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Wrong
OCTOBER 29, 2014 By DAVE IRBY, KELE DESIGN ENGINEER LEAVE A COMMENT
Some of you might remember that back in 1975 Paul Simon had a hit song entitled “50
Ways to Leave Your Lover.” Well, coming in a close second are the number of ways (47 of
them) that you can wire a 3-phase power meter incorrectly! In this article we’ll briefly
discuss why there are so many ways to incorrectly wire a 3-phase power meter and
how you can try to insure that your wiring is correct.
Six Different Inputs to Deal With
A 3-phase power meter has 6 different input signals which must be present and
connected correctly in order to measure power accurately:
There are 3 voltage inputs (we will refer to them as L1, L2, L3) which are connected to the three “hot”
wires of the power system being monitored.
There are 3 current inputs (we will refer to them as CTA, CTB, CTC) which are connected to 3 “Current
Transformer” sensors (CTs). The CTs have holes through their centers and the L1, L2, L3 hot wires pass
through the holes in the CTs. The CTs measure the currents flowing in the hot wires.
A picture may help to clarify our word description:
Note that a “Neutral” power wire is also shown on the drawing . This wire will be
present on a 3-Phase Wye power system and absent on a 3-Phase Delta power
system. This article is valid for both scenarios.
The L1/L2/L3 wiring is straightforward. A single wire is run from each “hot” wire to its
corresponding L1/L2/L3 input terminal on the power meter. The CT installation and
wiring are a bit more complex, however.
Note that each current transformer has two wires on its output which run to the power
meter, and the power meter has 2 screws labeled “X1” and “X2” for each CT
input. Normal convention is that the wires from the CT are colored white and black,
and the white wire connects to the X1 screw while the black wire connects to the X2
screw.
The body of the CT has one side designated “H1” and the other side is “H2.” This could
be done with labels or molded directly into the plastic CT body. The CT should be
installed with the H1 side facing the power source and the H2 side facing the load.
How to Get It Wrong – Cross Wiring the CTs and L1/L2/L3 Wires
In the drawing below, current transformers CTB and CTC have been cross-wired with L2
and L3:
Note that CTB is around the L3 wire and CTC is around the L2 wire. In this scenario,
the power meter will calculate Phase A power correctly, but Phase B power and Phase C
power will both the incorrect, resulting in the total power also being incorrect.
Here is a diagram showing the different ways that CTA, CTB, CTC can be paired with
L1, L2, L3. Each diagonal line represents an incorrect cross-wiring between the CTs
and hot wires:
With three CTs, each capable of being installed with plus or minus orientation, there are
8 possible combinations of CT polarities:
Combining CT Cross-Wiring and CT Polarity Possibilites
Below is a diagram showing the possible CT cross-wiring combinations and the possible
CT polarity assignment combinations. Note that out of all the possible combinations,
there is exactly one combination that measures total power correctly!
If physical wiring inspection isn’t possible then “in theory,” if you are monitoring a
constant load, you could rearrange the wiring to try every combination in the table
above looking for the highest total KW reading. This isn’t very practical as it would
require a tremendous amount of physical wire swapping and it’s unlikely that the load
would remain constant during the length of time it would take to do all the wire
rearranging.
Some power meters such as the Kele endicator meter will allow the user to electronically
rearrange the wiring without physically moving the wires on the terminal blocks. Both
the endicator LCD/keypad and endicator Desktop Software can be used to change the CT-
hot wire matching and CT polarity assignments without picking up a screwdriver.
Even with electronic wire-switching capability in the meter, it would still be quite a
challenge to keep track of which combinations had been tried and which combinations
were still to be tested, all the while hoping that the load remained constant.
At the end of 30 seconds, Auto-Configure will return either a Pass or Fail message. If
Auto-Configure passed, endicator will use the new wiring configuration
automatically. You don’t have to do anything further! If Auto-Configure failed,
endicator will continue to use the configuration that was active before Auto-Configure
was run.
If the power system connection points will be inaccessible later (locked up inside
switchgear for example), try to do you meter testing early when you still have access to
the power system connections.
If you have installed a Kele endicator power meter, give Auto-Configure a try and let it
check the wiring for you in 30 seconds!