G Steering

STC Steering control

EPS Fault diagnosis .................................................. .............. Five

- How to proceed with fault diagnosis ............................................ Five

Notes on work .................................................. .. ...... 2
· Component mounting position ............................................ Five C
- SRS Air bag, pre-tensioner seat
·circuit diagram .................................................. ....... ..... 6
Notes on belt with car .............................. Two
Control unit input and output signal reference value ... ..... 7
System summary .................................................. .. ...... 3
- Accurate, for rapid fault diagnosis ...................... Seven
·System Configuration ................................................ Three
• Basic inspection .................................................. ........ Eight
And electronic control power steering function ............. ...... 3 D
- Symptoms: smooth change in accordance with the steering force is the vehicle speed
Fail-Safe function ......................................... Three
Not of .................................................. ........ Nine

STC

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 Notes on work
[EPS]

Notes on work PFP: 00001

SRS Air bag, care about the pre-tensioner seat belt with a car JGS001JI

warning : • SRS The configuration of the associated air bag and pretensioner seat belt system components desorption and harness desorption, key

switch OFF In, disconnect the negative battery terminal Three It is carried out after leaving more than minute. (For discharging the electricity stored in the auxiliary power

supply circuit of the air bag sensor Yu in the knit.)

• The desorption of the components, air tools and power tools, etc. that you do not use.

• SRS Air bag and harness for the pre-tensioner seat belt systems, repair by solder or the like is prohibited. In addition, careful attention should be given to
interference with the biting and other parts of the harness.

• SRS That you do not use the electric tester such as circuit testers when the inspection of the air bag and pretensioner seat belt circuit and
separately state. (Working prevention by fine current of the tester)

• The connector of the air bag module and pre-tensioner seat belt, insertion of foreign objects such as a driver is prohibited. (Working
preventing electrostatic)

• SRS The airbag and pretensioner seat belt, using the yellow harness connector as identification, and to distinguish from other harness.

• For safety reasons, maintenance work, " SB Seat belt "and" SRS SRS Making reference to the air bag. "

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 System summary
[EPS]

System summary PFP: 00000

System Configuration JGS001JO

STD0163D

E
Electronic control power steering function JGS001JJ

It adopts a vehicle speed sensitive type electronically controlled power steering that optimally control the steering

force by the vehicle speed. In a normal state, according to the vehicle speed as shown in FIG. EPS To control the

Soviet Renoidobarubu, it is to optimize the steering force.

F

STC

STD0161D

Fail-safe function JGS001JN

H
When the fail-safe function is activated, the engine speed as shown in FIG,
EPS It controls solenoid valve so as to ensure the steering force.

J
STD0162D

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 System summary
[EPS]

Fail-safe input conditions

Fail-safe input conditions Condition subsequent

Engine rotation 1500rpm Running at more than Ten Sec or more vehicle speed signal is such entering Itoki
• 1.4km / h When more speed is input
• Key SW OFF rear ON When you
Continuous vehicle speed signal 30km / h From the above 2km / h If the sudden change below

Caution : The engine rotation in the vehicle stop state 1500rpm Above Ten If the idling is continued for more than seconds ne with the above fail-safe state

That is, it is not abnormal. In this case, it is traveling, 1.4km / h Automatically release and more of the vehicle speed is input. In addition, the key

switch OFF Then release.

STC - 4
 Fault diagnosis
[EPS]

Fault diagnosis PFP: 00004

How to proceed with fault diagnosis JGS001JW

basic way of thinking

• Before proceeding with the fault diagnosis, the system (control content, mechanical system) of the vehicle well understand things.

• That you have a clear understanding what the customer is unhappy with what the phenomenon before starting the B

inspection.

First of all, in order that, the defect content is to be reproduced, further possible to sufficiently

grasp the content of trouble.

Do firmly interview, also, be carried out the actual car confirmation by the customer of the passenger in C
some cases.

Caution : You are not an expert. "Maybe I have to say such a thing
It would "" probably wonder to say this phenomenon "is a danger to interpretation easily

interpreted as.
EFJ0028D D

• To ensure that repair the bug, first to confirm the failure of the phenomenon. Even for the poor reproducibility

problems, ad hoc inspections of performing is rather than, be reproduced, such as on the basis of the interview

results and past cases. The contact failure of the connector, which accounts for many of the causes of
E
reproducibility poor trouble, also be an effective reproduction technique that hot water hand the harness and

connectors, and make predictions repair without checking the phenomenon, really trouble healed It can not be

judged or was.

F
• In such as reproducibility poor trouble, harness and, moving such as by hand harness connector, to
ascertain whether there is any contact failure or pseudo disconnection.
EFJ0027D
• In advance to be sure " GI Possible to confirm the General Notes to read the review. " " General due care "( GI-2 page

) See you confirm that you have read.

STC
Component mounting position JGS001JM

SGIA0266J

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STC - 5
 Fault diagnosis
[EPS]

circuit diagram JGS001JQ

SGIA0267J

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 Fault diagnosis
[EPS]

Control unit input and output signal reference value JGS001JR

Circuit tester, the reference value by the oscilloscope

Measuring terminal
Measurement site Measurement condition Normal at the time of the reference value (Caution)
+ -

One IGN Power supply The power supply voltage (about 12V )

B
about 40km / h Time

Key SW ON Time
Three Vehicle speed signal ( Two pulse)

ELF1080D

Idling after warm-up

Two Or body
earth PBIA3654J
E
Five Engine speed signal
about 2000rpm Time

Engine during rotation

PBIA3655J

Normal
0km / h :about 4.4 ~ 6.6V
STC
100km / h :about 2.4 ~ 3.6V
Seven EPS Solenoid valve When the fail-safe
0 ~ 1500rpm :about 4.4 ~ 6.6V 1500 ~ 3000rpm
:about 3.5V 3000rpm Or more: about 2.1V

H
Caution : If you want to measure in the circuit tester for voltage measurement, it is not unreasonable to spread the connector terminal.

Accurate, for rapid fault diagnosis JGS001JS

Notes on fault diagnosis I

• In advance to be sure GI Possible to confirm the General Notes to read the review. " General Notes "( GI-2 page ) See you confirm that you have read.

• When performing the inspection, such as conduction and voltage between each unit, omission of the connector terminal, loose, bent, be sure to carry out inspection of such fallen, repair or

inspection if there is an abnormality.

• The reproducibility of the poor trouble etc., defects such as harnesses and harness connector and terminal can be considered. In this case and harness, moved by hand, such as harness J
connector and terminal, to ascertain whether there is any contact failure or the like.

• If you want to check in circuit tester, be careful not to forcibly spread the connector terminal.

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STC - 7
 Fault diagnosis
[EPS]

Basic inspection JGS001JU

Basic inspection One

Tires, steering and suspension components, wheel alignment inspection

• Tire pressure, size (WT-6) Value for money is? In addition, the steering wheel is to check whether genuine.

• Power steering components (steering gear (PS-12) , Power steering pump and piping, etc. (PS-29) It is not leak from)? In addition, the amount of liquid (PS-4) It is
properly or inspection.

• Wheel alignment is proper or inspection. ( 2WD : (FSU-5) , 4WD : (FSU-20) )

• Remodeling of the suspension, or modification lead to vehicle weight increases, the inspection or not.

• Mounting state and the mounting state of the axle of suspension each link is normal or inspection. ( 2WD : (FSU-4) , 4WD : (FSU-19) )

Basic inspection Two

Loose and battery inspection of the power supply system terminal

• The positive terminal of the battery, make sure that there is no slack in the mounting portion of the negative terminal and the battery ground. Also, check that

there is no battery voltage drop. " battery"( SC-4 page ) See you confirm that you have read.

Basic inspection Three

EPS Control unit power supply circuit and the ground circuit inspection

INSPECTION

1. EPS C / U Connector inspection

The key switch OFF West, EPS C / U Remove the connector, the deformation of the terminal, missing, do the inspection, such as loose, repair or replacement if there is an abnormality.

Inspection results OK Or?

OK » Two What

NG »Connector or harness failure. To repair or replace.

2. EPS C / U Power circuit inspection

The key switch ON West, EPS C / U Vehicle side harness connector One To check the voltage

between the turn pin-body earth.

One ~ Body earth: the power supply voltage (about 12V )

Inspection results OK Or?

OK » Three What

NG »Harness failure. To repair or replace.

SGIA0273J

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 Fault diagnosis
[EPS]

3. EPS C / U Ground circuit inspection

The key switch OFF West, EPS C / U Vehicle side harness connector Two

To check the continuity between the turn pin-body earth.

Two ~ Body earth: Yes conduction

B
Inspection results OK Or?

OK » EPS C / U Normal power supply circuit and the ground circuit. Inspection end.

NG »Harness failure. To repair or replace.

C
SGIA0277J

Symptoms: steering force does not change smoothly in accordance with the vehicle speed JGS001JL

Steering force does not change smoothly in accordance with the vehicle speed (handle when outright laid heavy, lighter high-speed steering wheel)

D
INSPECTION

1. EPS Solenoid valve signal inspection One

E
The vehicle speed 0 ~ 100km / h Slowly varied from, EPS C / U Vehicle side harness connector Seven Ban

terminal ~ Two To check the voltage between the turn terminal.

Seven ~ Two : The voltage about 4.4V ~ 6.6V About from 2.4V ~ 3.6V Changes to

F
Inspection results OK Or?

OK » Two What

NG » Seven What

STC
SGIA0274J

2. EPS Solenoid valve signal inspection Two

Idling state and about the engine rotation 1600 Rotation and about 3000 Is changed to the rotation, EPS C / U Vehicle H
side harness connector Seven Ban terminal ~ Two To check the voltage between the turn terminal.

Seven ~ Two : The voltage about 5.5V About from 2.1V Stepwise change in

I
Inspection results OK Or?

OK » Three What

NG » Eight What

SGIA0275J
J

3. EPS Solenoid valve connector inspection

The key switch OFF West, EPS Remove the connector of the solenoid valve, the deformation of the terminal, missing, do the inspection, such as loose, repair or replacement if there is an
KA
abnormality.

Inspection results OK Or?

OK » Four What

NG »Connector or harness failure. To repair or replace.

L

STC - 9
 Fault diagnosis
[EPS]

Four. EPS Solenoid valve power circuit inspection

EPS C / U Vehicle side harness connector Seven Ban terminal ~ EPS Solenoid valve vehicle side harness connector Two Perform the conduction inspection between the turn terminal.

EPS C / U EPS Solenoid valve Conduction

Seven Two Yes

Inspection results OK Or?

OK » Five What

NG »Harness failure. To repair or replace.

SGIA0268J

Five. EPS Solenoid valve ground circuit inspection

EPS Solenoid valve vehicle side harness connector One To check the continuity between the turn

pin-ball Dee earth.

One ~ Body earth: Yes conduction

Inspection results OK Or?

OK » Six What

NG »Harness failure. To repair or replace.

SGIA0269J

6. EPS Solenoid valve inspection

EPS Solenoid valve One ~ Two Turn the voltage applied between the terminals, solenoid valves of

operating noise (tick) to make sure that is.

Two (+ Pole) ~ One (- Pole): Yes operating sound

Inspection results OK Or?

OK »Carry out the steering torque inspection. " Inspection of the steering torque "( PS-6

page ) See you confirm that you have read.

NG » EPS Solenoid valve failure. Exchange.

SGIA0270J

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 Fault diagnosis
[EPS]

7. Vehicle speed signal circuit inspection

Changing the vehicle speed, EPS C / U Vehicle side harness connector Three Ban terminal ~ Two To check the voltage waveform between the turn pin with an oscilloscope.

about 0V ~ 5V repeat

B
Three ~ Two

ELF1080D

Inspection results OK Or?

SGIA0276J

OK » EPS C / U Bad. Exchange.

NG »Check the following system, if there is an abnormality, to repair or replace.

• Combination meter ~ EPS C / U Between harness D

• Combination meter vehicle speed signal system " DI Driver Information System " " Vehicle speed system "
(DI-28 page ) See you confirm that you have read.

8. Engine speed signal circuit inspection E

The engine warm-up, idling state and about 2000 At the time of rotation EPS C / U Vehicle side harness connector Five Ban terminal ~ Two To check the voltage waveform of turn jacks with

an oscilloscope.

F
Idling after warm-up

STC

PBIA3654J

Five ~ Two
about 2000rpm Time

H
SGIA0272J

PBIA3655J I

Inspection results OK Or?

OK » EPS C / U Bad. Exchange.

NG »Check the following system, if there is an abnormality, to repair or replace.

J
• ECCS C / U ~ EPS C / U Between harness

• ECCS C / U Engine speed signal system " EC Engine control " " Self-diagnostic result "( EC-51 page )
Or "Self-diagnosis function ( CONSULT- If you do not want to use the Ⅱ ) "( EC-67 page ) See you confirm that you have read.

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Fault diagnosis
[EPS]

STC - 12