You are on page 1of 232

Order No.

ITD1212911GE

Model No. PDP-2012


PDP-2011
PDP-2010

Hints for SC/SN Board Repair


( PDP 2012 - 2010 model )
Issue date : Dec. 2012

c Panasonic Corporation 2012


Unauthorized copying and distribution is
a violation of law.
1
< Caution >

1. (HD model = X/C/A series only)


Before checking the SN board with the TV set,
check all key components with multi meter.
Depending on the defective area of SN board,
SS board damage may occur.

2. All key components must be checked and


all defective components must be replaced at the same time.
If some defective components remain,
other components may become damaged again.

3. When assembling the SN/SC board to the TV set,


the screws must be properly fastened.
If screws are loosely tightened, there is a possibility
of shutdown or board damage.

2
Contents

1.Block Diagram ( Difference of ’10/’11/’12 )

< 2012 model >


2-1.Explanation of Scan Board Operation and Check Point
2-2.Check List
2-3.Repair Data

< 2011 model >


3-1.Explanation of Scan Board Operation and Check Point
3-2.Check List
3-3.Repair Data

< 2010 model >


4-1.Explanation of Scan Board Operation and Check Point
4-2.Check List
4-3.Repair Data
3
1.Block Diagram ( Difference of ’10/’11/’12 )

4
Panel drive ( 2012/2011 Full-HD model (except 42inch) )
P board
P board

VSUS VSUS VSUS


SC
SC VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO
SU
SU

VFG VOL

Vad Gen.

SD
SD VSUS PDP panel
PDP panel

< 2012 model > T*-P42GT50/ST50* :TNPA5523**


T*-P42UT50* :TNPA5620**

< 2011 model > T*-P42 ST30/UT30/S30/U30* : TNPA5349**


T*-P42 VT30/GT30* : TNPA5330**
T*-P42 G30 : TNPA5457** 5
Panel drive ( 2012/2011 42inch Full-HD model )
P board
P board

VSUS VSUS VSUS


SN
SN VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO

VFG VOL

Vad Gen.

VSUS PDP panel


PDP panel

< 2012 model > T*-P42GT50/ST50* :TNPA5523**


T*-P42UT50* :TNPA5620**

< 2011 model > T*-P42 ST30/UT30/S30/U30* : TNPA5349**


T*-P42 VT30/GT30* : TNPA5330**
T*-P42 G30 : TNPA5457** 6
Panel drive ( 2012/2011 HD model )
P board
P board

VSUS VSUS VSUS


SN
SN VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO

VFG VOL MID

( only 2011 )
Vad Gen.

VSUS PDP panel


PDP panel

< 2012 model > T*-P42X5/X50/C5/C50*, TC-P46X5* :TNPA5592**


T*-P50X5/X50/C5/C50* :TNPA5593**

< 2011 model > T*-P42X3/X30/C3/C30*, TC-P46X3* : TNPA5311**


T*-P50X3/X30/C3/C30* : TNPA5312**
7
Panel drive ( 2010 Full-HD model )
P board
P board
SM board (only 42inch)

VSUS VSUS VSUS


SC
SC VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO
SU
SU

VFG

VOL

Vad Gen.

SD
SD VSUS PDP panel
PDP panel

T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2* : TNPA5081**


T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**

8
Panel drive ( 2010 50/37inch HD model )
P board
P board

VSUS VSUS VSUS


SC
SC VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO
SC3 SS3
SU
SU
MID
VFG

VOL

Vad Gen.

SD
SD VSUS PDP panel
PDP panel

T*-P50 C2/X2/X20* : TNPA5063**


TX-P37 C2/X20/X25* : TNPA5062**

9
Panel drive ( 2010 42/46inch HD model )
P board
P board

VSUS VSUS VSUS


SN
SN VSUS VSUS

Vscn Gen.
SS
SS
Ve Gen.

VFO
SN3 SS3

MID
VFG

VOL

Vad Gen.

VSUS PDP panel


PDP panel

T*-P42X2/X20/C2/C20/A20*, TC-P46C2* : TNPA5066**

10
< 2012 model >

2-1.Explanation of Scan Board Operation


and Check Point

11
Check Flow of SC/SN Board Repair < 2012 model >

Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.

Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK

Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK

Block3. Replace the defective


Check of power circuit components
Shorted

All OK

Power on check After replacing all defective component,


Check with power. (especially HD model)
NG

Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 12
Block Diagram of Scan Pulse Drive < 2012 model >

Scan pulse output waveform is produced by switching of Vsus/Vad/GND.


Vsus Vsus Vscn Vscn shifted

Q16401
- 403

Q16600 VF0
( Energy recovery circuit ) -601
+ Vscn .
L16411- - C16842 .
C16631-
12 .
632 VOL VFG

-
Q16441 C16813 Vad
-443 Q16621 +
Q16451 -623
-452 Q16661
Q16421 Vad2
GND -423 Only SN board
GND Full-HD model only (SC board is
GND separated to
Q16660 SU/SD board)
SN board of HD model (not Full-HD model)
< VFG waveform (VFO is added Vscn voltage to VFG) >
SN2 D16461 D16481
Vsus

L16441
To
Q16451 Q16441 GND (Vscn)
PSS
board Vad 13
Block1. Short Circuit Check of the Switching Component and Diode
< 2012 model >
Check the short circuit “all” of the below switching components.
( just check short or not )
In many cases, there are several defective components at the same time.

Check parts ( Defective parts )


:FET(D-S) , Transistor (C-E) , Diode (K-A)
Q16401 - 404 / D16401 - 404
Q16421 - 424 / D16421 - 424
Q16621 - 625 / D16641 - 644
Q16661 / D16673 - 674
Q16660 / D16652 Full HD Only
Q16600 - 601 / D16618, R16601 ( open check)
Q16441 - 443 / D16481 - 483
Q16451 - 453 / D16461 - 463

D16430, D16432,
D16432 D16434, D16435
D16722, D16723, D16725

The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching parts are short-circuited.

14
BLOCK1 Drive Circuit ( Switching Control Signal ) < 2012 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.

< example: IC16501,16521 > If these switching


components are defect,
check also Drive
IC16501 components.
Buffer (Drive IC)
Vsus
VDD
Q
IN OUT
R
(GND)
C VOL
VOL+15V Vsus
VOL VOL
GND
IC16521 VOL
Buffer (Drive IC)

VDD
Q
IN OUT
R
VS
15V C
GND
15
How to check the Drive ICs and Power IC < 2012 model >
We can check the power IC and drive IC by DIODE CHECK.
The check terminal is as below.
IC Diode check ( Check pin : Normal voltage )
BLOCK1 Except IC16501, 16502, 16521, 16522 1pin (+) and 4 pin(-) : 0.45V +/- 0.2V
T*-P42GT50/ST50/UT50 (IC15603,16504,16523,16524) 1pin (+) and 7 pin(-) : 0.45V +/- 0.2V
(Except TNPA5523/5620) (Drive signal for 1pin (+) and 8 pin(-) : 0.5V +/- 0.2V
switching components)
Only IC16501, 16502, 16521, 16522 3pin (+) and 1 pin(-) : 0.5V +/- 0.2V
T*-P42GT50/ST50/UT50 (Drive signal for 3pin (+) and 2 pin(-) : 0.55V +/- 0.2V
(TNPA5523/5620) switching components) 3pin (+) and 7 pin(-) : 0.55V +/- 0.2V
BLOCK3 IC16784, IC16786 8pin (+) and 1 pin(-) : 0.45V +/- 0.2V
(power IC) 8pin (+) and 3 pin(-) : 0.6V +/- 0.2V
(Explanation 8pin (+) and 4 pin(-) : 0.6V +/- 0.2V
is as later 8pin (+) and 5 pin(-) : 0.45V +/- 0.2V
page) IC16795 2pin (+) and 1 pin(-) : 0.5V +/- 0.2V
(power IC) 1 2 3 2pin (+) and 3 pin(-) : 0.45V +/- 0.2V
Vout com Vin

IC16725 12pin (+) and 1 pin(-) : 0.5V +/- 0.2V


(power IC) 12pin (+) and 24 pin(-) : 0.4V +/- 0.2V

Don’t mistake the polarity. example


Diode check 0.6V

+ -
i
16
Block2. Short circuit check of Scan Drive IC (Only SN Board) < 2012 model >
Check the short circuit between VFG and VFO. If shorted, some of the Scan Drive IC is
defective. You can find the defective IC by checking the short circuit between VFG and
all output pin of Scan Drive IC (same as all pin of Connector SN11-18/21-28). SN11/21
IC14901
Vsus Vsus Vscn TPSC1/ Scan
TPSN1 Drive
IC
Q16401 SN12/22
- 403 Scan
Drive

Q16600 VF0 IC

-601 IC14902
( Energy recovery circuit ) +
Vscn .
L16411 - .
C16631- .
-12 .
632 VOL . Output pin
.
- VFG SN17/27
IC14953
Q16441 Vad
-443 Q16621 + Scan
Drive
Q16451 -623 IC
SN18/28
-452 Q16661
Q16421 Scan
Drive
GND -423 IC

GND IC14954
GND
Scan Drive IC
SN board of HD model (not full-HD model) Only SN board
Output pin
SN2 Check short circuit (SC board is
D16461 D16481 separated to
(refer to next page)
SU/SD board)

To
L16441
PSS
board Q16451 Q16441
17
BLOCK2. Short circuit check of Scan Drive IC (Only SN Board)

All
Output
pin VF_G

18
How to replacement of PDP Scan Driver IC on SN board 1/2
1. Remove silicon glue by plastic plate. 2. After removal, put the low temperature
solder(Part No.:RFKZ0316) on to the solder of IC.

3. Remove IC

Remove by tweezers

4. Cleaning

Blotting wire
Low temperature solder (Local procurement)
(Part No.: RFKZ0316)
Completion
How to replacement of PDP Scan Driver IC on SN board 2/2

5. Installation of IC

Positioning Soldering Completion

6. Cleaning

Washing Wiping Completion

7. Spreading of silicon glue

Silicone glue (Part No.: T8CJ011)


Incase of Local procurement Thicken time : 10 minute
*Product name: spread
DOW CORNING(R) SE9189L GRAY RTV
http://www.dowcorning.com
The installation complete
Block Diagram of Power Supply Circuit < 2012 model >

All power supply circuit start automatically, when Vsus is input.


Vad, Vscn, F15V, and 5V_F are regulated from VFG.
So when you check the voltage, please confirm that basis is VFG.

SC2 SN2
Vsus(205V) SN20
1 6
+ SC20
P board P5V
C16411 30
-415
1 P15V
3 1 A board 2
Full-HD model only

D16711 Vad D16713 Vscn (TPSC1)


-714
(147V)

(60V) +
F15V
Vad2 + (200V) C16842 D16728 (F20V)
Regulator
Regulator F5V
T16471 T16472 3 Regulator
Regulator 1 5 // 22
C16813 Detection
+ + IC16795
IC16795
Detection
(14.6V) IC16725
IC16725 (5V)
VFG VFG C16793 (18V) VFG
VFG
D16712
DC/DC
DC/DC DC/DC
DC/DC
IC16784
IC16784 IC16786
IC16786

The value is one example of 50ST50 product.


GND GND (Vad / Vscn are different by each model)
Please check the accurate value by Service Manual.
21
Block3. Short Circuit Check of Power Line and Check the Output Voltage
Check the short circuit of power line. If it is not short circuited, < 2012 model >
then check the output voltage with the unit just before shutdown.
The block diagram of power supply circuit is described to the next page.
Symptom Output voltage / Check parts Basis of output voltage (*3) Output voltage value
(just for reference) (*1: Depend on the model)
Except 6,7 blinks Vsus : input from P board From GND 213V/210V/189V from GND
(C16411 – 16415, 16507) ,
Except 6,7 blinks P15V : input from P board From GND 15.6V from GND
(R16503, 536, 537,605,618, 902,
D16536, C16502, 505, 531, 891 )
7 blinks Vad from VFG 205V/200V/195V from VFG
( IC16784(*2) or D16833, T16471, (*3)
IC16785, PC16897 )
7 blinks Vscn , 16V_F from VFG 147V from VFG (*3)
( IC16786(*2) or D16720, T16472, 18V from VFG (*3)
IC16787, PC16723 )
7 blinks 15V_F from VFG 14.6V from VFG (*3)
( IC16795(*2) )
7 blinks 5V_F from VFG 5V from VFG (*3)
( IC16725(*2) )

(*1) This value is different by each model. (*3) Be careful


So please check the accurate value by The basis is not GND.
the Service Manual. If you check by oscilloscope, Ground pin
don’t plug in the ground pin (3rd pin) (3rd pin)
(*2) The check of these components is not only of the oscilloscope.
short circuit check also diode check. Isolate it from the earth of AC inlet.
Refer to the later page.
( This picture is a Japanese type ) 22
Other Block. Check the SOS Circuit-1 ( 2012 Full HD) < 2012 model >

Monitor MID

(Low V= stop) D16581


(33V)

Normal
If this voltage is out of range, 56k
Normal = on 47k+47k
PC16581 is change to off. LED D16582 High V
P15V L16411
37.4k ERM -13
(33V) ERF
PC16581
(Photo coupler) (=about half of Vsus) C16631
10k -632
SN20
Q16581 ERR
Inverter
SC20 Q16451
SOS6 (IC16563) (5V)
47k
28
-452
8 9
A baord (Normal = Low) 22k GND

If this signal is high(5V),


6blinks occurred.

The value is one example of 50ST50 product.


(Vscn / Vad and Zener diode are different by each model)
Please check the accurate value by Service Manual. 23
Other Block. Check the SOS Circuit-2 < 2012 model >
Monitor 15V_F / 5V_F If (F18V) rises than 25.2V from VFG
P5V or F5V drops below 3.5V from VFG
SN20 or CHA line cuts,
SC20
Buffer
(IC
Buffer
(IC F5V
FET of 18 pin switch off. SU
SU
16563) 16563) Then photo coupler changed to off, and Board
Board
25 4 3 2 1 main_stop0 signal changed to high.
main_stop0 560
SOS7 (Normal = Low) IC16725 F15V
A baord VFG
Hi = SOS (F18V)
PC16480 1k (F18V)
5.6k
Low = enable (Photo coupler) CHA
D16791
19 20
Buffer 18 20k (24V)
K REF
(IC16561) Q16471 D16475
Normal = on IC16471 7 1k (5.1V)
Shunt 7
REG 2.2k
Switching signal for Scan output A SC50
VFG
VFG
10k 2
SD
SD
VFG VFG board
board
1
Vscn Vad VFG 5V_F
VFG
Vdd (DC/DC of Vad) Vad
(6V) D16473
Vdd (DC/DC of Vscn)(6V) 59k (Normal = High)
SCNR_PRO
82k+61.9k
PC16896 (Vz=33V)
If Vscn or Vad rises,
Transistor Q16815 is ON.
Q16815 37.4k
10k

VFG The value is one example of 50ST50 product.


VFG Please check the accurate value by Service Manual. 24
VFG
Other Block. Check the Feedback Circuit < 2012 model >

Monitor VOL ( feed back to control IC) P15V

22.6k
VTH2
1.47k
Comparator
(IC16921) VTH1
SN20
+ 8 976
SC20
Inverter - 7
(IC16563) VTH3
UHZ 5.23k
22 6 5 12 Vad
LO
69.8k+82.5k+82.5k
L RAMP1 =234.8k

O
+ REF 1.2V 3.09k
G - 9
RAMP2
I 7.87k
This signal is Feedback C
VOL
signal to discharge control
IC on A board. 120k+120k+120k
(If no feed back, 10
=360k
+
8 time blinks) RAMP3
- REF 2.5V 5.11k

The value is one example of 50ST50 product. 25


Supplement ( flow of control signal for scan pulse switching ) < 2012 model >

Scan pulse output waveform is produced by the many switching.


Vsus Vsus Vscn Vscn shifted
Q16401
IGBT - 403
Driver1 Q16600
(IC16503) -601
CMH

VF0
FET
Driver1 To
(IC16600) + SU/SD
CPH1,CSH Vscn board
-
L16411-12
VOL VFG

C16631 Q16441
-632 -443
Q16621 -
-623 Vad
Q16451 +
-452 IGBT
Driver4 Q16421
(IC16504) -423
GND Q16661
CSH,nCPH1 IGBT
Driver5
GND (Q16762) Vad2
GND
IGBT CIS,CEL
Driver3 IGBT IGBT
(IC16524) CELR
Driver2 Driver6
CSL (IC16523) (IC16921) Q16646,647,660
CML nCEL, 26
< 2012 model >
Supplement ( flow of control signal for scan pulse switching) PC16461
PC16462
PC16461

IC16523
IC16524

Q16820

PC16685

Q16646,647,660

SD board

SD board

SD board

IC16921

PC16685
Q16921(IC16921)
IC16561
27
< 2012 model >

2-2-1.Check List of HD model-SN Board


T*-P42X5/X50/C5/C50*, TC-P46X5* :TNPA5592**
T*-P50X5/X50/C5/C50* :TNPA5593**

Check all components of this list, then try to power on.

28
Check List (1/2) < 2012 model >

< HD model-SN board >


T*-P42X5/X50/C5/C50*, TC-P46X5* :TNPA5592**
T*-P50X5/X50/C5/C50* :TNPA5593**

( ### )notation: only 50inch model=TNPA5593**


Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401, Q16402, D16401, D16402, (D16403) IC16501, R16401, R16402
#:Because of parallel circuit, check one of 5.
Q16421, Q16422, D16421 IC16521, R16421, R16422
#:Because of parallel circuit, check one of 3.
Q16621, Q16622, D16641, D16642, (D16643) Q16762, R16761, R16621, R16622,
#:Because of parallel circuit, check one of 5. R16681, R16682
Q16661, D16673, D16674 D16668, R16661
#:Because of parallel circuit, check one of 3.
Q16601, D16618, R16601 IC16600, R16612
Q16441, D16481 IC16502, C16531, R16441
#:Because of parallel circuit, check one of 2.
Q16451, D16461 IC16522, C16551, R16451
#:Because of parallel circuit, check one of 2.
D16432,
D16432 D16435, D16722, D16723, D16725 ---

If defective, check also drive circuit

Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

29
Check List (2/2) < 2012 model >

< HD model-SN board >


T*-P42X5/X50/C5/C50*, TC-P46X5* :TNPA5592**
T*-P50X5/X50/C5/C50* :TNPA5593**

Reference No. Check


BLOCK2 Short check between VFG and VFO.
If shorted, then short check output of each scan drive IC,
IC14901, 14902, 14903, 14904, 14951, 14952, 14953, 14954
BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16725, C16723, C16724, C16725
C16411, C16412
#:Because of parallel circuit, check one of 2.

Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)

30
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2012 model >
< TNPA5592 >
R16612 D16618
R16536 IC16600
R16537
C16411
R16538 R16601
C16412
D16536 Q16601

IC16501 R16401
R16402

C16502 Q16401
R16619 Q16402
D16620 D16432
D16401
D16402

D16722
D16435
D16725

D16723

D16481

IC16522
Q16441

D16421
R16451

C16551 Q16451 R16421 Q16421


IC16502 IC16521 R16422 Q16422
D16461 C16531 R16441
31
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2012 model >
< TNPA5592 >
C16813 IC16786 IC16795
C16834 C16796 D16713 C16724
C16833 D16711 D16720 D16714
D16833

IC16725

IC16784 C16723

C16725

C16842
R16621
R16622
R16681
R16682
R16761
Q16762

D16668
R16661

Q16621
Q16622
Q16661 D16641
D16673 D16642
IC16921 D16674
32
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2012 model >
< TNPA5592 >

IC14901 IC14902

IC14951
IC14952

33
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2012 model >
< TNPA5592 >

IC14903 IC14904

IC14953
IC14954

34
Components Location of Check List on Board < 2012 model >
< TNPA5592 >

A Block B Block C Block

35
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5592 >

IC14954 IC16725, C16723 IC14953 D16432, D16435 IC14952


C16724, C16725 D16722, D16723
D16725

Q16441,D16481 IC16502, C16531, R16441 D16461,Q16451 IC16522, C16551, R16451

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 36
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5592 >
Q16762, R16761
R16621,R16622
R16681,R16682 D16401,D16402 IC14904 Q16621,Q16622
Q16421,Q16422
Q16401,Q16402 D16641,D16642
D16421
IC14951

TPVFG

D16618
IC16501, C16502 R16601
IC16521, R16421, R16422 IC16600, R16612 C16411,C16412
R16401, R16402 Q16601

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 37
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5592 >

IC14903 Q16661, D16673, D16674 IC14902 IC16795,C16796 IC14901

TPVFO

D16668,R16661 IC16784,D16833,C16833 IC16786,D16720,C16834

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 38
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2012 model >
< TNPA5593 > IC16600 R16612 D16618
R16536
R16537 D16403
C16411
R16538 R16601
C16412
D16536 Q16601

IC16501 R16401
R16402

C16502 Q16401
R16619 Q16402
D16620 D16432
D16401
D16402

D16722 D16435
D16725
D16723

D16481

IC16522 Q16441

D16421
R16451

C16551 Q16451 R16421 Q16421


IC16502 IC16521 R16422 Q16422
D16461 C16531 R16441
39
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2012 model >
< TNPA5593 >
C16813 IC16795
IC16786
C16796 D16713
C16834
C16833 D16711 D16720 D16714 C16724
D16833

IC16725
IC16784

C16723

C16725

C16842

R16621
R16622
R16681
R16682
R16761
Q16762
D16668
R16661

Q16621
Q16622
Q16661 D16641
D16673 D16642
D16674 D16643
IC16921

40
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2012 model >
< TNPA5593 >

IC14901
IC14902

IC14951

IC14952

41
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2012 model >
< TNPA5593 >

IC14903 IC14904

IC14953
IC14954

42
Components Location of Check List on Board < 2012 model >
< TNPA5593** >

A Block B Block C Block

43
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5593** >

IC14954 IC16725, C16723 IC14953 D16643 IC14952


C16724, C16725

Q16441,D16481 IC16502, C16531, R16441 D16461,Q16451 IC16522, C16551, R16451

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 44
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5593** >

D16432, D16435 D16618


D16722, D16723 Q16621,Q16622 R16601
D16725 IC14951 D16641,D16642 IC14904 Q16601

Q16421,Q16422 IC16521, R16421, R16422 Q16762, R16761 IC16501, C16502


D16421 R16621,R16622 R16401, R16402
R16681,R16682
IC16600, R16612

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 45
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5593** >

IC14903 Q16661, D16673, D16674 IC14902 IC16795,C16796 IC14901

TPVFO
TPVFG

C16411,C16412 D16668,R16661 IC16784,D16833,C16833 IC16786,D16720,C16834

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 46
< 2012 model >

2-2-2.Check List of Full-HD model-SN Board


T*-P42GT50/ST50* :TNPA5523**
T*-P42UT50* :TNPA5620**

47
Check List (1/2) < 2012 model >

< Full HD model-SN board >


T*-P42GT50/ST50* :TNPA5523**
T*-P42UT50* :TNPA5620** ( ### )notation: different by boards
Reference No. Check (Drive Circuit) Check
BLOCK1 (Q16401), Q16402, (Q16403), IC16501, C16502,
(D16401), D16402, (D16403) (R16401), R16402, (R16403)
#:Because of parallel circuit, check one of 6.
Q16421, Q16422, D16421 IC16521, R16421, R16422
#:Because of parallel circuit, check one of 3.
Q16621, Q16622, (Q16623), Q16762, R16621, R16622, (R16623),
D16641, (D16643), (D16644) R16681, R16682, (R16683), R16761
#:Because of parallel circuit, check one of 5.
Q16661, D16673, D16674 D16669, R16661
#:Because of parallel circuit, check one of 3.
Q16660, R16561, D16652 Q16648, Q16652, R16649
Q16600, (Q16601), IC16600, R16605, R16612
(D16608), D16618, R16601
Q16441, (Q16442), D16481, (D16482) IC16502, C16531, R16441, (R16442)
#:Because of parallel circuit, check one of 4.
Q16451, (Q16452), D16461, (D16462) IC16522, C16551, R16451, (R16452)
#:Because of parallel circuit, check one of 4.
(D16430), D16432, (D16434) ---

If defective, check also drive circuit


Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)
48
Check List (2/2) < 2012 model >

< Full HD model-SN board >


T*-P42GT50/ST50* :TNPA5523**
T*-P42UT50* :TNPA5620**
( ### )notation: different by boards

Reference No. Check


BLOCK2 Short check between VFG and VFO.
If shorted, then short check output of each scan drive IC,
IC14601, 14602, 14603, 14604, 14605, 14606,
IC14801, 14802, 14803, 14804, 14805, 14806
BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16725, C16723, C16724
C16411, C16412, (C16413), (C16414)
#:Because of parallel circuit, check one of 4.

Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)

49
Components of Check List in Schematic Circuit Diagram ( 1/5 )< 2012 model >
< TNPA5523 >
C16411, C16412 IC16600 R16612 Q16600,R16603 D16618
C16413, C16414
R16601
R16536
Q16601
R16537
D16536
R16402
R16403

IC16501
Q16402
Q16403

C16502, C16503 D16402


D16403

IC16502 Q16441
C16531 Q16442

D16432 R16441
R16442

D16481
D16430
D16482

Q16421
D16461 Q16422
D16462

IC16522 D16421

Q16452
C16551
R16421
R16451 Q16451 IC16521
R16422
50
Components of Check List in Schematic Circuit Diagram ( 2/5 )< 2012 model >
< TNPA5523 >
IC16786 IC16795
D16711 C16834 C16796
C16833
D16720
D16833

D16713
D16714
IC16784

C16842

C16813

R16621, R16622
R16623, R16681
R16682, R16683

R16761 Q16621, Q16622


Q16762 Q16623, D16641
D16644

Q16661
D16673
IC16921
D16674

D16669, R16661
51
Components of Check List in Schematic Circuit Diagram ( 3/5 )< 2012 model >
< TNPA5523 >

IC16725
C16724

C16723

52
Components of Check List in Schematic Circuit Diagram ( 4/5 )< 2012 model >
< TNPA5523 >
IC14601 IC14602 IC14603

IC14801 IC14802 IC14803


53
Components of Check List in Schematic Circuit Diagram ( 5/5 )< 2012 model >
< TNPA5523 >
IC14604 IC14605 IC14606

IC14804 IC14805 IC14806


54
Components Location of Check List on Board < 2012 model >
< TNPA5523 >

A Block B Block C Block

55
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5523 >

IC14805 IC14804 IC14803 IC14802


IC14806

TPVFG
TPSN1
(VFO)
IC16795,C16796 IC16725
C16723
C16724

Q16661, D16673
D16674 IC16786,D16720,C16834

IC16784,D16833,C16833

D16669, R16661

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 56
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5523 >
IC14801 IC14606 IC14605 IC14604
Q16762, R16761
R16621, R16622
R16623, R16681
R16682, R16683
Q16621,Q16622
Q16623, D16641
D16644

Q16421,Q16422
D16421
Q16441, Q16442
D16481, D16482

D16618
IC16521, R16421 R16601
R16422 Q16601

D16430, D16432
Q16600, R16603 IC16502, C16531
R16441, R16442

C16503 IC16522, C16551

IC16600, R16612

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 57
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5523 >

IC14602 IC14601
IC14603

Q16402,Q16403
D16402,Q16403
C16411,C16412
C16413, C16414

IC16501, C16502
R16402, R16403

Q16451, Q16452
D16461, D16462
R16451

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 58
Components of Check List in Schematic Circuit Diagram ( 1/5 )< 2012 model >
< TNPA5620 >
C16411, C16412 IC16600 R16612 D16618 R16601
Q16601

R16536 R16401
R16537 R16402
D16536

IC16501 Q16401
Q16402
C16502, C16503
D16401
IC16502 D16402

C16531 R16441

D16432 Q16441

D16481

Q16421
Q16422

IC16522
D16421
D16461
R16421
C16551 R16451 Q16451 D16434 IC16521 R16422
59
Components of Check List in Schematic Circuit Diagram ( 2/5 )< 2012 model >
< TNPA5620 >
C16834
C16813 D16711 IC16786 D16720 IC16795

C16796

C16833
D16833
D16713
D16714
IC16784

C16842

Q16762

Q16621
R16621 Q16622
R16622 D16641
R16681 D16643
R16682

Q16661
D16673
D16674
IC16921

D16669, R16661
60
Components of Check List in Schematic Circuit Diagram ( 3/5 )< 2012 model >
< TNPA5620 >

C16723
C16724

IC16725

61
Components of Check List in Schematic Circuit Diagram ( 4/5 )< 2012 model >
< TNPA5620 >
IC14601 IC14602 IC14603

IC14801 IC14802 IC14803


62
Components of Check List in Schematic Circuit Diagram ( 5/5 )< 2012 model >
< TNPA5620 >
IC14604 IC14605 IC14606

IC14804 IC14805 IC14806


63
Components Location of Check List on Board < 2012 model >
< TNPA5620 >

A Block B Block C Block

64
Components Location of Check List on Board ( A Block ) < 2012 model >
< TNPA5620 >
IC14806 IC14805 IC14804 IC14803 IC14802

TPVFO
Q16661, D16673
D16674 TPVFG D16713, D16714
C16842

D16711,C16813 IC16786
D16720,C16834
D16669, R16661
IC16784,D16833,C16833 IC16795,C16796
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 65
Components Location of Check List on Board ( B Block ) < 2012 model >
< TNPA5620 >
IC14606 IC14605 IC14604

Q16762
IC14801 R16621, R16622
R16681, R16682

Q16451, D16461

IC16725
C16723
C16724

D16432, D16434

Q16421,Q16422 IC16521, R16421 IC16522 Q16621,Q16622


D16421 R16422 C16551, R16451 D16641,D16643
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 66
Components Location of Check List on Board ( C Block ) < 2012 model >
< TNPA5620 >
IC14602

IC14601
IC14603

Q16601 IC16600, R16612


Q16441, D16481 D16618,R16601 IC16501
C16502, C16503
R16402, R16403

Q16401,Q16402
IC16502 D16401,Q16402
C16531,R16441

C16411,C16412

D16536
R16536
R16537

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 67
< 2012 model >

2-2-3.Check List of Full-HD model-SC Board


T*-P50/55 VT50/GT50/ST50* :TNPA5528**
T*-P50/55 UT50/U50 :TNPA5621**
T*-P60/65 VT50/GT50/ST50* :TNPA5647**
T*-P60UT50* :TNPA5538**

68
Check List (1/2) < 2012 model >
< Full HD model-SC board >
T*-P50/55 VT50/GT50/ST50* :TNPA5528**
T*-P50/55 UT50/U50 :TNPA5621**
T*-P60/65 VT50/GT50/ST50* :TNPA5647**
T*-P60UT50* :TNPA5538** ( ### )notation: different by boards

Reference No. Check (Drive Circuit) Check


BLOCK1 (Q16401), (Q16402), (Q16403), (Q16404), IC16503, C16502,
(D16401), (D16402), (D16403), (D16404) (R16401), (R16402), (R16403), (R16404)
#:Because of parallel circuit, check one of 4-6.
(Q16421), (Q16422), (Q16423), (Q16424), IC16523,
(D16421), (D16422), (D16423), (D16424) (R16421), R16422, (R16423), (R16424)
#:Because of parallel circuit, check one of 3-5.
(Q16621), Q16622, (Q16623), (Q16624), (Q16625) Q16762, (R16621), (R16622), (R16623),
D16641, D16642, D16643, (D16644) (R16624), (R16625), (R16681), (R16682),
#:Because of parallel circuit, check one of 4-8. (R16683), (R16684), (R16687), R16761
Q16661, D16673, D16674 D16669, R16661
#:Because of parallel circuit, check one of 3.
Q16660, R16651, D16652 Q16648, Q16652, R16649
(Q16600), Q16601, (D16608), D16618, R16601 IC16600, (R16605), R16612
(Q16441), (Q16442), (Q16443), IC16504, C16531,
(D16481), (D16482), (D16483) (R16441), (R16442), (R16443)
#:Because of parallel circuit, check one of 6.
(Q16451), (Q16452), (Q16453), IC16524, C16551,
(D16461), (D16462), (D16463) (R16451), (R16452), (R16453)
#:Because of parallel circuit, check one of 6.
D16430, D16432 ---
If defective, check also drive circuit
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page) 69
Check List (2/2) < 2012 model >

< Full HD model-SC board >


T*-P50/55 VT50/GT50/ST50* :TNPA5528**
T*-P50/55 UT50/U50 :TNPA5621**
T*-P60/65 VT50/GT50/ST50* :TNPA5647**
T*-P60UT50* :TNPA5538**
( ### )notation: different by boards

Reference No. Check


BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16725, C16723, C16724
C16411,
(C16412, C16413, C16414, C16415, C16416, C16417, C16418, C16419, C16420)
#:Because of parallel circuit, check one of them.

Q##, D##, C## : Short check, R## : Open check, IC16### : Diode check (refer to later page)

70
Components of Check List in Schematic Circuit Diagram ( 1/3 )< 2012 model >
< TNPA5528 >
Q16601 Q16600 D16618
C16411, C16412 R16601
C16413, C16414 D16608

Q16401
Q16402
Q16403

D16401
D16402
D16404

Q16441,Q16442

D16481,D16482

Q16422
Q16423
Q16424

D16421
Q16451 D16461 D16432 D16430
Q16452 D16462
71
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5528 >
C16834
IC16786 D16720 IC16795

C16793
C16796
C16833
D16833

IC16784

Q16621,Q16622
Q16623,Q16624
D16641,D16642
D16643,D16644

Q16660
R16651
D16652

Q16661
D16673
D16674

72
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5528 >

C16724

IC16725

73
Components Location of Check List on Board < 2012 model >
< TNPA5528 >
Q16401
Q16402
Q16621,Q16622 Q16403 C16411
Q16661 IC16795 IC16786 Q16422 Q16623,Q16624 C16412
D16401
D16673 C16793 C16834 Q16423 D16641,D16642 C16413
D16402
D16674 C16796 D16720 Q16424 D16643,D16644 C16414
D16404
D16421

VFG VFG VFG VFG

TPSC1
(VFO)

Q16601 Q16441 D16430 Q16451


Q16660 IC16784 IC16725 R16601 Q16442 D16432 Q16452
R16651 D16833 C16724 Q16600 D16481 D16461
D16652 C16833 D16618 D16482 D16462
D16608

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 74
Components of Check List in Schematic Circuit Diagram ( 1/2 )< 2012 model >
< TNPA5621 >
Q16601
R16601 D16618
C16411, C16412

Q16401
Q16402

D16402
D16403

Q16441,D16481

Q16421
Q16422

D16421
Q16451 D16432 D16430
D16461
75
Components of Check List in Schematic Circuit Diagram ( 2/2 )< 2012 model >
< TNPA5621 > C16793
C16834 IC16795
C16833 IC16786 C16796
D16833 D16720

IC16784

C16724

IC16725

Q16661 Q16660
Q16622,Q16623 D16673 R16651
D16641,D16643 D16674 D16652
76
Components Location of Check List on Board < 2012 model >
< TNPA5621 >

Q16401
Q16661 IC16795 IC16786 Q16402
D16673 C16793 C16834 IC16725 Q16622,Q16623 D16402
D16674 C16796 D16720 C16724 D16641,D16643 D16403

TPSC1
VFG (VFO) VFG VFG VFG

Q16660 IC16784 Q16421 Q16451 D16430 Q16441 Q16601 C16411


R16651 D16833 Q16422 D16461 D16432 D16481 R16601 C16412
D16652 C16833 D16421 D16618

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 77
Components of Check List in Schematic Circuit Diagram ( 1/3 )< 2012 model >
< TNPA5647 >
Q16601 Q16600 D16618
R16601 D16608

C16411, C16412
C16413, C16414
C16416
Q16401
Q16402
Q16403
Q16404

D16401
D16402
D16403
D16404

D16432 Q16441,Q16443

D16482,D16483

D16430

Q16451 D16421
Q16421 D16422
Q16452 D16462 Q16422
Q16453 D16463 Q16423
78
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5647 >
C16834
IC16786 D16720 IC16795

C16793
C16833 C16796
D16833

IC16784

Q16621,Q16622
Q16624,Q16625
Q16660 D16641,D16642
R16651 D16643,D16644
D16652

Q16661
D16673
D16674

79
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5647 >

C16724

IC16725

80
Components Location of Check List on Board < 2012 model >
< TNPA5647 >
Q16421 C16411
Q16422 Q16621,Q16622 Q16401,Q16402 C16412
Q16661 IC16795 IC16786 Q16423 Q16624,Q16625 Q16403,Q16404 C16413
D16673 C16793 C16834 D16421 D16641,D16642 D16401,D16402 C16414
D16674 C16796 D16720 D16422 D16643,D16644 D16404,D16404 C16416

VFG VFG VFG VFG

TPSC1
(VFO)

Q16601 Q16441 Q16451


Q16660 IC16784 IC16725 R16601 Q16443 Q16452
R16651 D16833 C16724 D16430 Q16453
Q16600 D16482 D16432
D16652 C16833 D16618 D16483 D16462
D16608 D16463
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 81
Components of Check List in Schematic Circuit Diagram ( 1/3 )< 2012 model >
< TNPA5538 >
C16416, C16417 Q16601 D16618
C16418, C16419 R16601

Q16403
Q16404

D16401
D16402
D16403

D16432
Q16442,D16482

Q16422
Q16423

D16421
D16422
Q16452 D16430
D16462

82
Components of Check List in Schematic Circuit Diagram ( 2/3 )< 2012 model >
< TNPA5538 >
C16834
IC16786 D16720 IC16795

C16793
C16796
C16833
D16833

IC16784

Q16621
Q16622
Q16624
D16642
D16644

Q16660
R16651
D16652

Q16661
D16673
D16674

83
Components of Check List in Schematic Circuit Diagram ( 3/3 )< 2012 model >
< TNPA5538 >

C16724

IC16725

84
Components Location of Check List on Board < 2012 model >
< TNPA5538 >
Q16621 Q16403
Q16622 Q16404
Q16661 IC16795 IC16786 Q16624 D16401
D16673 C16793 C16834 IC16725 D16642 D16402
D16674 C16796 D16720 C16724 D16644 D16403

VFG VFG VFG VFG


TPSC1
(VFO)

Q16660 IC16784 Q16422 Q16452 D16430 Q16442 Q16601 C16416


R16651 D16833 Q16423 D16462 D16432 D16482 R16601 C16417
D16652 C16833 D16421 D16618 C16418
D16422 C16419

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 85
< 2012 model >

2-3. Repair Data

86
Defective case study < 2012 model >

a. HD model-SN board (TNPA5592** / TNPA5593**)


Reference No. Number of case
BLOCK1 only Q16621,16622 1
Q16661, R16661 1
BLOCK1 (+Drive) Q16401,16402, Q16421,16422, R16422 1
Q16401,16402, Q16421,16422, 1
IC16502, R16503, PC16462
BLOCK2 only One of IC14901,14902,14903,14904,14951,14952,14953,14954 8
BLOCK3 only IC16784, IC16786 1
T16472, IC16786 1
C16412 1

BLOCK1+BLOCK3 Q16621,16622, Q16661 (IC16784,IC16786) 1

#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 87


Defective case study < 2012 model >

c. Full-HD model-SC board (TNPA5528** / TNPA5621** / TNPA5647** / TNPA5538**)


Reference No. Number of case
BLOCK1 only Q16621, Q16661 2

BLOCK1 + BLOCK3 Q16402,16403, Q16422,16424, D16421 IC16786 1


Q16621,16622, Q16661 (IC16784,IC16786) 1

88
< 2011 model >

3-1.Explanation of Scan Board Operation


and Check Point

89
Check Flow of SC/SN Board Repair < 2011 model >

Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.

Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK

Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK

Block3. Replace the defective


Check of power circuit components
Shorted

All OK

Power on check After replacing all defective component,


Check with power. (especially HD model)
NG

Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 90
Block Diagram of Scan Pulse Drive < 2011 model >

Scan pulse output waveform is produced by switching of Vsus/Vad/GND.


Vsus Vsus Vscn shifted
Vscn
Q16401
- 403
Q16600
-601 VF0
Q16660
( Energy recovery circuit ) +
Vscn .
- .
C16631- L16441
.
632 VOL VFG

-
Q16441 Vad
-443 Q16621 +
Q16451 -623
-452 Q16661
Q16421
GND -423 Only SN board
GND (SC board is
GND separated to
SU/SD board)
SN board of HD model
(X3/X30/C3/C30 series) < VFG waveform (VFO is added Vscn voltage to VFG) >
SN3 D16461 D16481
Vsus

L16441
To
Q16451 Q16441 GND (Vscn)
SS
board Vad 91
BLOCK1. Short Circuit Check of the Switching Component and Diode
< 2011 model >
Check the short circuit “all” of the below switching components.
( just check short or not )
In many cases, there are several defective components at the same time.

Check components ( Defective components )


:FET(D-S) , Transistor (C-E) , Diode (K-A)
Q16401 - 404 / D16401 - 402
Q16421 - 424 / D16421 - 422
Q16621 - 624 / D16641 - 644
Q16661 / D16673 - 674
Q16660 / D16652 Full HD Only
Q16600 - 601 / D16618, R16601 ( open check)
Q16441 - 443 / D16481 - 483
Q16451 - 453 / D16461 - 462

D16430 - 434, D16722, D16723


(D16725), (D16726)

The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching components are short-circuited.

92
BLOCK1 Drive Circuit ( Switching Control Signal 1 ) < 2011 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.

< example: IC16501,16521 > If these switching


components are defect,
15V check also Drive
IC16501 components.
R
Buffer (Drive IC)
Vsus
VDD
Q16501
Q16401/402
IN OUT
C R R
VS
VOL
VOL+15V Vsus
VOL VOL
GND
IC16521 15V
VOL
Buffer (Drive IC) R

VDD
Q16521 Q16421/422
IN OUT
C R R
VS
15V
GND
93
BLOCK1 Drive Circuit ( Switching Control Signal 2 ) < 2011 model >

Check components ( Defective components ) Drive Circuit (Switching Control Signal)


:FET(D-S) , Transistor (C-E) , Diode (K-A)
Q16401 – 404 / ( D16401-402) IC16501, C16502, Q16501, R16401-402, R16503
Q16421 – 424 / ( D16421-422 ) IC16521, R16525, Q16521, R16421-423, R16506
Q16621 – 624 / ( D16641-644 ) Q16762, R16621-622, R16681-682
Q16661 / ( D16673 - 674 ) D16669, R16661
Q16660 / ( D16652) Q16647, R16649
Q16600 -601 , D16618, R16601 ( open check) Q16606, R16612
Q16441 – 443 / ( D16481-483 ) IC16502, C16531, Q16531, R16441, R16531
Q16451 – 453 / ( D16461-462 ) IC16522, C16551, Q16551, R16451

If defective, check also drive circuit

94
How to check the Drive ICs and Power IC < 2011 model >

We can check the power IC and drive IC by DIODE CHECK.


The check terminal is as below.
Diode check ( Check pin : Normal voltage )

BLOCK1 IC16501, IC16502, IC16521, IC16522, 3pin (+) and 1 pin(-) : 0.55V +/- 0.2V
IC16684 3pin (+) and 2 pin(-) : 0.55V +/- 0.2V
(Drive signal for switching 3pin (+) and 7 pin(-) : 0.6V +/- 0.2V
components) 2pin (+) and 1 pin(-) : 0.75V +/- 0.2V
7pin (+) and 1 pin(-) : 0.6V +/- 0.2V
BLOCK3 IC16784, IC16786 8pin (+) and 1 pin(-) : 0.5V +/- 0.2V
(Explanation (power IC) 8pin (+) and 3 pin(-) : 0.7V +/- 0.2V
is as later 8pin (+) and 4 pin(-) : 0.7V +/- 0.2V
page) 8pin (+) and 5 pin(-) : 0.5V +/- 0.2V
# Check after
IC16795, 16724 2pin (+) and 1pin(-) : 0.55V +/- 0.2V
replacing the
defective (power IC) 2pin (+) and 3 pin(-) : 0.5V +/- 0.2V
components of
BLOCK1 and 2. 1pin (+) and 3pin(-) : 0.65V +/- 0.2V

Don’t mistake the polarity.


example
Diode check 0.6V

+ -
i

95
BLOCK2. Short circuit check of Scan Drive IC (Only SN Board) < 2011 model >
Check the short circuit between VFG and VFO. If shorted, some of the Scan Drive IC is
defective. You can find the defective IC by checking the short circuit between VFG and
all output pin of Scan Drive IC (same as all pin of Connector SN11-18/21-28). SN11/21
IC14901
Vsus Vsus Vscn TPSC1/ Scan
TPSN1 Drive
Q16401 IC
- 403 SN12/22
Scan
Drive
Q16600
VF0 IC
-601 Q16660 IC14902
( Energy recovery circuit ) +
Vscn .
- .
C16631- L16441 .
.
632 VOL . Output pin
.
- VFG SN17/27
IC14953
Q16441 Vad
-443 Q16621 + Scan
Drive
Q16451 -623 IC
SN18/28
-452 Q16661
Q16421 Scan
Drive
GND -423 IC
GND
IC14954
GND
SN board of HD model Scan Drive IC
(X3/X30/C3/C30 series) Only SN board
Output pin
SN3
(SC board is
D16461 D16481 separated to
Check short circuit
(refer to the picture of SU/SD board)

To 2012 explanation page)


L16441
SS
board Q16451 Q16441
96
Block Diagram of Power Supply Circuit < 2011 model >
All power supply circuit start automatically, when Vsus is input.
Vad, Vscn, F15V, and 5V_F are regulated from VFG.
So when you check the voltage, please confirm that basis is VFG.
#: Check after replacing the defective components of BLOCK1 and 2.
SC2
Vsus(205V)
1
SC20
P board 3 P5V
35

6 P15V
A board 7

D16713-
D16711 Vad Vscn
14

+ (147V)
F15V
+ (200V) C16842 D16728 (F18V)
5V_F
T16471 Regulator
Regulator Regulator
Regulator
T16472
C16813
+ IC16795
IC16795 IC16724
IC16724
(14.6V) (5V)
VFG VFG C16793 (18V) VFG VFG

DC/DC
DC/DC DC/DC
DC/DC
IC16784
IC16784 IC16786
IC16786

The value is one example of 46ST30 product.


GND GND (Vad / Vscn are different by each model)
Please check the accurate value by Service Manual.
97
BLOCK3. Check of Power Circuit < 2011 model >
How to check power IC is refer to the previous page.
If check the output voltage with the TV unit, be careful about the basis line.
Power line / Check components Basis of output voltage (*2) Reference : output voltage value
(*1: Depend on the model)
Vsus : input from P board From GND 215V/205V/189V from GND
(C16411 – 16414, 16507) ,
P15V : input from P board From GND 15.6V from GND
(R16525, 526, 536, 537,D16536,
C16502, 505, 531,551 )
Vad from VFG 205V/200V/195V from VFG (*2)
( IC16784 or D16833, T16471,
IC16785, PC16897 )
Vscn , 16V_F from VFG 147V from VFG (*2)
( IC16786 or D16720, T16472, 18V from VFG (*2)
IC16787, PC16723 )
15V_F from VFG 14.6V from VFG (*2)
( IC16795, C16793 )
5V_F from VFG 5V from VFG (*2)
( IC16724 )

(*1) This value is different by each model. (*2) Be careful


So please check the accurate value by The basis is not GND.
the Service Manual. If you check by oscilloscope, Ground pin
don’t plug in the ground pin (3rd pin) (3rd pin)
of the oscilloscope.
Isolate it from the earth of AC inlet.

( This picture is a Japanese type ) 98


Other Block. Check the SOS Circuit-1 < 2011 model >

Monitor MID The value is one example of 46ST30 product.


(Vscn / Vad and Zener diode are different by each model) (Low V= stop) D16581
Please check the accurate value by Service Manual.
(33V)

Normal
If this voltage is out of range, 56k
Normal = on 100k
PC16581 is change to off.
D16582 High V
15V LED L16441
44.2k ERF
(33V) ERM
PC16581
(Photo coupler) (=about half of Vsus) C16631
10k -632
Q16581 ERR
Inverter
SC20 Q16451
SOS6 D16822 (IC16563) (5V)
47k
21
-452
8 9
A baord (Normal = Low) GND
22k

(6V) Vdd (DC/DC of Vad)

(6V)
Vdd (DC/DC of Vscn)

If this signal is high(5V), 5V Vscn Vscn Vad (200V)


(147V)
6blinks occurred. 5V

47k 150k
Q16891 59k
PC16896
47k Q16817 (33V)
Q16892 D16825 82k+61.9k=143.9k
4.7k Q16815
10k 37.4k
1k 10k
If Vscn or Vad rises,
VFG All transistors are ON.
VFG VFG
(Normal = all Transistors are OFF) 99
Other Block. Check the SOS Circuit-2 < 2011 model >

Monitor 15V_F / 5V_F If REF drops below 1.26V,


If SC_FPGANRST keeps low, Current stops from K to A.
SC20 (= If Q16471 on ,or SCNR_PRO change to Low,
SOS7 signal is low.
Buffer (= can not detect SOS7) or 5V_F drop )
(IC16561)
26 8 12
Then photo coupler changed to off, and
main_stop0 signal changed to high.
SCNRST
SC_FPGANRST
5V If loop of
SU
SU
CHA line cuts,
Buffer
If F18V rises than 24V Board
Board
5V_F Tr(Q16471) on.
(IC16561) (from VFG),
main_stop0 Tr(Q16471) on.
20 13 7
VFG
(Normal = Low) 560
SOS7 F15V
A baord
5V_F F18V
PC16480 1k Normal = off 5.6k
Low = enable (Photo coupler) CHA
D16791
1 19 K
Buffer 3.9k (24V) D16475
IC16471 (5.1V)
(IC16562)
Normal = on REF=1.26V Shunt Q16471 1k
REF
REG
A 2.2k
Switching signal for Scan output SC50 SD
VFG SD
10k board
VFG VFG
2 board
K
If REF input is higher than 1
REF reference voltage(1.26V), VFG 5V_F
current flow from K to A. VFG
A
D16473
The value is one example of 46ST30 product. (Normal = High)
(Zener diode are different by each model) SCNR_PRO
Please check the accurate value by Service Manual. 100
Other Block. Check the Feedback Circuit ( 2011 Full HD) < 2011 model >
15V
Monitor VOL ( feed back to control IC) 5V
10k 22.6k
D16493
Comparator
Q16818 (IC16921) 3.83k

SC20 + 9
21
Inverter - 8
COMP3 VTH3
(IC16563) 1.05k+13.7k
UHZ
13 =14.75k
6 5 Vad
69.8k+82.5k+82.5k
RAMP1 =234.8k
4.7k
Q16819
nCVET2
COMP4 + REF 1.2V ? 3.09k
20
- 10
RAMP2
9.09k
This signal is Feedback 5V
signal to discharge control 2k VOL
IC on A board. 5V
(If no feed back, 120k+120k+120k
10k Comparator = 360k
8 time blinks) D16493 (IC16491)
4 + 3
(4.7V) If this voltage rises
- 1
5.11k than 2.48V (from GND)
47k =VOL rises
K
than 177V (from GND),
IC16490
the output of comparator
REF=2.5V Shunt
REG is changed to Low.
A
CPH1

101
The value is one example of 46ST30 product.
Supplement ( flow of control signal for scan pulse switching 1 ) < 2011 model >

Scan pulse output waveform is produced by the many switching.


Vsus Vsus Vscn Vscn shifted
Q16401
IGBT - 403 FET
Driver1 Q16600 Driver2
(IC16501) -601 (Q16647)
CMH,CML2 CEL,COMP2

VF0
FET
Driver1 To
(IC16684) + SU/SD
CPH1,CML2,CERS Vscn board
Q16660 -
L16441
VOL VFG

C16631 Q16441
-632 -443
Q16621 -
-623 Vad
Q16451 +
-452 IGBT
Driver4
(IC16502) Q16421
GND -423 Q16661
CSH,CMLEL IGBT
Driver5
GND (Q16762) GND
IGBT CIS,CEL2
Driver3 IGBT IGBT
(IC16522) Driver2 Driver6
CSL (IC16521) (IC16921)
CML nCEL2 102
Supplement ( flow of control signal for scan pulse switching 2 ) < 2011 model >
Switching signal flow (2011 Full HD)
SC20 PC16685
(*3) IGBT (*3)
CIS
Driver5 (Q16621 - 623)
2 CEL2 (Q16762)
PC16462
(*3)
(*3) IGBT
CSH
Driver4 Q16531 (Q16441- 442)
CMLEL
IC16562 (IC16502)

A baord IC16565 IC16691


Q16538
FET
COMP2 Driver2 (Q16660)
(Q16647)
IGBT
Driver6
(Q16661)
(IC16921) OUT
CEL
IC16563
Q16820
nCEL2
CML
IGBT
Driver2 Q16521 (Q16421- 423 )
(IC16521)

CSL IGBT
Driver3 Q16551 (Q16451- 452)
(IC16522)
CMH PC16461
IGBT (*3)
(*3) Driver1
Q16501
(Q16401- 403 )
(IC16501)
CPH1
(*3)
(*3) FET
IC16564 Driver1 Q16602 (Q16600, 601)
,606
IC16561 (IC16684)
CERS CML2
PC16603

34 (*3)
CRC1 IC16563
CRC2
(*3) Be careful The basis is not GND. Refer to Page 5 103
< 2011 model >

3-2-1.Check List of HD model-SN Board


T*-P42X3/X30/C3/C30*, TC-P46X3* : TNPA5311**
T*-P50X3/X30/C3/C30* : TNPA5312**

Check all components of this list, then try to power on.

104
Check List (1/2) < 2011 model >

< HD model-SN board >


T*-P42X3/X30/C3/C30*, TC-P46X3* : TNPA5311**
T*-P50X3/X30/C3/C30* : TNPA5312**

( ### )notation: only 50inch model=TNPA5312**


Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401, Q16402, D16401, D16402 IC16501, C16502, Q16501, R16401, R16402,
#:Because of parallel circuit, check one of 4. R16503
Q16421, Q16422, (Q16423), D16421, D16422 IC16521, R16525, Q16521, R16421, R16422,
#:Because of parallel circuit, check one of 4. (R16423), R16506
Q16621, Q16622, D16641, D16642, (D16643) Q16762, R16621, R16622, R16681, R16682
#:Because of parallel circuit, check one of 4.
Q16661, D16673, D16674 D16669, R16661
#:Because of parallel circuit, check one of 3.
Q16601, D16618, R16601 IC16684, Q16606, R16612
Q16441, D16481 IC16502, C16531, Q16531, R16441, R16531
#:Because of parallel circuit, check one of 2.
Q16451, D16461 IC16522, C16551, Q16551, R16451
#:Because of parallel circuit, check one of 2.
D16431, (D16432), D16433, ---
D16722, D16723, (D16725), (D16726)
If defective, check also drive circuit

Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

105
Check List (2/2) < 2011 model >

< HD model-SN board >


T*-P42X3/X30/C3/C30*, TC-P46X3* : TNPA5311**
T*-P50X3/X30/C3/C30* : TNPA5312**

( ### )notation: only 50inch model=TNPA5312**

Reference No. Check


BLOCK2 Short check between VFG and VFO.
If shorted, then short check output of each scan drive IC,
IC14901, 14902, 14903, 14904, 14951, 14952, 14953, 14954
BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16724, C16724
C16411, C16412, (C16413), C16414, (C16400)
#:Because of parallel circuit, check one of 3.

Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)

106
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5311**/5312** > (###)notation: only 50inch model=TNPA5312**

C16411
C16412
(C16413)
(C16400)

107
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5311**/5312** > (###)notation: only 50inch model=TNPA5312**
R16612
Q16606
D16618
IC16684 R16601
Q16601

Q16501 D16401
R16536 R16503 D16402
R16537
Q16401
R16538
Q16402
IC16501 R16401
R16402
R16619 C16502
D16620 D16431
IC16522
D16433 (D16432)
C16551
D16723 (D16726)

D16722 (D16725) D16421


D16422
Q16551
R16451 Q16441
D16481

Q16451 IC16502 Q16421 R16421


C16531 IC16521 Q16521
D16461 R16525 Q16422 R16422
R16531 Q16531 R16506 (Q16423) (R16423)
R16441
108
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5311**/5312** > (###)notation: only 50inch model=TNPA5312**

C16833 C16813 IC16786 IC16795


D16833 D16711 C16834 C16796
D16720

IC16784

D16713
D16714

C16842

R16621
R16622
R16761 Q16621 R16681
Q16762 Q16622 R16682
D16641
D16642
(D16643)

D16669
R16661

Q16661
IC16921 D16673
D16674

109
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5311**/5312** >

C16724
IC16724

110
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5311**/5312** >

IC14901 IC14902

IC14951

IC14952

111
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5311**/5312** >

IC14904
IC14903

IC14953 IC14954

112
Components Location of Check List on Board < 2011 model >
< TNPA5311** >

A Block B Block C Block

113
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5311** >
IC14954 IC14953 IC14952

TPVFG
D16711,C16813
TPSN1
D16713,D16714,C16842
(VFO)
D16669,R16661

IC16795,C16796 Q16661
D16673,D16674

IC16786,D16720,C16834 IC16921
IC16784,D16833,C16833

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 114
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5311** >
IC14951 IC14904 IC14903

R16761,Q16762
R16621,R16622
R16681,R16682
IC16724,C16724

Q16621,Q16622
D16641,D16642

C16411,C16412

R16503,Q16501 IC16501

D16618
R16601
Q16601

D16401,D16402
R16401,R16402 C16502,R16536 IC16684,Q16606,R16612
Q16401,Q16402 R16537,R16538

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 115
Components Location of Check List on Board ( C Block ) < 2011 model >
< TNPA5311** >

IC14902 IC14901

Q16421,Q16422
D16421,D16422

D16722

Q16441,D16481

D16431,D16433,D16723

D16461,Q16451

IC16522

Q16521,IC16521 IC16502,R16531
R16506,R16421,R16422 C16531,Q16531
Q16551,R16451 R16619,D16620,C16551
R16441
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 116
Components Location of Check List on Board < 2011 model >
< TNPA5312** >

A Block B Block C Block

117
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5312** >

IC14954
IC14953 IC14952

TPVFG

IC16795,C16796

TPSN1
(VFO)

IC16784,D16833,C16833 Q16661,D16673,D16674

IC16786,D16720,C16834

D16669,R16661

C16414

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 118
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5312** >

Q16762,R16621,R16622 IC14904
IC14951 R16681,R16682

IC16724,C16724 Q16621,Q16622,D16642

C16411,C16412,C16413

Q16601,D16618,R16601

IC16501,C16502
Q16401,Q16402 Q16501,R16401 Q16606,R16612
D16401,D16402 R16402,R16503

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 119
Components Location of Check List on Board ( C Block ) < 2011 model >
< TNPA5312** >

D16641,D16643
IC14903 IC14902 IC14901

D16431,D16432
Q16421,Q16422,Q16423 D16433,D16722
D16421,D16422 D16723,D16725
D16726

Q16451,D16461
Q16441,D16481

IC16522,C16551
Q16551,R16451

Q16521,R16525,Q16521,R16421 IC16502,C16531,Q16531
R16422,R16423,R16506 C16400
R16441,R16531
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 120
< 2011 model >

3-2-2.Check List of Full HD model-SN Board


T*-P42 ST30/UT30/S30/U30* : TNPA5349**
T*-P42 VT30/GT30* : TNPA5330**
T*-P42 G30 : TNPA5457**

121
Check List (1/2) < 2011 model >

< Full HD model-SN board >


T*-P42 ST30/UT30/S30/U30* : TNPA5349**
T*-P42 VT30/GT30* : TNPA5330**
T*-P42 G30 : TNPA5457** ( ### )notation: different by boards

Reference No. Check (Drive Circuit) Check


BLOCK1 Q16401, Q16402, (Q16403), D16401 IC16501, C16502, Q16501,
#:Because of parallel circuit, check one of 4. R16401, R16402, (R16403), R16503
Q16421, Q16422, (Q16423), D16421 IC16521, R16525, Q16521,
#:Because of parallel circuit, check one of 4. R16421, R16422, (R16423), R16506
Q16621, Q16622, (Q16623), Q16762, R16621, R16622, (R16623),
D16641, D16642, (D16643) R16681, R16682, (R16683), R16761
#:Because of parallel circuit, check one of 6.
Q16661, D16673, D16674 D16669, R16661
#:Because of parallel circuit, check one of 3.
Q16660, D16652 R16649, Q16647
Q16600, Q16601, D16608, D16618, R16601 IC16684, Q16606, R16605, R16612
Q16441 or Q16442, D16481, (D16482) IC16502, C16531, Q16531, R16441 or
#:Because of parallel circuit, check one of 3. R16442, R16531
Q16451 or Q16452, D16461 IC16522, C16551, Q16551, R16451 or
#:Because of parallel circuit, check one of 2. R16452
(D16430), D16432, D16433, (D16434) ---

If defective, check also drive circuit


Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

122
Check List (2/2) < 2011 model >

< Full HD model-SN board >


T*-P42 ST30/UT30/S30/U30* : TNPA5349**
T*-P42 VT30/GT30* : TNPA5330**
T*-P42 G30 : TNPA5457**
( ### )notation: different by boards

Reference No. Check


BLOCK2 Short check between VFG and VFO.
If shorted, then short check output of each scan drive IC,
IC14601, 14602, 14603, 14604, 14605, 14606,
IC14801, 14802, 14803, 14804, 14805, 14806
BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16724, C16724
C16411, C16412, C16413, (C16415), C16507
#:Because of parallel circuit, check one of 4.

Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)

123
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5349 >

C16411, C16413
C16507

124
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5349 >
R16612 D16618
Q16606 D16608
IC16684
R16536 R16601
R16537 Q16600
D16536 Q16601

D16401
IC16501
C16502 Q16401
Q16402
IC16502
C16531 R16401
R16531 R16402

Q16531 Q16501
R16503
C16551
D16432 D16433

IC16522 Q16441
D16481
R16441
D16461
Q16421 Q16422

R16421 R16422

Q16551 Q16451 IC16521 Q16521 D16421


R16451 R16525 R16506
125
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5349 >
C16834
C16833 C16813 D16711 IC16786 D16720 IC16795
D16833 C16796

D16713
IC16784 D16714

C16842

R16621 R16622
R16681 R16682

R16761
Q16762

Q16621 Q16622
D16641 D16642

Q16661
D16673
D16669 D16674
IC16921
R16661
126
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5349 >

IC16724
C16723
C16724

127
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5349 >

IC14601 IC14602 IC14603

IC14801 IC14802 IC14803

128
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5349 >

IC14604 IC14605 IC14606

IC14804 IC14805 IC14806

129
Components Location of Check List on Board < 2011 model >
< TNPA5349 >

A Block B Block C Block

130
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5349 >

IC14805 IC14804 IC14803 IC14802


IC14806

TPVFG

TPSN1 IC16786,D16720,C16834
(VFO)

D16711, C16813
D16713, D16714
C16842

C16413

IC16921
D16669, R16661

Q16661 IC16784,D16833,C16833
D16673, D16674

IC16795,C16796

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 131
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5349 >

IC14801 IC14606 IC14605 IC14604


Q16762 R16761
R16621 R16622
R16681 R16682

IC16724
C16723 Q16621 Q16622
C16724 D16641 D16642

Q16401 Q16402
D16618 D16401
R16601
Q16601 Q16421,Q16422
D16421

IC16684 IC16521 R16525


Q16606 R16612 Q16521 R16421
R16422 R16506

D16536 R16536 R16537 IC16501 C16502 Q16501


R16401 R16402 R16503 C16411,C16507
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 132
Components Location of Check List on Board ( C Block ) < 2011 model >
< TNPA5349 >

IC14602

IC14601
IC14603

Q16441 D16481

IC16502 C16531 D16432 D16433


Q16531 R16441
R16531

IC16522 C16551
Q16551 R16451

Q16451 D16461

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 133
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5330 >
C16411, C16412
C16413, C16507

134
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5330 >
Q16600 D16618
Q16601
D16608
R16601

D16401

Q16401
Q16402
Q16403

D16430

Q16441
D16481
D16482

Q16421
Q16422
Q16423

D16421

Q16451 D16432
D16461 D16433
135
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5330 >
C16834
C16833 IC16786 D16720 IC16795
D16833

IC16784 C16793
C16796

Q16621 Q16622
Q16623 D16641
D16642 D16643

Q16660
D16652

Q16661
D16673
D16674
136
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5330 >

IC16724
C16724

137
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5330 >
IC14601 IC14602 IC14603

IC14801 IC14802 IC14803

138
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5330 >
IC14604 IC14605 IC14606

IC14805 IC14806
IC14804

139
Components Location of Check List on Board < 2011 model >
< TNPA5330 >

A Block B Block

140
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5330 >

IC14806 IC14805 IC14804 IC14803 IC14802 IC14801

IC16724
C16724
TPSN1
TPVFG
(VFO)
IC16786
D16720
Q16660 C16834
D16652

IC16795
C16793
C16796 Q16600
Q16601
D16608
D16618
R16601
Q16661
D16673
D16674

IC16784
D16833
C16833

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 141
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5330 >

IC14606 IC14605 IC14604 IC14603 IC14602 IC14601

Q16621 Q16441
Q16622 D16481
Q16623 D16482
D16641
D16642
D16643 D16430
D16432
D16433

Q16401
Q16402
Q16403
D16401 Q16421
Q16422
Q16423
D16421

C16411
C16412
C16413
C16507 Q16451
D16461

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 142
Components of Check List in Schematic Circuit Diagram ( 1/6 )< 2011 model >
< TNPA5457 >

C16411
C16413
C16507

143
Components of Check List in Schematic Circuit Diagram ( 2/6 )< 2011 model >
< TNPA5457 >
Q16600 D16618 Q16601
D16608
R16601

D16401
Q16401
Q16402
Q16403

D16434

Q16442
D16481

Q16421
Q16422
Q16423

D16421

Q16452
D16461
144
Components of Check List in Schematic Circuit Diagram ( 3/6 )< 2011 model >
< TNPA5457 >
C16833 C16834
D16833 IC16786 D16720

IC16795
IC16784

C16793
C16796

Q16621
Q16622
Q16623
D16641
D16642

Q16660
D16652

Q16661
D16673
D16674

145
Components of Check List in Schematic Circuit Diagram ( 4/6 )< 2011 model >
< TNPA5457 >

IC16724
C16724

146
Components of Check List in Schematic Circuit Diagram ( 5/6 )< 2011 model >
< TNPA5457 >
IC14601 IC14602 IC14603

IC14801 IC14802 IC14803

147
Components of Check List in Schematic Circuit Diagram ( 6/6 )< 2011 model >
< TNPA5457 >
IC14604 IC14605 IC14606

IC14804 IC14805 IC14806

148
Components Location of Check List on Board < 2011 model >
< TNPA5457 >

A Block B Block

149
Components Location of Check List on Board ( A Block ) < 2011 model >
< TNPA5457 >

IC14806 IC14805 IC14804 IC14803 IC14802 IC14801

TPVFG
IC16786 TPSN1
D16720 (VFO)
IC16724
C16834 C16724

Q16660
D16652
Q16600
Q16601
C16413 D16608
D16618
R16601

Q16661
D16673 IC16795 IC16784
D16674 C16793 D16833
C16796 C16833
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 150
Components Location of Check List on Board ( B Block ) < 2011 model >
< TNPA5457 >

IC14606 IC14605 IC14604 IC14603 IC14602 IC14601

Q16621
Q16622
Q16623
D16641
D16642

Q16442
D16481

Q16401
Q16402
Q16403 D16434
D16401

Q16421
C16412 Q16422 Q16452
C16507 Q16423 D16461
D16421
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 151
< 2011 model >

3-2-3.Check List of Full HD model-SC Board


T*-P46/50/55 VT30/GT30* : TNPA5335**
T*-P60/65 VT30/GT30* : TNPA5342**
T*-P46/50/55 ST30/UT30/G30/S30/U30* : TNPA5351**
T*-P60/65 ST30/S30* : TNPA5399**

152
Check List (1/2) < 2011 model >

< Full HD model-SC board >


T*-P46/50/55 VT30/GT30* : TNPA5335**
T*-P60/65 VT30/GT30* : TNPA5342**
T*-P46/50/55 ST30/UT30/G30/S30/U30* : TNPA5351**
T*-P60/65 ST30/S30* : TNPA5399** ( ### )notation: different by boards
Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401, Q16402, Q16403, (Q16404), IC16501, C16502, Q16501,
D16401, (D16402) R16401, R16402, R16403, (R16404), R16503
#:Because of parallel circuit, check one of 6.
Q16421, Q16422, Q16423, (Q16424), IC16521, R16525, Q16521,
D16421, (D16422) R16421, R16422, R16423, (R16424), R16506
#:Because of parallel circuit, check one of 6.
Q16621, Q16622, Q16623, (Q16424), Q16762, R16621, R16622, R16623, (R16624),
D16641, D16642, D16643, (D16644) R16681, R16682, R16683, (R16687), R16761
#:Because of parallel circuit, check one of 8.
Q16661, D16673, D16674 D16669, R16661
#:Because of parallel circuit, check one of 3.
Q16660, D16652 R16649, Q16647
Q16600, Q16601, D16608, D16618, R16601 IC16684, Q16606, R16605, R16612
(Q16441), Q16442, (Q16443), IC16502, C16531, Q16531,
(D16481), D16482, (D16483) (R16441), R16442, (R16443), R16531
#:Because of parallel circuit, check one of 6.
Q16451, Q16452, (Q16453), D16461, (D16462) IC16522, C16551, Q16551, R16451, R16452
#:Because of parallel circuit, check one of 4.
(D16430), D16432, (D16433) ---
If defective, check also drive circuit
Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page) 153
Check List (2/2) < 2011 model >

< Full HD model-SC board >


T*-P46/50/55 VT30/GT30* : TNPA5335**
T*-P60/65 VT30/GT30* : TNPA5342**
T*-P46/50/55 ST30/UT30/G30/S30/U30* : TNPA5351**
T*-P60/65 ST30/S30* : TNPA5399**
( ### )notation: different by boards

Reference No. Check


BLOCK3 IC16784, D16833, C16833
IC16786, D16720, C16834
IC16795, C16793, C16796
IC16724, C16724
C16411, C16412, (C16413), (C16414), (C16415), (C16416), (C16417), C16507
#:Because of parallel circuit, check one of 7.

Q##, D##, C## : Short check, R## : Open check, IC16### : Diode check (refer to later page)

154
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )

155
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )

Q16600,601
R16601,D16618

Q16401 – 403,
D16401 - 402

SOS6 detect Q16441 – 443,


D16481 - 482

Q16421 – 423,
Q16451 – 452,
D16421 - 422
D16461 - 462

156
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )
IC16795

Vad power switching SOS6 detect


IC16784, Vscn power switching
D16833, T16471, IC16786,
IC16785, PC16897 D16720, T16472,
IC16787, PC16723

Q16621 - 623
D16641 - 643

Q16660

Q16661
D16673 - 674

157
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5335** > ( almost same as TNPA5351** )

SOS7 detect

IC16724

158
Components Location of Check List on Board < 2011 model >
< TNPA5335** >

Vin COM Vout


3
Vout COM Vin

IC16724
3

2
IC16795

2
D16720, T16472, Q16621-623,

1
IC16787, PC16723
1
D16641-643 Q16401-403,
IC16786 IC16724
IC16795 D16401-402

VFG VFG VFG VFG


TPSC1
(VFO)
Q16441-443,
D16481-482

Q16660

Vsus input Q16451-452,


Q16661, D16461-462
IC16784 Q16600-601 Q16421-423,
D16673 D16833, T16471, R16601,D16618
-674 D16421-422
IC16785, PC16897

C16411-414, 507

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 159
Components Location of Check List on Board < 2011 model >
< TNPA5351** >

Vin COM Vout


3
Vout COM Vin

IC16724
3

2
IC16795

2
D16720, T16472, Q16621-623,

1
IC16787, PC16723 Q16401-403,
1
D16641-643
IC16786 IC16724 D16401-402
IC16795
TPSC1
(VFO)
VFG VFG VFG VFG

Q16441-443,
D16481-482
Q16660

Vsus input
Q16421-423, Q16451-452,
IC16784 Q16600-601 D16421-422 D16461-462
Q16661, D16833, T16471, R16601,D16618
D16673 IC16785, PC16897
-674 C16411-414, 507

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 160
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2011 model >
< TNPA5342 >

C16411
C16412
C16413
C16414
C16416
C16507

161
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5342 >
Q16600 D16618 Q16601
D16608
R16601

D16401
D16402

D16422

Q16401
Q16402
Q16432 Q16403
D16433 Q16404

Q16441
Q16442
Q16443

D16481
D16482
D16483

Q16421
Q16422
Q16423
Q16424
Q16451 D16461
Q16452 D16462 D16430 D16421

162
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5342 >
C16833 C16834
D16833 IC16786 D16720 IC16795

IC16784

C16793
C16796

Q16621
Q16622
Q16623
Q16660 Q16624
D16652 D16641
D16642
D16643
Q16661 D16644
D16673
D16674

163
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5342 >

IC16724
C16724

164
Components Location of Check List on Board < 2011 model >
< TNPA5342 > Q16421 Q16441
Q16422 Q16442
Q16621 Q16622 Q16423 Q16442
IC16795 Q16623 Q16624 Q16424 D16481
Q16660 C16793 IC16724 D16641 D16642 D16421 D16482
D16652 C16796 C16724 D16643 D16644 D16422 D16483

VFG VFG VFG


TPSC1
(VFO) VFG

IC16786
D16720
C16834

Q16661 IC16784 Q16600 C16411 C16412 Q16401 Q16402 Q16451 D16430


D16673 D16833 Q16601 C16413 C16414 Q16403 Q16404 Q16452 D16432
D16674 C16833 D16608 C16416 C16507 D16401 D16402 D16461 D16433
D16618 D16462
R16601
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 165
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2011 model >
< TNPA5399 >

C16411
C16412
C16413
C16415
C16507

166
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2011 model >
< TNPA5399 >
Q16600 D16618 Q16601
D16608
R16601

D16401
D16402

D16422

Q16401
Q16402
Q16403

Q16432 Q16441
D16433 Q16442

D16481
D16482

Q16421
Q16422
Q16423

Q16451 D16461 D16430 D16421

167
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2011 model >
< TNPA5399 >
C16833 C16834
D16833 IC16786 D16720 IC16795

IC16784

C16793
C16796

Q16621
Q16622
Q16623
Q16660
Q16624
D16652
D16641
D16642
Q16661 D16643
D16673 D16644
D16674

168
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2011 model >
< TNPA5399 >

IC16724
C16724

169
Components Location of Check List on Board < 2011 model >
< TNPA5399 >

Q16621 Q16622 Q16441


IC16786 Q16623 Q16624 Q16442
Q16660 IC16795 D16720 IC16724 D16641 D16642 D16481
D16652 C16793 C16834 C16724 D16643 D16644 D16482
C16796

VFG VFG VFG VFG


TPSC1
(VFO)

Q16661 IC16784 Q16600 Q16401 C16411 Q16421 Q16451 D16430


D16673 D16833 Q16601 Q16402 C16412 Q16422 D16461 D16432
D16674 C16833 D16608 Q16403 C16413 Q16423 D16433
D16618 D16401 C16415 D16421
R16601 D16402 C16507 D16422

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 170
< 2011 model >

3-3. Repair Data

171
Defective case study < 2011 model >

a. HD model-SN board-1 (TNPA5311** / TNPA5312**)


Not all of the components are defect in each cases.

Reference No. Number of case


BLOCK1 only Q16401,16402, Q16421,16422,(16423), (Q16451), (Q16661) 14
(D16401,16402, D16421,16422)
Q16601, (R16601, D16618) 2
D16722, D16725 2
BLOCK1(+Drive) Q16401,16402, Q16421,16422, Q16621,16622, Q16441, Q16451, 1
(D16421,16422, D16461, D16481, D16641,16642), D16431, D16433, D16722, D16723,
IC16521,IC16522
BLOCK2 only One of IC14901,14902,14903,14904,14951,14952,14953,14954 8
BLOCK3 only IC16784, IC16786 1
C16411 1
C16833, D16833 1
C16531 1
C16502 1
C16796 1

#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 172
Defective case study < 2011 model >

a. HD model-SN board-2 (TNPA5311** / TNPA5312**)


Not all of the components are defect in each cases.

Reference No. Number of case


BLOCK1+BLOCK2 (Q16401,16402), (Q16421,16422), Q16621,16622, Q16661 IC14901/14903 6
/14954
BLOCK2 + BLOCK3 IC14901 IC16724 1
BLOCK1 + BLOCK3 Q16401,16402, Q16421,16422,(16423), (Q16451), (Q16661) (IC16784,IC16786) 24
(R16401)
Q16401,16402, Q16421,16422, Q16441, Q16601 (IC16784,IC16786) 4
(D16401,16402, D16421,16422, D16431, D16481)
Q16401,16402, Q16421,16422 T16472 1

BLOCK1(+Drive) + Q16401,16402, Q16421,16422, (Q16451) , IC14901/ (IC16784,IC16786) 3


BLOCK2 + BLOCK3 Q16621,16622, Q16661, (D16641,D16642) 14902
Q16601, Q16621,16622, Q16661, IC14954 D16711 1
(D16641,16642,16643, D16673,16674),
IC16501,IC16502, IC16684, IC16921,
Q16501, Q16531, D16669

Including Other IC16581, C16582 1


Block Q16401,16402, Q16421,16422,16423, Q16451, Q16621,16622, IC16784,IC16786, 1
C16905 IC16787

#: If Q16401,16402 and Q16421,16422 shorted at the same time,


as a result the input of IC16784 and IC16786 (=Vsus) is shorted.
So it may include not-defective case.
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 173
Defective case study < 2011 model >

b. Full-HD model-SN board ( TNPA5349** / TNPA5330** / TNPA5457** )


Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 only Q16401,16402,(16403), Q16421,16422,(16423) 7
Q16401,16402, Q16421,16422, (Q16441), Q16621,16622, Q16661, 6
(D16401, D16421, D16641,16642, D16673,16674)
BLOCK1(+Drive) Q16401,16402,(16403), Q16421,16422,(16423), (Q16441), (D16673) 12
IC16502, (Q16501), Q16531
BLOCK2 only One or some of 25
IC14601,14602,14603,14604,14605,14606,14801,14802,14803,14804,14805,14806
BLOCK3 only C16796 1

BLOCK1+BLOCK2 Q16401,16402, Q16421,16422, Q16621,16622, Q16661, IC14606/14806 3


(D16401, D16421, D16673,16674) /14805
IC16502, Q16531
BLOCK1 + BLOCK3 Q16401,16402, Q16421,16422 ,(Q16660), D16674 (IC16784,IC16786) 27
Q16621,16622, Q16661 IC16784,IC16786 4
C16834, D16720

BLOCK1(+Drive) + Q16401,16402, Q16421,16422, Q16441, IC14602/14603 (IC16784,IC16786) 5


BLOCK2 + BLOCK3 Q16621,16622, Q16661, (R16401) /14604/14806 (IC16724)
Q16401,16402, Q16421,16422, IC14804 (IC16784,IC16786) 1
Q16621,16622, Q16661,
IC16501
Other Combination Q16621,16622, IC14803/14804 (IC16724) 2
IC16901,16902,16904
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 174
Defective case study < 2011 model >

c. Full-HD model-SC board-1 ( TNPA5335** / TNPA5342** / TNPA5351** / TNPA5399** )

Not all of the components are defect in each cases.


Reference No. Number of case
BLOCK1 only Q16401,16402,16403, Q16421,16422,16423, (Q16621,16622,16623), 27
(D16401,16402), (D16421), (D16641,16642,16643), (D16673,16674)
Q16021,16022,16023, (D16641,16642,16643), (Q16621), Q16661, (D16673, 16674) 2
Q16600,16601, R16601, D16618
BLOCK1 (+Drive) Q16451, R16451 1
Q16401,16402,16403, Q16421,16422,16423 1
IC16501, Q16501
Q16600, Q16601, Q16602, Q16606, Q16607, D16604, D16608, D16609, D16618, 1
R16601, R16605,16606, R16612
IC16501, IC16684,

#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 175
Defective case study < 2011 model >

c. Full-HD model-SC board-2 ( TNPA5335** / TNPA5342** / TNPA5351** / TNPA5399** )


Not all of the components are defect in each cases.

Reference No. Number of case


BLOCK3 only IC16724 3
IC16724, IC16795 2
C16796 1
C16833 1
C16413 1

BLOCK1 + BLOCK3 (Q16402,16403), (Q16422,16423), (IC16784, IC16786) 14


Q16621,16622,16623,(16624), Q16661,(16662) (IC16724)
Q16401,16402,16403, Q16421,16422,16423,(16624) (IC16784, IC16786) 20
Q16621,16622,16623, Q16661
(D16401,16402, 16421, D16641,16642,16643,16644)
(Q16402,16403), Q16421,16422,16423,Q16621,16622,16623, (IC16784, IC16786) 7
Q16661, (D16642), (D16673,16674) (IC16795)
BLOCK1 (+Drive) Q16622,16623, Q16661, (D16673,16674, D16642,16643), IC16792 1
+ other Q16762, Q16501, Q16531,
IC16501, IC16502, IC16684

#: If Q16401,16402 and Q16421,16422 shorted at the same time,


as a result the input of IC16784 and IC16786 (=Vsus) is shorted.
So it may include not-defective case.

176
< 2010 model >

4-1.Explanation of Scan Board Operation


and Check Point

177
Check Flow of SC/SN Board Repair < 2010 model >

Before power-on for checking, replace all defective components in BLOCK 1, 2 and 3.

Block1. Block1
Replace the defective
Check of IGBT/Tr (C-E), Check also control
Shorted Shorted components
FET (S-D) and Diode signal drive circuit
All OK All OK

Block2.
Replace the defective
Check of Scan Drive IC
Shorted components
(Only SN board)
All OK

Block3. Replace the defective


Check of power circuit components
Shorted

All OK

Power on check After replacing all defective component,


Check with power. (especially HD model)
NG

Other Block. Check the SOS circuit and feed back circuit Check the control signals
( Photo Coupler ) 178
Block diagram ( Scan pulse drive 2010 ) < 2010 model >

Scan pulse output waveform is produced by switching of Vsus/Vset/Vad/GND.


Vsus Vscn
Vsus
CSH CMH D16859
Q16401-
VFO Vscn shifted
Q16441 Q16402 (Full HD model only)

VFO
CPH C16691
D16461
+ Only SN board
Q16601 .
- . (SC board is
Q16660
Vscn . separated to
MID
SU/SD board)
CIS VFG
D16641
Q16621
D16481

VFG
Q16451 CEL
CSL CML Q16421 Q16661
Vad
GND

6 blinks except 6 blinks ( 4,7,10 blinks )

< VFG waveform (VFO is added Vscn voltage to VFG) >


SN3
MID
Vsus
To
SS
board GND Vscn
SN board of
42/46HD model
Vad 179
Block1. Short circuit check of the Switching FET(S-D) , Tr(C-E) and Diode (K-A)
< 2010 model >
Before power on check, please check the short circuit “all” of the below parts.
( just check short or not )
In many cases, there are several defective parts at the same time.

Check parts ( Defective parts )


:FET(D-S) , Transistor (C-E) , Diode (K-A)
Q16401 - 406 / D16401 - 403
Q16421 - 425 / D16421 - 422
Q16621 - 623 / D16641 - 643
It tends to
Q16661 / D16670(D16673), D16672(D16674)
Except 6 blinks
Q16660 / D16652 Full HD model only (4 or 7 or 10 blinks)
Q16601 / D16618
Q16441 - 443 / D16441 - 443
Q16451 - 454 / D16451 It tends to
D16461 - 464 6 blinks
D16481 - 484 / D16724

The Scan board is producing the scan pulse output (VFO and VFG) by switching of
several kinds of voltage. ( refer to the next page )
In main case of the defect, these switching parts are short-circuited.

180
BLOCK1 Drive Circuit ( Switching Control Signal ) < 2010 model >
If drive IC is defect (=always output switch-on signal), the switching component
must be damaged. Check also the drive circuit when the switching component is defect.

< example: IC16501,16521 > If these switching


components are defect,
Vad+15V 15V check also Drive
Vad IC16501 components.
R
Buffer (Drive IC)
Vsus
VB
Q16501
Q16401/402/403
Hin Hout
C R R
VS
VFG
VFG+15V
Vad
VFG

IC16521 15V
VOL
Buffer (Drive IC) R

Vcc2
Q16521 Q16421/422
Lin Lout
C R R
Vcom
15V
GND
181
Block2. Short circuit check of Scan Drive IC ( 42/46HD model ) < 2010 model >
< Symptom : 7 blinks / horizontal black line >
Check the short circuit between VFG and VFO.
If shorted, some of the Scan Drive IC is defective.
You can find the defective IC by checking the short circuit between VFG
and all output pin of Scan Drive IC ( = all pin of Connector SN11-18).
(refer to the picture of 2012 explanation page)

Vscn SN11
Vsus Vsus IC14901
TPSC1 Scan
CSH CMH D16859 Drive
Q16401- IC
Q16441 Q16402 SN12
Q16601 Scan
VF0 Drive
C16691 IC
D16461 CPH
+ IC14902
MID Vscn -
SN3 .
.
.
.
. Output pin
CIS VFG .
D16641
Q16621 SN17
To D16481 IC14953
SS Scan
Drive
board Q16451 IC
CEL SN18
CSL CML Q16421 Q16661 Scan
Vad Drive
GND IC

IC14954
Scan Drive IC

182
Block3. Check the resistance value of Capacitor (control pulse line / power line)
The defective mode of these capacitors are not only short circuit mode, < 2010 model >
also leak current mode (low resistance ). So please compare to normal resistance value.
Symptom Check parts ( Defective parts ) Signal or Correct resistance value
( just for : Capacitor and other parts connect in parallel Power of signal/power line
reference ) supply (rough standard (*1) )
6 blinks C16502 / C16504 / or IC16501(6-7pin) , C16503 , Q16501 Pulse for Over 100k ohm
/abnormal picture Q16401-403

6 blinks Q16521 Pulse for Short circuit check


Q16421-422
6 blinks C16522 / C16524 / or IC16501(2-3 pin) , C16523 , Q16531 Pulse for Over 100k ohm
Q16441

6 blinks C16525(C16527) / or IC16521(6-7 pin), Q16551 Pulse for Over 100k ohm
Q16451
(Q16452)
6 blinks C16753 / or Q16762 Pulse for Over 100k ohm
Q16621-622

6 blinks C16723 / or IC16724(1-2 pin) About 5.6k ohm


5V_F (HD:2.3k)
7 blinks C16724 / or IC16724(2-3 pin) About 2.7k ohm
/abnormal picture
7 blinks C16534/ or IC16773(3-5 pin) , C16771 Vad+5V About 5.5k ohm
If defective,
7 blinks C16773 / C16891 or Check also 16V_F About 1.7k ohm
IC16771(2-3 pin) / IC16501(11-16 pin) Q16701,16702 (HD:2.3k)

(*1): The value is just reference,


4.7uF 25V Normal = open , please compare with the
(F1K1E475A134)
3.2mm×1.6mm Defective = shorted or low resistance (ex: 1k ohm ) normal board accurately. 183
Block3. Short circuit check of power line and check the output voltage
< 2010 model >
At first, check the short circuit of power line. If it is not short circuited,
then check the output voltage with the unit just before shutdown.

Symptom Output voltage / Basis of output voltage (*3) Output voltage value
(just for reference) Check parts ( Defective parts ) (*1)

Except 6,7 blinks < input from P board > Vsus : 206V from GND (*1)
Vsus (C16412 - 16419) , Short check with GND (42HD: 198V)

7 blinks Vad , 16V_F Vad : Short check with GND -207V from GND (*1)
( IC16784 or T16471, IC16785 ) 16V_F : Short check with Vad (42HD: -190V)

16V from Vad (*3)


7 blinks Vscn ( IC16786 or L16698, IC16787 ) Vscn : 148V from Vad (*3)
Short check with Vad (42HD: 147V)

7 blinks Vad+5V ( IC16771 ) Vad+5V : 5V from Vad (*3)


or IC16773 (3 - 5 pin) Short check with Vad
7 blinks 5V_F 5V_F : 5V from VFG (*3)
: IC16724 (2 - 3 pin ) Short check with VFG

After checking
Vad output(*2)

(*1) This value is different by each model. (*2) These voltages are related to Vad. (*3) Be careful
So please check the accurate value by So if Vad is not constant, The basis is not GND,
the Service Manual. these voltages are also not constant. so if you check by oscilloscope,
( refer to the next page ) isolate the earth line from earth of AC inlet.

184
Block Diagram ( power supply circuit ) < 2010 model >

All power supply circuit start automatically, when Vsus or 15V are input.
Vad is the negative voltage. Vscn, 16V_F, and Vad+5V are regulated from Vad,
5V_F is regulated from VFG.
So when you check the voltage, please confirm the basis of each output.
SC2 (SN2)
Vsus(206V) ( 42HD:198V )
1
SC20
P baord 3 P15V
35
DC/DC
DC/DC
DC/DC
DC/DC 6
IC16786
IC16786 P5V
IC16784
IC16784 7
A board

Vad ( 42HD:190V ) Vad


207V D16713 148V
D16711 C16842
( 42HD model )
C16813 L16698 Vscn SNC20
+
+ GND P15V
30

16V_F (16V) 1 P5V


A board 2
+
Vad Vad+5V
Regulator
Regulator
16V
IC16771
IC16771 5V
GND T16471
Vad

Regulator
Regulator 5V_F

The value is one example of 42G20 product. IC16724


IC16724
(Vset / Vad / Vscn are different by each model) 5V
Please check the accurate value by Service Manual. VFG 185
Other Block. Check the SOS circuit-1 < 2010 model >

Monitor Vscn / Vad / 15V_F / 5V_F


SC20 Buffer
AA_SC_FPGANRST
(IC16561)
26 8 12
SC_FPGANRST
Continue to next page

main_stop0 (Normal = Low)


Buffer
A baord (IC16561)
7 13

SOS7
20
Vscn = Vad+148V
(Normal = Low) D16480 nCE =-207V+148V
1,19 Normal = on =-59V
If this signal keeps high(5V), Buffer
(IC16562)
7blinks occur. 5V
15V 15V Vscn
So if one of the anode side D16871/
D16820 4.7k
of D16480/16820 keeps Change to High 150k 27k 16872
(44V)
high, 7blinks occur. by green current = In case of low Vscn/Vad 150k
Q16876
(33V)
D16821 12k×3
SOS6 D16822 =36k
21
Change to High
A baord by blue current = In case of high Vscn/Vad 4.7k
(5.1V) 47k
D16874
SC20
D16822 Vscn = Vad + 148V
Normal = red flow ( -77V < Vscn < -49V )
The value is one example of 42G20/25 product. If Vscn rises than (-44+5.1=) -49V, blue current flows
(Vscn / Vad and Zener diode are different by each model)
Please check the accurate value by Service Manual. If Vscn drops below (-44-33=) - 77V, green current flows 186
Other Block. Check the SOS circuit-2 < 2010 model >

Monitor Vscn / Vad / 15V_F / 5V_F ( 42/46HD : no circuit)

5V If loop of CHA
If 15V_F rises than 20V line cuts,
SU
SU board
board
5V_F
(from VFG), Tr(Q16471) on.
main_stop0 Tr(Q16471) on.
VFG
(Normal = Low) 560
15V_F
5V_F 15V_F
PC16480 1k
Normal = off 5.6k
(Photo coupler) CHA
K (20V)
3.9k
IC16471 REF (5.1V)
REF=1.26V Shunt Q16471 1k
Normal = on REG
A 2.2k
SC50
VFG
10k SD
SD board
board
2
VFG VFG
1
If REF drops below 1.26V, VFG 5V_F
Current stops from K to A. VFG
(= If Q16471 on ,or SCNR_PRO change to Low,
D16473
or 5V_F drop )
Then photo coupler changed to off, and (Normal = High)
SCNR_PRO
main_stop0 signal changed to high.

K
If REF input is higher than
REF reference voltage(1.26V),
current flow from K to A.
A
187
Other Block. Check the SOS circuit-3 < 2010 model >

Monitor MID

Normal :
If this signal is high(5V), 6blinks occurred. This voltage is from 4.8V to 12.2V .
( MID is from 62.5V to 155V . )
If this voltage is out of range,
Output is change to Low.

15.6V MID (=about half of Vsus)


D16822 Comparator
(IC16581)
SC20 1k LED
5V
Inverter 12.2V
+ 5
SOS6 D16822 (IC16563) 10k
1
39k+39k
- 6
21 2.15k
A baord (Normal (Normal = High)
+ 3
= Low) 7
- 2
4.8V 6.8k
1.4k

The value is one example of 42G20 product.


(Vad / MID and resisters are different by each model)
Please check the accurate value by Service Manual. 188
Other Block. Feedback Circuit < 2010 model > VFG < 2010 model >
16V_F(16V) 69.8k+82.5k+82.5k
= 235k
Monitor VFG ( feed back to control IC) GND
1.1k
16V_F(16V) 22k (15V)
Q16801 VFG
Q16810
SC20 Vad
30.9k
47k
Q16921 470k If VFG drops below 142V
Inverter 2.2k
UHZ 47k Vad
(IC16563) 4.7k (from Vad), Q16801 turn on.
18 Vad
Vad Then input of IC16563 is
Vad change to Low.
GND
5V 16V_F(16V) 16V_F(16V)
10k
10k Comparator 1.24k
(IC16920)
Q16920 1 + 3
This signal is Feedback 2.2k - 2 11.8V If this voltage drops
signal to discharge control 22k Vad
below 11.8V (from Vad)
3.48k
IC on A board. =VFG drops
Vad 5V Vad
The discharge control IC below 64.1V (from Vad),
5V
adjusts the timing for 2k the output of comparator
750 VFG
Sustain drive pulse 10k is changed to Low.
(Q16920 turn off)
switching. Comparator
Q16490
(If no feed back, (IC16491) 120k x 3
4 + 3 = 360k
If this voltage rises
6 time blinks) 47 - 1 than 2.48V (from GND)
47k =VFG rises
6.19k
K than 147V (from GND),
IC16490 the output of comparator
The value is one example of 42C2 product. is changed to Low.
REF=2.5V Shunt
(Vad and Zener diode are different by each model) REG
(Q16490 turn off)
Please check the accurate value by Service Manual. A 189
Supplement ( flow of control signal for scan pulse switching ) < 2010 model >
(Full HD model only) Vscn shifted

IGBT Vscn
Vsus Vsus Driver⑥
(IC16691/
CSH Q16647)
CMH
D16859
Q16401-
IGBT Q16441 Q16402
Driver①
Q16601 D16652
(IC16501 VF0
PC16461)
CPH
C16691
D16461 CEL
+
FET
Driver
Q16660 -
C16631- (PC16603/
C16633 PC16684) Vscn
MID

Q16621 VFG
D16641
CIS
D16481
VOL
SN3 Q16661
Q16451 IGBT
MID Driver③ CEL
Q16421 (PC16685/ Only SN board
CSL CML Q16762)
Vad (SC board is
IGBT separated to
To IGBT GND Driver⑤ SU/SD board)
SS Driver② (IC16773/
board (IC16521) Q16818)

SN board of
42/46HD model 6 blinks other blinks (except 6 blinks) 190
Supplement ( flow of control signal for scan pulse switching ) < 2010 model >
Switching signal flow (2010 FHD)
OC1 SC46 SD46 SD baord
CLK OC1 photo
SIU CLK Buffer
Buffer Coupler
SEL (IC14961)
(IC16561) (PC14951)
OC2 SIU
photo
Coupler
SC20 SEL Buffer
(PC14952)
CERS photo (IC14962)
4
Coupler OC2 photo
(PC16603) Coupler
(PC14953)
photo Repair by board exchange
Coupler
(PC16684) (Q16601)
CPH1
FET
CIS Driver③ (Q16621 Q16622)
Buffer (PC16685)
A baord
(IC16562) CSH FET
photo (Q16441)
CMH Coupler Driver①
CML2 (PC16461) (IC16501) (Q16402 Q16403 )
CSL FET (Q16452)
CML Driver②
(IC16521) (Q16421 Q16422)
FET
CEL Driver⑥
IC16691
(Q16660)
(Q16647)

FET
Driver⑤ (Q16661)
IC16773
34 (Q16818)
Buffer CRC1
(IC16563) CRC2 191
< 2010 model >

4-2-1.Check List of HD model-SN Board


T*-P42X2/X20/C2/C20/A20*, TC-P46C2* : TNPA5066**

Check all components of this list, then try to power on.

192
Check List (1/2) < 2010 model >

< HD model-SN board >


T*-P42X2/X20/C2/C20/A20*, TC-P46C2* : TNPA5066**

Reference No. Check (Drive Circuit) Check


BLOCK1 Q16401, Q16402, D16401 IC16501, C16502, Q16501,
#:Because of parallel circuit, check one of 3. R16401, R16402, R16503, 16504
Q16421, D16421 IC16521, C16525, C16527, Q16521,
#:Because of parallel circuit, check one of 2. R16421, R16506
Q16621, D16641 Q16762, R16621, R16681
#:Because of parallel circuit, check one of 2.
Q16661, D16670, D16672 (Q16662, Q16672,) R16665
#:Because of parallel circuit, check one of 3.
Q16601, D16618, R16601 (Q16606), R16612
Q16441 , D16441 IC16501, C16502, C16524, Q16531,
#:Because of parallel circuit, check one of 2. R16441, R16531
Q16451, D16451 IC16521, C16525, C16527, Q16551,
#:Because of parallel circuit, check one of 2. R16451, R16551
D16461, D16481, D16724 ---

If defective, check also drive circuit

Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

193
Check List (2/2) < 2010 model >

< HD model-SN board >


T*-P42X2/X20/C2/C20/A20*, TC-P46C2* : TNPA5066**

Reference No. Check


BLOCK2 Short check between VFG and VFO.
If shorted, then short check output of each scan drive IC,
IC14901, 14902, 14903, 14904, 14951, 14952, 14953, 14954
BLOCK3 IC16784, D16719, C16793
IC16786, D16720
IC16771, C16533, IC16773, Q16701, Q16702
IC16724, C16724
C16412, C16413, C16414
#:Because of parallel circuit, check one of 3.

Q##, D##, C##, IC14### : Short check, R## : Open check, IC16### : Diode check (refer to later page)

194
Schematic circuit diagram ( 1/4 ) < 2010 model >
< TNPA5066** >

195
Schematic circuit diagram ( 2/4 ) < 2010 model >
< TNPA5066** >
C16771 IC16501
IC16771
Q16501
C16533

Q16401- 16402
C16502
D16401
C16503
Q16441 C16504

C16522,16523

C16524

Q16531
D16461

C16525
C16527
Q16421
IC16521
D16481 D16421
Q16521

Q16451
Q16551

196
Schematic circuit diagram ( 3/4 ) < 2010 model >
< TNPA5066** >

Q16601
D16618

Q16762
Q16621
D16641

C16753

C16891

Q16661
IC16773

Q16701,
16702

C16773

197
Schematic circuit diagram ( 4/4 ) < 2010 model >
< TNPA5066** >
16V_F power switching

Vad power switching Vscn power switching

C16723,C16724
IC16724

198
Printed circuit board ( component side ) < 2010 model >
< TNPA5066** >
C16723
C16724
IC16773 IC16724
C16891 C16773 C16753
Q16762 D16618

TP59 TPSC1
(VFG) (VFO)

Q16701
Q16702 (Vad)
C
TP(Vscn)
B E

C16533
Vsus input C16525
C16502 C16522 C16527
Q16501,521,531,551,762 IC17724,771 C16503 C16523 IC16521
IC16771 C16504 C16524 Q16521
2 1
C16771 IC16501 Q16531 Q16551
Q16501
1 2 3 The printing of the reference No. on the PCB is abbreviated of 16.
3 4 5 Vout COM Vin (For example: the reference No. C16502 is printed as C502. ) 199
Printed circuit board ( foil side ) < 2010 model >
< TNPA5066** >

Q16421 Q16601
(D16618 :opposite side) Q16621
D16421 D16641
C16503

C16523

Q16451 Q16441
D16481 Vsus input Q16661
D16461 Q16401 - 16402 /
(SN2)
D16401

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 200
< 2010 model >

4-2-2.Check List of HD model-SC Board


T*-P50 C2/X2/X20* : TNPA5063**
TX-P37 C2/X20/X25* : TNPA5062**

201
Check List (1/2) < 2010 model >

< HD model-SN board > T*-P50 C2/X2/X20* : TNPA5063**


TX-P37 C2/X20/X25* : TNPA5062**

( ### )notation: only TNPA5063**


Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401, Q16402, D16401 IC16501, C16502, C16504, Q16501,
#:Because of parallel circuit, check one of 3. R16401, R16402, R16503, 16504
Q16421, (Q16422), D16421 IC16521, C16525, C16527, Q16521,
#:Because of parallel circuit, check one of 3. R16421, (R16422), R16506
Q16621, D16641, (D16642) Q16762, R16621, R16681
#:Because of parallel circuit, check one of 3.
Q16661, D16670, D16672 (Q16662, Q16672,) R16665
#:Because of parallel circuit, check one of 3.
Q16601, D16618, R16601 (Q16606), R16612
Q16441 , D16441 IC16501, C16502, C16524, Q16531,
#:Because of parallel circuit, check one of 2. R16441, R16531
Q16451, D16451 IC16521, C16525, C16527, Q16551,
#:Because of parallel circuit, check one of 2. R16451, R16551
D16461, D16481, D16724 ---
If defective, check also drive circuit

202
Check List (2/2) < 2010 model >

< HD model-SN board > T*-P50 C2/X2/X20* : TNPA5063**


TX-P37 C2/X20/X25* : TNPA5062**

Reference No. Check


BLOCK3 IC16784, D16719, C16793
IC16786, D16720
IC16771, IC16773, Q16701, Q16702
IC16724, C16724
C16412, C16413, C16414 , (C16411)
#:Because of parallel circuit, check one of 3.

Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

203
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2010 model >
< TNPA5063 >

C16411
C16412

204
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5063 > IC16771 C16502 C16503 C16504
C16533
D16401

Q16401

Q16441 Q16402

IC16501

D16462

Q16501

C16524 C16522 C16523


Q16531

Q16521

D16481 Q16421

Q16422

Q16451 D16421

IC16521 C16527
Q16551
205
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2010 model >
< TNPA5063 >
Q16601 D16618

Q16762

Q16621
D16641,D16642

C16753

Q16701
Q16702

IC16773 C16773 C16891

206
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5063 >

D16719
IC16786
IC16784

D16720

IC16724 C16721,C16723,C16724

207
Components Location of Check List on Board < 2010 model >
< TNPA5063 >
Q16762,C16753 Q16621 Q16601,D16618
D16641,D16641

VFG Q16701,Q16702 VFG


TPSC1 IC16773,C16773 VFG
IC16724 (VFO) VFG
Q16521, D16421
C16721 Q16421, Q16422
C16723
C16724

C16891 IC16521,C16527

IC16784
D16719
Q16401,Q16402
D16401

C16411, C16412
Q16551

IC16786 Q16501,C16502
D16720 C16503,C16504

IC16771,IC16501
C16522,C16523

C16533 Q16441,D16462 Q16531,C16524 Q16451,D16481


The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 208
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2010 model >
< TNPA5062 >

C16412

209
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5062 > IC16771 C16502 C16503 C16504
C16533 IC16501
D16401

C16524 Q16401

Q16441 Q16402

D16461

Q16501

C16522 C16523
Q16531

D16481 Q16421

Q16451 D16421

IC16521 C16527 Q16521

Q16551
210
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2010 model >
< TNPA5062 >
Q16601 D16618

Q16762

Q16621

D16641

C16753

Q16701
Q16702

IC16773 C16773 C16891

211
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5062 >

D16719 D16720

IC16784

IC16786

C16724 IC16724 C16723

212
Components Location of Check List on Board < 2010 model >
< TNPA5062 >
Q16762,C16753 Q16621,D16641 Q16421,D16421
Q16521
Q16701,Q16702
VFG IC16773,C16773 VFG
VFG
IC16724
VFG
C16723
Q16601,D16618
C16724

TPSC1
(VFO)
IC16784
D16719 C16891

Q16401,Q16402 IC16521,C16527
D16401

Q16501,C16502
IC16786 C16503,C16504 Q16551
D16720 C16412

IC16771,IC16501
C16522,C16523 C16533 Q16531,C16524 Q16441,D16461 Q16451,D16481

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 213
< 2010 model >

4-2-3.Check List of Full HD model-SC Board


T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2*
: TNPA5081**
T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**

214
Check List (1/2) < 2010 model >
< Full HD model-SC board >
T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2* : TNPA5081**
T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**
( ### )notation: only TNPA5175**
Reference No. Check (Drive Circuit) Check
BLOCK1 Q16401or403, Q16402, (Q16404,Q16405, IC16501, C16502, Q16501, (Q16502)
Q16406), D16401, D16402, (D16403) R16401or403, R16402, (R16404,405,406),
#:Because of parallel circuit, check one of 4. R16503, 16504, (R16505)
Q16421, Q16422, (Q16423,Q16424,Q16425), IC16521, C16525, Q16521, (Q16522)
D16421or422 R16421, R16422, (R16423,16424,16425),
#:Because of parallel circuit, check one of 3. R16506
Q16621, Q16622, (Q16623), Q16762, R16621, R16622, R16681, R16682
D16641, D16642, (D16643) (R16623, R16683)
#:Because of parallel circuit, check one of 4.
Q16661, D16673, D16674 (Q16668, Q16677,) R16665
#:Because of parallel circuit, check one of 3.
Q16660, D16652 (Q16646), R16649
Q16601, D16618, R16601 (Q16606), R16612
Q16441, (Q16442, Q16443) IC16501, C16502, C16522, C16524, Q16531,
#:Because of parallel circuit, check one of 2. R16441,(R16442,R16443), R16531
Q16451or452, (Q16453,Q16454), D16451 IC16521, C16525, Q16551,
#:Because of parallel circuit, check one of 2. R16451or452, (R16453,R16454), R16551
D16462,(D16463,D16464), ---
D16482,(D16483, D16484)
If defective, check also drive circuit
215
Check List (2/2) < 2010 model >
< Full HD model-SC board >
T*-P42/46/50/55 VT20/VT25/GT20/GT25/V20/G20/G25/S20/S2* : TNPA5081**
T*-P42/46/50 S20/S25/S2/U20/U2* : TNPA5105**
T*-P58/65 VT20/VT25/S20/S2* : TNPA5175**

( ### )notation: only TNPA5175**

Reference No. Check


BLOCK3 IC16784, D16719, C16793
IC16786, D16720
IC16771, IC16773, Q16701, Q16702
IC16724, C16724
C16411, C16412, (C16413, C16414, C16416, C16417, C16418, C16419)
#:Because of parallel circuit, check one of 3.

Q##, D## C## : Short check, R## : Open check, IC## : Diode check (refer to later page)

216
Schematic circuit diagram ( 1/4 ) < 2010 model >

< TNPA5081** > ( almost same as TNPA5105** )

C16412,16416,16418,16419

217
Schematic circuit diagram ( 2/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )
C16771
IC16771
IC16501
Q16501

C16534

Q16402, 16403
C16502 D16401, 16402
Q16441 Q16531 C16503
C16504

C16522,16523
C16524

D16462

Q16421, 16422
D16482 Q16521 D16421, 16422

IC16521

Q16452
C16525
Q16551

218
Schematic circuit diagram ( 3/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )

Q16601
D16618
Q16762
Q16621, 16622
D16641, 16642
C16753

C16891

Q16660

Q16661

IC16773

Q16701,
16702 C16773

219
Schematic circuit diagram ( 4/4 ) < 2010 model >
< TNPA5081** > ( almost same as TNPA5105** )

Vad power switching Vscn power switching

16V_F power switching

C16723,C16724
IC16724 220
Printed circuit board ( component side ) < 2010 model >

IC17724
Vin COM Vout
IC16773 C16723 < TNPA5081** >

1
C16773 C16724 C16753

2
Q16702 IC16724 C16891 Q16762 D16618

3
VFG
TPSC1 VFG
(VFO) VFG VFG

Vsus input

Q16701
Q16702 IC16771 C16502 C16522 Q16501,521,531,551,762 IC17771 C16525
C16771 C16503 C16523 2 1 C16527
C
C16504 C16524 IC16521
IC16501 Q16531 1 2 3
Q16521
B E Q16501 C16534 3 4 5 Vout COM Vin Q16551 221
Printed circuit board ( foil side ) < 2010 model >
< TNPA5081** > Q16621, 16622 Q16660
Q16421, 16422 Q16661
D16641, 16642
D16421, 16422

C16503

C16523

Q16452
Q16601 D16482 Vsus input Q16441 Q16402, 16403
(D16618 :opposite side) (SC2) D16462 D16401, 16402

The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 222
Components of Check List in Schematic Circuit Diagram ( 1/4 )< 2010 model >
< TNPA5175 >

C16411, C16412
C16416, C16418, C16419

223
Components of Check List in Schematic Circuit Diagram ( 2/4 )< 2010 model >
< TNPA5175 >
IC16771 C16502 C16503 Q16501

IC16501 D16401
C16534 D16402
D16403
Q16441
Q16442 Q16402
Q16443 Q16403
Q16404
Q16405
Q16406
D16462
D16463
D16464

Q16502
Q16531 C16524 C16522 C16523
Q16421
Q16521 Q16422
D16481 Q16423
D16482 Q16522
Q16424
D16483 Q16425

Q16452
Q16453
Q16454
D16421

Q16551 IC16521 C16525


224
Components of Check List in Schematic Circuit Diagram ( 3/4 )< 2010 model >
< TNPA5175 >
C16753
C16685
Q16762

D16618

Q16601

C16891 D16641,D16642,D16643

Q16621,Q16622,Q16623

Q16701
Q16702

IC16773 C16773
225
Components of Check List in Schematic Circuit Diagram ( 4/4 )< 2010 model >
< TNPA5175 >

IC16786 D16720
D16719

IC16784

IC16724

C16721,C16723

C16724
226
Components Location of Check List on Board < 2010 model >
< TNPA5175 >
IC16724 Q16701
C16721 Q16702 D16401,D16402,D16403 Q16762
C16723 IC16773 Q16501,Q16502 Q16402,Q16403,Q16404 D16641,D16642,D16643 C16753
C16724 C16773 C16502,C16503 Q16405,Q16406 Q16621,Q16622,Q16623 C16685

VFG
TPSC1 VFG VFG VFG
(VFO)

C16891
Q16601,D16618
IC16784
D16719

Q16521,Q16522
Q16421,Q16422
Q16423,Q16424
Q16425,D16421

IC16521,C16525

IC16786
D16720 Q16441,Q16442,Q16443 D16481,D16482,D16483
D16462,D16463,D16464 Q16452,Q16453,Q16454
C16534
IC16771,IC16501 C16411, C16412
C16522,C16523 Q16531,C16524 Q16551
C16416,C16418,C16419
The printing of the reference No. on the PCB is abbreviated of 16. (For example: the reference No. C16502 is printed as C502. ) 227
< 2010 model >

4-3. Repair Data

228
Defective case study < 2010 model >

a. HD model-SN board (TNPA5066**)


Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 only Q16421, Q16661, D16451, D16481 20
Q16401,16402, Q16421,(16422), Q16661, (D16441), (D16641) 13

BLOCK2 only One of IC14901,14902,14903,14904,14951,14952,14953,14954 67

BLOCK1 (Q16401,16402), Q16421, (Q16451,16452), (Q16601), (Q16621), IC16773, Q16701,16702 40


(+Drive) Q16661, D16451, D16481
Q16401,16402, Q16421, (Q16441), Q16451, Q16661, IC16773, Q16701,16702 70
(D16441), D16451, D16481, (D16641)
IC16501, IC16521, Q16521, Q16551

Combination Q16451, Q16701 IC14952 1


IC14954 IC16724 2
IC14951 IC16724 1
Q16401,16402, Q16421, Q16661, D16641 IC16784 1
Q16402, Q16421, Q16441, Q16451, Q16621, Q16661, IC16773, Q16701,16702 1
D16441, D16451,
IC16521, IC16771, PC16461
Q16661, D16451, D16481 IC14954 IC16773, Q16701,16702 1
Q16451, Q16661, D16451, D16481, IC16562 IC16773, Q16701,16702 1

#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 229
Defective case study < 2010 model >

b. HD model-SC board (TNPA5063**) Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 Q16401,16402, Q16421,16422 8
only Q16421,16422, Q16451, Q16661 2
BLOCK2 One of IC14901,14902,14903,14904,14951,14952,14953,14954 4
only
BLOCK3 IC16724 6
only
BLOCK1 Q16441, Q16661, 3
(+Drive) IC16501, IC16521
Q16401,16402, Q16421,16422, Q16661 3
IC16501, IC16521
Q16661, D16451, D16481 IC16773, Q16701,16702 16
Q16401,16402, Q16421,16422, Q16441, Q16621, Q16661, IC16773, Q16701,16702 2
(D16401,16402), (D16441), (D16462),
IC16501
Q16401,16402, Q16421,16422, (Q16451), Q16621, IC16773, Q16701,16702 100
Q(16660),16661,
(D16441), (D16451), (D16462), D16641,16642, (D16481),
IC16501, IC16521, Q16521, Q16551
Q16401,16402, Q16421,16422, Q16441, Q16621, Q16661, IC16773, Q16701,16702 7
IC16501, IC16521, IC16561,16562
BLOCK1 Q16401,16402, Q16421,16422, Q16451, (Q16601), Q16661, PC16461 IC16771 4
(+Drive) D16401, D16421, D16451, D16481, D16522, Q16701,16702,IC16773
+BLOCK3 (D16701,16702)
IC16501, (IC16521)
#: ”Drive” means drive circuit of IGBT/FET (connect to the base/gate of IGBT/FET). 230
Defective case study < 2010 model >
c. Full-HD model-SC board (TNPA5081**/ TNPA5105**/TNPA5175**)
Not all of the components are defect in each cases.
Reference No. Number of case
BLOCK1 only Q16401,16402,16403, Q16421,16422,16423, Q16452, Q16621,16622, Q16661 3
Q16661 2
Drive only IC16501, IC16521 3
IC16521 5
PC16461 3
BLOCK3 only IC16724 15

BLOCK1 Q(16401),16402,16403, Q16421,16422,(16423), (Q16441), Q16701,16702,IC16773 600


(+Drive) (Q16452), Q16521, Q16551, Q16621,16622, Q(16660), 16661,
(D16422), (D16441), (D16451), D16482, (D16641,16642 )
IC16501, IC16521, (R16452), (R16551)
Q16402,16403, Q16421,16422, (Q16451), Q16621,16622, Q16661, Q16701,16702,IC16773 100
(D16451), (D16482), (D16641), D16642,
IC16521
Q16402,16403, Q16421,16422, Q(16451),16452, Q16521, Q16551, Q16701,16702,IC16773 5
Q16660,Q16661, D16451, D16482, D16641,16642, (D16652),
IC16501, IC16521, (R16452), (R16551), PC16461

BLOCK1 Q16401,16402, Q16421,16422, (Q16452), Q16521, Q16701,16702,IC16773 (IC16771) 26


(+Drive) Q16621, Q16661, (D16482), (D16641,16642),
+BLOCK3 IC16501, IC16521, (IC16691), IC16561,16562
Q(16401), 16402,16403, Q16421,16422, (Q16452), IC16773 IC16771 76
(Q16501), Q16521, (Q16551), Q16661, (D16482),
(IC16501), (IC16521) 231
Update History
Issue date Update part Update explanation

Sep.2011 First Release

Oct.2012 Defective component list Add the check list and repair data of
HD(X3/C3) model

Dec.2012 Summarize from 2010 to 2012 model Include all of the SC/SN board
from 2010 to 2012 model

232

You might also like