Professional Documents
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IYIANUAT
G-800s
/ G-rooos
c- | ooosDx
G-80('sDx/
YAESUMUSENCO., LTD.
c.P.o.Box r50()
YAESU
TOKYO, JAPAN
YAESU G-800S/SDX& G-1000S/SDX
HEAVY-DUTY ANTENNA ROTATOR & CONTROLLERS
G-1000SController G-l000SDXControiler
The Yaesu G-800S/SDX and C-1000S/SDX are designed !o support ánd rotate medium- to large-
size amateur and professional antenna arrays under remote control from the statjon operating
position. The factory-Lubricated rotator unit is housed in weatherproof melamine resin coaled
die-cast aluminum, to provide maintenance-free operation under all climatic conditions. A
mast alignmenÈ gauge on the rocator housing simplifies accurate mechanical alignment during
installation.
Plug connectors are provided on both the rotator and $e controller, so cable connection
and servicing is simple.
When unpacking lhe rolaror confirm the If any of rheseitemsare missingor damÊged,
presence of fte following items: save the packing marerial and norify the ship-
ping company (or shop where your bought it).
Rotacor Unit I
ConÈrollerUnit I Note that control cable is not included, as
Mast Clamp I palr, lhe length must be determined case-by-case.
Round Cable Plug I ass'y Contact your Yaesu dealer to obtain the
RecÈangularCable Plug I ass'y Length of cable your installation requires.
Hex Bolts -
M 8 x 1 6 4 Before proceeding with insrallarion, confirm
M8x25 4 rhat the AC voltage label on the rear of the
M 8 x 7 0 Controller matches your Iocal line voltagei
Split washer t2 either trllTvrf for ll0 to 120 VAC, ortt220í
Flar washer 8 for 220 to 240 VAC. lf the labelled voltage
M8 Nuts range does not match, return the controller
Spare Fuse to the dealer from whom you purchased it
( l l 7 V : 2 4 ,2 2 0 V : l A ) I (different power transformers are installed
for the different volrage ranges).
* If you plan to install the rotator on tbe masq above or without a tower. contact your
Yaesu dealer |o purchase a second clamp (model GC-038 or GC-048).
CONTROLLERADJUSTMENTS& SWITCHES
Bezel
Front
+ SDX versronsonly.
- 3 -
Rear
(l)* RS-232C Cable Crornmet be adjusted only at the 4500 position, and
lf the optional Digital Interface Unit is pot B only at lhe 0o position.
installed, the RS-232C cable to the computer
exits through this grommet and passes through (4)* OUT VOL ADJ Potentiometer
the nylon cable clamp below it, This control presets the voltage range at
pin 4 of the 8-pin External Control jack
(2) FULL SCALE ADJ Porentiometer inside, for calibrarion of the A-ro-D converter
This control calibrates the maximum rocation on the {opiional) Dlgiral Interface Uni(.
angle of the azimuti indicating needle to
match the maximum angle of the rota!o.. {5) Rotator Control Cable Jack
The rotator cable connects to this 6-pin jack.
{3)} PRESET ADJ A & B Potentiometers
These controls calibrate the angle of the {6) FUSE Holder
PRESET control on the front panel to march A 2A fuse must be installed here for ÀC
the azimuth indicating needle. Po! A mus! mains voltages from 110 to 120V. A lA fuse
must be installed for 220 to 240V.
4 -
CONTROL CABLE INSTALLATION
Belore installing !he antenna and rotator, (cenrer pin) is not used. Conf'rm all
prepare the rocator control cable and test solder joints are good and clean, as this
rotator operarion thoroughly on rhe Sround part of the cable will be hard to access
as described here. We recommend that after after installation. Don't slide the shell
this you also check the alignment of lhe
controller, as described in the following ( s ) Referring to your notes of the wire color
ar each pin on the round (rotator) plu8,
connect the wires to the pjns of the
Control Cable Preparation rectangular (controller) plug so thal lhe
wire from each pin on the rotator plug
Your control cabie should have five slranded connects ro rhe pin wjth the same number
conductors of at least 0.smm (#22 Sauge) if o n t h e c o n t r o l l e ri,e . , 1 t o 1 , 2 l o 2,
t h e c a b l e i s s h o r t e r t h a n 4 0 m ( 1 2 5 r ) ,o r erc. Pin 6 is not used. Don't slide the
0.75mm (#18 gauge) if longer. shell on yeL.
(l) Disassemblethe Èwo supplied cable piugs: ( 6 ) Temporarily connect the round plug to
slide the rubber boor off the round ihe rotator, and the rectangular plug to
plug, remove the selscrew in the shell the jack on the controller. Make sure
with a small screwdriver, and then un_ thar the POwER switch is rr rh- off
screw the shell from the plug. On the {ourr po!r||on. anc tnen conrecl the
rectangular plLr8, just remove the lwo cord ro the AC power outlet,
small screws in Lhe shell. Save $e set-
screw from rhe round plug and the tlvo \ 7 ) Turn on the POIVER switch. The piiot
small scrpws in a sale ploce urlrl :r-p lamps should light, and the direction
9, so you donrL loose them. I n d r ^ o r o r m o v e t o l f e p o " r r r o no f t h e
rotator and stop.
\ 2 ) Slide the rubber boot and round shell
over lhe rotator end of the cable, iar ( 8 ) P-pss the Lfl- | slde oí rhê .ee<a$ !w r.l-,
enough to aliow dressing lhe end of the and confirm that the rotalor (when
cable, Slide the rectangulár shell over vjewed from the top) and indicator needle
rhe olhêr (.ontÍoller) eno oÍ the cable. t u r n c o u nL e r c l o c k w i s e t o g e ! h e r . T h e n
p:ess rhe RICHT side of the seesaw
( 3 ) Using special care !o avoid nicklng the switch and confirm thal the roÈator and
rnsularion of the indrvrdual wrrps, strip indicator !urn clockwise, If rotation
back I5mm of lhe outer jacket of fte does not occur as described, recheck
. a b l e f r o m b o rh e r d s , a n d t h e n s t r i p your cable connections.
5mm of insulátion from each wire.
(e) If rhe rotator and indicator work as
( 4 ) Solder the wr-ês ro thp round pluS prns, descflbed. repldce ll-e plug !hel1". "et-
noting Lhe color of the wire and number screw, two small screws and rLlbber boot
of each pin for reference later. Pin 6 renoved in step l.
- 5 -
Controller Checkout & Alignment
These sreps are most easily carried out The remaining steps on Èhis page are for
after connecting the rotator cable, before rhe SDX versions only.
installing the rotator and antenna on the
mast or tower. They may be repeated after (6) Change the SPEED setting and confirm
installacionto confirm controller calibration. rhar roiation speed changes accordingly.
( t ) Press $e LEFT side of the seesaw swilch* 17) Ser lhe PRESET control to 0", and press
unril the rorator rurns counterclockwlse rhe PRESET button (see rhe box below).
as far as it will go, and stops. The Rocacion should stop at 0o- Now turn
indicaror needleshouldnow point pÍecisely the PRESET conrrol sirghrly clockwise,
ro 0'. If it does not, or if you want to and note whelher the rotator moves. If
change rhe starnng angle. see rRêposi- the rotator stopped befoÍe the indicator
rioning rhe Direction Indjcatorr following reached 0', or if it did noÈ respond
lhis procedure. when the PRESET conrrol was set slightty
clockwise, adjusÈ the PRESET ADJ B
l 2 l Note the precise position of the rotator** (lower) potenuometerand repeat rhls step.
by referring to fte marks on the rorator
hou"inS lust above rhe cable sockeL. ( 8 ) Set the PRESET control to 360o. Rotaron
Then press the RIGHT side of Èheseesaw should again srop ac 0". If not, adjust
"wirch ro rurn the roraror turns cloclwlle the PRESET ADJ A (upper) pocentiomerer
exacrly 360o (according to tbe marks on and repeat this step.
the housing or acllral antennà posicion).
In SDX versions, set the SPEED conÈrol fully clockwise, and then hold Èe seesaw switch
during fotaLion. In S versions, press rhe seesaw svitch nomenlarily to srar! rotalion, ancl
press the other side of the switch to s!op.
If the rotator and anÈennaare already installed, nole lhe exact bear'ng of the antenna
boon instead of the marks on the rotator housing.
6 -
Repositioning the Direction Indicator
The azimurh indicaring needle may be reposi- to have the upmost indicator position be
tioned, if desired, so thar the rorator stopping oth€r than north.
poinc is south (or east or wesr) instead of
north (as shipped from Èhe factory). Of course (1) Perform sreps I and 2 of rhe procedure
the rotator and antenna will have L(' oe ar the left,
installed to maÈchlhe direcrion indicaror.
(2) Note the position of the needle, rhen
{l) Turn on the controller and press Ée Srasp it at iÈs center, and pull it straighr
seesaw switch to set rhe indicator needle off.
to 0o (stráight up). Then turn off rhe
POWER switch. ( 3 ) Push the E and W (or N and S) sloes
of the compassheading label sheeclowards
(2) Crasp rhe edge of the bezel,rurn it 10" the center, and remove the sheet.
councerclockwise, and pull it off,
( 4 ) Determine which compass direcrion you
(3) Gripping the needle, move ir to rhe desire to be upmosq and reinstall rhe
desired heading (we suggestonly mulcipies compass heading label sheer.
of 90" - that is N, E, S or W, since
the orange and blue markers on rhe R e p l a c e t h e n e e d l e a n d b e z e i i n the
bezel can only be instatted in rhese as Èhey were before.
directions).
{4) Replace lhe bezel so rhat $e orange PRESET Knob Alignment (SDX vers. only)
marker ends up aligned wirh the needl4.
If it is not possibleto calibrare rhe pRESET
NOTE: When installing th€ antenna afrer knob using the A and B potenÈiomererson
resetting the needle direction, make sure Èo the rear panel, pull off the PRESET control
atm lhe antenna in same direction as Èhe knob, turn the shafr fully counterclockwise,
ne\À,needle setaing. and rernstall rhe knob wl(h lrs poinrer a(
0' on the PRESET scale. The knob sropper
The compass heading labels can also be should be aligned with the countercrocKwtse
repositioned on rhe dtrecLlon .ndtcètor .ace, edge of the sloÈ in rhe panel behjnd the
for situaiions where it may be more convenlent
PiteDtiobête. Sbaft
ROTATOR INSTALLATION
a -
Mast Bracket Assembly & Antenna Positioning
11) Loosely fasten the mast bracket hàlves Referring to Èhe mast gauge markings
( I ) to the rotaaor housing using four on lhe rotalor housing, tap lhe mast
shorÈbolts, spliÈ washersand flar washers bracker halves to center the mast while
12). alternarely tightening the short bolts
(2) and nuts (4) o. Èhe long bolts alter-
t2) Insert the mast into the bracket, and nately.
finger-tighlen lhe four longer bolts (3)
with splii washers, flat washers and
nuts (4).
Mast Gauge
markings
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- 1 2 -
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PARTS LIST
Rotator Unit
OPTIONAL PARTS
GS-050 50mm
THRUST BEARING THRUST BEARING
cc-038 GC-048
MAST CLAMP MAST CLAMP
't4 -