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Stephen Whitaker
University of California, Davis
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Previously obtained experimental heat transfer data have been collected and are illustrated
along with minor variations of the standard correlations. Analysis of data for heat transfer in
randomly packed beds and compact (void fraction less than 0.65) staggered tube bundles
indicates that the Nusselt number for a wide range of packing materials and tube arrange-
ments is given by
NNu= (0.5 NRe1!2+ 0.2 NRe 2/ 3 ) Npr l/3 (lLb/ILO)O.14
provided NRe ~ SO. The correlations presented in this paper are not necessarily the most
accurate available; however, they have wide application, are easy to use, and are quite
satisfactory for most design calculations.
For the past forty years there has been a steady effort following equations:
to improve our knowledge of forced convection heat trans- equations of motion
fer rates for a variety of important process configurations.
It is of value to periodically review the experimental data
and construct new correlations on the basis of new data
P ( aa: + v·;z. v) = - V P + pg + ~"t (1)
and theoretical advances. McAdams (23) contributed constitutive equation for a Newtonian fluid
much along these lines in 1954; however, enough new
data have been obtained so that these correlations deserve -c=JL(Vv+Vv+) (2)
a second look.
continuity equation
All the experimental data that we wish to consider in
(3)
this paper can be satisfactorily described in terms of the
'VP,=(!f-) ('VT) (6) We will not discuss the parameters which appear in the
..,.. iJT """ dimensionless form of the boundary conditions; however,
we will carry the term N Be as a reminder that one must
In addition we can write a Taylor series expansion for p.
always carefully consider the boundary condition.
about the reference temperature T".
CHOICE OF REFERENCE TEMPERATURE
p (:: + v ~ . v ) = - ~ p + pg
i v'ndA
A = - 1 ( - apo) , d'ImenSlOn
. Iess VISCOSIty
. . parameter We choose the reference temperature to be the average
po a8 bulk temperature
(19)
Discussion 10 ~-------~~---+-----------l
TABLE 1.
Laminar How 1
in a pipe <Vz>D/Vb hD/kb Q/1TDLt:.Tln 2" (Tb1 + Tb2) 13-2,030 0.48-16,700 0.0044-9.75
Turbulent How 1 2.3 X 103
in a pipe
Flow past a
<Vz>D/vb hD/kb Q/1TDLt:.T l n _ (Tb1 + Tb2) - 1 X 105 0.48-592 0.44-2.5
2 1 X 105
Hat plate It~L/v., hL/k., Q/2wL (To - T.,) T., - 5.5 X 106 0.70-380 0.26-3.5
Flow past a
single sphere u,D/v., hD/k., Q/41TD2 (To - T.,) T., 3.5 - 7.6 X 104 0.71-380 1.0-3.2
Flow past a
single cylinder u.,D/v., Q/1TDL (To - T.,)
hD/k., T., 1.0 - 1 X 105 0.67-300 0.25-5.2
Flow in • ( hDp)
.. ,1
packed beds DpG/JLf (1 -.) T:;" 1 _ • Q/av V t:.Tln - (Tfl + Tn) 22-8 X 103 0.7 1
Flow in 2
e stag~ered tube
bun les
DpG/JLb (1 - .)0 ( -
hDp) e
kb
.
- - - Q/a v V t:.Tln
1-.
6V. 3
.:. (Tb1 + Tb2) 1.0-105
2
0.7-760 0.18-4.3
.. Zhukauskas and Ambrazyavichyus, Heatina: For this case Equation (34) reduces to
and Coolinl Air, Water, and Oil, Unspecified
Free Stream Turbulence
NNu = 0.35 NRe l/2 + 0.052 N Re2/3
for air with negligible variation in the viscosity
Taking N Re =
1 the Collis-Williams correlation predicts
Fig. 3. Heat transfer to fluids flowing past a flat plate. a value of 0.80 for the Nusselt number, while the correla-
(~)
, 10 1
f ,
8 Rn= (42)
Ap 1- e
.'
Rather than use Rn as the characteristic length we will use a.
1• six times the hydraulic radius so that L" is given by ,.,
4 G 8103 2 • 58104 2 4 68 5
10
·R. (43)
Fig. S. Heat transfer to fluids flowing normal to a single cylinder.
= DpGlp.,(l - E) 10 2
Sphares.
• M. B. Glaser and G. Thodos, €= 0.44- 0.48,
8 Spheres and Cylinders wilh LID =0: 1
NNu = hL"lk .& B. W. Gamson, G. Thodos, and O. A. Houpn, €
Spheres and Cylinders WIIh L! 0 ~ I
(52) CURe is Given by
number and Nusselt number having the term (1 - E) in • Glaser and Thodos,
e=0.42, Cubes
the denominator. We must therefore expect that as the
l.OL-+-+-,!-+L---!-_+-J,.-!-.J,.--+_...L.+-!+----!,..-++.~-
void fraction becomes large our characteristic length and 1.0 4 68 10 4 6 8102 4 6 BU3 4 68104
j
DIRECTION
explanation is that all the data shown in Figure 6 are for OF FLOW
randomly packed beds with the exception of the data of
McConnachie and Thodos who constructed body-centered
cubic arrangements of spheres for their packed beds. With
r- --11 I
this type of regular geometry it seems likely that parame-
St D
ters describing the geometry of the bed would be needed
to complete the correlation. Data for tube bundles seem
to indicate the geometrical effects become more pro-
nounced as the arrangement of the heat transfer surface
becomes more regular, that is, having less of a random
_ -T - S!
nature.
If we discard the high void fraction data of McConnachie
and Thodos and the data of Glaser and Thodos for cubes
_ _ _ 1_
we can conclude that Equation (54) represents a satis-
factory correlation for heat transfer in randomly packed
beds of spheres, cylinders, Raschig rings, partition rings,
and Berl saddles. For these cases the correlation can be
considered accurate to better than ± 25 %.
reasonable to apply the correlation to heat transfer in tube ;'1 : ~:~: ~:~~: ::~~! Ten Rows 01 Tubes
oO.P.Berlehn, A.P.Colburn and H,LHull.t=O.42-0.60. Oil
bundles. In this section heat transfer data for staggered ~: : ~:~: i:~: 1:~~ I Ten Rows QI Tubes
tube bundles will be considered. The geometrical con- 10' oW.M. Kays and R. K La: t=O.48-0.65. Au
figuration is illustrated in Figure 8. The geometry of the -,;. ~~ : ~.~~: ~:~~: !:~: !:~~: ~:;~: ~:~! FIfteen Rows of Tubes
_0, LPierson t=O.50,065,Air
tube bundle can be specified in terms of D, St, and Sr pro-
vided the length of the tubes is much larger than the diam-
:
~; ~.~: ::~~! Ten Rows af Tubes
tI
NRe~y2/(St-1) =2
DIRECTION
This crude order of magnitude estimate indicates that for
OF FLOW
low Reynolds numbers we can expect deviations from the
Reynolds number dependence given by Equation (58),
and the low Reynolds number data have been fit with the
expression
NNu =2 N Re l/3 N pr1l3 (/Lbl/Lo)O.14 (59)
This Reynolds number dependence was chosen on the
basis of the Sieder-Tate correlation for heat transfer to
laminar How in a tube.
4. The data of Pierson for E = 0.87 and E = 0.91 clearly
lie above the correlation. Although it is not obvious in
•
• • •
Figure 9 these results indicate that the measured Nusselt
numbers are about twice the value predicted by Equation
(58), thus the correlation does not hold for large values
of the void fraction. We should also note that the data of
Pierson for E = 0.50 and E = 0.65 are in excellent agree-
ment with the correlation. The failure of the correlation at
high void fractions is in agreement with the packed bed
• • • •
data where the results of McConnachie and Thodos for
E = 0.78 were higher than the value predicted by the cor-
relation.
5. If one examines the work of an individual group of
investigators one will generally find a correlation for each Fig. 10. Geometry for an in-line tube bundle.
tube bundle configuration. This dependence on geometry
is not completely removed by the proper choice of charac-
teristic length and velocity; h::Jwever, the variation of NNu (> D.P. Bellelin, A. P. COUlli'll, aJIII H. L. Hull. .~ 0.50 ~ 0.65, 0,1
detected by the same investigator for different geometries :;': ~:~!: ::~ f Ten Rows 01 Tubes
is comparable to the variation detected by different investi- • Ber,.lin, L.llhton, Lafferty, and PI,iord <=0.50-0.65,011 .0
gators for the same geometry, thus it would appear to be ~: ~:~: ~.: f Ten Rows 01 Tubes
--:
." .:
4Fairchild and lelch .• ~ 0.90, Sf ~ 2.00, St = 4.00
~~
! 10
.Rr;' • •
The data for several investigators (1, 12, 13) are plotted Fig. 11. Heat transfer to fluids flowing past in-line tube banks.
(AI2)
The error in the measured Nusselt number is therefore"
APPENDIX: J.FACTOR VERSUS NUSSELT NUMBER (A13)
In 1933 A. P. Colburn (8) suggested a new method of plot- and the fractional error in the Nusselt number is
ting heat transfer data so that some correspondence between
energy and momentum transfer was illustrated. This method
NRe N pr (D/4L) Ii'l'
(AI4)
consisted of plotting the now famous i-factor versus the Reyn- C(NRe)
olds so that an analogy between the friction factor and the
i-factor existed. Making use of Equation (All) we can put Equation (AI4)
FolloWing the development presented by Colburn we define in the form
the Nusselt number for turbulent flow in a pipe as IiNNu Ii'l'
(AI5)
NNu = hD/k (AI) NNu 'l'
where the film heat transfer coefficient is related to the overall indicating that the fractional error in N Nu is the same as the
heat transfer rate by the definition fractional error in 'l'. Thus there would appear to be no clear
cut advantage in plotting i-factors instead of Nusselt numbers.
(A2) This is illustrated in Figure Al where we have plotted (N NlI
- 2)/N Re Npr°.4 (/lb//lQ)1/4 against N Re • Clearly there is no
Here 1!.To is some characteristic temperature difference and A" preference for this form of the correlation over that given in
is some characteristic area. These are traditionally taken to be Figure 4.
If the axial transport of energy can be entirely attributed to the "- YUGE' AIR