Technical Parameter

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Hydraulic Parameter

1. Pressure Adjustment of Main Valve Group

ChangJiang Main valve -QY25CS

lower Raise lower Raise lower Raise Extend Retract Left Right

Main Winch Aux. Winch Luffing Telescoping Swing

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 Hook lowering second Luffing down second Extend second relief
relief relief pressure 10mpa pressure :14mpa
pressure :10mpa

Swing main relief

Main and Aux. Winch Retract second relief Luffing and pressure :20mpa
main relief pressure :14mpa telescoping main
pressure :22mpa relief
pressure :25mpa

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ChangJiang Main valve –QY50CS

lower Raise lower Raise lower Raise Extend Retract

Left Right

Luffing Telescoping
Main Winch Aux. Winch Swing

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 Hook lowering second
relief Luffing down second Extend second relief
pressure :10mpa relief pressure 10mpa pressure :16mpa

Main and Aux. Winch 4 pieces main relief Swing main relief
main relief Retract second relief pressure :25mpa
pressure :14mpa pressure :28mpa
pressure :22mpa

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2 The fifth outrigger relief pressure : 8MPA

3 Lower works main relief pressure：20MPA

4 Accumulator: Plug ф1.2, Damping hole: ф0.8 Nitrogen pressure 1.5mpa

5 Luffing pressure : Luffing raising pressure :idling 18mpa, High speed :22mpa

6 Winch pressure: Independent Hoist pressure : idling 8mpa. High speed :17mpa

Movement combination –Hoist pressure, idling:5MPa,high speed 13mpa.

7 Luffing Balance damping hole :0.3mm

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8 Luffing down , Normal range less than 10mpa

9 Swing directional valve damping hole diameter:3.0mm. Check valve

damping diameter:1.2mm

10 Slewing clearance：3mm-5mm

11 During idling , Slewing pressure normal range: 6 MPa～9MPa

12 Air-con. Motor relief pressure :3.5mpa

13 The pilot pressure to open slewing reducer friction plate of brake is

3.5MPa

14 The pilot pressure to open winch reducer friction plate of brake is

3.5MPa

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15 Temperature of hydraulic oil：30℃—85℃

16 High pressure filter precision in hydraulic circuit is ：10μ

17 Capacity of Hydraulic oil tank : 50T 850L , 25T 420L

18 50tons crane ,only if the boom length is 18.9m~19.5m, you can switch
telescopic cylinder 1# and cylinder 2#

19.Pilot pressure 3.5Mpa, relief valve 4.5Mpa, nitrogen pressure 1.5Mpa

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 Outside view of Main valve group-Sany Made

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Component name

S.N Name S.N. Name

1 Oil Inlet /outlet 1 12 Compensating valve core

2 Swing unit 13 (Main)hook down overflow valve

3 Oil inlet/outlet 2 14 Oil inlet/outlet 3

4 Telescopic unit 15 winch main relief valve

5 Boom extension relief valve 16 Rear end cover(valve core inside)

6 Luffing unit 17 3-way flow valve ,2nd valve core

7 Luffing down overflow valve 18 Check valve core

8 Confluence unit 19 Boom retraction overflow valve

Main overflow valve(luffing,

9 Auxiliary winch unit 20
telescopic)

10 (aux) hoist down relief valve 21 3-way flow valve- 1st valve core

11 Main winch unit

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set value of overflow valve

Boom extension Luffing down Winch relief

relief valve relief valve valve

Winch main relief

Luffing main
Boom retraction valve
overflow valve
relief valve

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 product type

250H 20T 250S5 25T

relief valve

Luffing main RV 25MPa 22MPa 25MPa 25MPa

Luffing down RV 8MPa 10MPa 8MPa 10MPa

Pressure set
Boom Extension RV 14MPa 18MPa 18MPa 18MPa

Boom retraction RV 20MPa 20MPa 20MPa 20MPa

Hook up main RV 22MPa 22MPa 22MPa 22MPa

Hook down RV 10MPa 10MPa 10MPa 10MPa

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Electrical Parameter

1. Boom Length Calibration （Base Boom Fully Extended Boom）：

50T Base Boom length 11.5m，Fully Extended length 42.5m

25 T Base Boom length 10.65m, Fully Extended length 33.5m

2 . Boom Angle Caliration

50 T Min. angle about 1.5°，max. angle about 78°

25T Min. angle about 2.5°，max. angle about 78°

3 . Base Boom ，Length potentiometer

Resistance value between 600Ω~800Ω

，Corresponding sampling value between 600~800

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 4. Fuse capacity of 50 T crane ：

FU1：10A, FU2：20A, FU3：5A, FU4：5A, FU5：5A,

FU6：5A, FU7：5A, FU8：15A, FU9：30A, FU10：5°

5 Length sensor supply voltage: 5V, resistance 0-5K Ω

，Measurement Range 0 -52m

6. Angle sensor supply voltage: 5V,

，Resistance 0～2.5ＫΩ， Measurement Range -10º～90º
Throttle pedal of operator’s cab Voltage 0.85V～4.2V

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 Chassis Fuse Table

Name Capacity Function Note Name Capacity Function Note

F1 Power Master switch F14 Headlight

F2 Instrument,door lamp F15 Turn light,warning 1

F3 Electric Glass regulator F16 Warning light,working light

F4 Engage PTO,Inter axle,inter wheel F17 Cigar Lighter Chip Fuse

F5 5A Reversing light,exhaust brake F18 Turn,warning 2

F6 Scrubber ,wiper F19 Engine indicator

F7 Horn,Brake Lamp Chip Fuse F20 Startup signal

F8 Air-con. F21-F24 Fusible line Fusible line

F9 Heating system F25 ECU power supply

F10 Radio F26 ECU power supply Chip Fuse

F11 15A Dome light,drier F27 Key switch

F12 Foglight F29 Preheater Fusible line

F13 lamplet

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Engine Parameter

1.Engine coolant temperature :70℃-90℃

2.Engine oil pressure : Idling speed allowed lowest pressure: 0.069Mpa

Rated speed: allowed lowest pressure 0.207Mpa

3.Air pressure should be higher 0.55Mpa

4.Air-Con system: temperature 28～35℃ ,Compressor speed1800

r/min～2000r/min，High pressure gauge：1.47 MPa～1.67MPa，Low
pressure gauge1.3 MPa～2.0MPa

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Exhaust Brake :
Only if meet following conditions, the exhaust brake will work
1.Engine speed is higher than 1100rpm,2.throttle pedal at original position(do
not step on throttle pedal),3.clutch at original position (do not step on the
clutch),4.Gearshift is not at neutral position ,5.engine is running
normally,6.vehicle is not at POT mode .

电磁气阀

ECM---Relay---
electropneumatic valve--
-Butterfly valve

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How to measure fuel level sensor ?

Take out the sensor ,and move the floater from uppermost position to lowest
position ,and the resistance should vary from 180Ω to 10Ω

How to measure mileage sensor ?

Take out the sensor from gear box ,disconnect the wire and rotate the shifting
fork of sensor ,then you use tester to measure the resistance ,which should
alternate between 0--- infinite Ω

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油压与阻值的关系如下

How to measure engine oil sensor ?

Take out the sensor , and disconnect one wire from sensor ,and to ground it
instantaneously , the pointer of gauge vary from 0Mpa to 0.5Mpa, it is normal

Relation between Pressure and Resistance

Pressure/MPa 0 0.2 0.4 0.6 0.8

Resistance /Ω 10±4 52±4 88±4 124±5 155

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 Relation between water temperature and reistance

Water temperature（℃）40 50 60 70 80 90 100

Resistance （Ω） 317 212 145 101 69 52.7 39

To Gauge

To Alarm

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 Resistance :350Ω---500Ω

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 Thank You

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