Professional Documents
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ITD1212911GE
2
Contents
4
Panel drive ( 2012/2011 Full-HD model (except 42inch) )
P board
P board
Vscn Gen.
SS
SS
Ve Gen.
VFO
SU
SU
VFG VOL
Vad Gen.
SD
SD VSUS PDP panel
PDP panel
Vscn Gen.
SS
SS
Ve Gen.
VFO
VFG VOL
Vad Gen.
Vscn Gen.
SS
SS
Ve Gen.
VFO
( only 2011 )
Vad Gen.
Vscn Gen.
SS
SS
Ve Gen.
VFO
SU
SU
VFG
VOL
Vad Gen.
SD
SD VSUS PDP panel
PDP panel
8
Panel drive ( 2010 50/37inch HD model )
P board
P board
Vscn Gen.
SS
SS
Ve Gen.
VFO
SC3 SS3
SU
SU
MID
VFG
VOL
Vad Gen.
SD
SD VSUS PDP panel
PDP panel
9
Panel drive ( 2010 42/46inch HD model )
P board
P board
Vscn Gen.
SS
SS
Ve Gen.
VFO
SN3 SS3
MID
VFG
VOL
Vad Gen.
10
< 2012 model >
11
Check Flow of SC/SN Board Repair < 2012 model >
Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.
Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK
Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK
All OK
Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 12
Block Diagram of Scan Pulse Drive < 2012 model >
Q16401
- 403
Q16600 VF0
( Energy recovery circuit ) -601
+ Vscn .
L16411- - C16842 .
C16631-
12 .
632 VOL VFG
-
Q16441 C16813 Vad
-443 Q16621 +
Q16451 -623
-452 Q16661
Q16421 Vad2
GND -423 Only SN board
GND Full-HD model only (SC board is
GND separated to
Q16660 SU/SD board)
SN board of HD model (not Full-HD model)
< VFG waveform (VFO is added Vscn voltage to VFG) >
SN2 D16461 D16481
Vsus
L16441
To
Q16451 Q16441 GND (Vscn)
PSS
board Vad 13
Block1. Short Circuit Check of the Switching Component and Diode
< 2012 model >
Check the short circuit “all” of the below switching components.
( just check short or not )
In many cases, there are several defective components at the same time.
D16430, D16432,
D16432 D16434, D16435
D16722, D16723, D16725
The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching parts are short-circuited.
14
BLOCK1 Drive Circuit ( Switching Control Signal ) < 2012 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.
VDD
Q
IN OUT
R
VS
15V C
GND
15
How to check the Drive ICs and Power IC < 2012 model >
We can check the power IC and drive IC by DIODE CHECK.
The check terminal is as below.
IC Diode check ( Check pin : Normal voltage )
BLOCK1 Except IC16501, 16502, 16521, 16522 1pin (+) and 4 pin(-) : 0.45V +/- 0.2V
T*-P42GT50/ST50/UT50 (IC15603,16504,16523,16524) 1pin (+) and 7 pin(-) : 0.45V +/- 0.2V
(Except TNPA5523/5620) (Drive signal for 1pin (+) and 8 pin(-) : 0.5V +/- 0.2V
switching components)
Only IC16501, 16502, 16521, 16522 3pin (+) and 1 pin(-) : 0.5V +/- 0.2V
T*-P42GT50/ST50/UT50 (Drive signal for 3pin (+) and 2 pin(-) : 0.55V +/- 0.2V
(TNPA5523/5620) switching components) 3pin (+) and 7 pin(-) : 0.55V +/- 0.2V
BLOCK3 IC16784, IC16786 8pin (+) and 1 pin(-) : 0.45V +/- 0.2V
(power IC) 8pin (+) and 3 pin(-) : 0.6V +/- 0.2V
(Explanation 8pin (+) and 4 pin(-) : 0.6V +/- 0.2V
is as later 8pin (+) and 5 pin(-) : 0.45V +/- 0.2V
page) IC16795 2pin (+) and 1 pin(-) : 0.5V +/- 0.2V
(power IC) 1 2 3 2pin (+) and 3 pin(-) : 0.45V +/- 0.2V
Vout com Vin
+ -
i
16
Block2. Short circuit check of Scan Drive IC (Only SN Board) < 2012 model >
Check the short circuit between VFG and VFO. If shorted, some of the Scan Drive IC is
defective. You can find the defective IC by checking the short circuit between VFG and
all output pin of Scan Drive IC (same as all pin of Connector SN11-18/21-28). SN11/21
IC14901
Vsus Vsus Vscn TPSC1/ Scan
TPSN1 Drive
IC
Q16401 SN12/22
- 403 Scan
Drive
Q16600 VF0 IC
-601 IC14902
( Energy recovery circuit ) +
Vscn .
L16411 - .
C16631- .
-12 .
632 VOL . Output pin
.
- VFG SN17/27
IC14953
Q16441 Vad
-443 Q16621 + Scan
Drive
Q16451 -623 IC
SN18/28
-452 Q16661
Q16421 Scan
Drive
GND -423 IC
GND IC14954
GND
Scan Drive IC
SN board of HD model (not full-HD model) Only SN board
Output pin
SN2 Check short circuit (SC board is
D16461 D16481 separated to
(refer to next page)
SU/SD board)
To
L16441
PSS
board Q16451 Q16441
17
BLOCK2. Short circuit check of Scan Drive IC (Only SN Board)
All
Output
pin VF_G
18
How to replacement of PDP Scan Driver IC on SN board 1/2
1. Remove silicon glue by plastic plate. 2. After removal, put the low temperature
solder(Part No.:RFKZ0316) on to the solder of IC.
3. Remove IC
Remove by tweezers
4. Cleaning
Blotting wire
Low temperature solder (Local procurement)
(Part No.: RFKZ0316)
Completion
How to replacement of PDP Scan Driver IC on SN board 2/2
5. Installation of IC
6. Cleaning
SC2 SN2
Vsus(205V) SN20
1 6
+ SC20
P board P5V
C16411 30
-415
1 P15V
3 1 A board 2
Full-HD model only
(60V) +
F15V
Vad2 + (200V) C16842 D16728 (F20V)
Regulator
Regulator F5V
T16471 T16472 3 Regulator
Regulator 1 5 // 22
C16813 Detection
+ + IC16795
IC16795
Detection
(14.6V) IC16725
IC16725 (5V)
VFG VFG C16793 (18V) VFG
VFG
D16712
DC/DC
DC/DC DC/DC
DC/DC
IC16784
IC16784 IC16786
IC16786
Monitor MID
Normal
If this voltage is out of range, 56k
Normal = on 47k+47k
PC16581 is change to off. LED D16582 High V
P15V L16411
37.4k ERM -13
(33V) ERF
PC16581
(Photo coupler) (=about half of Vsus) C16631
10k -632
SN20
Q16581 ERR
Inverter
SC20 Q16451
SOS6 (IC16563) (5V)
47k
28
-452
8 9
A baord (Normal = Low) 22k GND
22.6k
VTH2
1.47k
Comparator
(IC16921) VTH1
SN20
+ 8 976
SC20
Inverter - 7
(IC16563) VTH3
UHZ 5.23k
22 6 5 12 Vad
LO
69.8k+82.5k+82.5k
L RAMP1 =234.8k
O
+ REF 1.2V 3.09k
G - 9
RAMP2
I 7.87k
This signal is Feedback C
VOL
signal to discharge control
IC on A board. 120k+120k+120k
(If no feed back, 10
=360k
+
8 time blinks) RAMP3
- REF 2.5V 5.11k
VF0
FET
Driver1 To
(IC16600) + SU/SD
CPH1,CSH Vscn board
-
L16411-12
VOL VFG
C16631 Q16441
-632 -443
Q16621 -
-623 Vad
Q16451 +
-452 IGBT
Driver4 Q16421
(IC16504) -423
GND Q16661
CSH,nCPH1 IGBT
Driver5
GND (Q16762) Vad2
GND
IGBT CIS,CEL
Driver3 IGBT IGBT
(IC16524) CELR
Driver2 Driver6
CSL (IC16523) (IC16921) Q16646,647,660
CML nCEL, 26
< 2012 model >
Supplement ( flow of control signal for scan pulse switching) PC16461
PC16462
PC16461
IC16523
IC16524
Q16820
PC16685
Q16646,647,660
SD board
SD board
SD board
IC16921
PC16685
Q16921(IC16921)
IC16561
27
< 2012 model >
28
Check List (1/2) < 2012 model >
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
29
Check List (2/2) < 2012 model >
Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)
30
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2012 model >
< TNPA5592 >
R16612 D16618
R16536 IC16600
R16537
C16411
R16538 R16601
C16412
D16536 Q16601
IC16501 R16401
R16402
C16502 Q16401
R16619 Q16402
D16620 D16432
D16401
D16402
D16722
D16435
D16725
D16723
D16481
IC16522
Q16441
D16421
R16451
IC16725
IC16784 C16723
C16725
C16842
R16621
R16622
R16681
R16682
R16761
Q16762
D16668
R16661
Q16621
Q16622
Q16661 D16641
D16673 D16642
IC16921 D16674
32
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2012 model >
< TNPA5592 >
IC14901 IC14902
IC14951
IC14952
33
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2012 model >
< TNPA5592 >
IC14903 IC14904
IC14953
IC14954
34
Components Location of Check List on Board < 2012 model >
< TNPA5592 >
35
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5592 >
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 36
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5592 >
Q16762, R16761
R16621,R16622
R16681,R16682 D16401,D16402 IC14904 Q16621,Q16622
Q16421,Q16422
Q16401,Q16402 D16641,D16642
D16421
IC14951
TPVFG
D16618
IC16501, C16502 R16601
IC16521, R16421, R16422 IC16600, R16612 C16411,C16412
R16401, R16402 Q16601
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 37
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5592 >
TPVFO
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 38
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2012 model >
< TNPA5593 > IC16600 R16612 D16618
R16536
R16537 D16403
C16411
R16538 R16601
C16412
D16536 Q16601
IC16501 R16401
R16402
C16502 Q16401
R16619 Q16402
D16620 D16432
D16401
D16402
D16722 D16435
D16725
D16723
D16481
IC16522 Q16441
D16421
R16451
IC16725
IC16784
C16723
C16725
C16842
R16621
R16622
R16681
R16682
R16761
Q16762
D16668
R16661
Q16621
Q16622
Q16661 D16641
D16673 D16642
D16674 D16643
IC16921
40
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2012 model >
< TNPA5593 >
IC14901
IC14902
IC14951
IC14952
41
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2012 model >
< TNPA5593 >
IC14903 IC14904
IC14953
IC14954
42
Components Location of Check List on Board < 2012 model >
< TNPA5593** >
43
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5593** >
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 44
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5593** >
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 45
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5593** >
TPVFO
TPVFG
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 46
< 2012 model >
47
Check List (1/2) < 2012 model >
Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)
49
Components of Check List in Schematic Circuit Diagram ( 1/5 )< 2012 model >
< TNPA5523 >
C16411, C16412 IC16600 R16612 Q16600,R16603 D16618
C16413, C16414
R16601
R16536
Q16601
R16537
D16536
R16402
R16403
IC16501
Q16402
Q16403
IC16502 Q16441
C16531 Q16442
D16432 R16441
R16442
D16481
D16430
D16482
Q16421
D16461 Q16422
D16462
IC16522 D16421
Q16452
C16551
R16421
R16451 Q16451 IC16521
R16422
50
Components of Check List in Schematic Circuit Diagram ( 2/5 )< 2012 model >
< TNPA5523 >
IC16786 IC16795
D16711 C16834 C16796
C16833
D16720
D16833
D16713
D16714
IC16784
C16842
C16813
R16621, R16622
R16623, R16681
R16682, R16683
Q16661
D16673
IC16921
D16674
D16669, R16661
51
Components of Check List in Schematic Circuit Diagram ( 3/5 )< 2012 model >
< TNPA5523 >
IC16725
C16724
C16723
52
Components of Check List in Schematic Circuit Diagram ( 4/5 )< 2012 model >
< TNPA5523 >
IC14601 IC14602 IC14603
55
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5523 >
TPVFG
TPSN1
(VFO)
IC16795,C16796 IC16725
C16723
C16724
Q16661, D16673
D16674 IC16786,D16720,C16834
IC16784,D16833,C16833
D16669, R16661
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 56
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5523 >
IC14801 IC14606 IC14605 IC14604
Q16762, R16761
R16621, R16622
R16623, R16681
R16682, R16683
Q16621,Q16622
Q16623, D16641
D16644
Q16421,Q16422
D16421
Q16441, Q16442
D16481, D16482
D16618
IC16521, R16421 R16601
R16422 Q16601
D16430, D16432
Q16600, R16603 IC16502, C16531
R16441, R16442
IC16600, R16612
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 57
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5523 >
IC14602 IC14601
IC14603
Q16402,Q16403
D16402,Q16403
C16411,C16412
C16413, C16414
IC16501, C16502
R16402, R16403
Q16451, Q16452
D16461, D16462
R16451
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 58
Components of Check List in Schematic Circuit Diagram ( 1/5 )< 2012 model >
< TNPA5620 >
C16411, C16412 IC16600 R16612 D16618 R16601
Q16601
R16536 R16401
R16537 R16402
D16536
IC16501 Q16401
Q16402
C16502, C16503
D16401
IC16502 D16402
C16531 R16441
D16432 Q16441
D16481
Q16421
Q16422
IC16522
D16421
D16461
R16421
C16551 R16451 Q16451 D16434 IC16521 R16422
59
Components of Check List in Schematic Circuit Diagram ( 2/5 )< 2012 model >
< TNPA5620 >
C16834
C16813 D16711 IC16786 D16720 IC16795
C16796
C16833
D16833
D16713
D16714
IC16784
C16842
Q16762
Q16621
R16621 Q16622
R16622 D16641
R16681 D16643
R16682
Q16661
D16673
D16674
IC16921
D16669, R16661
60
Components of Check List in Schematic Circuit Diagram ( 3/5 )< 2012 model >
< TNPA5620 >
C16723
C16724
IC16725
61
Components of Check List in Schematic Circuit Diagram ( 4/5 )< 2012 model >
< TNPA5620 >
IC14601 IC14602 IC14603
64
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5620 >
IC14806 IC14805 IC14804 IC14803 IC14802
TPVFO
Q16661, D16673
D16674 TPVFG D16713, D16714
C16842
D16711,C16813 IC16786
D16720,C16834
D16669, R16661
IC16784,D16833,C16833 IC16795,C16796
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 65
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5620 >
IC14606 IC14605 IC14604
Q16762
IC14801 R16621, R16622
R16681, R16682
Q16451, D16461
IC16725
C16723
C16724
D16432, D16434
IC14601
IC14603
Q16401,Q16402
IC16502 D16401,Q16402
C16531,R16441
C16411,C16412
D16536
R16536
R16537
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 67
< 2012 model >
68
Check List (1/2) < 2012 model >
< Full HD model-SC board >
T*-P50/55 VT50/GT50/ST50* :TNPA5528**
T*-P50/55 UT50/U50 :TNPA5621**
T*-P60/65 VT50/GT50/ST50* :TNPA5647**
T*-P60UT50* :TNPA5538** ( ### )notation: different by boards
Q##, D##, C## : Short check, R## : Open check, IC16### : Diode check (refer to later page)
70
Components of Check List in Schematic Circuit Diagram ( 1/3 )< 2012 model >
< TNPA5528 >
Q16601 Q16600 D16618
C16411, C16412 R16601
C16413, C16414 D16608
Q16401
Q16402
Q16403
D16401
D16402
D16404
Q16441,Q16442
D16481,D16482
Q16422
Q16423
Q16424
D16421
Q16451 D16461 D16432 D16430
Q16452 D16462
71
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5528 >
C16834
IC16786 D16720 IC16795
C16793
C16796
C16833
D16833
IC16784
Q16621,Q16622
Q16623,Q16624
D16641,D16642
D16643,D16644
Q16660
R16651
D16652
Q16661
D16673
D16674
72
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5528 >
C16724
IC16725
73
Components Location of Check List on Board < 2012 model >
< TNPA5528 >
Q16401
Q16402
Q16621,Q16622 Q16403 C16411
Q16661 IC16795 IC16786 Q16422 Q16623,Q16624 C16412
D16401
D16673 C16793 C16834 Q16423 D16641,D16642 C16413
D16402
D16674 C16796 D16720 Q16424 D16643,D16644 C16414
D16404
D16421
TPSC1
(VFO)
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 74
Components of Check List in Schematic Circuit Diagram ( 1/2 )< 2012 model >
< TNPA5621 >
Q16601
R16601 D16618
C16411, C16412
Q16401
Q16402
D16402
D16403
Q16441,D16481
Q16421
Q16422
D16421
Q16451 D16432 D16430
D16461
75
Components of Check List in Schematic Circuit Diagram ( 2/2 )< 2012 model >
< TNPA5621 > C16793
C16834 IC16795
C16833 IC16786 C16796
D16833 D16720
IC16784
C16724
IC16725
Q16661 Q16660
Q16622,Q16623 D16673 R16651
D16641,D16643 D16674 D16652
76
Components Location of Check List on Board < 2012 model >
< TNPA5621 >
Q16401
Q16661 IC16795 IC16786 Q16402
D16673 C16793 C16834 IC16725 Q16622,Q16623 D16402
D16674 C16796 D16720 C16724 D16641,D16643 D16403
TPSC1
VFG (VFO) VFG VFG VFG
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 77
Components of Check List in Schematic Circuit Diagram ( 1/3 )< 2012 model >
< TNPA5647 >
Q16601 Q16600 D16618
R16601 D16608
C16411, C16412
C16413, C16414
C16416
Q16401
Q16402
Q16403
Q16404
D16401
D16402
D16403
D16404
D16432 Q16441,Q16443
D16482,D16483
D16430
Q16451 D16421
Q16421 D16422
Q16452 D16462 Q16422
Q16453 D16463 Q16423
78
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5647 >
C16834
IC16786 D16720 IC16795
C16793
C16833 C16796
D16833
IC16784
Q16621,Q16622
Q16624,Q16625
Q16660 D16641,D16642
R16651 D16643,D16644
D16652
Q16661
D16673
D16674
79
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5647 >
C16724
IC16725
80
Components Location of Check List on Board < 2012 model >
< TNPA5647 >
Q16421 C16411
Q16422 Q16621,Q16622 Q16401,Q16402 C16412
Q16661 IC16795 IC16786 Q16423 Q16624,Q16625 Q16403,Q16404 C16413
D16673 C16793 C16834 D16421 D16641,D16642 D16401,D16402 C16414
D16674 C16796 D16720 D16422 D16643,D16644 D16404,D16404 C16416
TPSC1
(VFO)
Q16403
Q16404
D16401
D16402
D16403
D16432
Q16442,D16482
Q16422
Q16423
D16421
D16422
Q16452 D16430
D16462
82
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5538 >
C16834
IC16786 D16720 IC16795
C16793
C16796
C16833
D16833
IC16784
Q16621
Q16622
Q16624
D16642
D16644
Q16660
R16651
D16652
Q16661
D16673
D16674
83
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5538 >
C16724
IC16725
84
Components Location of Check List on Board < 2012 model >
< TNPA5538 >
Q16621 Q16403
Q16622 Q16404
Q16661 IC16795 IC16786 Q16624 D16401
D16673 C16793 C16834 IC16725 D16642 D16402
D16674 C16796 D16720 C16724 D16644 D16403
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 85
< 2012 model >
86
Defective case study < 2012 model >
88
< 2011 model >
89
Check Flow of SC/SN Board Repair < 2011 model >
Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.
Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK
Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK
All OK
Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 90
Block Diagram of Scan Pulse Drive < 2011 model >
-
Q16441 Vad
-443 Q16621 +
Q16451 -623
-452 Q16661
Q16421
GND -423 Only SN board
GND (SC board is
GND separated to
SU/SD board)
SN board of HD model
(X3/X30/C3/C30 series) < VFG waveform (VFO is added Vscn voltage to VFG) >
SN3 D16461 D16481
Vsus
L16441
To
Q16451 Q16441 GND (Vscn)
SS
board Vad 91
BLOCK1. Short Circuit Check of the Switching Component and Diode
< 2011 model >
Check the short circuit “all” of the below switching components.
( just check short or not )
In many cases, there are several defective components at the same time.
The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching components are short-circuited.
92
BLOCK1 Drive Circuit ( Switching Control Signal 1 ) < 2011 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.
VDD
Q16521 Q16421/422
IN OUT
C R R
VS
15V
GND
93
BLOCK1 Drive Circuit ( Switching Control Signal 2 ) < 2011 model >
94
How to check the Drive ICs and Power IC < 2011 model >
BLOCK1 IC16501, IC16502, IC16521, IC16522, 3pin (+) and 1 pin(-) : 0.55V +/- 0.2V
IC16684 3pin (+) and 2 pin(-) : 0.55V +/- 0.2V
(Drive signal for switching 3pin (+) and 7 pin(-) : 0.6V +/- 0.2V
components) 2pin (+) and 1 pin(-) : 0.75V +/- 0.2V
7pin (+) and 1 pin(-) : 0.6V +/- 0.2V
BLOCK3 IC16784, IC16786 8pin (+) and 1 pin(-) : 0.5V +/- 0.2V
(Explanation (power IC) 8pin (+) and 3 pin(-) : 0.7V +/- 0.2V
is as later 8pin (+) and 4 pin(-) : 0.7V +/- 0.2V
page) 8pin (+) and 5 pin(-) : 0.5V +/- 0.2V
# Check after
IC16795, 16724 2pin (+) and 1pin(-) : 0.55V +/- 0.2V
replacing the
defective (power IC) 2pin (+) and 3 pin(-) : 0.5V +/- 0.2V
components of
BLOCK1 and 2. 1pin (+) and 3pin(-) : 0.65V +/- 0.2V
+ -
i
95
BLOCK2. Short circuit check of Scan Drive IC (Only SN Board) < 2011 model >
Check the short circuit between VFG and VFO. If shorted, some of the Scan Drive IC is
defective. You can find the defective IC by checking the short circuit between VFG and
all output pin of Scan Drive IC (same as all pin of Connector SN11-18/21-28). SN11/21
IC14901
Vsus Vsus Vscn TPSC1/ Scan
TPSN1 Drive
Q16401 IC
- 403 SN12/22
Scan
Drive
Q16600
VF0 IC
-601 Q16660 IC14902
( Energy recovery circuit ) +
Vscn .
- .
C16631- L16441 .
.
632 VOL . Output pin
.
- VFG SN17/27
IC14953
Q16441 Vad
-443 Q16621 + Scan
Drive
Q16451 -623 IC
SN18/28
-452 Q16661
Q16421 Scan
Drive
GND -423 IC
GND
IC14954
GND
SN board of HD model Scan Drive IC
(X3/X30/C3/C30 series) Only SN board
Output pin
SN3
(SC board is
D16461 D16481 separated to
Check short circuit
(refer to the picture of SU/SD board)
6 P15V
A board 7
D16713-
D16711 Vad Vscn
14
+ (147V)
F15V
+ (200V) C16842 D16728 (F18V)
5V_F
T16471 Regulator
Regulator Regulator
Regulator
T16472
C16813
+ IC16795
IC16795 IC16724
IC16724
(14.6V) (5V)
VFG VFG C16793 (18V) VFG VFG
DC/DC
DC/DC DC/DC
DC/DC
IC16784
IC16784 IC16786
IC16786
Normal
If this voltage is out of range, 56k
Normal = on 100k
PC16581 is change to off.
D16582 High V
15V LED L16441
44.2k ERF
(33V) ERM
PC16581
(Photo coupler) (=about half of Vsus) C16631
10k -632
Q16581 ERR
Inverter
SC20 Q16451
SOS6 D16822 (IC16563) (5V)
47k
21
-452
8 9
A baord (Normal = Low) GND
22k
(6V)
Vdd (DC/DC of Vscn)
47k 150k
Q16891 59k
PC16896
47k Q16817 (33V)
Q16892 D16825 82k+61.9k=143.9k
4.7k Q16815
10k 37.4k
1k 10k
If Vscn or Vad rises,
VFG All transistors are ON.
VFG VFG
(Normal = all Transistors are OFF) 99
Other Block. Check the SOS Circuit-2 < 2011 model >
SC20 + 9
21
Inverter - 8
COMP3 VTH3
(IC16563) 1.05k+13.7k
UHZ
13 =14.75k
6 5 Vad
69.8k+82.5k+82.5k
RAMP1 =234.8k
4.7k
Q16819
nCVET2
COMP4 + REF 1.2V ? 3.09k
20
- 10
RAMP2
9.09k
This signal is Feedback 5V
signal to discharge control 2k VOL
IC on A board. 5V
(If no feed back, 120k+120k+120k
10k Comparator = 360k
8 time blinks) D16493 (IC16491)
4 + 3
(4.7V) If this voltage rises
- 1
5.11k than 2.48V (from GND)
47k =VOL rises
K
than 177V (from GND),
IC16490
the output of comparator
REF=2.5V Shunt
REG is changed to Low.
A
CPH1
101
The value is one example of 46ST30 product.
Supplement ( flow of control signal for scan pulse switching 1 ) < 2011 model >
VF0
FET
Driver1 To
(IC16684) + SU/SD
CPH1,CML2,CERS Vscn board
Q16660 -
L16441
VOL VFG
C16631 Q16441
-632 -443
Q16621 -
-623 Vad
Q16451 +
-452 IGBT
Driver4
(IC16502) Q16421
GND -423 Q16661
CSH,CMLEL IGBT
Driver5
GND (Q16762) GND
IGBT CIS,CEL2
Driver3 IGBT IGBT
(IC16522) Driver2 Driver6
CSL (IC16521) (IC16921)
CML nCEL2 102
Supplement ( flow of control signal for scan pulse switching 2 ) < 2011 model >
Switching signal flow (2011 Full HD)
SC20 PC16685
(*3) IGBT (*3)
CIS
Driver5 (Q16621 - 623)
2 CEL2 (Q16762)
PC16462
(*3)
(*3) IGBT
CSH
Driver4 Q16531 (Q16441- 442)
CMLEL
IC16562 (IC16502)
CSL IGBT
Driver3 Q16551 (Q16451- 452)
(IC16522)
CMH PC16461
IGBT (*3)
(*3) Driver1
Q16501
(Q16401- 403 )
(IC16501)
CPH1
(*3)
(*3) FET
IC16564 Driver1 Q16602 (Q16600, 601)
,606
IC16561 (IC16684)
CERS CML2
PC16603
34 (*3)
CRC1 IC16563
CRC2
(*3) Be careful The basis is not GND. Refer to Page 5 103
< 2011 model >
104
Check List (1/2) < 2011 model >
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
105
Check List (2/2) < 2011 model >
Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)
106
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5311**/5312** > (###)notation: only 50inch model=TNPA5312**
C16411
C16412
(C16413)
(C16400)
107
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5311**/5312** > (###)notation: only 50inch model=TNPA5312**
R16612
Q16606
D16618
IC16684 R16601
Q16601
Q16501 D16401
R16536 R16503 D16402
R16537
Q16401
R16538
Q16402
IC16501 R16401
R16402
R16619 C16502
D16620 D16431
IC16522
D16433 (D16432)
C16551
D16723 (D16726)
IC16784
D16713
D16714
C16842
R16621
R16622
R16761 Q16621 R16681
Q16762 Q16622 R16682
D16641
D16642
(D16643)
D16669
R16661
Q16661
IC16921 D16673
D16674
109
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5311**/5312** >
C16724
IC16724
110
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5311**/5312** >
IC14901 IC14902
IC14951
IC14952
111
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5311**/5312** >
IC14904
IC14903
IC14953 IC14954
112
Components Location of Check List on Board < 2011 model >
< TNPA5311** >
113
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5311** >
IC14954 IC14953 IC14952
TPVFG
D16711,C16813
TPSN1
D16713,D16714,C16842
(VFO)
D16669,R16661
IC16795,C16796 Q16661
D16673,D16674
IC16786,D16720,C16834 IC16921
IC16784,D16833,C16833
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 114
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5311** >
IC14951 IC14904 IC14903
R16761,Q16762
R16621,R16622
R16681,R16682
IC16724,C16724
Q16621,Q16622
D16641,D16642
C16411,C16412
R16503,Q16501 IC16501
D16618
R16601
Q16601
D16401,D16402
R16401,R16402 C16502,R16536 IC16684,Q16606,R16612
Q16401,Q16402 R16537,R16538
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 115
Components Location of Check List on Board ( C Block ) < 2011 model >
< TNPA5311** >
IC14902 IC14901
Q16421,Q16422
D16421,D16422
D16722
Q16441,D16481
D16431,D16433,D16723
D16461,Q16451
IC16522
Q16521,IC16521 IC16502,R16531
R16506,R16421,R16422 C16531,Q16531
Q16551,R16451 R16619,D16620,C16551
R16441
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 116
Components Location of Check List on Board < 2011 model >
< TNPA5312** >
117
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5312** >
IC14954
IC14953 IC14952
TPVFG
IC16795,C16796
TPSN1
(VFO)
IC16784,D16833,C16833 Q16661,D16673,D16674
IC16786,D16720,C16834
D16669,R16661
C16414
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 118
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5312** >
Q16762,R16621,R16622 IC14904
IC14951 R16681,R16682
IC16724,C16724 Q16621,Q16622,D16642
C16411,C16412,C16413
Q16601,D16618,R16601
IC16501,C16502
Q16401,Q16402 Q16501,R16401 Q16606,R16612
D16401,D16402 R16402,R16503
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 119
Components Location of Check List on Board ( C Block ) < 2011 model >
< TNPA5312** >
D16641,D16643
IC14903 IC14902 IC14901
D16431,D16432
Q16421,Q16422,Q16423 D16433,D16722
D16421,D16422 D16723,D16725
D16726
Q16451,D16461
Q16441,D16481
IC16522,C16551
Q16551,R16451
Q16521,R16525,Q16521,R16421 IC16502,C16531,Q16531
R16422,R16423,R16506 C16400
R16441,R16531
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 120
< 2011 model >
121
Check List (1/2) < 2011 model >
122
Check List (2/2) < 2011 model >
Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)
123
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5349 >
C16411, C16413
C16507
124
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5349 >
R16612 D16618
Q16606 D16608
IC16684
R16536 R16601
R16537 Q16600
D16536 Q16601
D16401
IC16501
C16502 Q16401
Q16402
IC16502
C16531 R16401
R16531 R16402
Q16531 Q16501
R16503
C16551
D16432 D16433
IC16522 Q16441
D16481
R16441
D16461
Q16421 Q16422
R16421 R16422
D16713
IC16784 D16714
C16842
R16621 R16622
R16681 R16682
R16761
Q16762
Q16621 Q16622
D16641 D16642
Q16661
D16673
D16669 D16674
IC16921
R16661
126
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5349 >
IC16724
C16723
C16724
127
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5349 >
128
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5349 >
129
Components Location of Check List on Board < 2011 model >
< TNPA5349 >
130
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5349 >
TPVFG
TPSN1 IC16786,D16720,C16834
(VFO)
D16711, C16813
D16713, D16714
C16842
C16413
IC16921
D16669, R16661
Q16661 IC16784,D16833,C16833
D16673, D16674
IC16795,C16796
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 131
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5349 >
IC16724
C16723 Q16621 Q16622
C16724 D16641 D16642
Q16401 Q16402
D16618 D16401
R16601
Q16601 Q16421,Q16422
D16421
IC14602
IC14601
IC14603
Q16441 D16481
IC16522 C16551
Q16551 R16451
Q16451 D16461
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 133
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5330 >
C16411, C16412
C16413, C16507
134
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5330 >
Q16600 D16618
Q16601
D16608
R16601
D16401
Q16401
Q16402
Q16403
D16430
Q16441
D16481
D16482
Q16421
Q16422
Q16423
D16421
Q16451 D16432
D16461 D16433
135
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5330 >
C16834
C16833 IC16786 D16720 IC16795
D16833
IC16784 C16793
C16796
Q16621 Q16622
Q16623 D16641
D16642 D16643
Q16660
D16652
Q16661
D16673
D16674
136
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5330 >
IC16724
C16724
137
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5330 >
IC14601 IC14602 IC14603
138
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5330 >
IC14604 IC14605 IC14606
IC14805 IC14806
IC14804
139
Components Location of Check List on Board < 2011 model >
< TNPA5330 >
A Block B Block
140
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5330 >
IC16724
C16724
TPSN1
TPVFG
(VFO)
IC16786
D16720
Q16660 C16834
D16652
IC16795
C16793
C16796 Q16600
Q16601
D16608
D16618
R16601
Q16661
D16673
D16674
IC16784
D16833
C16833
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 141
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5330 >
Q16621 Q16441
Q16622 D16481
Q16623 D16482
D16641
D16642
D16643 D16430
D16432
D16433
Q16401
Q16402
Q16403
D16401 Q16421
Q16422
Q16423
D16421
C16411
C16412
C16413
C16507 Q16451
D16461
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 142
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5457 >
C16411
C16413
C16507
143
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5457 >
Q16600 D16618 Q16601
D16608
R16601
D16401
Q16401
Q16402
Q16403
D16434
Q16442
D16481
Q16421
Q16422
Q16423
D16421
Q16452
D16461
144
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5457 >
C16833 C16834
D16833 IC16786 D16720
IC16795
IC16784
C16793
C16796
Q16621
Q16622
Q16623
D16641
D16642
Q16660
D16652
Q16661
D16673
D16674
145
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5457 >
IC16724
C16724
146
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5457 >
IC14601 IC14602 IC14603
147
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5457 >
IC14604 IC14605 IC14606
148
Components Location of Check List on Board < 2011 model >
< TNPA5457 >
A Block B Block
149
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5457 >
TPVFG
IC16786 TPSN1
D16720 (VFO)
IC16724
C16834 C16724
Q16660
D16652
Q16600
Q16601
C16413 D16608
D16618
R16601
Q16661
D16673 IC16795 IC16784
D16674 C16793 D16833
C16796 C16833
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 150
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5457 >
Q16621
Q16622
Q16623
D16641
D16642
Q16442
D16481
Q16401
Q16402
Q16403 D16434
D16401
Q16421
C16412 Q16422 Q16452
C16507 Q16423 D16461
D16421
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 151
< 2011 model >
152
Check List (1/2) < 2011 model >
Q##, D##, C## : Short check, R## : Open check, IC16### : Diode check (refer to later page)
154
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )
155
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )
Q16600,601
R16601,D16618
Q16401 – 403,
D16401 - 402
Q16421 – 423,
Q16451 – 452,
D16421 - 422
D16461 - 462
156
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )
IC16795
Q16621 - 623
D16641 - 643
Q16660
Q16661
D16673 - 674
157
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )
SOS7 detect
IC16724
158
Components Location of Check List on Board < 2011 model >
< TNPA5335** >
IC16724
3
2
IC16795
2
D16720, T16472, Q16621-623,
1
IC16787, PC16723
1
D16641-643 Q16401-403,
IC16786 IC16724
IC16795 D16401-402
Q16660
C16411-414, 507
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 159
Components Location of Check List on Board < 2011 model >
< TNPA5351** >
IC16724
3
2
IC16795
2
D16720, T16472, Q16621-623,
1
IC16787, PC16723 Q16401-403,
1
D16641-643
IC16786 IC16724 D16401-402
IC16795
TPSC1
(VFO)
VFG VFG VFG VFG
Q16441-443,
D16481-482
Q16660
Vsus input
Q16421-423, Q16451-452,
IC16784 Q16600-601 D16421-422 D16461-462
Q16661, D16833, T16471, R16601,D16618
D16673 IC16785, PC16897
-674 C16411-414, 507
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 160
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2011 model >
< TNPA5342 >
C16411
C16412
C16413
C16414
C16416
C16507
161
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5342 >
Q16600 D16618 Q16601
D16608
R16601
D16401
D16402
D16422
Q16401
Q16402
Q16432 Q16403
D16433 Q16404
Q16441
Q16442
Q16443
D16481
D16482
D16483
Q16421
Q16422
Q16423
Q16424
Q16451 D16461
Q16452 D16462 D16430 D16421
162
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5342 >
C16833 C16834
D16833 IC16786 D16720 IC16795
IC16784
C16793
C16796
Q16621
Q16622
Q16623
Q16660 Q16624
D16652 D16641
D16642
D16643
Q16661 D16644
D16673
D16674
163
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5342 >
IC16724
C16724
164
Components Location of Check List on Board < 2011 model >
< TNPA5342 > Q16421 Q16441
Q16422 Q16442
Q16621 Q16622 Q16423 Q16442
IC16795 Q16623 Q16624 Q16424 D16481
Q16660 C16793 IC16724 D16641 D16642 D16421 D16482
D16652 C16796 C16724 D16643 D16644 D16422 D16483
IC16786
D16720
C16834
C16411
C16412
C16413
C16415
C16507
166
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5399 >
Q16600 D16618 Q16601
D16608
R16601
D16401
D16402
D16422
Q16401
Q16402
Q16403
Q16432 Q16441
D16433 Q16442
D16481
D16482
Q16421
Q16422
Q16423
167
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5399 >
C16833 C16834
D16833 IC16786 D16720 IC16795
IC16784
C16793
C16796
Q16621
Q16622
Q16623
Q16660
Q16624
D16652
D16641
D16642
Q16661 D16643
D16673 D16644
D16674
168
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5399 >
IC16724
C16724
169
Components Location of Check List on Board < 2011 model >
< TNPA5399 >
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 170
< 2011 model >
171
Defective case study < 2011 model >
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 172
Defective case study < 2011 model >
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 175
Defective case study < 2011 model >
176
< 2010 model >
177
Check Flow of SC/SN Board Repair < 2010 model >
Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.
Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK
Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK
All OK
Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 178
Block diagram ( Scan pulse drive 2010 ) < 2010 model >
VFO
CPH C16691
D16461
+ Only SN board
Q16601 .
- . (SC board is
Q16660
Vscn . separated to
MID
SU/SD board)
CIS VFG
D16641
Q16621
D16481
VFG
Q16451 CEL
CSL CML Q16421 Q16661
Vad
GND
The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching parts are short-circuited.
180
BLOCK1 Drive Circuit ( Switching Control Signal ) < 2010 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.
IC16521 15V
VOL
Buffer (Drive IC) R
Vcc2
Q16521 Q16421/422
Lin Lout
C R R
Vcom
15V
GND
181
Block2. Short circuit check of Scan Drive IC ( 42/46HD model ) < 2010 model >
< Symptom : 7 blinks / horizontal black line >
Check the short circuit between VFG and VFO.
If shorted, some of the Scan Drive IC is defective.
You can find the defective IC by checking the short circuit between VFG
and all output pin of Scan Drive IC ( = all pin of Connector SN11-18).
(refer to the picture of 2012 explanation page)
Vscn SN11
Vsus Vsus IC14901
TPSC1 Scan
CSH CMH D16859 Drive
Q16401- IC
Q16441 Q16402 SN12
Q16601 Scan
VF0 Drive
C16691 IC
D16461 CPH
+ IC14902
MID Vscn -
SN3 .
.
.
.
. Output pin
CIS VFG .
D16641
Q16621 SN17
To D16481 IC14953
SS Scan
Drive
board Q16451 IC
CEL SN18
CSL CML Q16421 Q16661 Scan
Vad Drive
GND IC
IC14954
Scan Drive IC
182
Block3. Check the resistance value of Capacitor (control pulse line / power line)
The defective mode of these capacitors are not only short circuit mode, < 2010 model >
also leak current mode (low resistance ). So please compare to normal resistance value.
Symptom Check parts ( Defective parts ) Signal or Correct resistance value
( just for : Capacitor and other parts connect in parallel Power of signal/power line
reference ) supply (rough standard (*1) )
6 blinks C16502 / C16504 / or IC16501(6-7pin) , C16503 , Q16501 Pulse for Over 100k ohm
/abnormal picture Q16401-403
6 blinks C16525(C16527) / or IC16521(6-7 pin), Q16551 Pulse for Over 100k ohm
Q16451
(Q16452)
6 blinks C16753 / or Q16762 Pulse for Over 100k ohm
Q16621-622
Symptom Output voltage / Basis of output voltage (*3) Output voltage value
(just for reference) Check parts ( Defective parts ) (*1)
Except 6,7 blinks < input from P board > Vsus : 206V from GND (*1)
Vsus (C16412 - 16419) , Short check with GND (42HD: 198V)
7 blinks Vad , 16V_F Vad : Short check with GND -207V from GND (*1)
( IC16784 or T16471, IC16785 ) 16V_F : Short check with Vad (42HD: -190V)
After checking
Vad output(*2)
(*1) This value is different by each model. (*2) These voltages are related to Vad. (*3) Be careful
So please check the accurate value by So if Vad is not constant, The basis is not GND,
the Service Manual. these voltages are also not constant. so if you check by oscilloscope,
( refer to the next page ) isolate the earth line from earth of AC inlet.
184
Block Diagram ( power supply circuit ) < 2010 model >
All power supply circuit start automatically, when Vsus or 15V are input.
Vad is the negative voltage. Vscn, 16V_F, and Vad+5V are regulated from Vad,
5V_F is regulated from VFG.
So when you check the voltage, please confirm the basis of each output.
SC2 (SN2)
Vsus(206V) ( 42HD:198V )
1
SC20
P baord 3 P15V
35
DC/DC
DC/DC
DC/DC
DC/DC 6
IC16786
IC16786 P5V
IC16784
IC16784 7
A board
Regulator
Regulator 5V_F
SOS7
20
Vscn = Vad+148V
(Normal = Low) D16480 nCE =-207V+148V
1,19 Normal = on =-59V
If this signal keeps high(5V), Buffer
(IC16562)
7blinks occur. 5V
15V 15V Vscn
So if one of the anode side D16871/
D16820 4.7k
of D16480/16820 keeps Change to High 150k 27k 16872
(44V)
high, 7blinks occur. by green current = In case of low Vscn/Vad 150k
Q16876
(33V)
D16821 12k×3
SOS6 D16822 =36k
21
Change to High
A baord by blue current = In case of high Vscn/Vad 4.7k
(5.1V) 47k
D16874
SC20
D16822 Vscn = Vad + 148V
Normal = red flow ( -77V < Vscn < -49V )
The value is one example of 42G20/25 product. If Vscn rises than (-44+5.1=) -49V, blue current flows
(Vscn / Vad and Zener diode are different by each model)
Please check the accurate value by Service Manual. If Vscn drops below (-44-33=) - 77V, green current flows 186
Other Block. Check the SOS circuit-2 < 2010 model >
5V If loop of CHA
If 15V_F rises than 20V line cuts,
SU
SU board
board
5V_F
(from VFG), Tr(Q16471) on.
main_stop0 Tr(Q16471) on.
VFG
(Normal = Low) 560
15V_F
5V_F 15V_F
PC16480 1k
Normal = off 5.6k
(Photo coupler) CHA
K (20V)
3.9k
IC16471 REF (5.1V)
REF=1.26V Shunt Q16471 1k
Normal = on REG
A 2.2k
SC50
VFG
10k SD
SD board
board
2
VFG VFG
1
If REF drops below 1.26V, VFG 5V_F
Current stops from K to A. VFG
(= If Q16471 on ,or SCNR_PRO change to Low,
D16473
or 5V_F drop )
Then photo coupler changed to off, and (Normal = High)
SCNR_PRO
main_stop0 signal changed to high.
K
If REF input is higher than
REF reference voltage(1.26V),
current flow from K to A.
A
187
Other Block. Check the SOS circuit-3 < 2010 model >
Monitor MID
Normal :
If this signal is high(5V), 6blinks occurred. This voltage is from 4.8V to 12.2V .
( MID is from 62.5V to 155V . )
If this voltage is out of range,
Output is change to Low.
IGBT Vscn
Vsus Vsus Driver⑥
(IC16691/
CSH Q16647)
CMH
D16859
Q16401-
IGBT Q16441 Q16402
Driver①
Q16601 D16652
(IC16501 VF0
PC16461)
CPH
C16691
D16461 CEL
+
FET
Driver
Q16660 -
C16631- (PC16603/
C16633 PC16684) Vscn
MID
Q16621 VFG
D16641
CIS
D16481
VOL
SN3 Q16661
Q16451 IGBT
MID Driver③ CEL
Q16421 (PC16685/ Only SN board
CSL CML Q16762)
Vad (SC board is
IGBT separated to
To IGBT GND Driver⑤ SU/SD board)
SS Driver② (IC16773/
board (IC16521) Q16818)
SN board of
42/46HD model 6 blinks other blinks (except 6 blinks) 190
Supplement ( flow of control signal for scan pulse switching ) < 2010 model >
Switching signal flow (2010 FHD)
OC1 SC46 SD46 SD baord
CLK OC1 photo
SIU CLK Buffer
Buffer Coupler
SEL (IC14961)
(IC16561) (PC14951)
OC2 SIU
photo
Coupler
SC20 SEL Buffer
(PC14952)
CERS photo (IC14962)
4
Coupler OC2 photo
(PC16603) Coupler
(PC14953)
photo Repair by board exchange
Coupler
(PC16684) (Q16601)
CPH1
FET
CIS Driver③ (Q16621 Q16622)
Buffer (PC16685)
A baord
(IC16562) CSH FET
photo (Q16441)
CMH Coupler Driver①
CML2 (PC16461) (IC16501) (Q16402 Q16403 )
CSL FET (Q16452)
CML Driver②
(IC16521) (Q16421 Q16422)
FET
CEL Driver⑥
IC16691
(Q16660)
(Q16647)
FET
Driver⑤ (Q16661)
IC16773
34 (Q16818)
Buffer CRC1
(IC16563) CRC2 191
< 2010 model >
192
Check List (1/2) < 2010 model >
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
193
Check List (2/2) < 2010 model >
Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)
194
Schematic circuit diagram ( 1/4 ) < 2010 model >
< TNPA5066** >
195
Schematic circuit diagram ( 2/4 ) < 2010 model >
< TNPA5066** >
C16771 IC16501
IC16771
Q16501
C16533
Q16401- 16402
C16502
D16401
C16503
Q16441 C16504
C16522,16523
C16524
Q16531
D16461
C16525
C16527
Q16421
IC16521
D16481 D16421
Q16521
Q16451
Q16551
196
Schematic circuit diagram ( 3/4 ) < 2010 model >
< TNPA5066** >
Q16601
D16618
Q16762
Q16621
D16641
C16753
C16891
Q16661
IC16773
Q16701,
16702
C16773
197
Schematic circuit diagram ( 4/4 ) < 2010 model >
< TNPA5066** >
16V_F power switching
C16723,C16724
IC16724
198
Printed circuit board ( component side ) < 2010 model >
< TNPA5066** >
C16723
C16724
IC16773 IC16724
C16891 C16773 C16753
Q16762 D16618
TP59 TPSC1
(VFG) (VFO)
Q16701
Q16702 (Vad)
C
TP(Vscn)
B E
C16533
Vsus input C16525
C16502 C16522 C16527
Q16501,521,531,551,762 IC17724,771 C16503 C16523 IC16521
IC16771 C16504 C16524 Q16521
2 1
C16771 IC16501 Q16531 Q16551
Q16501
1 2 3 The printing of the reference No. on the PCB is abbreviated of 16.
3 4 5 Vout COM Vin (For example: the reference No. C16502 is printed as C502. ) 199
Printed circuit board ( foil side ) < 2010 model >
< TNPA5066** >
Q16421 Q16601
(D16618 :opposite side) Q16621
D16421 D16641
C16503
C16523
Q16451 Q16441
D16481 Vsus input Q16661
D16461 Q16401 - 16402 /
(SN2)
D16401
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 200
< 2010 model >
201
Check List (1/2) < 2010 model >
202
Check List (2/2) < 2010 model >
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
203
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2010 model >
< TNPA5063 >
C16411
C16412
204
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5063 > IC16771 C16502 C16503 C16504
C16533
D16401
Q16401
Q16441 Q16402
IC16501
D16462
Q16501
Q16521
D16481 Q16421
Q16422
Q16451 D16421
IC16521 C16527
Q16551
205
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2010 model >
< TNPA5063 >
Q16601 D16618
Q16762
Q16621
D16641,D16642
C16753
Q16701
Q16702
206
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5063 >
D16719
IC16786
IC16784
D16720
IC16724 C16721,C16723,C16724
207
Components Location of Check List on Board < 2010 model >
< TNPA5063 >
Q16762,C16753 Q16621 Q16601,D16618
D16641,D16641
C16891 IC16521,C16527
IC16784
D16719
Q16401,Q16402
D16401
C16411, C16412
Q16551
IC16786 Q16501,C16502
D16720 C16503,C16504
IC16771,IC16501
C16522,C16523
C16412
209
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5062 > IC16771 C16502 C16503 C16504
C16533 IC16501
D16401
C16524 Q16401
Q16441 Q16402
D16461
Q16501
C16522 C16523
Q16531
D16481 Q16421
Q16451 D16421
Q16551
210
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2010 model >
< TNPA5062 >
Q16601 D16618
Q16762
Q16621
D16641
C16753
Q16701
Q16702
211
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5062 >
D16719 D16720
IC16784
IC16786
212
Components Location of Check List on Board < 2010 model >
< TNPA5062 >
Q16762,C16753 Q16621,D16641 Q16421,D16421
Q16521
Q16701,Q16702
VFG IC16773,C16773 VFG
VFG
IC16724
VFG
C16723
Q16601,D16618
C16724
TPSC1
(VFO)
IC16784
D16719 C16891
Q16401,Q16402 IC16521,C16527
D16401
Q16501,C16502
IC16786 C16503,C16504 Q16551
D16720 C16412
IC16771,IC16501
C16522,C16523 C16533 Q16531,C16524 Q16441,D16461 Q16451,D16481
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 213
< 2010 model >
214
Check List (1/2) < 2010 model >
< Full HD model-SC board >
T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2* : TNPA5081**
T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**
( ### )notation: only TNPA5175**
Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401or403, Q16402, (Q16404,Q16405, IC16501, C16502, Q16501, (Q16502)
Q16406), D16401, D16402, (D16403) R16401or403, R16402, (R16404,405,406),
#:Because of parallel circuit, check one of 4. R16503, 16504, (R16505)
Q16421, Q16422, (Q16423,Q16424,Q16425), IC16521, C16525, Q16521, (Q16522)
D16421or422 R16421, R16422, (R16423,16424,16425),
#:Because of parallel circuit, check one of 3. R16506
Q16621, Q16622, (Q16623), Q16762, R16621, R16622, R16681, R16682
D16641, D16642, (D16643) (R16623, R16683)
#:Because of parallel circuit, check one of 4.
Q16661, D16673, D16674 (Q16668, Q16677,) R16665
#:Because of parallel circuit, check one of 3.
Q16660, D16652 (Q16646), R16649
Q16601, D16618, R16601 (Q16606), R16612
Q16441, (Q16442, Q16443) IC16501, C16502, C16522, C16524, Q16531,
#:Because of parallel circuit, check one of 2. R16441,(R16442,R16443), R16531
Q16451or452, (Q16453,Q16454), D16451 IC16521, C16525, Q16551,
#:Because of parallel circuit, check one of 2. R16451or452, (R16453,R16454), R16551
D16462,(D16463,D16464), ---
D16482,(D16483, D16484)
If defective, check also drive circuit
215
Check List (2/2) < 2010 model >
< Full HD model-SC board >
T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2* : TNPA5081**
T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
216
Schematic circuit diagram ( 1/4 ) < 2010 model >
C16412,16416,16418,16419
217
Schematic circuit diagram ( 2/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )
C16771
IC16771
IC16501
Q16501
C16534
Q16402, 16403
C16502 D16401, 16402
Q16441 Q16531 C16503
C16504
C16522,16523
C16524
D16462
Q16421, 16422
D16482 Q16521 D16421, 16422
IC16521
Q16452
C16525
Q16551
218
Schematic circuit diagram ( 3/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )
Q16601
D16618
Q16762
Q16621, 16622
D16641, 16642
C16753
C16891
Q16660
Q16661
IC16773
Q16701,
16702 C16773
219
Schematic circuit diagram ( 4/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )
C16723,C16724
IC16724 220
Printed circuit board ( component side ) < 2010 model >
IC17724
Vin COM Vout
IC16773 C16723 < TNPA5081** >
1
C16773 C16724 C16753
2
Q16702 IC16724 C16891 Q16762 D16618
3
VFG
TPSC1 VFG
(VFO) VFG VFG
Vsus input
Q16701
Q16702 IC16771 C16502 C16522 Q16501,521,531,551,762 IC17771 C16525
C16771 C16503 C16523 2 1 C16527
C
C16504 C16524 IC16521
IC16501 Q16531 1 2 3
Q16521
B E Q16501 C16534 3 4 5 Vout COM Vin Q16551 221
Printed circuit board ( foil side ) < 2010 model >
< TNPA5081** > Q16621, 16622 Q16660
Q16421, 16422 Q16661
D16641, 16642
D16421, 16422
C16503
C16523
Q16452
Q16601 D16482 Vsus input Q16441 Q16402, 16403
(D16618 :opposite side) (SC2) D16462 D16401, 16402
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 222
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2010 model >
< TNPA5175 >
C16411, C16412
C16416, C16418, C16419
223
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5175 >
IC16771 C16502 C16503 Q16501
IC16501 D16401
C16534 D16402
D16403
Q16441
Q16442 Q16402
Q16443 Q16403
Q16404
Q16405
Q16406
D16462
D16463
D16464
Q16502
Q16531 C16524 C16522 C16523
Q16421
Q16521 Q16422
D16481 Q16423
D16482 Q16522
Q16424
D16483 Q16425
Q16452
Q16453
Q16454
D16421
D16618
Q16601
C16891 D16641,D16642,D16643
Q16621,Q16622,Q16623
Q16701
Q16702
IC16773 C16773
225
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5175 >
IC16786 D16720
D16719
IC16784
IC16724
C16721,C16723
C16724
226
Components Location of Check List on Board < 2010 model >
< TNPA5175 >
IC16724 Q16701
C16721 Q16702 D16401,D16402,D16403 Q16762
C16723 IC16773 Q16501,Q16502 Q16402,Q16403,Q16404 D16641,D16642,D16643 C16753
C16724 C16773 C16502,C16503 Q16405,Q16406 Q16621,Q16622,Q16623 C16685
VFG
TPSC1 VFG VFG VFG
(VFO)
C16891
Q16601,D16618
IC16784
D16719
Q16521,Q16522
Q16421,Q16422
Q16423,Q16424
Q16425,D16421
IC16521,C16525
IC16786
D16720 Q16441,Q16442,Q16443 D16481,D16482,D16483
D16462,D16463,D16464 Q16452,Q16453,Q16454
C16534
IC16771,IC16501 C16411, C16412
C16522,C16523 Q16531,C16524 Q16551
C16416,C16418,C16419
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 227
< 2010 model >
228
Defective case study < 2010 model >
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 229
Defective case study < 2010 model >
b. HD model-SC board (TNPA5063**) Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 Q16401,16402, Q16421,16422 8
only Q16421,16422, Q16451, Q16661 2
BLOCK2 One of IC14901,14902,14903,14904,14951,14952,14953,14954 4
only
BLOCK3 IC16724 6
only
BLOCK1 Q16441, Q16661, 3
(+Drive) IC16501, IC16521
Q16401,16402, Q16421,16422, Q16661 3
IC16501, IC16521
Q16661, D16451, D16481 IC16773, Q16701,16702 16
Q16401,16402, Q16421,16422, Q16441, Q16621, Q16661, IC16773, Q16701,16702 2
(D16401,16402), (D16441), (D16462),
IC16501
Q16401,16402, Q16421,16422, (Q16451), Q16621, IC16773, Q16701,16702 100
Q(16660),16661,
(D16441), (D16451), (D16462), D16641,16642, (D16481),
IC16501, IC16521, Q16521, Q16551
Q16401,16402, Q16421,16422, Q16441, Q16621, Q16661, IC16773, Q16701,16702 7
IC16501, IC16521, IC16561,16562
BLOCK1 Q16401,16402, Q16421,16422, Q16451, (Q16601), Q16661, PC16461 IC16771 4
(+Drive) D16401, D16421, D16451, D16481, D16522, Q16701,16702,IC16773
+BLOCK3 (D16701,16702)
IC16501, (IC16521)
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 230
Defective case study < 2010 model >
c. Full-HD model-SC board (TNPA5081**/ TNPA5105**/TNPA5175**)
Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 only Q16401,16402,16403, Q16421,16422,16423, Q16452, Q16621,16622, Q16661 3
Q16661 2
Drive only IC16501, IC16521 3
IC16521 5
PC16461 3
BLOCK3 only IC16724 15
Oct.2012 Defective component list Add the check list and repair data of
HD(X3/C3) model
Dec.2012 Summarize from 2010 to 2012 model Include all of the SC/SN board
from 2010 to 2012 model
232