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It’s a Blast
Technology from ANSYS helps to
optimize the precise timing of delayed
detonations to get the biggest bang
for the buck in the mining industry.
The key to optimal blast performance is a series of well-planned
By Dale Preece, Global Technology Development, Orica USA Inc., explosions in which rows of explosive-filled holes are set off
Colorado, U.S.A. with electronic detonators in a precise-delay timing sequence
measured in milliseconds.
In today’s mining operations, explosive blasts are just as trial and error. Even after months of experimentation,
much about precision control as brute force. For efficiency, however, many companies eventually settle on a delay that
miners must use enough explosives to fragment and move gets the job done satisfactorily rather than spending more
as much material as possible. On the other hand, the amount time trying to find the elusive optimal delay.
of explosive energy is constrained by budgetary restrictions The largest supplier of explosives in the mining industry,
as well as limits on blast vibrations that can disturb adjacent Orica is studying precise-delay timing as a part of its
mining pits and shake buildings in nearby towns. extensive range of Blasting-Based Services provided to
The key is a series of well-planned explosions in which clients in some of the world’s largest surface and under-
rows of explosive-filled blast holes are set off with electronic ground mines. For these studies, one of the tools Orica
detonators in a precise-delay timing sequence measured in engineering teams use is the ANSYS AUTODYN nonlinear
tenths of millisecond accuracy. If timed just right, shock explicit dynamics software, which the company also
waves reinforce and amplify one another to produce employs for risk assessments of explosives manufacturing
maximum fragmentation and movement of rock, ore, coal and distribution to the mining industry.
and other materials. Otherwise, the fragmentation-producing Major features make the software particularly well-suited
tensile waves reflecting from free faces (including the to rock blasting fragmentation prediction. Built into the soft-
vertical bench face of the mine pit) can be canceled out ware is a Riedel–Hiermaier–Thoma (RHT) brittle material
by compressive waves from adjacent blasts, thereby model for predicting crack densities and fragmentation in
significantly lowering explosive effectiveness. rock. RHT accurately represents pressure-dependent and
The major challenge in this approach is determining the residual failure surfaces, elastic limit surfaces, and strain
optimal detonation delay, which depends on numerous hardening in a unified model that accumulates damage in
variables including the compressive strength and brittleness tension and in compression — two critical stress states
of material being blasted, the type of explosive used, and that must be properly coordinated through precise-timing
the diameter, depth and spacing of blast holes. Ordinarily, detonation to achieve maximum fragmentation.
mining operators try to find the right detonation delay The capability to couple Eulerian and Lagrangian frames
through experience in specific mine fields and considerable of reference in ANSYS AUTODYN software is especially
Blastholes
Blastholes
GeometrySimulated
Geometry Simulated
Bench Face
Bench Face
Pit
Pit Floor
Floor
Surface coal mine blast geometry shows portion of the field to Shock waves and pressure distributions are shown in the blast field with
undergo 3-D simulation of delayed detonation and rock fragmentation. a 2-ms detonation delay between the adjacent blast holes represented.
The vertical bench face denotes the vertical walls of the pit where Shock waves (red) progress upward through the blast field and combine
blasted material moves and is removed by excavators and haulers. next to the bench face and ground surface where individual rock
fragments form (dark blue).