................................................................................ 31
DF2A, DF2D, DF2S..........................................................T2000 ........................................................................................... 17 PCM.....................................................................................T4000............................................................................................ 31
T3KA, T3KD, T3KS ...........................................................T2000 ........................................................................................... 13 AJY.......................................................................................T4000............................................................................................ 32
FOUR WIRE SPIRAL FPDA...................................................................................T4000............................................................................................ 32
H12A, H12D, H12S .........................................................T7000 ........................................................................................... 18 TEXTILE BRAID
HSPA, HSPD ..................................................................... T7000 .......................................................................................... 19 M2........................................................................................T4000............................................................................................ 33
HSHA, HSHD ....................................................................T7000, T9000 ............................................................................. 19 M2G ....................................................................................T4000 ........................................................................................... 33
H13A, H13D, H13S .........................................................T7000, T9000 ............................................................................. 20 PL1, PL1D ..........................................................................T4000 ........................................................................................... 34
RQP6 ..................................................................................T4000 ........................................................................................... 34
SIX WIRE SPIRAL
H13A, H13D, H13S .........................................................T7000, T9000, 69000N ........................................................... 20 THERMOPLASTIC TEST
H15D ..................................................................................T9000, 69000N ......................................................................... 20 RT7-M .................................................................................7200-M ........................................................................................ 35
SUCTION & RETURN AIR CONDITIONING
SR, SRF, SRX.......................................................................T4000, 1400 ............................................................................... 21 FB2 ......................................................................................1G000 .......................................................................................... 35
1 RYCO CRIMP CHART METRIC RAPID NUMBERS
DECEMBER 2017 RH-WI-61 REV.09 (2017-12-21)
RYCO BITELOK COUPLINGS
IDENTIFYING RYCO BITELOK COUPLINGS
RYCO BITELOK couplings (Mark III/IV/V) have distinctive series code grooves on the body of the ferrule; Mark I couplings do not have any grooves on the body of the ferrule.
RYCO
TP000 has TWO series code knurls (one at TT000 has TWO series code grooves (one at
T9000 (T900) has SIX series code grooves TG000 has ONE series code knurl TW4000 has FOUR series code grooves
each end of the ferrule) each end of the ferrule)
The basic nomenclature for identifying New to Previous hose coupling series’ is as follows:
1 series 2 series
code code
groove grooves
1 series 2 series
code code
groove grooves
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
T4000A T4000D T4000S ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
T5000A T5000D T5000S ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
T6000A T6000D T6000S ±0,20mm mm COLOUR NUMBER
4 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
H3000A H3000D H3000S ±0,20mm mm COLOUR NUMBER
4 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
H4000A H4000D H4000S ±0,20mm mm COLOUR NUMBER
2 sets of
three code
grooves
4 series (one at each 6 series
code end of the code
grooves ferrule) grooves
ISOBARIC SPIRAL HOSE T7000 COUPLINGS T6000 COUPLINGS 66000N TWO-PIECE COUPLINGS
2 sets of
three code
2 sets of series
three code grooves
grooves (one at
4 series (one at each each end of
code end of the ferrule)
grooves ferrule)
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER SURVIVOR Ø LENGTH RYCO RAPID
DIE RAPID
T1A T1D, T1F* T1S RQP1 ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
ENERGY Ø LENGTH RYCO RAPID
DIE RAPID
E1 ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
T3KA T3KD T3KS ±0,20mm mm COLOUR NUMBER
2 series
2 series 4 series code
code code grooves
grooves grooves
* TXA2D Series Hose – Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as equivalent size T2D hose.
2 series
code
grooves
CRIMP MARK
DIEHARD Ø LENGTH RYCO RAPID
DIE RAPID
TJ2D ±0,20mm mm COLOUR NUMBER
2 series 4 series
code code
grooves grooves
2 series 4 series
code code
grooves grooves
2 series
code
grooves
CRIMP MARK
ENERGY COMPACT Ø LENGTH RYCO RAPID
DIE RAPID
EC2 ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
DF2A DF2D DF2S ±0,20mm mm COLOUR NUMBER
4 series
code
grooves
CRIMP MARK
AVENGER DIEHARD SLIDER Ø LENGTH RYCO RAPID
DIE RAPID
H12A H12D H12S ±0,20mm mm COLOUR NUMBER
4 series
code
grooves
CRIMP MARK
AVENGER DIEHARD Ø LENGTH RYCO RAPID
DIE RAPID
HSPA HSPD ±0,20mm mm COLOUR NUMBER
4 series 6 series
code code
grooves grooves
6 series
4 series 6 series code
code code grooves
grooves grooves
H1312A H1312D H1312S 35,0 29 Skive BLACK 013 36,6 37 BLACK 874
H1316A H1316D H1316S 41,7 38 Skive WHITE 054 44,7 50 WHITE 147
H1320A H1320D H1320S 55,9 48 Skive DK YELLOW 896 55,3 60 DK YELLOW 146 54,5 73 Skive 17 Skive
H1324A H1324D H1324S 61,9 74 60,0 80 Skive 25 Skive
H1332A H1332D H1332S 77,0 90 78,5** 75 Skive 20 Skive
** 66000N and 69000N series couplings have identical crimp specifications for H1332A, H1332D and H1332S hose.
NOTE: Contact RYCO for special assembly work instruction for assembling 69000K series couplings with H13A, H13D and H13S series hose.
FOUR & SIX WIRE SPIRAL HOSE T9000 COUPLINGS 69000N TWO-PIECE COUPLINGS 66000N/69000N SKIVE INSTRUCTIONS
Hose must be SKIVED INTERNALLY and
EXTERNALLY to the dimensions shown.
6 series
6 series code
code grooves
grooves
3 series
code
grooves
3 series
code
grooves
XTREME
CRIMP MARK
FLEXIBLE
Ø LENGTH RYCO RAPID
COMPACT
DIE RAPID
SRX ±0,20mm mm COLOUR NUMBER
SRX12 31,4 30
SRX16 39,2 31
SRX20 48,5 48
SRX24 53,3 50
SRX32 66,7 51
SRX40 82,1 65
SRX48 94,6 60
21 RYCO CRIMP CHART METRIC RAPID NUMBERS
DECEMBER 2017 RH-WI-61 REV.09 (2017-12-21)
LARGE BORE HOSE
HIGH TEMPERATURE DRILL RIG HOSE T2000 COUPLINGS T7000 COUPLINGS
2 series 4 series
code code
grooves grooves
2 series
code knurls
3 series (one at each
code end of the
grooves ferrule)
2 series
code knurls
(one at each
end of the
ferrule)
2 series
code knurls
(one at each
end of the
ferrule)
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
TP3000 ±0,10mm mm COLOUR NUMBER
2 series
3 series code knurls
code (one at each
grooves end of the
ferrule)
1 series
code
knurl
TPGL2 10,35 23
RYCO
1 series
RYCO
code
1 series groove
code
groove
2 series
code
grooves
CRIMP MARK
PRESSURE WASHER
Ø LENGTH RYCO RAPID
JS4000 JS4000 JS4000 DIE RAPID
BLACK BLUE GREY ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
PRESSURE WASHER
Ø LENGTH RYCO RAPID
JS6000 JS6000 JS6000 DIE RAPID
BLACK BLUE GREY ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
TORNADO WASHER Ø LENGTH RYCO RAPID
DIE RAPID
TW1 ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
PRESSURE WASHER Ø LENGTH RYCO RAPID
DIE RAPID
PW2 ±0,20mm mm COLOUR NUMBER
4 series
code
grooves
2 series
code
grooves
CRIMP MARK
BIOTRANS Ø LENGTH RYCO RAPID
DIE RAPID
BT1 ±0,20mm mm COLOUR NUMBER
3 series
code
grooves
CRIMP MARK
TRUCKER SURVIVOR COMMENTS Ø LENGTH RYCO RAPID
DIE RAPID
T5 RQP5 ±0,20mm mm COLOUR NUMBER
3 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
MP1 ±0,20mm mm COLOUR NUMBER
2 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
MS1000 CS1000 ±0,20mm mm COLOUR NUMBER
MS1008 CS1008
MS1010 CS1010
MS1012 CS1012 31,0 30
MS1016 CS1016 40,0 30
MS1020 CS1020 49,0 51
MS1024 CS1024 53,5 51
MS1032 CS1032 66,0 56
3 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
RST ±0,20mm mm COLOUR NUMBER
RST8 25,8 25
RST12 33,3 29
RST16 40,6 32
RST20
RST24 57,7 48
RST32 68,0 48
RST40 84,0 65
RST48 99,3 61
3 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
PCM ±0,20mm mm COLOUR NUMBER
PCM8 21,6 26
PCM12 29,5 30
PCM16 37,9 31
3 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
AJY ±0,20mm mm COLOUR NUMBER
AJY16 40,8 31
3 series
code
grooves
CRIMP MARK
Ø LENGTH RYCO RAPID
DIE RAPID
FPDA ±0,20mm mm COLOUR NUMBER
FPDA24 56,5 50
3 series
code
grooves
CRIMP MARK
TEXTILE Ø LENGTH RYCO RAPID
DIE RAPID
M2 ±0,20mm mm COLOUR NUMBER
3 series
code
grooves
3 series
code
grooves
CRIMP MARK
DIEHARD Ø LENGTH RYCO RAPID
DIE RAPID
PL1 PL1D ±0,20mm mm COLOUR NUMBER
3 series
code
grooves
CRIMP MARK
SURVIVOR Ø LENGTH RYCO RAPID
DIE RAPID
RQP6 ±0,20mm mm COLOUR NUMBER
CRIMP MARK
Ø LENGTH RYCO RAPID
EASY DIE RAPID
TEST ±0,05mm mm COLOUR NUMBER
CRIMP CRIMP
RYCO RAPID
AIR CONDITIONING Ø LENGTH
DIE RAPID
FB2 ±0,20mm mm COLOUR NUMBER
THREAD ID MATE
THREAD IDENTIFICATION AT YOUR FINGERTIPS
RYCO offer the free Thread ID Mate smartphone app to aid thread identification.
The RYCO Thread ID Mate application enables you to identify hydraulic threads and connectors everywhere
you go. The intuitive and simple identification process will help you find detailed information about threads
specifications, sizes and more.
The Thread ID Mate app is available for your Android smartphone, iPhone/iPod Touch. Thread identification
you can keep in your pocket!
Find out more at www.RYCO.com.au
NEW ZEALAND +64 800 842 872 RYCO 24•7 0800•111•247 RYCO247@RYCOnz.co.nz
Sales@RYCOnz.co.nz NORTH ISLAND SOUTH ISLAND
NEW ZEALAND HEAD OFFICE Gisborne New Plymouth Waipawa Christchurch Invercargill
AUCKLAND Hamilton Opoutama Wellesford Blenheim Nelson
4 Autumn Place Hastings Otorohanga Wellington Bluff Thornbury
Penrose, Auckland 1061
Kaikohe Palmerston North Whakatane Dovedale Timaru
Manawatu Pukekohe Whangarei Dunedin Westport
Masterton Putaruru Whitianga Golden Bay Winton
Matamata Taupo Gore
Morrinsville Tauranga
REGIONAL LOCATIONS
CALIFORNIA IOWA ONTARIO Tel +1 318 747 7926 Tel +1 219 844 6570 Tel +1 219 844 6570
1150 Valencia Avenue 1007 West 10th Street 32 Airpark Place
Tustin, California 92780 Pella, Iowa 50219 Guelph, ONT
Canada N1L 1B2
SHANGHAI
2nd Building, 88 Dalian East Road
Taicang Economy Developing Area
Taicang, Jiangsu Province 215400
Tel: +60 4 415 2500 Tel: +51 1 435 8323 Tel: +27 10 4100 500 Tel: +43 676 723 95 37
Email: Sales@RYCO.com.sg Email: Ventas@RYCO.com.pe Email: Sales@RYCO.co.za Email: Sales@RYCO.eu