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  • Table Pengecekan Hydrostatic Pressure Test Product Valves - Ball

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    Iksan Mustofa
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    Table Pengecekan Hydrostatic Pressure Test Product Valves_Ball.xlsx

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    32 views9 pages

    Table Pengecekan Hydrostatic Pressure Test Product Valves - Ball

    Uploaded by

    Iksan Mustofa

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 9

    PRESSURE - CLASS CALCULATION

    PRESSURE GAUGE ANSI CLASS - PRES


    Range Point 150 300 600
    Range Max Psi Low Pressure
    20% 80% 1.1 1.5 1.1 1.5 1.1
    0-350 Psi 350 70 280 80 100 313.5 427.5 814 1110 1628
    0-1500 Psi 1500 300 1200 80 100 313.5 427.5 814 1110 1628
    0-2300 Psi 2300 460 1840 80 100 313.5 427.5 814 1110 1628
    0-3500 Psi 3500 700 2800 80 100 313.5 427.5 814 1110 1628
    0-5800 Psi 5800 1160 4640 80 100 313.5 427.5 814 1110 1628
    0-6000 Psi 6000 1200 4800 80 100 313.5 427.5 814 1110 1628
    0-10000 Psi 10000 2000 8000 80 100 313.5 427.5 814 1110 1628
    0-15000 Psi 15000 3000 12000 80 100 313.5 427.5 814 1110 1628

    350 OK OK OK NG OK NG OK
    1500 NG OK OK OK OK OK OK
    2300 NG OK NG OK OK OK OK
    3500 NG OK NG OK OK OK OK
    5800 NG OK NG OK NG OK OK
    6000 NG OK NG OK NG OK OK
    10000 NG OK NG OK NG OK NG
    15000 NG OK NG OK NG OK NG

    PRESSURE - CLASS CALCULATION


    PRESSURE GAUGE ANSI CLASS - PRES
    Range Point 150 300 600
    Range Max Psi Low Pressure
    20% 80% 1.1 1.5 1.1 1.5 1.1
    0-350 Psi 350 70 280 80 100 - - - - -
    0-1500 Psi 1500 300 1200 - - 313.5 427.5 814.0 1110.0 -
    0-2300 Psi 2300 460 1840 - - - - 814.0 1110.0 -
    0-3500 Psi 3500 700 2800 - - - - 814.0 1110.0 1628.0
    0-5800 Psi 5800 1160 4640 - - - - - - 1628.0
    0-6000 Psi 6000 1200 4800 - - - - - - 1628.0
    0-10000 Psi 10000 2000 8000 - - - - - - -
    0-15000 Psi 15000 3000 12000 - - - - - - -

    No Range Pressure Gauge yang dipakai


    1 0-350 Psi
    2 0-1500 Psi
    3 0-2300 Psi
    4 0-3500 Psi
    5 0-5800 Psi
    6 0-6000 Psi
    7 0-10000 Psi
    8 0-15000 Psi
    S CALCULATION
    ANSI CLASS - PRESSURE ( Psi )
    600 800 900 1500 2500
    1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
    2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255

    NG OK NG OK NG OK NG OK NG
    NG OK NG OK NG OK NG OK NG
    NG OK NG OK NG OK NG OK NG
    OK OK NG OK NG OK NG OK NG
    OK OK OK OK OK OK NG OK NG
    OK OK OK OK OK OK NG OK NG
    OK OK OK OK OK OK OK OK NG
    OK NG OK NG OK OK OK OK OK

    S CALCULATION
    ANSI CLASS - PRESSURE ( Psi )
    600 800 900 1500 2500
    1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5
    - - - - - - - - -
    - - - - - - - - -
    - - - - - - - - -
    2220.0 - - - - - - - -
    2220.0 2172.5 2962.5 2442.0 3330.0 - - - -
    2220.0 2172.5 2962.5 2442.0 3330.0 - - - -
    - 2172.5 2962.5 2442.0 3330.0 4075.5 5557.5 - -
    - - - - - 4075.5 5557.5 6787.0 9255.0

    ANSI Class
    Low Pressure Testing
    150, 300
    300
    300, 600
    600, 900
    600, 900
    900, 1500
    1500, 2500
    NG
    HYDROSTATIC TEST OPERATION BY BODY VALVE MATERIALS CONSTRUCTION ( As Per ASME B16.34, API 602, API 6D, API 598 )

    Materials Group
    VALVE CLASS - PRESSURE
    Floating Ball
    Cast. Materials Forged Materials
    CF8, CF3,
    WC9, WC6, F5, F11, F304L, < DN 100
    ANSI WCB CF8M, LCB A105, LF2 F304, F316
    Pressure Point C5, LCC F22, F51 F316L (NPS 4)
    CLASS CF3M
    Pressure at Hydo Test ( Psi )
    Max. Working Pressure 285 290 275 265 285 290 275 230
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    150
    High Pressure Closure 1.1 313.5 319 302.5 291.5 313.5 319 302.5 253 Optional
    Shell 1.5 427.5 435 412.5 397.5 427.5 435 412.5 345 Required
    Max. Working Pressure 740 750 720 695 740 750 720 600
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    300
    High Pressure Closure 1.1 814 825 792 764.5 814 825 792 660 Optional
    Shell 1.5 1110 1125 1080 1042.5 1110 1125 1080 900 Required
    Max. Working Pressure 1480 1500 1440 1390 1480 1500 1440 1200
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    600
    High Pressure Closure 1.1 1628 1650 1584 1529 1628 1650 1584 1320 Optional
    Shell 1.5 2220 2250 2160 2085 2220 2250 2160 1800 Required
    Max. Working Pressure 1975 2000 1920 1860 1975 2000 1920 1600
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    800
    High Pressure Closure 1.1 2172.5 2200 2112 2046 2172.5 2200 2112 1760 Optional
    Shell 1.5 2962.5 3000 2880 2790 2962.5 3000 2880 2400 Required
    Max. Working Pressure 2220 2250 2160 2085 2220 2250 2160 1800
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    900
    High Pressure Closure 1.1 2442 2475 2376 2293.5 2442 2475 2376 1980 Optional
    Shell 1.5 3330 3375 3240 3127.5 3330 3375 3240 2700 Required
    Max. Working Pressure 3705 3750 3600 3470 3705 3750 3600 3000
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    1500
    High Pressure Closure 1.1 4075.5 4125 3960 3817 4075.5 4125 3960 3300 Optional
    Shell 1.5 5557.5 5625 5400 5205 5557.5 5625 5400 4500 Required
    Max. Working Pressure 6170 6250 6000 5785 6170 6250 6000 5000
    Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Required
    2500
    High Pressure Closure 1.1 6787 6875 6600 6363.5 6787 6875 6600 5500 Optional
    Shell 1.5 9255 9375 9000 8677.5 9255 9375 9000 7500 Required
    Note : MINIMUM TEST DURATION FOR EACH APPLICABLE STANDARD
    1. A high-pressure closure test is required for MINIMUM TEST DURATION (MINUTES) AS PER API SPEC 6D
    all valves specified to be double block and APPLICABLE TESTING
    bleed (DBB) valves, unless specified otherwise VALVE SIZE LOW PRESSURE HIGH PRESSURE
    BACKSEAT TEST SHELL ( BODY
    by the purchaser CLOSURE TEST CLOSSURE TEST
    < 4 INCH 2 2 2 2
    6 INCH - 10 INCH 5 5 5 5
    12 INCH - 18 INCH 5 5 5 15
    > 20 INCH 5 5 10 30
    MINIMUM TEST DURATION (SECOND) AS PER API SPEC 598
    APPLICABLE TESTING
    VALVE SIZE LOW PRESSURE HIGH PRESSURE
    BACKSEAT TEST SHELL ( BODY
    CLOSURE TEST CLOSSURE TEST
    < 2 INCH 15 15 15 15
    2 1/2 INCH - 6 INCH 60 60 60 60
    8 INCH - 12 INCH 120 60 120 120
    > 14 INCH 120 60 120 300
    LS CONSTRUCTION ( As Per ASME B16.34, API 602, API 6D, API 598 )

    Floating Ball Valve Trunnion Ball Valve

    > DN 100 < DN 100 > DN 100


    (NPS 4) (NPS 4) (NPS 4)

    Required Required Required


    Optional Optional Optional
    Required Required Required

    Required Required Required


    Optional Optional Optional
    Required Required Required

    Required Required Required


    Optional Optional Optional
    Required Required Required

    Required Required Optional


    Optional Optional Required
    Required Required Required

    Required Required Optional


    Optional Optional Required
    Required Required Required

    Required Required Optional


    Optional Optional Required
    Required Required Required

    Required Optional Optional


    Optional Required Required
    Required Required Required
    DURATION FOR EACH APPLICABLE STANDARD
    T DURATION (MINUTES) AS PER API SPEC 6D
    APPLICABLE TESTING
    SHELL ( BODY ) TEST

    2
    5
    15
    30
    IMUM TEST DURATION (SECOND) AS PER API SPEC 598
    APPLICABLE TESTING
    CLOSURE TEST FOR
    SHELL ( BODY ) TEST
    CHEHCK VALVE
    15 60
    60 60
    120 120
    300 120

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