2014 Fusion Engine 2.0L - Installation

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303-01C Engine - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Installation Procedure revision date: 10/22/2013
Engine
Special Tool(s) / General Equipment
300-OTC1585AE
Powertrain Lift
300-OTC1819E
2,200# Floor Crane, Fold Away
303-050 (T70P-6000)
Lifting Bracket, Engine
307-566
Retainer, Torque Converter
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW
Adjustable Mounting Arm

Materials
Name Specification
Motorcraft® Multi-Purpose Grease Spray ESB-M1C93-B
XL-5
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) WSS-M2C946-A
XO-5W30-QSP (U.S.)
All vehicles
1. Use Special Service Tool: 307-566 Retainer, Torque Converter.

Material: Motorcraft® Multi-Purpose Grease Spray / XL-5 (ESB-M1C93-B)
http://www.fordservicecontent.com/Ford_Content/vdirsnet/workshop/ODY/~WSDS/US/E... 1/17/2015
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2.
3. Torque: 35 lb.ft (48 Nm)
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4. Install.
Use the General Equipment: Adjustable Mounting Arm
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5. General Equipment: Spreader Bar.

Use Special Service Tool: 300-OTC1819E 2,200# Floor Crane, Fold Away.
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6. If necessary.
Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.
7. If necessary.
Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.
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8.
Vehicles with
Vehicles with
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12.
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13. Torque: 97 lb.in (11 Nm)
All vehicles
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15.
16.
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17.
18. NOTE: Only rotate the crankshaft in a clockwise direction.
Torque: 30 lb.ft (40 Nm)
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19.
20.
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21.
22.
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23.
24. NOTE: Make sure the new catalytic converter-to-turbocharger clamp is positioned over both the catalytic
converter inlet flange and the turbocharger outlet flange.
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27.
28. Using the powertrain lift, raise the powertrain and subframe as an assembly.
29. NOTE: Early build vehicles are equipped with a one piece aluminum engine mount; late build vehicles
are equipped with a 2- piece cast iron engine mount.
1. Early build.
2. Late build.
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31. NOTE: Align the reference marks made during removal.
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Do not tighten at this stage.
32. NOTE: Align the reference marks made during removal.
Do not tighten at this stage.
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33. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.
34.
1. Torque:
Stage 1: 76 lb.ft (103 Nm)
Stage 2: 270°
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38. Refer to: Brake Disc (206-03 Front Disc Brake) .
39. Remove Special Service Tool: 300-OTC1585AE Powertrain Lift.

Use the General Equipment: Adjustable Mounting Arm
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46. Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) / XO-5W30-QSP (U.S.)
(WSS-M2C946-A)
Torque:
Stage 1: 71 lb.in (8 Nm)
Stage 2: 180°
47. NOTE: Use new O-ring seals and gasket seals.
Torque: 133 lb.in (15 Nm)
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49.
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51.
Vehicles with
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53.
54. NOTE: Install new bolts.
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All vehicles
56.
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59.
60.
61.
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62. Install front wheels and tires.

Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
63. Refer to: Quick Release Coupling (310-00C Fuel System - General Information - 2.0L EcoBoost
(184kW/250PS) - MI4, General Procedures).
64. Remove the support.
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65.
66.
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68.
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69.
70.
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71.
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73.
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76.
77.
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79. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
80. Refer to: Selector Lever Cable Adjustment (307-05 Automatic Transmission External Controls - 6-Speed
Automatic Transmission - 6F35, General Procedures).
81. Install the following items:

1. Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost
(184kW/250PS) - MI4, Removal and Installation).
2. Refer to: Air Cleaner Outlet Pipe (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost
(184kW/250PS) - MI4, Removal and Installation).
82. NOTE: Install a new bolt.
83. Fill the engine with clean engine oil.
84. Refer to: Cooling System Draining and Vacuum Filling (303-03C Engine Cooling - 2.0L EcoBoost
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(184kW/250PS) - MI4, General Procedures).
85.
86. After completing the repairs perform the Misfire Monitor Neutral Profile Correction procedure.
87. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control
System - General Information, General Procedures).
Copyright © 2015 Ford Motor Company
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2014 Fusion Engine 2.0L - Installation

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Page 1 of 40

303-01C Engine - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Special Tool(s) / General Equipment

Adjustable Mounting Arm

1. Use Special Service Tool: 307-566 Retainer, Torque Converter.

3. Torque: 35 lb.ft (48 Nm)

5. General Equipment: Spreader Bar.

9. Torque: 35 lb.ft (48 Nm)

10. Torque: 35 lb.ft (48 Nm)

11. Torque: 46 lb.ft (63 Nm)

13. Torque: 97 lb.in (11 Nm)

14. Torque: 35 lb.ft (48 Nm)

18. NOTE: Only rotate the crankshaft in a clockwise direction.

Torque: 30 lb.ft (40 Nm)

25. Torque: 18 lb.ft (25 Nm)

26. Torque: 177 lb.in (20 Nm)

30. Torque: 98 lb.ft (133 Nm)

31. NOTE: Align the reference marks made during removal.

Do not tighten at this stage.

32. NOTE: Align the reference marks made during removal.

Do not tighten at this stage.

Torque: 173 lb.ft (235 Nm)

35. Torque: 177 lb.in (20 Nm)

36. Torque: 173 lb.ft (235 Nm)

37. Torque: 173 lb.ft (235 Nm)

38. Refer to: Brake Disc (206-03 Front Disc Brake) .

39. Remove Special Service Tool: 300-OTC1585AE Powertrain Lift.

40. Torque: 85 lb.ft (115 Nm)

41. Torque: 85 lb.ft (115 Nm)

42. Torque: 80 lb.in (9 Nm)

43. Torque: 80 lb.in (9 Nm)

44. Torque: 35 lb.ft (48 Nm)

45. Torque: 35 lb.ft (48 Nm)

47. NOTE: Use new O-ring seals and gasket seals.

Torque: 133 lb.in (15 Nm)

48. Torque: 18 lb.ft (25 Nm)

50. Torque: 44 lb.in (5 Nm)

52. Torque: 46 lb.ft (63 Nm)

54. NOTE: Install new bolts.

Torque: 26 lb.ft (35 Nm)

55. Torque: 18 lb.ft (25 Nm)

57. Torque: 35 lb.ft (48 Nm)

58. Torque: 33 lb.ft (45 Nm)

62. Install front wheels and tires.

64. Remove the support.

67. Torque: 18 lb.ft (25 Nm)

72. Torque: 44 lb.in (5 Nm)

74. Torque: 106 lb.in (12 Nm)

75. Torque: 106 lb.in (12 Nm)

78. Torque: 106 lb.in (12 Nm)

81. Install the following items:

82. NOTE: Install a new bolt.

Torque: 18 lb.ft (25 Nm)

83. Fill the engine with clean engine oil.

(184kW/250PS) - MI4, General Procedures).

Copyright © 2015 Ford Motor Company

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