Professional Documents
Culture Documents
2002. MAY
MW-
MW-Ⅱ Series
Service Manual
1
CONTENTS
1. Preface
A. Introductions 3
B. Precautions 3
C. Specifications 4
D. Sealing Method 5
5. Serial Interface
A. RS232C connection 28
6. Parts List
A. Electronic Parts List 30
B. Mechanical Parts List 33
2
1. PREFACE
A. Introductions
B. Precautions
1. Make sure that you plug your scale into the proper power outlet.
2. Place the scale on a flat and stable surface.
3. Plug into a power outlet one hour before operations.
4. Keep the scale away from strong EMI noises may cause incorrect weight readings.
5. This scale must be installed in a dry and liquid free environment.
6. Do not subject the scale to sudden temperature changes.
7. Do not subject the platter to sudden shocks.
8. If the scale is not properly level, please adjust the 4 legs at the bottom of the scale (turn legs
clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside the indicated
circle.
3
C. Specifications
MODEL MWⅡ
MWⅡ200 MWⅡ
MWⅡ300 MWⅡ
MWⅡ2000 MWⅡ
MWⅡ3000
MAX. CAPACITY 200 g 300 g 2 kg 3 kg
READABILITY 0.01 g 0.01 g 0.1 g 0.1 g
TARE SUBTRACTION 200 g 300 g 2 kg 3 kg
DISPLAY 6 digit (LCD)
g,oz,tI,PCS,dwt,
WEIGHING UNIT
mom,ct,GN,lb,%
LINEARITY ± 0.01 g ± 0.1 g
REPEATABILITY ± 0.01 g ± 0.1 g
STABILIZATION TIME 2~3 seconds
DISPLAY SPEED 5 times/ seconds
INTERFACE RS232C
- Adaptor DC12V/300mA
POWER SOURCE (Recharge Adaptor DC12V/850mA)
- Dry Battery (1.5V x 6 AA size)
POWER CONSUMPTION 0.4 W
z B Type : Display Backlight
- Using backlight cut the battery life by 30-40%.
z R Type : Rechargeable Battery
OPTION - NiCd/NiMH Battery (7.2V)
- Adaptor DC 12V/850mA
- Approx. 12 hours (NiMH battery)
zD
D type : Dual Display
OPERATING
-10℃ ~ +40℃
TEMPERATURE
PLATTER SIZE(mm) Φ 300 158*144.6
PRODUCT WEIGHT 1.04 kg 1.3 kg
PRODUCT SIZE(mm) 189(W) x 271(D) x 83(H) 189(W) x 271(D) x 83(H)
4
D. Sealing Method
5
2. Calibration & Program code download
A. General calibration
2.
2. Capacity - “C.CAPA”
1) Press the MODE key until the display shows “C.CAPA” menu in the calibration mode.
2) Press the SET key to go to “C.CAPA” menu.
3) Press the MODE key until the display shows maximum capacity of your scale.
4) Press the SET key to save. If you want to cancel, press the ZERO key.
5) Note that the capacity is set to 300 g by default.
3.
3. Trimming (Multi-Point Calibration) - “C.triM”
1) Press the MODE key until the display shows “C.triM”menu
“C.triM” in the calibration mode.
2) Press the SET key, you will see the internal value.
3) If the internal value is not zero, press the TARE key to set it to zero.
4) Place a weight, M1 on the platter and adjust the value to AD1 by pressing the PRINT or
MODE key. Refer to Table 1. PRINT key is used to increase the value and MODE key is used to
decrease the value.
<Table 1>
Weight
Weight Internal Value Range
Capa. MW II-
II-300 MW II-
II-3000
M1 100g 1000g AD1 99944-100055
M2 200g 2000g AD2 199944-200055
M3 300g 3000g AD3 299944-300055
Capa. MW II-
II-200 MW II-
II-2000
M1 50g 500g AD1 74944-75055
M2 100g 1000g AD2 149944-150055
M3 200g 2000g AD3 299944-300055
6
5) If the value is within AD1, the display shows “ZERO” but if the value is out of this range, it is
impossible to adjust this value.
6) Place a weight, M2 on the platter and adjust the value to AD2 by pressing the PRINT or
MODE key. Refer to Table 1.
7) If the value is within AD2, the display shows “NET”.
“NET”
8) Place a weight, M3 on the platter and adjust the value to AD3 by pressing the PRINT or
MODE key. Refer to Table 1.
9) If the value is within AD3, the display shows “Battery”.
“Battery”
10) Press the SET key to save it. If you want to cancel, press the ZERO key.
4.
4. Option (Backlight) - “C.OPtbL”
1) Press the MODE key until the display shows “C.OP
“C.OPtbL”in
tbL” calibration mode.
2) Press the SET key, the display shows “OFF” or “On”.
“On”
3) You can change this setting by pressing MODE key. Press the SET key to save. If you want to
cancel, press the ZERO
ZERO key.
- ON : It is available to use backlight
- OFF : It is not available to use backlight
Note that backlight is set to OFF by default.
6. Unit - “C.Unit”
1) Press the MODE key until the display shows “C.Unit
“C.Unit”
Unit” in calibration mode.
2) Press the SET key, the display shows “C.U.grAm
“C.U.grAm”
U.grAm”.
3) Press the SET key, the display shows “OFF”(“
OFF”(“ON
”(“ON”)
ON”).
”)
4) You can change this setting by pressing MODE key. Press the SET key to save.
- ON: You can use this unit.
- OFF : You cannot use this unit.
5) When the display shows “C.U.grAm”, press the MODE key to set other units.
Press the SET key to save.
Note that g, ct, pcs and % are set to ON by default.
7
7. Gravity Constant - “C.Grvty
“C.Grvty”
Grvty”
1) Press the MODE key until the display shows “C.Grvty
“C.Grvty”
Grvty”in calibration mode.
2) Press the SET key,
key the display shows “C.G.NEwG”
C.G.NEwG”. At this time, press the MODE key. You
will see the “C.G.OLdG”
C.G.OLdG”.
C.G.OldG menu : you can enter gravity constant of calibration place.
C.G.NewG menu : you can enter gravity constant of using place.
3) Press the SET key, the display shows “9.XXXXX”.
4) To increase the number, press the MODE key and to go to the right side of digit, press the
SET key. To go to the left side of digit, press the TARE key. At last digit, press the SET key to
save. If the value of fifth decimal place is zero, you have to enter 0.
5) If you want to cancel, press the ZERO key.
6) The value of C.G.OldG is converted to the value of C.G.NewG automatically when you perform
the span calibration.
7) Note that the gravity constant is set to 9.79940 by default.
9. Self-
Self-Calibration “C.SELFC”
1) Press the MODE key until the display shows “C.SELFC” in calibration mode.
2) Press the SET key, the display shows previous setting value. Press the MODE key to change
this value. (Note that self calibration is set to ON by default.) If you set it to ON, the scale
performs self calibration every 5 minutes.
3) Press the SET key to save.
8
B. Calibration
Calibration Block Diagram
M W -II
< C a lib ra tio n M o d e >
S S
C .S P A N U N LO A d LO A d
Z
Z
S
M
S
C .C A P A 3 0 0g
Z S
3000g
M
200g
M
2000g
S
Internal Value
C .triM
Z S
P : Increase internal Value
M
S M : Decrease internal Value
C .O ptbL O N /O
O FF T : Zero adjustment
Z S
S
C .Z P A S S 10 P E r /2 P E r
Z S
S
U nit
C .U nit
(g,ct,oz,lb,tl,dw t,m om ,gn,pcs,% )
Z S
S
C .G rvtY C .G .O L dG /C .G .N E w G
Z S
S
C .Z trA C O F F /0.5d/1.0d/2.0d/3.0d/4.0d
Z S
S
C .S E L F C O N /O F F
Z S
S
vE r “
V x.yz, A B C ”
Z S
S
C .rE S E t Y es/N
No
Z S
S : SET key Z : ZERO key T : TARE key M : MODE key P : PRINT key
9
C. How to Confirm the Setting Value
1. Turn on the power and connect the scale to PC with RS232C cable.
2. Open the terminal on PC and adjust COM1, COM 2 and transmission speed to the scale.
3. Press the P on the keyboard of PC then you will hear the beep on the scale. Check the weight
on the terminal.
4. If there is no response on step 3, check the cable, port, transmission speed.
5. Enter 83419 on the PC terminal, you will go to debugging mode.
6. Press Ctrl+R key, you will see the data as below on the PC terminal. If not, enter 83419 slowly.
Keys Descriptions
Ctrl + R Report
Ctrl + E EEPROM Erase
X EEPROM Read
A ADC(CS5522) Initializing
D Display Buffer Read
10
D. Program Code Download
4. Type winis
winisp.exe and press the ENTER key.
6. Click Read and confirm the message "Boot Vector Read OK." on Status Display. At this time
confirm Vector:FC,
Vector:FC Status:00 setting. If not, set them again and click Write.
Write If "Boot Vector Read
OK." Message is not shown, confirm step 1, 2.
11
7. Click Load File
File.
12
3. The Schematics and the Diagram
iagram
A. System Block
Block D
Diagram
iagram
EEPROM RTC
Load A/D
Amplifier Filter RS232C
Cell Converter CPU
LCD
Driver KEY
13
BZ40 BUZZER
NORMAL WRITTING
SW41/CAL NORMAL WRITTING KTA1298Y(PNP)
B. Circuit Diagram
Q40
SW40/ZERO
Jumper JP40 Jumper JP41 R40 10K
J40
SW40/TARE
1
2 R44 R45 R46 R47 R48 R49 C52
SW40/SET 3
4 0.1u
100K
100K
100K
100K
100K
100K
5
SW40/MODE 6 CS
7
8 TO DISPLAY CIRCUIT
SW40/PRT
CON10
BAT CHK(OFF)
SW40/ON-OFF AUTO PW(+)
ON CHK
IC40
BAT CHK(LOW)
C53
35
34
33
32
31
30
29
6
7
8
9
TO POWER CIRCUIT
EA
ALE
P1.4
P1.5
P1.6
P1.7
P2.7
P2.6
P2.5
PSEN
N.C
C68 0.1u
VD+ 5 28
0.1u 4 P1.3 P2.4 27 C/D
SW40 P1.2 P2.3 BUSY
3 26
2 P1.1 P2.2 25 CS
PWR S/W 44 P1.0 P2.1 24 SI
TO POWER D60 1 Vcc P2.0 23 SCLK
N.C 89C51RD2 N.C RESET
R50 R51 R52 R53 C42 10u/10V(Tantal) 43 22
C54 42 P0.0 vss 21
P0.1 XTAL1 TO LCD DRIVER
1K
1K
1K
1K
41 20
0.1u 40 P0.2 XTAL2 19 Y40 20P C40
INT0/P3.2
INT1/P3.3
39 P0.3 RD 18
T0/P3.4
T1/P3.5
RESET
P0.4 WR
RXD
P0.5
P0.6
P0.7
TXD
SDI
N.C
20P C41
CS
SDO
11.0592MHZ
SCLK
38
37
36
10
11
12
13
14
15
16
17
FROM AD
C45
IC42 VD+
16
0.1u C51
1 2 10u/10V(ELEC)
VCC
C47 C+ V+
R54 R55 R56 R57
VD+ 0.1u 3 6
C- V-
4.7K
4.7K
4.7K
4.7K
C46
4
IC41 C48 C2+ 0.1u
8 4 VD+ MAX232 TO RS232C PCB
C43 VCC DO 3 0.1u 5
DI 2 C2- TDK220 CON41
0.1u 5 SK 1 11 14
GND CS 12 T1IN T1OUT 13 1
GND
R1OUT R1IN L40 2
VD+ 3
KM93C46
15
0.1u 32.768KHZ D40 TDK220
IC43 KDS184
IC44 C37 Y41
3 1 8 L41
RESET 2 220u/10V(elec) R42 2 OSCI VCC 7 R43
VDD 1 3 OSCO CLKOUT 6
GND 4 INT SCL 5
C44 2K vss SDA 10u/10V(Tantal) 10K
H605215 0.1u C49
PCF8563
C36 BT1 Title
MW2 Series MAIN CIRCUIT
에 가깝게
* Lead wire에 CR2032
Soldering Size Document Number Rev
A3 6100-PMW-0400-A 00
14
VD+
U60
472u Q60 7805(TO252)
CN60 330uF/25V(Elec)
1 3
ON PW(+) 1 IN OUT
ON PW(-) 2 L60 C62 KTA1298Y C65
GND
FROM CON1
C64
RS232C PCB C60 C61 R60
C0.1u
C0.1u 100uF/16V(ELEC) C63
2
10k
R61 C0.1u 10uF/16V(elec)
L61 472u
2k
접지
WIRE
To L/C Braket
SHIELD
D60
KDS184
ON CHK
TO MAIN
CIRCUIT
: POWER GND
Title
PWR S/W MW2 SeriesPOWER CIRCUIT
15
3. Analog Circuit (AMP, FILTER, A/D, POWER). No 3/5
VA+
To Main PCB
PWR GND C2 C1
0.1u 10uF/10V(Tantal)
접지
WIRE
VA+
EX+
VO+
CN1 TDK221
LOADCELL L1
1 R1 C4 10uF/10V(Tantal)
2 0.1u
1
7
TDK221 105 MMY5 0.1u C27 C13 IC3 C15
7 3 C6 C8 10uF/10V(Tantal) 0.1u
8 + 0.1u
4
S+ OP177 10uF/10V(Tantal)
S- L3 6 R3 2 - IC2A 1 20
CON8 TDK221 C19 AGND VREF+
3
2 IC1A 49.9k* 6 2 19
-
10uF/10V(Tantal) VA+ VREF- C14
LC1 L4 0.1u 0.1u 3 + OP177 3 18
TDK221 AIN1+ AIN2+
4
R4 49.9k* D1 1N4148 4 17 10uF/10V(Tantal)
EX- C28 C3 1N4148 AIN1- AIN2-
CS5522
L2 VA- C19-1 105 MMY5 5 16
C7 C9 C10 D3 NBV A1 C16 C17
300g ; 1mV/V C18 6 15
0.1u 10uF/10V(Tantal) C11 A0 SCLK 0.1u
120k** R2
3Kg ; 1mV/V 7 14
CPD VD+ TDK221
10uF/10V(Tantal) D2 0.01uF(103) 8 13
C5 30pF 1N4148 SDI DGND SCLK
GND Return
9 12 L7
CS SDO TDK221
VA+ 10 11
XIN XOUT SDO
L8
TDK221
CS
VA+ VA-
Y1 L9
32.768KHZ
TDK221
SDI
L10 TO MAIN
TDK221 CIRCUIT
ICL7660
10uF/10V(Tantal) TDK221
VA+ VD+
CPU
C24 C21 GND Return
C20 L5
8
7
6
5
CAP- VOUT
C22 0.1u
+ 10uF/10V(Tantal)
GND
C23 10uF/16V(ELEC)
SHIELD CASE
GND Return Title
MW2 series ANALOG CIRCUIT (AMP, FILTER, A/D,Power)
Size Document Number Rev
A3 6100-PMW-0400-A 00
16
E.L INVERTER PCB
GND
E.L30
DISPLATY BACK C37
R36
LIGHT OPTION LD30
100uF/16V(Elec)
2
10k
R61
1k
ST/ZERO/NET/HOLD
PCS/MOM/CT/GN
EL PCB
FROM MAIN LCD
%/DWT/K/G
Q31 O2
*/LO/OK/HI
CIRCUIT
(1)/-/(2)/(3)
OZ/T/L/LB
1F/G/E/D
1A/B/C/H
2F/G/E/D
2A/B/C/H
3F/G/E/D
3A/B/C/H
4F/G/E/D
4A/B/C/H
5F/G/E/D
5A/B/C/H
6F/G/E/D
R37
6A/B/C
COM0
COM1
COM2
COM3
EL ON/OFF T30
BAT
O1
S1
S2
S3
S4
S5
100k C3198
R38
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PCS/MOM/CT/GN 27
28
100k
9
ON/OFF
ST/ZERO/NET/HOLD
Vin
GND
%/DWT/KG
*/LO/OK/HI
(1)/-/(2)/(3)
OZ/T/L/LB
1F/G/E/D
1A/B/C/H
2F/G/E/D
2A/B/C/H
3F/G/E/D
3A/B/C/H
4F/G/E/D
4A/B/C/H
5F/G/E/D
5A/B/C/H
6F/G/E/D
COM0
COM1
COM2
COM3
6A/B/C
BAT
Vdo+
s30
s29
s28
s27
s26
s25
s24
s23
s22
s21
s20
cl1
51
50
49
48
47
46
45
44
43
42
41
40
cl2 s19
10K 10K 1 39
R32 _sync s18 (1)/-/(2)/(3)
2 38
1K Vlc1 s17 ST/ZERO/NET/HOLD
3 37
Vlc2 s16 */LO/OK/HI VD+ Vdo+
4 36
Vlc3 s15 BAT CN70
5 35
Vdo+ Vss s14 PCS/MOM/CT/GN
6 34 Vdo+ 1 28
Vdd Vdd 2 27
7 33 3 26 C31
_sck s13 4 25 C30
SCK 8 32 5 24
SI si s12 6 23 0.1u
CS 9 31 7 22 10uF/10V(Tantal)
BUSY _cs s11 OZ/T/L/LB 8 21
C/D 10 30 9 20
_busy s10 %/DWT/KG 10 19
11 29 11 18
FROM MAIN 12 17
C/_D s9 6A/B/C
CIRCUIT 12 28 13 16
14 15
CPU reset
13 27
s8 6F/G/E/D
CON28C
14
15
16
17
18
19
20
21
22
23
24
25
26
5A/B/C/H
Vdo+
nc
c0
c1
c2
c3
s0
s1
s2
s3
s4
s5
s6
s7
5F/G/E/D
REAR DISPLAY OPTION
R30 49.9K
TO CPU 12PIN
1F/G/E/D
1A/B/C/H
2F/G/E/D
2A/B/C/H
3F/G/E/D
3A/B/C/H
4F/G/E/D
4A/B/C/H
COM0
COM1
COM2
COM3
C35 Title
MW2 Series DISPLAY CIRCUIT
1uF/50V(ELEC)
Size Document Number Rev
A3 6100-PMW-0400-A 00
17
5. Charge Circuit. No 5/5
Q74 L70
330uF/25V(Elec) 100K 330uF/25V IRF9530
D73
220uH
C77 R72 C71 D75
C70 1K R74 5819
5819
0.1u Q70 D74
Q72 5819
C1959
C1815 D70
D1N4148 CN70
R71 Q73
D76 1 CN62 1PIN(+)
50 330uF/25V(Elec) TO RS232C PCB
2 CN62 2PIN(-)
D71 A1266
3 CN61 MAIN(+)
Q71 D1N4148 30mA 4 CN61 MAIN(-)
C76
5819 5 CN61 MAIN(-)
14
6 CN61 BAT(+)
C1815 TO MAIN PCB
7 CN61 BAT(-)
12mA
DRV
8 CN61 LED(P/W)
15 2
V+ BAT+ 9 CN61 LED(COM)
5
TH1 10 CN61 LED(CHG)
C72
470u 11 CON10
3 CC C75
4 PGM0 C74
PGM1
100u/16V(Elec)
220p
8 9
FAST PGM2 10
PGM3
MAX713
13
GND BT70
1 12
7 VLI BAT-
16 TEMP 6 MAIN PCB INSTALL
R73 50 REF TL0
R75 Ni-Cd 7.2V/600mAh(AA)
C73 0.66 Ni-MH 7.2V/1300mAh(AA)
IC70
0.1u
R70 2K
Title
MW2 series CHARGE CIRCUIT
18
C. Wiring
Wiring Diagram
Ground Wire
LoadCell
8P
CN61
CN1 : : Adaptor
: CORE CN62
: :
: CN66
.
CN60
: 2P :
BATT
: 3P
CN65
RS232C PCB
6158-PMW-0400-A
.
E.L Inverter PCB
:
:
.
6140-PMW-0400-0 C0N41
2P
30P
:
.
CN70
Dry Bat.
CON10 (1.5V x 6 AA size)
Main PCB
6100-PMW-0400-A
8P
KEY
19
2. With Recharge Option
Charge PCB
6140-PMW-0400-0
10P
Ground Wire
LoadCell
8P CORE
CN61
CN1 : 2P
: Adaptor
: CN62
: 8P :
: CN66
.
CN60
: :
BATT
: 3P
CN65
RS232C PCB
6158-PMW-0400-A
6140-PMW-0400-0
C0N41
2P
30P
:
.
Recharge Bat.
CN70 (1.2V x 6 AA size)
CON10
Main PCB NiMH. NiCd
6100-PMW-0400-A
8P
KEY
20
D. Parts Location
21
2. RS232C PCB Part Location
22
3. Recharge PCB Part Location
23
5. Rear Display PCB Part Location
24
E. Exploded View
MAIN PCB ASS'Y
25
4. The Error Message
A. Error Message
26
B. Troubleshooting
1. “CAL. Er”
Er”
1) Go to calibration mode. CAL Switch is located in the battery cover at the bottom of the
scale. While pressing the switch, turn on the power then you will go to calibration mode.
2) Span calibrate the scale on “C.SPAN”
C.SPAN”menu. Refer to Span Calibration on page 6.
3) Press the MODE key twice, the display shows “C.trim”
C.trim”.
trim”
4) When the display shows “C.trim”,
trim” press the CAL switch and SET key.
5) The display shows AD value, this value is flickering because it is not filtered. If it is not
flickering, it means a failure of AD part.
6) Make sure that there is nothing on the platter and press the TARE key.
7) Place the weight of maximum capacity on the platter.
8) If the value is lower than 200.000, check the output of load cell. This value should be
greater than 200.000.
9) Turn the power off and on. You will go to normal mode. If the display shows “CAL. Er”
Er”,
check EEPROM.
2. “Init ?”
?”
1) If the display shows “ Init ?”
?”, press the SET key. If you press another key, EEPROM is
not initialized and go to next step.
2) “CAL.Er”
CAL.Er”is displayed in 10 seconds.
3) Span calibrate the scale again. Turn the power off and on.
4) If the display shows still “Init ?”
?”, check EEPROM.
27
5. Serial Interface
A. RS232C connector
PC
Scale or
Printer TYPE I
1 1
6 6
2 2
7 Rx Rx 7
3 3
8 Tx Tx 8
4 4
9 9
5 5
GND GND
D-Sub D-Sub
Connector Connector
(9 pin) (9 pin)
1 1
6 6
2 2
7 Rx Tx 7
3 3
8 Tx Rx 8
4 4
9 9
5 5
GND GND
D-Sub D-Sub
Connector Connector
(9 pin) (9 pin)
28
B. Data Transmission Frame
Frame
PRNCON(3) DATE(15) SP(1) TIME(8) SP(1) WEIGHT(10) SP(1) UNIT(3) CR(1) LF(1)
Total Length : 24~44 bytes
ITEM Size(bytes) DESCRIPTIONS
CR 1 - Carriage Return, 0x0D
LF 1 - Line Feed, 0x0A
SP 1 - Space, 0x20
PRNCON 0~3
C1 C2 C3
DATE 14~15
CR LF D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 CR LF
TIME 8
T0 T1 T2 T3 T4 T5 T6 T7
- In the transmission.
- “HH:MM:SS”
14: 24: 36 sec
T0 T1 T2 T3 T4 T5 T6 T7
’1’ ‘4’ ‘:’ ‘2’ ‘4’ ‘:’ ‘3’ ‘6’
WEIGHT 10
ST ‘:’ SG G0 G1 G2 G3 G4 G5 G6
UNIT 1~3
U0 U1 U2
- Unit weight : g, ct, oz, lb, tl, dwt, mom, gn, pcs., %
U0 U1 U2
‘p’ ‘c’ ‘s’
29
6. Parts list
A. ELECTRONIC PARTS
PARTS
30
NO MAT'L NEW CODE PART NAME SPECIFICATION UNIT Q'TY LOCATION
31
NO MAT'L NEW CODE PART NAME SPECIFICATION UNIT Q'TY LOCATION
32
B. MECHANICAL PART
33
NO MAT'L NEW CODE PART NAME SPECIFICATION UNIT Q'TY LOCATION
34
MODEL : MW-II(3000) REV:01
35
NO MAT'L NEW CODE PART NAME SPECIFICATION UNIT Q'TY LOCATION
36