Wall Systems - SystemsBrochure - AU - EN

1
Insulated Panel Systems

Australia
Product Portfolio
Wall Systems and
Solutions Guide
Insulated Panels / Façades / Daylighting
2 Wall Insulated Panel
Systems Envelope Systems
Your Global Partner
Kingspan Insulated Panels is a global leader in the

design, development and delivery of advanced building
envelope products and solutions.
Italy
France
UK & Ireland
Spain
USA
100+
business locations
worldwide
South
America
Insulated Panel Wall 3
Envelope Systems Systems
At Kingspan Insulated Panels, we are pioneering better

technologies and methods of building for a low carbon world.
Improving building performance, construction methods and
ultimately people’s lives – that’s what drives our people across
the world.
Energy efficiency is at the heart of our innovation, from making

the industry’s most thermally efficient core for our insulated
panels, to producing the most airtight interfaces, to providing
technical and field-service support on how to build optimally.
Norway As the world demands more from buildings in terms of energy

efficiency, fire safety, weather resilience, health and aesthetics,
we have expanded beyond insulated panels in recent years.
Sweden
Together with the learnings from our ongoing research into
Germany
better building design, these enhanced Kingspan envelopes will
take our built environment to the next era of efficiency
and wellbeing.
Poland
20 101
technical design manufacturing
Turkey
centers sites worldwide
Middle East
Asia
4.6 10,000+
South East
$ billion turnover employees

Brisbane
in 2016 worldwide
Sydney
Melbourne
Getting more from Kingspan
Continuous Professional Samples

Development Programme Glossy pictures are great as a starting point in the creative
Kingspan offers a CPD seminar to explain modern methods process, but designers like to hold the products in their hand,
of construction, particularly the evolution of insulated panel see how they fit together, look at the colours and coatings in the
technology from industrial panels to architectural panel systems hard light of day.
incorporating diverse façade solutions. The seminar will explore As manufacturers of all Kingspan Roof Systems we are able to
key features, technical performance, system integration and the offer a quick turnaround of standard samples and can liaise with
latest innovations from Kingspan. you for more bespoke requirements.
Samples are available from our Marketing Department, please

contact us.
BENCHMARK
by Kingspan
CPD Seminar Architectural Facades

Roof Sytems
—
Engineered Facades
Intergrated Facade Systems
Design Wall Systems
Roof Systems
—
UK & Ireland
Installer Training
Professional installer training is available for all Kingspan
systems. Attendees will learn about our products, including
fixing systems, recommended mechanical lifting techniques
as appropriate and a broad discussion about best practice.
At the end of the one day course you will have gained a thorough
knowledge of the product and will be issued with a training
ID Card showing that you have been trained to install it.
To find out more about Kingspan installer training days or to

book your place on the next available course please contact
your local Kingspan office.
Services
We have a different way of working at Kingspan, we help our
architects, installers and building owners realise their designs by
being with them every step of the way, from concept to creation.
When you choose Kingspan you don’t just buy product you get
the support to keep projects running smoothly, as standard.
Check architect’s drawings

Site visit prior to order,
check site restrictions
Bespoke flashings and ancillaries

can be made for every order
One direct contact throughout
from beginning to end
Up to 25 years guarantee
Mark packages in order of install,

you can specify how you want
your vehicle packed
Provide samples, standard

and bespoke as required
Field service support
– visit project during install
We don’t sell off the shelf solutions, our

Roof Systems are all made bespoke for your order
System Benefits
Build Speed Insulated metal-faced panels as

a single component system
increase the speed of build, and
minimise delays and the need for
multiple trades.
Exterior Insulation and Single

Finish System (EIFS) Component
Building Systems Component Analysis Faster Build

Assemblies with multiple components are more likely to experience Consultants for a large retail chain estimate construction schedule
delays in construction due to the scheduling of multiple trades. time savings of up to five weeks were achieved in a multiple unit
construction programme with insulated metal panels.
Construction Schedule
Area – 9,290m2
Kingspan Insulated Panels 5 weeks
Site Assembled Multi-Part Built-Up Systems 10 weeks
No. of Weeks
0 1 2 3 4 5 6 7 8 9 10
Thermal The easiest, fastest and most

Performance
cost-effective strategy to reduce
heating and cooling energy
demand and construction costs is
to use Kingspan insulated wall and
roof systems.
The excellent thermal performance of Kingspan

Insulated Panels can result in energy savings of as
much as 30% more than standard, cavity-based
insulation systems.
Superior Airtightness Energy Cost

R-values Savings
Superior R-values
Kingspan panels have an insulating core, uniquely designed
in-house to guarantee a superior thermal performance in hot and
cold climates. It is fitted to the exterior of the building and creates
a thermal skin that reduces internal temperature loss and provides
a thermal shield against external temperatures.
The closed cellular structure of the insulation provides zero moisture

ingress with no air infiltration. This guarantees thermal reliability,
without ageing or degradation.
Guaranteed Airtightness and Weathertightness
One of the biggest sources of building heat loss or heat gain is
due to air leakage i.e. ‘leaky buildings’. The superior joints on our
systems ensure that they remain both air and weathertight over
the life of the building.
Our factory pre-engineered systems incorporate high precision

joints, which create unsurpassed airtight buildings.
Design Flexibility and Aesthetic Appeal
We guarantee:
Kingspan’s commercial and industrial wall and roof systems offer
– Insulation continuity with no gaps or missing insulation
designers a comprehensive range of building solutions for vertical
and horizontal wall applications. – Low energy usage and operating costs
– Exceptional R-value compliance and reliability
Available in multiple profiles, finishes, colour options, and cover
– Low CO2 emissions
widths, insulated panels provide customised building design and
– 5m3/hr/m2 airtightness certainty at 50Pa
creative freedom. The panels are easily integrated with traditional
construction methods and building systems.
Australia Building Code Compliance
The use of CodeMark certification is deemed BCA Compliant Uses for

to demonstrate that the materials are Kingspan Insulated Panels
suitable for use as defined on the CodeMark The following sections detail the BCA DtS compliant uses for
certificate and hence the Building Surveyor is Kingspan insulated panels based on the 2015 BCA provisions.
required to accept the use under the building Internal Walls

regulations. This is particularly suitable for The panels can be used as non-load bearing non-fire rated
verifying the suitability and conditions of use walls and as an internal wall lining for all areas of a
building apart from:
for attachments.
– fire isolated stairs in any building whether sprinkler
If not an attachment then for Type A and B buildings alternative
protected or not;
solution approaches still need to be applied for the use of
– non-sprinkler protected Class 3 (residential), Class 9a
combustible materials.
(hospital) and Class 9b (public assembly buildings apart from
Use of overseas tests similar to AS 5113 have been approved in schools) buildings in public corridors; and
Victoria and NSW for combustible panels as demonstration that – if sprinkler protected Class 3, Class 9a and Class 9b buildings
the panels do not present an undue risk of fire spread and hence
as internal walls that are required to have a fire rating in all
comply with Specification C1.1 Clause 2.4 as an attachment.
types of construction.
This has only been applied where the materials are on a wall
that is close to the boundary and openings have been protected, The panel can be used in fire rated and non-fire rated walls in
as a fire engineered solution. Type C construction provided the fire resistance levels and Group
number requirements are met.
The fire authorities are aware of AS 5113 and it is anticipated
that they will start to look for compliance with that standard The panels cannot be used as load bearing internal walls or in
for approval of external wall claddings or at least overseas tests non-load bearing fire rated walls in Type A or B construction.
that have a similar severity in terms of the external fire spread. Roofing Materials
The panels can be used as a roofing material in Type C
Kingspan Insulated Panels: Fire Test Results construction and Type B construction where any fire rated wall
Kingspan insulated panels manufactured in Australia have extends 450mm above the roof or there is a fire rated ceiling
passed or achieved the following test results: below the roof. The panels cannot be used as a roof material in
– The panels have achieved a Group 2 rating to ISO 9705 Type A construction without fire engineering.
(Note: that the panels achieve a Group 1 rating in New
External walls Type C construction
Zealand when tested to ISO 13784 – the specific ISO test
External fire rated or non-fire rated walls in Type C construction
for sandwich panels).
provided the rating is achieved. Once the building is over 3m
– FM Global FMRC 4880 Approved Unlimited Height and
from the boundary no fire rating is required.
FM Global 4881 Approved Class 1 Exterior Wall System
Certifications. External walls Type A and B construction
The panels can be used as an attachment to a wall using BCA
– AS/NZS 1530.3, Smoke developed index of 2 and
Specification C1.1 Clause 2.4 if a building surveyor is willing to
all other indices 0.
sign off that the panels do not cause a risk of undue fire spread.
– BS 476 Parts 20 and 22 providing fire ratings of
That is the panels would need to have a cement sheet or other
30 minutes to 120 minutes. material on the outside of the dry wall that forms the external
Kingspan insulated panels manufactured outside Australia wall and the cladding is then attached to that.
achieve a number of additional fire tests and certifications Acceptance of a cladding material that achieves a Group 1
including BS 8414-1, NFPA 285 and SP 105. rating under ISO 9705 has been accepted as complying with
BCA Specification C1.1 Clause 2.4 by some building surveyors
given the implied good fire performance associated with a
Group 1 material. A Group 2 rated material would require an
expert opinion from a fire engineer.
Use of overseas testing also requires a fire engineered solution. (80kW/m2) on the boundary the exposure at 2.5m away from
the boundary would be 40kW/m2. If a residential building were
External walls of a Type A and B building would only require a fire
assumed on the adjacent property with a window opening
rating if within 3m of the boundary. If closer than 3m then the
of 3m x 2.1m a separation distance of 1.5m would result in
building would require fire engineering whether a combustible
40kW/m2 exposure.
façade cladding is applied or not. This would typically involve an
assessment of the level of radiation to and from the building in The AS 5113 Building to Building rating the panels would have
compliance with CV1. to withstand would therefore depend on the assumed adjacent
building and radiator size.
Given the adjacent building can only impart 80kW/m2 at the
boundary then the distance the panels can be away from the The determination of the level of exposure is a fire engineered
boundary would depend on the openings assumed. solution and hence the panels would still be subject to an
assessment.
As an example for an office building on the adjacent property
the radiator would be taken as being the full height windows With respect to compliant use of the Kingspan insulated panels
and failure of all glazing between at least one set of columns, in buildings, the below table details where the panels would
i.e., 12m x 2.4m. Assuming the fire is an 840°C radiator satisfy BCA DtS provisions.
Building Number Type of Kingspan Insulated Panel Use

Use
Class of Storeys Construction Roof External Walls
1 C DtS DtS
DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
2 B
2 Residential above roof or to a non-combustible ceiling appropriate exposure
Cladding only. CodeMark or AS 5113 to
>3 A Fire engineered solution
appropriate exposure
1 C DtS DtS
DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
2 B
3 Residential above roof or to a non-combustible ceiling appropriate exposure
1 C DtS DtS
2 C DtS DtS
5 Office DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
3 B
above roof or to a non-combustible ceiling appropriate exposure
1 C DtS DtS
2 C DtS DtS
6 Retail DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
3 B
1 C DtS DtS
2 C DtS DtS
Storage / DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
7 3 B
Car Park above roof or to a non-combustible ceiling appropriate exposure
1 C DtS DtS
2 C DtS DtS
8 Manufacturing DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
3 B
1 C DtS DtS
Assembly / DtS if any Fire rated wall penetrates 450mm Cladding only. CodeMark or AS 5113 to
2 B
9 Healthcare / above roof or to a non-combustible ceiling appropriate exposure
Aged Care Cladding only. CodeMark or AS 5113 to
Note: DtS = Deemed to Satisfy.
Australia Building Code Compliance
Illawarra Elective Surgery Services Extension, Wollongong Hospital

New South Wales, Australia
If the buildings are set back 3m as required by the DtS of fire spread and hence comply with Specification C1.1 Clause
provisions of the BCA, then the AS 5113 Building to Building 2.4 as an attachment. This has been on a building specific
exposure would be BB20. assessment and does not form a confirmed policy for any fire
authority. This has only been applied where the materials are
Any closer the building would be subject to fire engineering and
on a wall that is close to the boundary and openings have been
the exposure would be depend on orientation of the walls to
protected, as a fire engineered solution.
the boundary and assumed radiator size. The required BB rating
from AS 5113 would therefore need to be specific to the building. The fire authorities are aware of AS 5113 and will start to look
for compliance with that standard for approval of external wall
Use of overseas tests similar to AS 5113 have recently been
claddings or at least overseas tests that have a similar severity
approved in Victoria and NSW for combustible panels as
in terms of the external fire spread.
demonstration that the panels do not present an undue risk
The route for building code compliance detailing ‘deemed to satisfy’

BCA Compliance and ‘alternative solution’ pathways
Pathway Failure to meet the DtS non-combustibility requirements means that an alternative solution needs
to address the performance requirements in the BCA in terms of fire spread within a building, and
between buildings (referenced as CP2 (a) (iv) and CP2 (a) (iii) respectively).
Therefore a compliant solution would need to address the issues of non-combustibility, fire hazard,
vertical separation of openings, opening protection and wall separation. Fire engineered solutions
BCA functional
statements would need to adequately address all of these issues in order to be compliant.
BCA CP2 (a) (iv) BCA CP2 (a) (iii)
= +
Fire spread in buildings:
BCA performance Fire spread between buildings:
– ignition of façade
requirements – to / from building
– fire surface spread
– from fire source
– spread via openings
COMPLIANT SOLUTION COMPLIANT SOLUTION

C1.1 Non-combustibility
+
Does this meet the C1.10 Fire hazard C3.2 Opening protection
YES C2.6 Vertical separation of C3.3 Separation of walls and
DtS provisions?
openings (spandrels) adjacent buildings
Spec C1.1-C2.4 Attachment to a wall
NO
Alternative solution
developed
COMPLIANT SOLUTION
– Report by a registered test authority (e.g. ISO 13785-2, BS 84141)
– Certificate of conformity (CodeMark)
Does this meet – Certificate of accreditation
YES
evidence of suitability? – Certificate from a registered engineer / other
– Certificate from a project certification body
NO – Other form of evidence (e.g. compliance to AS 51132)
SOLUTION NOT SUITABLE FOR

USE
Notes:
1. Façade tests such as ISO 13785-2 and BS 8414 are potentially tests that could be acceptable,
although currently the BCA does not specify any façade tests for external wall systems.
2. AS 5113 could potentially be specified as a means of compliance for a façade as an alternative
solution or verification method, although this is not currently referenced in the BCA.
Large Scale Façade Fire Tests

Reaction to Fire: BS 8414-1 / BR 135
Test set up – Kingspan BENCHMARK façade panels with Fire load

aluminium hook on cassette
BS 8414 & BR 135

In buildings with a storey at 18m the guidance in support of UK Test Apparatus / Rig Size
Building Regulations recommends that any insulation within the The test apparatus dimensions are defined as a main test
external wall should be of materials of limited combustibility face of minimum height of 6m above a 2m high combustion
or the external wall system should meet the guidance in BRE chamber x 2.6m wide plus a 90° return face of 8m x 1.5m
report, BR 135 - Fire performance of external thermal insulation (h x w). (Area 28m2 minimum).
for walls of multi storey building, using data from the large scale
Heat Source
test described in BS 8414.
The standard heat source is provided by a wood crib situated in
The test is intended to determine the external fire performance the combustion chamber. Alternative heat sources may be used,
of non-loadbearing external cladding systems, such as curtain such as gas burners, if calibrated to provide an equivalent fire
walling, glazed elements and insulated composite panels. load to the crib.
The test rig comprises a combustion chamber to emulate a
The heat source releases a nominal heat output of 4500 MJ over
window opening from the building with a fire source comprising
30 minutes with a peak rate of heat release of 3 MW.
a 1.5m x 1m x 1m high timber crib.
The heat flux measured on the face of the test sample at 1m
The system is deemed to have failed if the temperature at a
height equates to a peak of 75kW/m2 at approximately
height of 5m above the fire chamber exceeds 600ºC.
20 minutes with a continuous 20 minute period greater than
The test report will also provide a record of any delamination, 45 kW/m2 between approximately 8 and 28 minutes.
flaming debris or collapse of the cladding system. Whilst these
Test Procedure
observations do not constitute formal failure criteria the nature
The wood crib is ignited using strips of low density fibreboard
of any such behaviour should form part of the overall risk
soaked in white spirit inserted in the second row of the timber
assessment prior to specifying the system.
crib sticks. The position of the crib in the chamber ensures that
Scope the fire break out occurs within 2-5 minutes from ignition.
This British Standard describes a method of assessing the The crib is extinguished 30 minutes after ignition.
behaviour of non-loadbearing external cladding systems,
Any residual burning of the system is monitored for a minimum
rainscreen overcladding systems and external wall insulation
of 30 minutes after the crib is extinguished.
systems when applied to the face of a building and exposed to
an external fire under controlled conditions.
“ Kingspan panel systems can

comply with the requirements
of AS 5113 when tested
according to BS 8414.”
End of test showing aluminium panel melted away to expose

underlying Kingspan BENCHMARK PIR core panel in place
Criteria Mechanical performance

BS 8414 defines the test method only, criteria for demonstrating No failure criteria have been set for mechanical performance.
compliance with the requirements of the UK Building However, details of any system collapse, spalling, delamination
Regulations are contained in document BR 135 from which or flaming debris should be included in the test report.
the following criteria are summarised. The nature of the mechanical failure should form the basis
of a life safety risk assessment when specifying the system.
Flame propagation shall not occur, measured by the following:
– A temperature rise of 600°C within 15 minutes from ts*
measured by any thermocouple at a height of 5m above the
combustion chamber on both the main face and return wing.
Thermocouples are placed 50mm from the external surface
and within each insulation, cavity or combustible layer
through the system.
– Systems applied to Lightweight Steel Frame Systems and
tested in accordance with BS 8414-2 are also assessed for
system burn through. Failure is deemed to occur if continuous
flaming of 60 seconds or greater is observed on the internal
face of the test specimen at or above 0.5m from the top of
the combustion chamber within 15 minutes from ts*.
(*ts is determined when any of the thermocouples at Level 1
(external thermocouples at 2.5m height above the head of
the combustion chamber) record a temperature rise of 200°C
for a continuous period of at least 30 seconds.)
Large Scale Fire Tests

Reaction to Fire
Reaction to Fire Performance

Kingspan Insurer Certified PIR c ore sandwich panels can achieve – Global Insurance: FM 4881 – Class 1 External wall panel
high levels of reaction to fire performance in tests specified for systems without height restriction.
regulatory purposes, large scale tests developed by the insurance – Global Insurance: FM 4471 – Class 1 Roof panel systems.
industry and large scale tests developed by other organisations
– USA / Global: UBC 26-3 Room test.
including ISO, British Standards Institute (BSI), ASTM and the
– Global: ASTM E-84 Surface Burning Characteristics.
National Fire Protection Agency (NFPA). In summary:
– Global: ISO 13784 Part 1 – Small room test for
– Europe: EN 13501-1, particularly B-s1,d0. The ‘s1’ rating,
sandwich panels.
being the best (lowest emission) smoke rating.
– UK / Ireland Insurance: LPS 1181 Approval for external
– Global Insurance: FM 4880 – Class 1 Internal wall and ceiling
wall and roof panel systems.
panels without height restriction.
FM 4880 / FM 4881. The 50ft test shown below forms part of assessment requirements for approval to Class 1 Internal wall and
ceiling panels with no height restriction (FM 4880) and external walls with no height restriction (FM 4881).
Test set up Fire development End of test
LPS 1181: Part 1. The test shown below forms part of the assessment requirements for EXT-B and EXT-A approval.
Test set up During test Inspection of protective char formation

after test
EN 13823 SBI (Single Burning Item) Fire Test. B-s1,d0 can be achieved to EN 13501-1.
Test set up During test End of test showing minimal

panel damage
UBC 26-3. Room test.
Test enclosure Wooden crib fire Panels at end of test with metal facings
removed showing protective char
formation on surface of insulation
ASTM E84. Surface burning characteristics. Class A can be achieved on panel and panel core.
Steiner tunnel test apparatus Monitoring for fire spread Panel core showing protective
during test char formation after test
ISO 13784 Part 1. Small room test for sandwich panels.
Test room Test in progress – note End of test showing limited

burner adjacent to vertical internal damage and no evidence
panel joints of flash-over conditions
Fire Performance
Performance
Core Performance AWP Evolution KS1000RW Europanel Rockspan
thickness in minutes SF S5 Extra Lite Extra Ultima
FS F5 Extra
G Series
40mm Integrity 144
Insulation 18
50mm Integrity
Insulation
60mm Integrity
Insulation
70mm Integrity
Insulation
75mm Integrity 60 30 60 60
Insulation 30 30 30 60
80mm Integrity 60 60
Insulation 28 28
100mm Integrity 132 132 241 60 60 90 120
Insulation 28 28 43 30 60 60 120
125mm Integrity 90 90 90 120
140mm Integrity
Insulation
150mm Integrity 120 120 120 120 240
Insulation 90 120 90 120 240
175mm Integrity 120 120 120 180
200mm Integrity 120 120 120 180 240
Insulation 90 120 90 180 240
240mm Integrity 120 120 120 120
Fire Resistance Level

Core AWP Evolution KS1000RW Europanel Rockspan
thickness SF S5 Extra Lite Extra Ultima
FS F5 Extra
G Series
1hr fire resistance level     
2hr fire resistance level    
4hr fire resistance level 
Façade Fire Tests

Test AWP Evolution KS1000RW Europanel Rockspan KS1000 KS1000
DLAWP DLTR
SF S5 Extra Lite Extra Ultima
FS F5 Extra
G Series
AS5113 (BS8414-1/BR 135)
Fire Engineered solution for       
Type A/B Buildings *
AS1530.1 (DTS)
    
Non-Combustibility
AS1530.3          
BS476 Parts 7 (Class 1Y) Class 0 Class 0 Class 0 Class 0 Class 0 Class 0
BS476 Parts 20 &22        
ISO 9705 Group 2 product        
NFPA 285    N/A N/A N/A N/A N/A
FM Approval (4880 & 4881)        
LPS 1181 Part 1 EXT- A        
LPS 1208     
Euroclass A1 rated core     
AS1530.4 (when tested to
       
BS476 Part 22)
Thermal Performance
R-Value (m2K/W)
Core AWP Evolution KS1000RW Europanel Rockspan KS1000 KS1000
thickness SF S5 Extra Lite Extra Ultima DLAWP DLTR
FS F5 Extra
G Series
20mm (U-value
1.58)
38mm (U-value
1.3)
40mm 2.34
50mm 2.65 2.65 1.45
60mm 3.37
70mm 3.87
75mm 1.96 1.85 1.96 1.85
80mm 4.15 4.15
100mm 5.15 5.15 5.35 2.56 2.5 2.56 2.5
125mm 3.22 3.22 3.03 3.22 3.03
140mm 7.15 7.15
150mm 3.85 3.7 3.85 3.7 3.7
175mm 4.55 4.35 4.55 4.35
200mm 5.26 5.00 5.26 5.00 5.00
240mm 5.88 5.56 5.88 5.56
Acoustic Performance
Sound Reduction (weighted sound reduction index Rw (dB)

Core AWP Evolution KS1000RW Europanel Rockspan KS1000 KS1000
thickness SF S5 Extra Lite Extra Ultima DLAWP DLTR
FS F5 Extra
G Series
20mm 20
38mm 25
40mm 24
50mm 24 24 30
60mm 24
70mm 24
75mm 31 31 30 31
80mm 24 24
100mm 24 24 24 32 33 31 33
125mm 32 33 32 33
140mm 24 24
150mm 33 34 32 34 34
175mm 34 35 33 35
200mm 34 36 34 36 36
240mm 34 36 34 36
Sound Reverberation
AWP Evolution KS1000RW Europanel Rockspan KS1000 KS1000
SF S5 Extra Lite Extra Ultima DLAWP DLTR
FS F5 Extra
G Series
Perforated liner to achieve     
NRC requirements
Hotel & Leisure

Hotel Novotel, Brisbane Airport,
Queensland, Australia
Healthcare Office
Queen Elizabeth Hospital, Majura Park,
Australia Canberra, Australia
“ From concept to completion,

Kingspan is there to partner you.”
Distribution & Logistics Education

Coles Distribution Xavier School, Australia
Centre, Australia
Industrial
Warehouse, Sunshine
West, Victoria, Australia
Retail Sports & Leisure

Craigieburn Central The Katsumata Centre, Geelong, Victoria, Australia.
Shopping Centre,
Victoria, Australia
Technical Customer Sales Field Warranties Marketing

Support Service Support Services Support
Wall Systems &

Architectural Façades
Top Hats
– Wide range for any
building application.
Corners – Enhanced aesthetics.
– Ranging from cranked to curved. – Steel and aluminium.
– Colour matched to panel.

– Seamless design.
Insulated Wall Systems

– Single-fix, single component system
for fast install.
– High performance insulation
- high R-values, FIREsafe and FIBREfree.
– Covered by the Kingspan Warranty.
Kingspan Day-Lite
Architectural
– Designed for AWP
integration and fast install.
– Wide colour range.
– Kingspan Day-Lite Klick
also available.
Façade Options
– Fully integrated high
performance façade
Flashings systems.
– Simple and bespoke flashings. – Panelised or rainscreen

construction.
– Wide range of metallic
and non-metallic textures
and finishes.
Insulated Wall
Panel Systems
Architectural Wall Trapezoidal Wall

Panel Systems Panel Systems
Premium Wall Eurobond

Panel Systems
Architectural Wall Panels
Architectural Wall Panels (AWP) are secret-fix wall panel systems

that offer unprecedented freedom of design and top-of-the-range
performance to architects.
Available in a range of locally manufactured profiles and They are suitable across a broad number of applications and
alternative colour palettes, Kingspan’s wall portfolio combines environments adding texture and depth to the building envelope.
aesthetics with performance. Specifically engineered joint details
ensure an absolute weather tight building envelope.
Mini-Micro Micro-Rib Plank KS1000 Wave

KS600-1000 MM KS600-1000 MR KS600 & 1000 PL KS600-1000 WV
25 25 25 25 50
8 20
100
25 25 25 25
AWP
1000mm Cover Width
Core
Thickness
Application Product Features

Kingspan architectural wall panel systems are suitable for most Profile Mini-Micro, Micro-Rib, Plank and Wave
building applications as an external façade element in either Fixing detail Secret-fix
horizontal or vertical applications. A choice of exterior and Metal type Steel
interior finishes caters for a range of colours and coatings in Application Suitable for vertical or horizontal applications
standard and high humidity environments. Lengths From 2m to 13.7m*
Cover width 600mm, 9000mm and 1000mm
Environmental rating Global GreenTagCERT TM
LCARate Gold GreenRate Level A
Dimensions, Weights and Thermal Performance Product compatibility ll profiles integrate with each other,
A
as well as with Kingspan Day-Lite
Core Thickness (mm) 50 80 100 140 Architectural (AWP only)
R-value (m2K/W) 2.65 4.15 5.15 7.15
* Please be aware that for orders outside Australia maximum lengths are 11.8m.
U-value (W/m2K) 0.38 0.24 0.19 0.14 Maximum length for panels transported by rail is 12.8.m.
Weight (kg/m2) 11.2 12.4 13.2 14.8
0.5mm Ext. Steel/0.4 Int. Steel
Fire Performance
Kingspan products have an extensive fire testing background,
Product Tolerances
which covers both insurance and regulatory areas. When tested
Length +5mm to AS/NZS 1530.3 for fire hazards, Kingspan panels achieved the
Width +2mm fire hazard results as outlined in the below table.
Thickness +2mm
Ignitability index 0
Squareness +3mm
Spread of flame index (SFI) 0
Flatness +2mm
Heat involved index 0
Smoke development index (SDI) 2
The Kingspan Architectural Wall Systems meet the requirements

Acoustic Performance of the BCA Specification C1.10a as a Group 2 product, when
For sound transmission reduction, Kingspan panels typically tested to ISO9705.
have a single figure weighted sound reduction index (SRI) When tested to AS1530.4 Kingspan panels achieved the following
of Rw = 24dB. For specific acoustic solutions contact Fire Resistance Level (FRL) results:
Kingspan Technical Services.
Product Thickness (mm) Wall
Frequency (Hz) SRI (dB) Frequency (Hz) SRI (dB)
KS1000AWP 80mm -/60/28
63 13 2000 26
KS1000AWP 100mm -/132/28
125 17 4000 42
Summary of FRL performance of Kingspan Products:
250 21 8000 52
Structural Adequacy/ Integrity/Insulation
500 26 Rw 24
1000 26 It must be noted that standard Kingspan Insulation details
need to be supplemented by the detailing (especially for panel
joints), as listed in the firewall model specifications series which
can be provided on request. This is essential for achieving the
above fire resistance levels.
Trapezoidal Wall KS1000 RW
The Trapezoidal wall panel (KS1000 RW) is a through fixed system which can
be installed vertically or horizontally depending on the desired aesthetics.
The Trapezoidal wall panels are quicker to install, require less
manual labour and are designed to meet thermal building
regulation compliance.
Available in lengths up to 13.7m the made to order panels allow

for fast-track and effective installation.
FAWS (Factory Applied Weather Seal) as standard ensures an

absolute weather tight building envelope
KS1000 RW
1000mm Cover Width
333.3mm
30.4mm
Core
Thickness
Application Product Features

The Kingspan Trapezoidal wall panel system is suitable for most Profile Trapezoidal
new build and refurbishment building applications as an external Fixing detail Through-fix
façade element in either horizontal or vertical applications. Metal type Steel
A choice of exterior and interior finishes caters for a range of Application Suitable for vertical or horizontal applications
colours and finishes in standard and high humidity environments. Lengths From 2m to 13.7m*
Cover width 600mm, 9000mm and 1000mm
Environmental rating Global GreenTagCERT TM
LCARate Gold GreenRate Level A
Dimensions, Weights and Thermal Performance Fire rating FM approved
Core Thickness (mm) 40 60 70 100 Product compatibility Integrates with Kingspan Day-Lite Trapezoidal
Overall dimension (mm) 75 95 105 135 * Please be aware that for orders outside Australia maximum lengths are 11.8m.
Maximum length for panels transported by rail is 12.8.m.
R-value (m2K/W) 2.35 3.37 3.88 5.36
U-value (W/m2K) 0.43 0.30 0.26 0.19
Weight (kg/m2) 9.9 10.7 11.1 12.3
0.5/0.4 Steel External 0.5 mm/
Inner sheet 0.4mm Steel Fire Performance
Kingspan products have an extensive fire testing background,
which covers both insurance and regulatory areas. When tested
to AS/NZS 1530.3 for fire hazards, Kingspan panels achieved the
Product Tolerances fire hazard results as outlined in the below table.
Length <6m 6-12m >12m
Ignitability index 0
Length ±4mm ±6mm ±8mm
Spread of flame index (SFI) 0
Width ±3mm ±3mm ±3mm
Heat involved index 0
Thickness <50mm 50-100m 100m+
Smoke development index (SDI) 2
Thickness ±2mm +3mm/-2mm ±3mm
Squareness ±0.5%mm ±0.5%mm ±0.5%mm The Kingspan Architectural Wall Systems meet the requirements
of width of width of width of the BCA Specification C1.10a as a Group 2 product, when
tested to ISO9705.
When tested to AS1530.4 Kingspan panels achieved the following

Acoustic Performance Fire Resistance Level (FRL) results:
For sound transmission reduction, Kingspan panels typically Product Thickness (mm) Wall
have a single figure weighted sound reduction index (SRI) KS1000RW 40mm -/144/18
of Rw = 24dB. For specific acoustic solutions contact KS1000RW 100mm -/241/43
Kingspan Technical Services. Summary of FRL performance of Kingspan Products:
Structural Adequacy/ Integrity/Insulation
Frequency (Hz) SRI (dB) Frequency (Hz) SRI (dB)
63 13 2000 26 It must be noted that standard Kingspan Insulation details
125 17 4000 42 need to be supplemented by the detailing (especially for panel
250 21 8000 52 joints), as listed in the firewall model specifications series which
500 26 Rw 24 can be provided on request. This is essential for achieving the
1000 26 above fire resistance levels.
The Kingspan Trapezoidal wall system (KS1000RW Wall) meets

the requirements of the BCA Specification C1.10a as a Group 2
product, when tested to ISO9705.
Benchmark Evolution
Western Australia Institute of Sport (WAIS)

Perth
For buildings with a more linear façade, or where the design requires a
simpler solution, BENCHMARK by Kingspan offers the Evolution. Simple and
effective single component solutions, that deliver aesthetically pleasing
finishes with exceptionally fast install time.
The perfect solution for a minimalist façade effect, our
perfectly flat insulated panel comes in a wide range of colours.
Evolution is a super smooth unprofiled insulated panel that
can be laid vertically or horizontally and can integrate easily
with other BENCHMARK and Kingspan products for complete
design flexibility. Sleek and flawless in appearance,
BENCHMARK Evolution Axis is available in widths of
600mm, 900mm and 1000mm.
The Evolution range is equipped with an infinite array

of surface textures, joint details, corner features and colours to
ensure the desired effect is achieved. Furthermore, the panels
can be mixed and matched, it is the ideal solution for use on any
new build development, and is easily integrated onto existing
structures for refurbishment projects.
35
600mm, 900mm and 1000mm

Evolution – Axis
Evolution Axis is a highly streamlined, sleek unprofiled insulated
panel system; the perfect solution if you are looking to achieve
a minimalist façade on buildings with large flat surface areas.
Smooth and flawless in appearance.
Length 1.8 to 12m, cover widths of 600mm, 900mm

and 1000mm. Maximum length 11.8m for all orders
outside of Australia.
mm
,000
m to 12
0m
1,80
Evolution – Multi-Groove
900mm and 1000mm

Evolution Multi-Groove is a premium flat panel that has one,
two or three grooves engineered into its surface, creating subtle
shadow lines on the building’s façade and an illusion of smaller
panel widths without the installation time constraints.

and 1000mm. Maximum length 11.8m for all orders
mm
,000
m to 12
0m
Evolution – Recess 1,80
600mm, 900mm and 1000mm

Evolution Recess features depth and dimension through the
folding of the panel edge and the insertion of a 10mm or 20mm
gasket between the panels, creating a unique 3D effect.

and 1000mm. Maximum length 7m for all orders
Dimensions and Thermal Performance

mm
to 8000
0mm
Core Thickness (mm) 50 80 100 140 1,80
R-value (m2K/W) 2.63 4.15 5.15 7.15
Eurobond Europanel
The Europanel range comprises high quality insulated panels that deliver
clean, smooth and aesthetically appealing solutions ideally suited to
contemporary buildings. It provides ideal solutions for façades with high
requirements for sustainability, fire resistance, acoustics and energy
efficiency.
The system has a hidden joint detail which conceals fasteners Europanel – G Series
from view and it can be seamlessly integrated with windows,
The vertical and horizontal cross panel jointing of Europanel G
doors, solar shading and other design requirements.
(Gasket) Series creates the visual impression of a wider uniform
Europanel is available in five pre-engineered systems that frame around individual panels, similar to that of a bi-modular
can be installed both horizontally and vertically. Europanel system. The horizontal joint houses an aluminium section, which
neatly combines design freedom with exceptional functional is factory fitted to each panel.
performance and unique modular flexibility of 1mm increments
A high performance EPDM gasket is site installed and locates
between 300mm and 1200mm wide.
within the aluminium section to provide a positive location and
Designed as a single engineered component, Europanel is both retention of the gasket
quick and cost effective to install, and is ideally suited for new
The G Series of configurations are available with 12mm (G12),
build and refurbishment work across: commercial office, health,
30mm (G30) and 50mm (G50) gaskets to give your building
education, retail, sport and leisure, and major infrastructure
envelope a striking visual ‘grid’ effect with varying widths.
projects.
Design freedom is realised through the unique combination of
12mm, 30mm and 50mm wide expressed horizontal joints and
Europanel – F5 and F5 Extra modular flexibility between 600 and 1200mm in 1mm increments.
Panel lengths of up to 12 metres and thicknesses between 75 and
Europanel F5, with an architecturally flat profile, is suitable for 240mm are also available.
horizontal or vertical installation delivering fire performance for
both insulation and integrity.
Flat Profile Satin Line Profile
F5 Extra with an architecturally flat profile has a higher density F5 & F5 Extra S5 & S5 Extra
non-combustible stone core compared to F5.
It offers up to 2 hours fire performance for both insulation and

integrity combined with enhanced acoustic and structural
spanning capabilities.
Europanel – S5 and S5 Extra

Europanel S5, with its satin line profile is suitable for horizontal G Series (Gasket)
or vertical applications and offers fire performance for both
insulation and integrity.
S5 Extra with its satin line profile is manufactured with a higher

density core than S5 and offers up to 2 hours fire performance for
both insulation and integrity combined with enhanced acoustic
and structural spanning capabilities.
Fire resistance (minutes) Maximum unsupported length (m)

Product Panel thickness (mm) LPS 1181 Grade
Insulation Integrity LPS 1208
75 30 30 3.0 EXT-A30
75 30 60 3.0 EXT-A30
100 30 30 5.5 EXT-A30
100 30 60 4.5 EXT-A30
125 30 30 5.5 EXT-A30
125 60 60 4.5 EXT-A60
125 60 90 4.0 EXT-A60
150 30 30 5.5 EXT-A30
Europanel
S5 (Satin Line) 150 60 60 5.5 EXT-A60
F5 (Flat)
150 90 90 5.0 EXT-A60
150 90 120 5.0 EXT-A90
175 30 30 5.5 EXT-A30
175 60 60 5.5 EXT-A60
175 60 30 5.0 EXT-A60
175 90 120 5.0 EXT-A90
200 90 120 5.0 EXT-A90
240 90 120 5.0 EXT-A90
75 30 30 3.0 EXT-A30
75 60 60 3.0 EXT-A60
100 30 30 7.5 EXT-A30
100 60 60 6.0 EXT-A60
125 30 30 7.5 EXT-A30
125 60 60 6.0 EXT-A90
150 30 30 7.5 EXT-A30
150 60 60 7.5 EXT-A60
Europanel
150 90 90 7.5 EXT-A90
S5 Extra
(Satin Line) 150 120 120 7.5 EXT-A120
F5 Extra (Flat)
175 30 30 7.5 EXT-A30
G12, G30, G50
175 60 60 7.5 EXT-A60
175 90 090 7.5 EXT-A90
175 120 120 7.5 EXT-A120
200 30 30 7.5 EXT-A30
200 60 60 7.5 EXT-A60
200 90 90 7.5 EXT-A90
200 120 120 7.5 EXT-A120
240 120 120 7.5 EXT-A120
Europanel S5 Extra,
Europanel S5 & F5 Weighted Sound Reduction Rw(dB)
Core F5 Extra, G12, G30 & G50 Core
thickness thickness
(mm) U value R value U value R value (mm) Europanel S5 Extra,
Europanel S5 & F5
(W/m2K) (W/m2K) (W/m2K) (W/m2K) F5 Extra, G12, G30 & G50
75 0.51 1.96 0.54 1.85 75 31 31

100 0.39 2.56 0.40 2.50 100 32 33
125 0.31 3.23 0.33 3.03 125 32 33
150 0.26 3.85 0.27 3.70 150 33 34
175 0.22 4.55 0.23 4.35 175 34 35
200 0.19 5.26 0.20 5.00 200 34 36
240 0.17 5.88 0.18 5.55 240 34 36
Eurobond Rockspan
Rockspan is a cost-effective, total external wall panel solution, providing

‘built-in’ passive fire protection for large-scale buildings thanks to its stone
wool core. It is the only external panel system manufactured by Eurobond
that can provided up to 4 hours fire resistance, both integrity and insulation,
helping to increase life safety and business continuity in the event of a fire.
The through fixed joint detail enables simple and fast Rockspan Extra
construction, eliminating wet trades and promoting single
Manufactured using a higher density core than Rockspan Lite,
component through wall construction. Rockspan can be installed
the panel system can provide up to 2 hours fire performance with
both vertically and horizontally can be finished with an external
increased acoustic performance and spanning capabilities.
Satin Line (Micro Rib) or Architecturally Flat profile and is ideal
for application within the construction sector.
Rockspan Ultima
Rockspan Lite Offers the most comprehensive fire performance of the entire
Eurobond external panel range. Up to 4 hours fire resistance
Manufactured using the lowest density core of the Rockspan
can be achieved through the combination of joint stitching and
range. The panel system achieves up to 90 minutes fire
maximum core density.
performance without the need for joint stitching and is only
available in a Satin Line (Micro Rib) profile finish.
Core thickness Rockspan Lite Rockspan Extra Rockspan Ultima

(mm) U value (W/m K)
2
R value (W/m K)
2
U value (W/m K)
2
R value (W/m K)
2
U value (W/m2K) R value (W/m2K)
50 - - 0.69 1.25 - -
75 0.51 1.96 0.54 1.85 - -
100 0.39 2.56 0.40 2.50 - -
125 0.31 3.23 0.33 3.03 - -
150 0.26 3.85 0.27 3.70 0.27 3.70
175 0.22 4.55 0.23 4.35 - -
200 0.19 5.26 0.20 5.00 0.20 5.00
240 0.17 5.88 0.18 5.55 - -
Core thickness Weighted Sound Reduction Rw(dB)

(mm) Rockspan Lite Rockspan Extra Rockspan Ultima
50 - 30 -
75 30 31 -
100 31 33 -
125 32 33 -
150 32 34 34
175 33 35 -
200 34 36 36
240 34 36 -
Eurobond Rockspan
Fire Performance
All Rockspan composite panels offer high levels of fire resistance and have
been tested and approved by the Loss Prevention Certification Board
(LPCB) and Underwriters Laboratories (UL). The following table details the
panel specifications and fire performance achieved.
Fire resistance (minutes) Maximum unsupported length (m)

Product Panel thickness (mm) LPS 1181 Grade
Insulation Integrity LPS 1208
75 30 60 3.0 EXT-A30
100 30 30 5.5 EXT-A30
100 60 60 4.5 EXT-A60
100 60 90 4.0 EXT-A60
125 30 30 5.5 EXT-A60
125 60 60 4.5 EXT-A60
Rockspan
125 60 90 4.0 EXT-A60
Lite
150 60 60 5.5 EXT-A60
150 90 120 5.0 EXT-A90
175 60 60 5.5 EXT-A60
1750 90 120 5.0 EXT-A90
200 90 120 5.0 EXT-A90
240 90 120 5.0 EXT-A90
50 - - - -
75 60 60 3.0 EXT-A60
100 30 30 7.5 EXT-A30
100 60 60 6.0 EXT-A60
100 120 120 5.5 EXT-A120
Rockspan 125 30 30 7.5 EXT-A30
Extra 125 60 60 6.0 EXT-A60
125 120 120 5.5 EXT-A120
150 120 120 7.5 EXT-A120
175*** 180 180 - -
200 120 120 7.5 EXT-A120
240 120 120 7.5 EXT-A120
Rockspan 150** 240 240 7.5 EXT-A240

Ultima*** 200 240 240 7.5 EXT-A240
Non-combustible Core
All panels have stone wool cores which are non-combustible as Fire performance spans are subject to wind load verification.
defined by the Building Regulations applicable to all parts of All panels can be fitted horizontally or vertically.
the United Kingdom and the Republic of Ireland. This includes * Joint stitched on both sides at 3m centres
** Panel joint stitched on both sides at 300mm centres
materials classified as Class A1 in accordance with BS EN 13501-1:
*** 0.7mm steel faces to both sides
2002 Fire classification of construction products and building
elements – Part 1: Classification using test data from reaction to
fire tests, when tested to BS EN 13501-1:2002.
Lighting Systems
Day-Lite Architectural Day-Lite Klick

Lighting System Lighting System
Day-Lite Trapezoidal
Lighting System
Day-Lite Architectural Lighting System
Kingspan Day-Lite Architectural, KS1000 DLAWP, is a secret-fix, translucent

polycarbonate wall light panel, allowing natural light into buildings whilst
maintaining thermal efficiency and aesthetic appearance; offering designers and
installers the freedom to create energy efficient buildings of distinction.
This co-extruded, multi-wall polycarbonate
wall light is available in a wide range of
colours and offers excellent interior levels
of natural light without compromising the
performance of the building. This helps to
lower both energy bills and CO2 emissions,
whilst allowing occupants to enjoy high
levels of daylight.
Day-Lite Architectural KS1000 DLAWP

1000mm Cover Width
38mm
*
* Aluminium spacers to suit panel thickness
Application Benefits...
Kingspan Day-Lite Architectural is a secret-fix wall light system suitable for both vertical and – Maintains thermal
horizontal applications. The system is fully compatible with all AWP and Optimo panels. efficiency and aesthetic
appearance
Clear and Opal White translucent multi-wall polycarbonate for wall applications, with UV protected
– Lowers energy bills and
layers that allow high levels of natural light to pass through. Additional colours are available
CO2 emissions
upon request, including infra-red absorbing specifications. Infra-Red (IR) Absorbing Lights absorb
– Easy to install as it
greater levels of infra-red light, which reduces solar gain, allowing for greater control of ambient
integrates into other
temperature within the building providing a possible reduction in HVAC usage. Please contact us Kingspan systems and
for further information. is lightweight
The system is suitable for all building applications, except where the occupants or processes – UV resistant
add significant quantities of water to the air, or where there are internal environments
with low temperatures.
Colours
Dimensions, Weights and Thermal Performance

Product Reference Thickness Weight U-value R-value Light Solar Heat
(mm) (kg/m2) (W/m2K) (m2K/W) Transmission Gain Clear Opal White
(%) Coefficient
KS1000 DLAWP Clear 38 4,70 1,30 0,77 55 0,58
KS1000 DLAWP Opal White 38 4,70 1,30 0,77 50 0,55
The U-values and R-values have been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.

Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
Available Lengths
Kingspan Day-Lite Architectural is available in standard lengths of 1,2m to 8m.
Longer lengths are available upon request.
Product Specifications and Accreditations

Product Reference Standard Temp. Hygiene High Low Fire Rating
Environment Control Humidity Temp. Class 0
KS1000 DLAWP  • • • • 
Day-Lite Klick Lighting System
Kingspan Day-Lite Klick is a co-extruded, multi-wall polycarbonate wall light

offering excellent interior levels of natural light whilst maintaining thermal
efficiency and aesthetic appearance.
Kingspan Day-Lite Klick, KS500 DLKK, is a
secret-fix, translucent polycarbonate wall light
panel with a simple construction that offers
designers and installers a more cost effective
wall light solution, providing significant
economic benefits on projects where large
areas of polycarbonate cladding are required.
Featuring an innovative joint detail, this flexible

wall light system is designed for standalone
use where no integration with insulated panels
is required, and can also be combined with a
range of building materials including insulated
panels, brick and render.
Day-Lite Klick KS500 DLKK

500mm Cover Width
40mm
Application
Kingspan Day-Lite Klick is a secret-fix wall light system typically suited for vertical applications.
The system is suitable for all building applications, except where the occupants or processes
add significant quantities of water to the air, or where there are internal environments with low
temperatures.
The Kingspan Day-Lite Klick system can be installed to the full height of a building’s elevation, and
can also be used as a feature rainscreen or backlit display, offering designers the flexibility
to create interesting and bespoke wall light façades.

Product Reference Thickness Weight U-value R-value Light Solar
(mm) (kg/m2) (W/m2K) (m2K/W) Transmission Heat Gain
(%) Coefficient
KS500 DLKK Clear 40 4,00 1,30 0,77 59 0,64
KS500 DLKK Opal 40 4,00 1,30 0,77 50 0,57
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.

Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
Available Lengths
Kingspan Day-Lite Klick is available in standard lengths of up to 6m.

KS1000 DLKK  • • • • 
Day-Lite Trapezoidal Lighting System
Kingspan Day-Lite Trapezoidal Plus is a premium polycarbonate rooflight that

offers a U-value of 0,8 W/m2K and an R-value of 1,25 (m2K/W) and features a
flush fixing, resulting in an enhanced internal finish.
Developed to complement the Trapezoidal
RW Roof panel system, Kingspan Day-
Lite Trapezoidal is available in a range of
thicknesses.
Kingspan Day-Lite Trapezoidal is a translucent,

co-extruded, multi-wall polycarbonate rooflight
panel that allows high levels of natural light to
flow into buildings. The range of translucent
polycarbonate systems provide superior
resistance to UV degradation resulting in
excellent long-term light transmission, thermal
and structural performance.
Day-Lite Trapezoidal KS1000 DLTR 1.6

1000mm Cover Width
333mm 333mm 333mm
24mm
Application Benefits...
Kingspan Day-Lite Trapezoidal rooflights are suitable for all building applications with a roof – Long-lasting multi-wall
pitch of 4º or above after deflection, except where the occupants or processes add significant polycarbonate allows
quantities of water to the air, or where there are internal environments with low temperatures. natural daylight in
– Protective UV layer,
Kingspan Day-Lite Trapezoidal rooflights can also be used in a wall application if required.
providing superior
Please contact Kingspan for project-specific information. resistance to degradation
– Quick, cost-effective and
easy-to-install even when
steelwork is out of tolerance
– Suitable for all building
Product Reference Thickness Weight U-value R-value Light Solar applications with a roof
(mm) (kg/m2) (W/m2K) (m2K/W) Transmission Heat Gain pitch of 4º or above after
(%) Coefficient
deflection
KS1000 DLTR 1,6 20 3,30 1,60 3,30 65 0,65
– Flush fix, resulting in an
†
Based on an 80mm panel thickness with spacers at 1m centres.
enhanced internal finish
* Based on a clear polycarbonate finish.
(Plus DLTR options only)
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples. – Available in clear, opal and
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building. opal white with low SHGC
products available
Available Lengths
Kingspan Day-Lite Trapezoidal is available in standard lengths of up to 6m.

KS1000 DLTR  • • • • 
Fabrications
Flashings Top Hats
Preformed Corners
Flashings
From simple functional flashings to attractive eaves fascia panels, our range
combines functionality, performance and true aesthetics to provide the
finishing touch to any building envelope.
With a wide selection of materials, gauges and
finishes available, the possibilities for fabricated
flashings are endless. Kingspan Insulated Panels
holds a range of materials in stock to facilitate
immediate supply of all client requirements.
Available Lengths Corner

Flashing
– Available in up to 6m lengths as standard
Longer lengths are available on request. Please contact our Technical Services
Department for more information.
Features & Benefits

– Manufactured from high-quality pre-coated steel.
Other materials available on request
Parapet
– Barge, corner, drip, ridge and verge profiles are available Flashing
– Gauges range from 0.5mm to 0.7mm (pre-coated steel)
– Curved smoothly or precisely folded to suit any application
– Secret-fix joint details are also offered, providing clean uninterrupted lines
– Suitable for roof and wall applications
– Kingspan coating finishes include AQUAsafe and anti-bacterial for Controlled

Environment applications
– Guaranteed for up to 25 years

Drip Flashing
Verge Flashing
Ridge Flashing
Top Hats
We manufacture a range of bespoke top hats designed to complement

our insulated wall panel systems.
With steel and aluminium options and lengths
of up to 3m in steel and 6m for aluminium,
top hats provide the finishing touches to your
wall system.
Application Benefits
Tophats are available for Architectural Wall Panel (AWP) and Trapezoidal wall – Manufactured from high-quality steel and
insulated panels. All top hats are suitable for vertical applications, whilst our aluminium
rubber gasket option is also suited to horizontal applications.
– Compatible with the complete range of
For further information, please contact our Technical Services Department. Kingspan insulated wall panels
– Co-ordinated delivery with Kingspan

insulated wall panel orders
Available Lengths – Guaranteed for up to 25 years
– Top hats are available in lengths up to 3m for steel and 6m for aluminium.
For further information, please contact our Technical Services Department.
Compatibility with Insulated Wall Panels
Material Description/Options AWP Trapezoidal

Steel Flush steel insert  
Aluminium Extruded top hat with either a recessed  •
or flush aluminium insert, or fitted with a
rubber gasket infill
Steel Aluminium
Flush Insert Recessed Flush Insert Rubber

Insert Gasket
Preformed Corners
Our range of insulated preformed corners combine insulation

continuity with aesthetic design to offer an alternative solution to
traditional corner flashings.
Our range of insulated Preformed Corners
combine insulation continuity with aesthetic
design to offer an alternative solution to
traditional corner flashings.
Preformed corners are essential to completing

the overall architectural finish of a building,
and our range offers a wide choice of bespoke
products to suit individual project needs.
Options include:
– Single-cranked;
– Double-cranked/mitred;
– Column encasements;
– Chamfered;
– Vertical crank;
– Curved;
– Z-shaped.
Application Features & Benefits

Our preformed corners can be curved, cranked or mitred vertically and – Provide smooth panel joints for a superior
horizontally, as well as internally and externally. architectural finish whilst maintaining
insulation continuity with the wall panels
Options include:
– Single-cranked / mitred; – Offer a more aesthetically pleasing
alternative to flashings
– Double-cranked / mitred (including chamfered and Z-shaped);
– Triple-cranked / mitred (including column encasements); – Compatible with the complete range
of Kingpsan insulated wall panels, and
– Curved.
available in the same colour options
– Can be applied to the vertical or horizontal

of the insulated wall panel
Available Lengths – Guaranteed for up to 25 years
– Minimum and maximum lengths, angles and radii will apply depending
on the type of corner specified.
For more information, please contact our Technical Services Department.
Curved Corner Cranked Corner Double Cranked Corner
Chamfered Corner Z-Shaped Corner
Notes:
Please be aware that our Curvewall, Louvre, Trapezoidal Wall and Trapezoidal Secret-Fix insulated panels are
not available in a curved option, and are mitred rather than cranked due to the nature of the profiles.
Complete
Your Building
Envelope
Kingspan Day-Lite
Trapezoidal
– Precision extruded for
fast install.
– Designed to fully and
easily integrate with
Kingspan Roof panels.
Flashings
– Precisely folded to suit any application.
– Available in lengths up to 6m.
Fall Protection Systems

– Personal and collective protection
systems, tested to work with the
Kingspan system.
– Range available to suit all building types.
Insulated Roof Systems

– Single-fix, single component
system for fast install.
– High performance insulation
– high R-values, FIREsafe and
FIBREfree.
– Easily integrates with PV systems.
Membrane Lined
Insulated Gutters
– High performance
insulation and easily
integrated with
Kingspan Roof Systems.
– Available in 6 metre
lengths for fast install.
– Designed to be walkable
for maintenance.
Complete
Your Building Panelised
Envelope Façade System
– For buildings with a more
linear façade, or where
the design requires a
simpler solution.
– Simple and effective
single component
solutions.
– Aesthetically pleasing
finishes with exceptionally
fast install time.
Composite Roof Panel Solution

– Choice of roof panel solutions.
– Designed to carry a wide range of architectural and
performance roof products.
– Can support traditional hard metal roofs, green and
brown roof installations and flat roof situations.
Rainscreen Façades
– For buildings with
complex designs, high
aesthetics or requiring a
ventilated façade.
– Fast build, high technical
performance solutions.
– Extensive range of
cassette types and
finishes.
Rainscreen Substructure
– A full wall solution, with a
superior-efficient install time.
– Proven factory engineered
building system.
– Individual high performance
insulated panels designed to
support a range of façades.
Technical Information
Kingspan panels can be used in a variety of Flexible design guidelines mean that the panels
can be used to work in with existing designs in
ways for wall and façade applications. The wall and façade construction. In other cases
applications can vary enormously depending buildings can be purpose-built to suit the
capabilities of the panel systems, and thereby
on building type, performance criteria and the optimise building performance.
overall aesthetics. Kingspan design information is intended

to assist building designers in the choice of
insulated panels in construction.
Contacts
General Enquiries Field Services & Training

Our teams are happy to help you with all aspects of your project. Our training sites have special facilities and equipment, which
If you are not sure which team to contact, we would be happy to allow full demonstrations of the different products to be carried
point you in the right direction. out. Training is comprehensive, following the whole procedure
from the safe off-loading, storing and handling of products,
Tel: 1300 KINGSPAN (1300 546 477)
through to installation and fixing.
Email: infoAU@kingspan.com
Tel: 1300 KINGSPAN (1300 546 477)
Customer Service
Teams of customer service personnel are represented in all
locations, from frontline co-ordinators to detailers. Each Marketing Support
department sees an order right through from start to finish, Our marketing team aims to provide a fast turnaround on
including dealing with transportation and after-sales care. standard sample and literature requests, eliminating delays with
planning and client approval of material so that projects begin
Tel: +61 2 8889 3500
on time.
Email: customerservices_KIP_AU@kingspan.com
Tel: 1300 KINGSPAN (1300 546 477)
Technical Support
We offer technical advice and support throughout the design
and construction process. From the provision of project specific
details through to the creation of project specific specifications,
Kingspan Technical Services can help to ensure that your building
performs and complies with building regulations.
Tel: +61 2 8889 3000

Email: technical_KIP_AU@kingspan.com
Sales Team
Available to assist you in the appropriate selection and
specification of our range of products, Specifications Managers
and Area Sales Managers can provide you with a local and
responsive service.
Tel: 1300 KINGSPAN (1300 546 477)

The Wall Panel Guarantee

& System Warranty
25 year
Panel Guarantee
With Kingspan’s 25 year thermal and
structural performance guarantee,
you have the assurance of insulation
continuity for 25 years without
degradation of performance during
the period of the guarantee,
lowering lifetime building heating
and cooling costs.1
Up to
25 year
Coating Guarantee
Depending on the specification and
application of the coating used.2
Notes:
1 The Trapezoidal RW roof panel must be installed as per
Kingspan's installation recommendations and specification..
2 Refer to Kingspan Technical for our guarantee terms and
conditions.
3 Gutters must be installed and maintained as per our
installation and maintenance recommendations.
Australia
Kingspan Insulated Panels Pty Ltd
38-52 Dunheved Circuit
St Marys, NSW 2760
T: 1300 KINGSPAN (1300 546 477)
F: +61 (02) 8889 3099
E: info@kingspanpanels.com.au
www.kingspanpanels.com.au
New Zealand
Kingspan Ltd
97 Montreal Street
Christchurch
T: (0800) 12 12 80
E: info@kingspanpanels.co.nz
www.kingspanpanels.co.nz
SEA
Kingspan PTE Limited
1 Commonwealth Lane #07-26/27
Singapore 149544
T: +65 6264 5942
www.kingspan.sg
For the product offering in other markets

please contact your local sales representative
or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication
are accurate, but Kingspan Limited and its subsidiary companies do
not accept responsibility for errors or for information that is found
to be misleading. Suggestions for, or description of, the end use or
application of products or methods of working are for information
only and Kingspan Limited and its subsidiaries accept no liability in
respect thereof.
10/2017

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1

Insulated Panel Systems

Your Global Partner

Kingspan Insulated Panels is a global leader in the

At Kingspan Insulated Panels, we are pioneering better

Energy efficiency is at the heart of our innovation, from making

Norway As the world demands more from buildings in terms of energy

$ billion turnover employees

Getting more from Kingspan

Continuous Professional Samples

Samples are available from our Marketing Department, please

CPD Seminar Architectural Facades

To find out more about Kingspan installer training days or to

Check architect’s drawings

Bespoke flashings and ancillaries

Mark packages in order of install,

Provide samples, standard

We don’t sell off the shelf solutions, our

Build Speed Insulated metal-faced panels as

Exterior Insulation and Single

Building Systems Component Analysis Faster Build

Kingspan Insulated Panels 5 weeks

Site Assembled Multi-Part Built-Up Systems 10 weeks

Thermal The easiest, fastest and most

The excellent thermal performance of Kingspan

Superior Airtightness Energy Cost

The closed cellular structure of the insulation provides zero moisture

Our factory pre-engineered systems incorporate high precision

Australia Building Code Compliance

The use of CodeMark certification is deemed BCA Compliant Uses for

required to accept the use under the building Internal Walls

Building Number Type of Kingspan Insulated Panel Use

Australia Building Code Compliance

Illawarra Elective Surgery Services Extension, Wollongong Hospital

The route for building code compliance detailing ‘deemed to satisfy’

BCA CP2 (a) (iv) BCA CP2 (a) (iii)

COMPLIANT SOLUTION COMPLIANT SOLUTION

SOLUTION NOT SUITABLE FOR

Large Scale Façade Fire Tests

Test set up – Kingspan BENCHMARK façade panels with Fire load

BS 8414 & BR 135

“ Kingspan panel systems can

End of test showing aluminium panel melted away to expose

Criteria Mechanical performance

Large Scale Fire Tests

Reaction to Fire Performance

Test set up Fire development End of test

Test set up During test Inspection of protective char formation

Test set up During test End of test showing minimal

UBC 26-3. Room test.

ISO 13784 Part 1. Small room test for sandwich panels.

Test room Test in progress – note End of test showing limited

Fire Resistance Level

Façade Fire Tests

Sound Reduction (weighted sound reduction index Rw (dB)

Hotel & Leisure

“ From concept to completion,

Distribution & Logistics Education

Retail Sports & Leisure

Technical Customer Sales Field Warranties Marketing

Wall Systems &

– Ranging from cranked to curved. – Steel and aluminium.

– Colour matched to panel.

“ Kingspan panel systems can