JADEVER SCALE CO ., LTD www.Jadever.com.

cn JWI-3000 Service Manual

JWI-3000 Series

Service Manual

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 0
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

Content
1 Operation setting
1-1 Maximum Weighing Capacity & Accuracy Setting 2
1-2 Calibration 2
1-3 internal code checking and keys testing 3
1–4 initialization setting 4
1–5 Units setting 4
1–6 programming 5
1–7 general functions setting 5
1–8 advanced parameter setting 5
2 Spare parts replacements
2-1 mainboard replacements 6
2-2 RS232 replacement 7
2-3 LCD replacement 11
2-4 keyboard replacement 12
3 Trouble analysis
3-1 the diagram of component pins 13
3-2 trouble shootings 14
4 Diagram information
4-1 exploded view and BOM diagram 17
4-2 Circuit diagram 19
4-3 the connecting method of scale and equipment 20
4-4 Version and revision date 20

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 1
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

1. Operation setting
1-1 Maximum Weighing Capacity & Accuracy Setting
1. Press and hold key ZERO/ESC and TARE/ while powering on the scale. When the window

displays “300.00 KG”, release the key and it enter the capacity setting

2. Press +/PRINT/HI or HOLD/LO/- to choose common used capacity. Press /G/N or TARE/

to shift the decimal point and press UNIT to choose kg, g, lb or 台斤.
Note: if not the needed capacity, long press UNIT/SET until the number leftmost is blinking to
set the capacity casually. Please do as follows.

 Press /G/N or TARE/ to shift key leftward or rightward

 Press +/PRINT/HI or -/ HOLD/LO to change the value.

 Press /G/N or TARE/ until the decimal point is blinking.

 Press +/PRINT/HI or -/ HOLD/LO to shift the decimal point

 Press UNIT/SET to choose kg, g, lb or 台斤
 Press ZERO/ESC to save and entet into division setting when the window dispays “0.02
KG”
Note : LONG press ZERO/ESC is to return to weighing mode without saving.
3. Press +/PRINT/HI or HOLD/LO/- to choose capacity to choose common used division. Press

/G/N or TARE/ to shift the decimal point

Note: if not the needed division, long press UNIT/SET until the number rightmost is blinking to
set the division casually. Please do as follows.

 Press /G/N or TARE/ to shift key leftward or rightward

 Press +/PRINT/HI or -/ HOLD/LO to change the value.

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 2
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

 Press /G/N or TARE/ until the decimal point is blinking.

 Press +/PRINT/HI or -/ HOLD/LO to shift the decimal point

 Press ZERO/ESC to save and enter into calibration setting.

4. The window dispays CAL. Press TARE/ to enter calibration setting while LONG press

ZERO/ESC to exit and return to weighing mode.

1-2 Calibration
Note: Before calibration, please set the capacity first. The unit used in calibration is the one that
has been set before. During the calibration procedure, LONG press ZERO/ESC to return to
normal weighing mode without saving.
Here we take 3kg/10g as an example

1. Press and hold TARE/ while powering on. Do not release it till the window displays “CAL”

2. With no load on the weighing pan, press TARE/ to start zero point calibration.

3. Wait till the window displays the first calibration value. (the window displays 1.000kg)
Note: The first calibration value is default. If the capacity has been changed, the default
value is 1/3 of full load.
If you need to change the value, do as the following: Press UNIT/SET to enter the value

setting. Press /G/N or TARE/ to move leftwards or rightwards. Press+/PRINT/HI or

HOLD/LO/- to change the value. Press ZERO/ESC to save.

4. Put the corresponding weight on the weighing pan, and then press TARE/ to complete the

first point calibration.

Note: After the first point calibration, the window can display the weight value. If no need for
the other point calibration, move to Step 6 to finish the calibration procedure.
5. Add another weight to the current weight. The window will show the total weights value.

Press TARE/ to complete. Repeat this step to complete multi-point calibration.

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 3
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

6. Press ZERO/ESC to save. After the window displays “ ”, it will return to normal weighing

mode.

1-3 internal code checking and keys testing

Press UNIT/SET while powering on and the window displays CHECK. Then press UNIT/SET
again to display version, data and internal code.

Press /G/N and the window displays GN.

Press +/PRINT/HI and the window displays HI

Press HOLD/LO/- and the window displays LO.

Press TARE/ and the window displays TARE.

Press UNIT/SET and the window displays UNIT.

Press ZERO/ESC and the window displays CHECK. then press it again to save and return to the
weighing mode

1-4 initialization setting

User initialization (only scale mode and calibration value remain)

 Press UNIT/SET while powering on and the window displays CHECK.

 Press /G/N or TARE/ and the window displays RESET.

 Press UNIT/SET and the window displays RESET?. Then press UNIT/SET again to display
RESET… it returns to RESET until the window displays OK.
 Press ZERO/ESC to save and return to weighing mode.
Factory initialization (all values are initialized)

 Press /G/N and UNIT/SET simultaneously while powering on and the window displays ISP.

 Press /G/N or TARE/ to choose the parameter F.INIT

 Press UNIT/SET and the window displays F.INIT?. Then press UNIT/SET again to display
INIT…. It returns to F.INIT until the window displays OK.
 Press ZERO/ESC to save and return to weighing mode.

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 4
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

1-5 Units setting

Factory units setting (prior)

Press /G/N and UNIT/SET simultaneously while powering on and the window displays ISP.

Press /G/N or TARE/ to choose the parameter F.UNIT

Press UNIT/SET to change the units---- kg, g, t, lb, lb-oz, 市斤, 台斤, 台斤-台两, 港斤, 港斤-港两,
pcs.
Press /G/N or TARE/ to choose ON or OFF.

Note: as for the units 市斤 /台斤 / 港斤 /台两 / 港两 , the window would display C/T/H apart from
displaying 斤，两 to make a difference

User unit setting

Press UNIT/SET while powering on and the window displays CHECK.

Press /G/N or TARE/ to choose the parameter UNIT

Press UNIT/SET and the window displays INIT.

Press /G/N or TARE/ to change to USE (there are INIT and USE available)

Note:

init powering-on unit setting: kg, lb…Final

Final: the powering-on unit is the same with the unit in the previous using.

Use using unit setting: kg, lb…

on-kg: kg is available off-kg: kg is unavailable (Press UNIT/SET to choose the unit and /G/N or

TARE/ to select ON or OFF)

Press ZERO/ESC to save and return to weighing mode.

1-6 programming
Press /G/N and UNIT/SET simultaneously while powering on and the window displays ISP.

Press UNIT/SET and the window displays ISP?. Then press UNIT/SET again to display ISP…. It
begins to record online.

1-7 general functions setting

Press UNIT/SET while powering on and the window displays CHECK.

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 5
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

Press /G/N or TARE/ to choose the parameters

Press UNIT/SET to enter parameter setting.

Press /G/N or TARE/ to select the parameter item.

Press ZERO/ESC to save and return to previous mode. (Note: LONG press ZERO/ESC to exit
without saving)
Press ZERO/ESC again to return to weighing mode.

Menu

1-8 advanced parameter setting

Press /G/N and UNIT/SET simultaneously while powering on to enter the advanced parameter
setting. The menu is as follows:
item display function note
Please connect the port line first. And press [SET]to display ISP?
1 ISP programing Then press it again to display ISP.....
It works afterwards.

Factory Please press [SET]to display F.INIT?". then press it again to

2 F.INIT display INIT...
initialization
The value is 9.79917 in Xiamen
3 G The value of g
4 F.UNIT The prior kg, g, t, lb, lb-oz, 市斤, 台斤, 台斤-台两, 港斤, 港斤-港两, pcs.
setting of
Note: as for the units 市斤/台斤/港斤/台两/港两, the window would
factory units
display C/T/H apart from displaying 斤，两 to make a difference .
all the units are default units except 港 斤 , 港 斤 - 港 两 . Only the

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 6
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

units with ON setting appear in the user units.

The range of OFF/10/20/30/40/50 is available and stands for no

5 O.ZERO zero point when limit/10%/20%/30%/40%/50% respectively. The default value is
powering on 30%.

2. Spare parts replacements

2-1 mainboard replacements

（1. Loosen and remove the four fixing screw.） （2. Remove all connections）

（3. Remove the Load cell connections） （4. Remove the main board fixing screws.

（ 5.
Replace the old mainboard with a new one） （6. Tighten the 4 fixing screws.）

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 7
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

G ：
black
S+ ：
green
S- ：
blue
E- ：
white
（7. re-weld all the wire connections back） （8. install all the wire connections back）
E+ ： red

（9. Tighten the 4 fixing screws.） （10. Installation is completed）

2-2、RS232 replacement
First, install ADM202（IC）and connection lines

（1. Cut the

plastic of RS232 port with knife） （2.Loosen and remove the four fixing screws.）

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 8
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

（3. Remove all connections） （4. Remove the Load cell connections）

Port
position

（5. Put
ADM202 into the port of U50） （6. Install the male port of 9PIN with RS232 port）

G ： black
S+ ： green
S- ： blue
E- ： white
E+ ： red

（7. tighten
the two screws） （8. Re-weld load cell connections）

（9. install all the connections） （10. Fix the four screws）

（11. installation is finished）

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 9
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

Second, JWI-3000 connected with PC

○ stands for the male port.● stands for the female ports
Third PC connection
Press UNIT/SET while powering on and the window displays CHECK.

Press /G/N or TARE/ to choose the parameters

Press UNIT/SET to enter parameter setting.

Press /G/N or TARE/ to select the parameter item.

Press ZERO/ESC to save and return to previous mode. (Note: LONG press ZERO/ESC to
exit without saving)
Press ZERO/ESC again to return to weighing mode.

Menu

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 10
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

1 .peri (external equipment ):ET, PC(selected), Godex, BRICH, ZEBRA, DMP

ET: big LED display
PC: computer output
DMP: stylus printer
GODEX: Label printer (size 5cm*3cm)
ZEBRA: Label printer (size 5cm*3cm)
BRICH: Label printer (size 5cm*3cm)

2 .baud (baud rate): 9600(selected), 4800, 2400

3 .Prt.M(printing modes)：key，stable，contin
4 .prt.f(printing format):
1. 000 kg
prt-01

G.W. ： 1.000
prt-02 kg
T.W. ： 0. 500
kg
N.W. ： 1. 500
kg

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 11
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

2-3 LCD replacement

（1. remove the mainboard according to 2-1） （2.cut off the pin of LCD）

（3.offload the bad LCD ） （4. Suck the solder tin by suction gun）

（5. Change a new LCD） （6. Solder the LCD to the main board）

（7. replacement is finished）

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 12
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

2-4 keyboard replacement

（1. remove the mainboard according to 2-1） （2. Remove the keyboard with soldering iron）

（3. Suck the solder tin by suction gun） （4.install the new keyboard）

（5.re-solder the new keyboard） （6. Replacement is finished）

3. trouble analysis
Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 13
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

3-1 the diagram of component pins

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 14
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

3-2 trouble shootings

Problem Possible Cause Basic Inspection and troubleshooting
Voltage below DC5.6V 1 charging immediately，2 replace the battery
No voltage output Please check the voltage of power panel(DC
10.11V)
If no voltage, please replace the power panel.
Power port is oxidized Please replace a new power port
No voltage of CPU Please check the voltage of Pin 35 and Pin 44 of
CPU
No voltage output of Please check the voltage of pins of U2: Pin 1
S81350 (DC5.0V), Pin 2(DC0V), Pin 3(about DC6.3V)
TIP32C non-conducting Please check the voltage of pins of U6:
Pole E（about DC6.4V）, Pole C（about DC6.3V）
Pole B（about DC5.7V）
Power on failure HMBT1815 non- Please check the voltage of pins of Q5:
conducting Pole E(DC0V), Pole C(DC0V) Pole B(DC0.6V)
No maintaining voltage of Please check the 27th pin of CPU（DC4.0V）
CPU
Non-conducting of Pleases check if the forward direction of D3 is
IN4148 conducted while backward non-conducted.
On/off switch failure Please replace a new switch.
No voltage of crystal of Please check the pins of Crystal Y1
11.0592M ( DC2.5V, DC2.4V)
Reset circuit abnormal Please check the resistance value of R41(22K) and
capacitance of C41 (1UF)
CPU’s program missing Pleases program again or replace a new CPU
or CPU failure
On/off switch failure Please replace a new switch.
Non-conducting of Pleases check if the forward direction of D2 is
Power off failure IN4148 conducted while backward non-conducted.
CPU with high electrical Please check if the voltage of the 28 th pin of CPU is
level DC0V while powering off
Program missing Please replace CPU
Short circuit or Please check the 2nd, 3rd, and 4th pin of CUP is
disconnection between connected with the 9th, 11th and 12th pin respectively.
CPU and HT1621B
No display or display
abnormal No supply voltage of Please check the voltage of the 16th
th
HT1621B pin（DC3.1V）， and the 17 pin(DC5.0V)
No voltage of LCD pin Please check the voltage of the pin of LCD(DC106V)
HT1621B failure Please replace HT1621B
LCD failure Please replace LCD
No charging Battery failure Please replace battery
Power port oxidized Please replace power port
No voltage output of Please check the voltage of power panel
power panel (DC10.11V). If no voltage, please replace the power
panel.
No charging voltage Please check the voltage of battery port(DC7.8V)
two-electrode valve Please replace two-electrode valve D1
IN5819 breakthrough or
low output voltage
current-limiting resistance Please replace the resistance R1(1R/2W)
failure
No voltage output of Please install the power and remove the battery ,
D313 check the voltage of pins of Q1: B Pole(about
D313 DC8.4V), C Pole(about DC10.1V), E Pole(about
DC7.8V)

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 15
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

No voltage output of Please install the power and remove the battery ,
LM723 check the voltage of pins of U2: 4 TH Pin(about
DC7.1V), 5th Pin (about DC7.1V), 10 th Pin(about
DC8.4V)
D313 failure Please replace D313
LM723 failure Please replace LM723
Red when charging When charging, the voltage is between DC5.8V and
DC6.5V.The charging lamp is red.
No voltage of two sides of Please check the voltage of two sides of charging
charging lamp lamp（DC1.8V）
No voltage of positive Please check the voltage of charging lamp(the
pole of charging lamp to positive pole to the ground is DC1.8V)
The charging lamp ground
not to turn red or not The voltage(the negative Please check the voltage of charging lamp(the
to flash pole to the ground) negative pole to the ground is DC0V)
abnormal
The voltage of triode Please check the voltage of pins of Q4:E
Pole(DC6.9V),C Pole(DC0.5V), B Pole(DC6.4V)
1015 abnormal
The voltage of triode Please check the voltage of pins of Q3:E
1815 abnormal Pole(DC0V),C Pole(DC0.7V), B Pole(DC0.5V)
The voltage of triode Please check the voltage of pins of Q2:E
1815 abnormal Pole(DC0V),C Pole(DC0V), B Pole(DC0.7V)
Two modes when the When the power supplies electricity or is charged
lamp is green full, the charging lamp is green
No voltage of two sides of Please check the voltage of two sides of charging
charging lamp lamp(DC1.9V)
No voltage of positive Please check the voltage of charging lamp(the
pole of charging lamp to positive pole to the ground is DC8.0V)
The charging lamp ground
not to turn green or No voltage of negative Please check the voltage of charging lamp(the
not to flash pole of charging lamp to negative pole to the ground is DC6.1V)
ground
The voltage of triode Please check the voltage of pins of Q4:E
1015 abnormal Pole(DC7.0V),C Pole(DC0.6V), B Pole(DC6.4V)
The voltage of triode Please check the voltage of pins of Q3:E
1815 abnormal Pole(DC0V),C Pole(DC0V), B Pole(DC0.6V)
The voltage of triode Please check the voltage of pins of Q2:E
1815 abnormal Pole(DC0V),C Pole(DC8.0V), B Pole(DC0V)
Load cell failure Please remove a new load cell
The voltage of Please check the voltage ： E+(DC4.9V) 、 E-
E+ 、E-、S+、S- abnormal （DC0V）、S+(DC2.4V)、S-(DC2.4V)
No supply voltage of Please check the 1st and 16th pins of U3(DC4.9V)
HX711
Weighing failure The connection between Please check the 11th and 12th pins of U3 are
CPU and HX711 is cut off connected with the 14th and 15th pins of CPU
or short circuit. respectively.
Switch tube 1015 non- Please close the power-saving mode and check the
conducting voltage of pins of Q31: E Pole （ DC5V ） 、 C Pole
（DC4.9V）、B Pole （DC4.3V）
HX711 failure Please replace HX711
No sound Buzzer failure Please replace the buzzer
1015 non-conducting Please check the voltage of pins of Q71: E
Pole （ DC5V ） 、 C Pole （ DC5V ） 、 B
Pole（DC4.3V）
No output of CPU Please check the 41st pin of CUP has the voltage of
the buzzer signal (DC0V). If no signal, the voltage is
DC5V

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 16
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

CPU failure Please replace a new CPU

Keyboard failure Please replace a new keyboard
No voltage of keyboard Please check the keyboard is connected with the
Keyboard 17th, 18th ,19th ,24th, 25th ,26th pins of CPU and the
dysfunction voltage of keyboard to the ground is DC5V.
Resistance failure Please check the resistance value of R51-R56 is
10KΩ
The connection between Please check the 5th,6th,7th pins of memorizer U5 are
CPU and memorizer is connected with the 38th,39th, 40th pins of CPU
impassable respectively.
No supply voltage of Please check the voltage of the 8th pin of U5(DC5V).
Storage failure
memorizer
Resistance failure Please check the resistance value of R42,R43, R44.
All the number is 4.7KΩ
Memorizer failure Please replace a new meorzier
Backlight function closed Please effect the backlight function
No voltage of the pins of Please check the voltage of the pins of
backlight backlight( DC2.8V) when starting the backlight.
No voltage of the positive Please check the voltage of the positive pole
pole of backlight to the backlight to the ground(DC4.9V)
ground
No voltage of the Please check the voltage of the negative pole
negative pole of backlight backlight to the ground（DC2.0V）
No backlight
to the ground
Triode 1015 non- Please check the voltage of the pins of Q9: E Pole
conducting DC5V, C Pole DC4.9V, B Pole DC4.2V
Please check the voltage of the 42nd pin of CPU is
DC0V when backlight on while DC5V when backlight
No output of CPU
off.

Backlight failure Please replace a new backlight.

Battery voltage below Please charge immediately or replace a new battery.
DC5.6V
Please check the resistance value of
Battery signal Resistance failure
R57(330KΩ),R58(2.2KΩ),R59(22KΩ),R60(47KΩ)
treatments
Battery detect voltage of Please check the voltage of the 9 th and 10th pins of
HX711 abnormal U3( DC1.81V，DC1.84V)

Connect a resistance between S- and E-. The small

Low internal code
High internal code
Load cell distortion
Load cell distortion
the resistance value, the more internal code goes
up.
Connect a resistance between S+ and E-. The
smaller the resistance value, the more internal code
goes down.

4.Diagram information
4-1 exploded view and BOM diagram
Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 17
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

item name specification amount

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 18
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

1 JWI-3000 panel JWI-3000 1

2 LCD PC board of LCD colorless 1
3 ABS cover JWI-3000 upper cover 1
4 Charging indicating light Acrylic milky translucent 1
conductor
5 On/off switch PT2002-2(160g) 6
5 Switch cap BTC-1212S-K 6
6 LCD JWI-3000 1
7 Self-tapping screws Flat 4*12mm 2
8 xmLED LEDGR 1
9 JWI-3000 board 80-0123-3000 1
10 USB port 1
11 Switch power 10V 500mA 1
12 Stainless battery-fixed seat 95mm*12mm*0.9mm 1
13 xm storage battery 6V、4A 1
14 xm switch connecting line black 1
15 xm mental connector-MEC 5pin-male port 1066YL1-16-5 1
16 D-type connecting line 2.5EH-3P/DB9F　L：10cm 1
17 Square power socket PST-101 1
18 ABS cover JWI-3000 lower cover 1
19 xmJWI-S rubber foot 4

4-2 circuit diagram

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 19
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 20
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

4-3 the connecting method of scale and equipment

ZEBRA connecting SH-24（TP）connecting

○ stands for male port. ● stands for female port ○ stands for male port. ● stands for female port
direct RS232 connecting (9 male to 9 male) Joint RS232 connecting(9 male to 25 male)

BP545D（TDP）connecting EZ connecting

○ stands for male port. ● stands for female port ○ stands for male port. ● stands for female port
direct RS232 connecting (9 male to 9 male) direct RS232 connecting (9 male to 9 male)
Scale 9PIN and PC connecting

○ stands for male port. ● stands for female port

Joint RS232 connecting(9 male to 25 female)

4-4 JWI-3000 service manual Version A

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 21
JADEVER SCALE CO ., LTD www.Jadever.com.cn JWI-3000 Service Manual

Revision Date Sept.30, 2011

Proprietary intellectual property of Jadever Scale Co. May not be reproduced in any from without written permission PAGE 22