An Industrial Report on

PROTEC &

PANCHNATH AUTO PVT

LTD

A Report

Submitted by:
JAY KACHA (17SDSME01004)
JAIKISHAN SINGH (17SDSME01024)

DIPLOMA

IN

MECHANICAL ENGINEERING

Under the Guidance of

PROF. NITIN JAYAKUMAR

DEPARTMENT OF MECHANICAL ENGINEERING

SCHOOL OF DIPLOMA STUDIES,

R.K. UNIVERSITY,

RAJKOT, GUJARAT – 360020

 PREFACE
This is a report based on our experience at PROTEC And PANCHANATH AUTO Pvt. Ltd. Being
a student of Mechanical Engineering we wished a gain exposure to the various aspects of working
in an industry. Our primary goal was to gain some insight into methods of assembly and production
and during our time at the shop-floor, we have achieved it to some extent. It was a good learning
experience and will stand good in future.

Jay Kacha
Jaikishan Singh
 DECLARATION OF ORIGINALITY
I hereby declare that this submission is my own work and that, to the best of my knowledge
and belief, it contains no material previously published or written by another person, nor
material which to a substantial extent has been accepted for the award of any other degree or
diploma of the university or other institute of higher learning, except where due
acknowledgement has been made in the text.

Jay Kacha
Jaikishan Singh
 CERTIFICATE

This is to certify that the industrial training report in PROTEC AND PANCHANATH
AUTO Pvt. Ltd. submitted to the Mechanical Engineering School of Diploma Studies, RK
University. This is a record of the work carried out by them under our supervision and
guidance and is to the satisfaction of department.

Date:

Place: Rajkot

Signature of Internal Guide: Prof. Nitin Jayakumar

Signature of External Guide: Prof. Deepak Somaiya & Prof. Vipul Tajpara

Signature of Head of Dept.: Dr. Marmik Dave

 ACKNOWLEDGEMENT

First and foremost I offer my sincerest gratitude to my guide Prof. NITIN

JAYAKUMAR, Department of Mechanical Engineering, School of Diploma
Studies, RK. University & Mr. ALOK MEHTA (Managing Director), Protec,
GIDC Metoda, Rajkot & Mr. VIPUL TAJPARA (Head
Supervisor),Panchnath Auto PVT LTD who has supported us throughout
our industrial training with his patience and knowledge whilst allowing me the
room to work in our own way. I attribute the level of my diploma to his
encouragement and effort & without him this report and industrial training,
would not have been written or completed. One simply could not wish for a
better or friendlier guidance. My heartiest thanks to DR. MARMIK DAVE,
Head of the Department, Department of Mechanical Engineering, School of
Diploma Studies, RK. University, Rajkot who has always shown kind concern
and consideration regarding our academic requirements, we wish to express our
deep gratitude to Dr. Nilesh Kalani for providing me with all facilities and
opportunities to complete this industrial training. Thanks to our Parents, for
their continuous support and encouragement to strive for our goals. We are
indebted to all staff, colleagues and friends who have directly or indirectly
helped us towards the achievement of this task.
 ABSTRACT
An industrial internship/training is a part of 6th Semester in which we get a
chance to work with industries and get practical knowledge of working in
industries as an employee. During this internship, We got practical knowledge
about the real work and problems related to the industrial manufactured
products. In daily life, all the companies try to improve their performance and
reputation. All the departments and their respective workers work together as
united in order to carry company forward in future. It’s really wonderful that
We got a chance to work among such kind of workers and got the practical
knowledge. We are thankful to our all faculties for giving us theoretical
knowledge as the first step to take in the industrial world. We are also thankful
to PROTEC & PANCHNATH AUTO PVT LTD Rajkot in order to grant us
this training and helping to us in developing our practical knowledge.
 CONTENTS

SR NO CHAPTER NAME PAGE NO

1. INTRODUTION

1.1 company profile 11

1.2 CATEGORY OF MANUFACTURE MACHINE

1.3 company layout 12
1.4 Name of Department 13
1.5 Machine Departments 13
1.6 Type of Machine 13
1.7 Lathe Machine 14
1.8 Milling Machine 15
1.9 Shaper Machine 17
1.10 Slotting Machine 18
1.11 Bench grindering 19
1.12 Boring Machine 21
1.13 Hacksaw Machine 23
1.14 Gear Tooth Rounding Machine 25
1.15 Universal Milling Machine 26
1.16 Radial Drilling Machine 27
1.17 CNC Lathe Machine 29
1.18 Flow Process Chart 31

2 ASSEMBLY DEPARTMENT 32

3 CASTING DEPARTMENT 33

3.1 introduction 33

3.2 flow process chart 34

3.3 types of casting 34

3.3.1 Sand casting 34

3.3.2 Investment Casting 35

4 CONCLUSION 37
5 REFERENCE 38
 LIST OF FIGURE

FIGURE NO. NAME PAGE NO

1.1 Lathe machine 14

1.2 Milling machine 16

1.3 Shaper machine 17

1.4 Slotting machine 18

1.5 Bench grinder 20

1.6 Boring machine 22

1.7 Boring machine-2 22

1.8 Hack saw machine 24

1.9 Gear tooth rounding machine 25

1.10 Universal milling machine 26

1.11 Radial drill machine 28

1.12 CNC lathe machine 29

1.13 Flow Process Chart 31

2.01 Assembly department 32

3.01 Casting department 33

3.02 Casting department flow process chart 34

3.03 Green sand mold section 35

3.04 Investment casting 36

 LIST OF TABLE

TABLE NO NAME OF TABLE PAGE NO

1.1 lathe machine specification 14
1.2 milling machine specification 16
1.3 specification of slotting machine 19
1.4 specification of bench grinder 21
1.5 specification of boring machine 22
1.6 specification of hack saw machines 24

1.7 gear tooth rounding machine 25

1.8 universal milling machine 26
1.9 specification of radial drill machine 28
1.10 CNC lathe machine 30
 CHAPTER 1: INTRODUCTION

1.1 Company Profile

We had training in Geeta machine tools and. They assemble name of geeta machine tools
we had a make a SPM machine and boring machine grinding radial drill and lathe machine are
manufacture.

Geeta machine tools are the exporter of boring & milling machine & special purpose
machines. It was an ISO certified company 9001 - 2008 it was collaborated with WMW –
GERMAN

Our company is involved wide variety of machine tools and equipment’s. Our precisely
engineered products have high functional value.

1.2 Category of manufacture machine:

1. Boring & milling machine
2. Special purpose machine
3. Radial drill machine
4. Milling machine
5. Tool and cutter grinder machine
6. Lathe machine
7. Cutting tools
8. Brass cutting tools
9. Wood cutting tools
10. Casting & machining
11. Universal milling machine
12. Horizontal milling machine

1.3 Layout of company:-

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 1.4 NAME OF DEPARTMENT

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 1) MACHINE DEPARTMENT
2) ASSEMBLY DEPARTMENT
3) CASTING DEPARTMENT
4) PATTERN SHOP
5) RAW MATERIAL DEPARTMENT

1.5 Machine Departments:

1) The machine department have a 25 workers.

2) The machine department have a 2 supervisor.

3) The machine department have a 4 helper.

4) The machine department have a 20 lathe machine.

5) The machine department have a 3 milling machine.

6) The machine department have a 2 bench grinder.

7) The machine department have a 3 shaper machine.

8) In the machine department 1 gear shaper, 1 gear hoboing, 1 gear grinder and gear rounding
machine are placed.

1.6 Type of machine:

1 Lathe machine
2 Milling machine
3 Shaper machine
4 Slotting machine
5 Bench grinder
6 Boring machine
7 Hack saw machine
8 Gear tooth rounding machine.
9 Universal Milling Machine
10 Radial drilling machine.
11 CNC Lathe Machine.

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 1.6.1 LATHE MACHINE:

1. It perform various operations such as cutting, knurling, drilling, or deformation, facing,

turning,

2. Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, parts
reclamation, and glass-working.

3. The lathe machine which have horizontal axis.

4. At one end of the bed (almost always the left, as the operator faces the lathe) is a headstock.
 the headstock contains high-precision spinning bearings.

Figure 1.1: lathe machine

TABLE 1.1: LATHE MACHINE SPECIFICATION

Specification of Lathe machine

Height of centre 650 mm

Swing over bed 1300 mm

Swing over cross slide 1000mm

Movement of cross slide 650mm

Bed width 560 mm

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 Spindle bore 110 mm

No. of speed/range 12/20/1950

Main motor 3-5 HP

1.6.2 Milling machine:

1 Milling is a cutting process that uses a milling cutter to remove material from the surface of a
work piece.

2 The milling cutter is a rotary cutting tool, often with multiple cutting points

3 The milling process removes material by performing many separate, small cuts.

4 The speed at which the piece advances through the cutter is called feed rate.

5 Face milling is used to cut flat surfaces (faces) into the work piece, or to cut flat-bottomed
cavities.

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 Figure 1.2 milling machine

TABLE NO 1.2: MILLING MACHINE SPECIFICATION

Specification
Table Overall Size 1340 x 250 mm

Clamping Area 975 x 250 mm

Long. Travel power/manual 600 / 700mm

Cross / Vertical Traverse 250/400mm

Speed / range 12/35-1500RPM

Feed /range Long. & cross 09/20/00mm

Feed/ Range vertical 09/10/00mm

Rapid - Long ./Cross 1000mm

Rapid- Vertical 500mm

Motor HP - Spindle/Feed 3/2 hp

1.6.3 Shaper Machine:

1. A shaper is a type of machine tool that uses linear relative motion between the work pieces.

2. Its cut is analogous to that of a lathe, except that it is linear instead of helical.

3. Adding axes of motion to a shaper can yield helical tool paths, has also done in helical
planning.

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 4. The work piece mounts on a rigid, box-shaped table in front of the machine.

5. The tool can be positioned to cut a straight, flat surface on the top of the work piece

Figure 1.3: Shaper machine

1.6.4 Slotting Machine:

1. The base of the slotting machine is rigidly built to take up all the cutting force.

2. The front face of the vertical column has guide ways for Tool the reciprocating ram.

3. The slotting machine can be used on any type of work where vertical tool movement is
considered essential and advantageous.

4. Ram drive mechanism and feed mechanism are used.

5. The slotting machine is used for cutting grooves, keys and slots of various shapes making
regular.

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 Figure 1.4: slotting machine

TABLE NO 1.3: SPECIFICATION OF SLOTTING MACHINE

Specification

Machine Size 12" 18" 24" 30" 36"

Max. dist. Of Table to 9" 15" 19" 20" 20"

Ram

Min. dist. Of table to 1/2" 2" 2" 2" 2"

Ram

Len. And width to table 12"x9" 18"x12" 24"x15" 30 1/2"x16" 36"x1

top. 8"

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Len and width of table 24"x10" 30"x11" 37 1/2"x12" 44"x13" 48"x1
slide 4"

Width of Ram 8 1/2" 10" 12 1/2" 12 1/2" 13"

No of speeds 4 3 4 4 4

HP Required (1440) 1 2 2 3 5

Model Master-SL125 Master- Master- SL200 Master-SL250

SL150
Working Stroke 125 150 200 250

Length Of Ram 200 560 560 735

Vertical 90 150 150 250

Adjustment Of
Ram
Center Of 165 250 250 380
Cutting Tool To
Col

1.6.5 Bench Grinder:

1. A bench grinder is a bench top type of grinding machine used to drive abrasive wheels.

2. A wire brush wheel or buffing wheels can be interchanged with the grinding wheels in order to
clean or polish work pieces.

3. Wheels come with maximum RPM ratings printed on the label

4. Grinding wheels designed for steel are not to be used for grinding softer metals, like aluminium

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 Figure 1.5: bench grinder

TABLE NO 1.4: SPECIFICATION OF BENCH GRINDER

Specification

MODEL H.P K.W R.P. PHAS WHEEL SHAFT APPROX

NO. . . M. E SIZE DIAME WT. KG.
TER
ESSKAYB 0.5 0.37 2800 3 150x20x 15.80 24
G-07 31.75
ESSKAYB 0.7 0.55 2800 3 200x25x 19.00 31
G-08 5 31.75
ESSKAYB 0.5 0.37 2800 1 150x20x 15.80 24
G-09 31.75
ESSKAYB 0.7 0.55 2800 1 200x25x 19.00 31
G-10 5 31.75
All dimensions are in mm.
3 phase model =440
Volts 1 phase model = 230 Volts

1.6.6 Boring machine:

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 1 Boring machine is a machine tool which bores holes in a horizontal direction.
2 A horizontal boring machine has its work spindle parallel to the ground and work table
3 Typically there are three linear axes in which the tool head and part move  Boring
machine is also known as the universal type.  Modern machines use advanced CNC control
systems and techniques.

Figure 1.6: boring machine

Figure 1.7: boring machine

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 TABLE NO 1.5: SPECIFICATION OF BORING MACHINE

Specification
Spindle Dia. 110 mm

Spindle Nose ISO - 50

Vertical Traverse (Y axis) 1500 mm

Cross Traverse (X axis) 1600 mm

Longitudinal Traverse(Z axis) 1300 mm

Table size 1250 x 1400 mm

Max. weight on the table 4000 kg.

Table Rotation B Axis 360 Deg.

Spindle speed infinite variable 5-1200 rpm

Spindle power 12 KW

Feed 0-4000 mm/min

Controller Siemens 840 Di

1.6.7 Hacksaw Machine:

1 The saw frame is of rigid construction and runs in prismatic guide ensuring a square and
parallel cut.

2 Power is supplied by a suitable electric motor through V-belts which are full adjustable for
tension all drive mechanism being totally enclosed.

3 Coolant tank is totally enclosed in the machine base and a constant speed pump supplies the
coolant the point of contact between the blade and work-piece.  Fast Precision and
Accurate cutting.

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 Figure 1.8: hack saw machine

TABLE NO 1.6: SPECIFICATION OF HACK SAW MACHINE

Spe cification

Max. Diameter 200mm 300mm

Max. Square 175mm 250mm

Stroke length (nonadjustable) 140mm 160mm

No. of speed strokes 3 3

Range of speed strokes (per minute) 80 - 100 – 125 80 - 100 - 125

Blade Size 400 x 32 x 1.6 525 X 45 X

2.25
Power of main motor 0.75 kw, 415 V, 3 Ph, 50 Hz 1.5 kW, 415 v,

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 3 Ph, 50 Hz

Power of coolant motor 0.09 kW 0.09 kW

Space occupied ( L 1175 x 820 x 1150 1600 X 800 X

xBxH) 1350
Net Weight 500 Kg 600 Kg

1.6.8 Gear tooth rounding machine:

1 The performance of the machine very excellent.

2 High functionality and it can work for a long hours.

3 Less maintenance cost are required for this machine.

4 The machine can contain long functional life.

5 The axis of gear tooth grinding in horizontal axis.

6 The machine can also contain cutting fluid for a less heating rate.

Figure 1.9: gear tooth rounding machine

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 TABLE NO 1.7: SPECIFICATION OF GEAR TOOTH ROUNDING MACHINE

Specification

Diameter Module
250mm 6

1.6.9 Universal Milling Machine:

1 High unbending nature of structure and drives.

2 Advantageous Design.
3 Separate Drive for the shaft and the table developments.
4 Single lever control of bolsters and fast navigate.
5 Wide scopes of shaft pace and encourages with high furthest points of confinement.
6 Throwing is high rigidity and unrivalled quality. 25% Steel incorporates into throwing.

Figure 1.10: universal milling machine

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 TABLE NO 1.8: SPECIFICATION OF UNIVERSAL MILLING MACHINE

Specification

Model Master- Master-M1 Master-M Master-M2 Master-M3

MOA 1.5
Working 900x210 1000x225 1050x250 1250x275 1350x300
Surface

Number & 3x13 3x13 3x13 3x13 3x15

Size of T-
Slots
Distance T- 45 50 55 65 75
between
Slots

Cross Feeds 150 160 200 225 279

Vertical Feeds 300 325 375 432 507

Longitudinal 425 475 525 625 675

Arbor 25.4 25.4 25.4 25.4 25.4

Number 6(50-1000) 6(50-1000) 6(50-750) 6(50-950) 6(50-950)

Of
Speeds
Taper 150-30 150-30 150-40 150-40 150-40

1.6.10 Radial drilling machine:

1 Radial drill machine is well known as a “rigid, rugged and reliable” machine.  Double
column construction for rapidity and effortless centering.
2 Hardened and ground gears for minimum wear and tear.
3 Precision hardened and ground spindle.
4 Electromagnetic disc clutches and brake are employed for starting and stopping the
spindle.

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 5 Special arm elevating safety device is provided to prevent arm from falling down.

Figure 1.11 radial drill machine

TABLE NO 1.9: SPECFICATION OF RADIAL DRILL MACHINE

Specification

Model RDM 80/2500

Drilling capacity in Steel/casting 80/95

Taper in spindle MT-6

Spindle speed/range 12/25/20

No. of feed/range 6/0.063-0.63

Drilling Radius: Max/Min. 2500/750

Drill head traverse 1750mm

Spindle travel 450mm

Diameter of column 500 mm

Arm traverse 360 degree

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 Working surface of base plate 2650x1400mm

Power supply - Main Motor 7.5 KW

Elevating motor 3.7 KW

1.6.11 CNC Lathe Machine:

1 Shifting Of Headstock Lever Manual

2 Maximum Torque of Spindle 2600 Nm  All Speeds & Feed Are Infinite Variable 
Automatic Lubrication System.

3 Electronic Hand Wheel for Job Setting.

4 Air Condition for Electrical Panel.  Machine Accuracy Positioning 0.02mm &
Repeatability 0.01mm for X & Z Axis.

Figure 1.12: CNC Lathe Machine

TABLE NO 1.10: CNC LATHE MACHINE

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 Specification

MODEL SIGMA 600

Height of Center 600mm

Swing over bed 1180mm

Swing over cross slide 900mm

Spindle speed 5 to 450rpm

Admit between Center 4000 mm

Feed Range(x-axis) 0 – 5000mm

Feed Range(y-axis) 0 – 5000mm

Spindle bore 100 mm

CNC Controller Siemens/Fanuc/Mitsubishi

Main motor 3-7 HP

1.7 Flow process chart

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 Figure 1.13: Flow process chart

CHAPTER 2: ASSEMBLY DEPARTMENTS

1 The name for the manufacturing department where the product is assembled.

2 See blending department, pack-out department.

3 A schedule of end items to finish the product for specific customers' orders in a make-to-order.

4 It may involve operations other than just the final assembly; also, it may not involve assembly,
but simply final mixing, cutting, packaging, etc.

5 An assembly line is a manufacturing process in which parts usually interchangeable parts are
added.  Most of the time it’s called as a progressive assembly.

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 Figure 2.01: assembly department

Chapter 3: Casting Department

3.1 INTRODUCTIONS

1 It contains a hollow cavity of the desired shape, and then allowed to solidify.

2 Pouring the metal in a mold, and removing the mold material or casting after the metal has
solidified as it cools.

3 The most common metals processed are aluminium and cast iron.

4 The solidified part is also known as a casting, which is ejected or broken out of the mold to
complete the process

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 5 Casting is a manufacturing process in which a liquid material is usually poured into a mold.

Figure 3.01: casting department

3.2 Flow process chart of casting department:

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 Figure 3.02: casting department flow process chart

3.3 types of casting

3.3.1 Sand Casting:

1 Green sand casting is used largely for heavy casting like casting bells, where the casting are to
be cleaned and polished for fine surface finish.

2 A reasonably priced process, green sand casting enables great flexibility in the choice of molds
and patterns.

3 This is an environmental friendly process where there mold aggregated can be treated and
repeatedly used.

4 This process enables speedy, economical and expeditious execution of the casting process

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 Figure 3.03: green sand mould section

3.3.2 Investment Casting:

1 Close dimensional tolerance.

2 Complex shape, fine detail, intricate core sections and thin walls are possible.

3 Ferrous and non-ferrous metals may be cast.

4 Costs are higher than Sand, Permanent Mold or Plaster process Castings.

5 The process cost is justified through savings in machining.

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 Figure 3.06: investment casting

CHAPTER 4: CONCLUSION

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 1 During my session of training I have learned that from a raw material to a finished product the
process is been done in departments.

2 The skilled engineers inspects the jobs with equipment's

3 I have learned how machine maintance is carried out during the given periodic time.

4 It helped improve my practical knowledge.

5 It helped me adjust to the industrial environment.

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 Reference

1. https://en.wikipedia.org/wiki/Horizontal_boring_machine
2. https://en.wikipedia.org/wiki/Milling_(machining)
3. www.geetaengineering.com
4. www.ifanda.com
5. https://en.wikipedia.org/wiki/Machine_tool

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