K Electrical equipment

SC Starting and charging system

Notes on work .................................................. .. ...... 2 ·circuit diagram .................................................. ....... ..... 8

- SRS Air bag, pre-tensioner seat - How to proceed with fault diagnosis ............................................ Eight

Notes on belt with car .............................. Two And diagnosis before inspection ................................................. ..... 8 C
Prepared by .................................................. .................. Three - Phenomenon by fault diagnosis ............................................... Eight

Special tools .................................................. ... ...... 3 And inspection flow due to the charging warning light .......................... Nine

battery .................................................. ..... . . . . . .Four ·inspection One : Inspection of the charge warning light line ................. Ten

· Handling Precautions ....................................... . . . . . .Four ·inspection Two : Voltage detection line and charge warning light La
D
·inspection .................................................. ................ Four Inspection of the Inn ................................................. . . . . 11
- Charging method .................................................. ... . . . . . .Five ·inspection Three : Inspection of the alternator power generation shortage ...... 13

And removal, installation ......................................... Six ·inspection Four : Alternator inspection of over-power generation .......... 14

Starting system .................................................. .. ...... 7 And dark current inspection ................................................. . . . 15

Removing the starter motor, mounting ...... Seven - CONSULT- Ⅱ for current measurement probe use procedure ... Sixteen E
Charging system .................................................. .. ...... 8 And removal of the alternator, mounting ......... 17

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 Notes on work

Notes on work PFP: 00001

SRS Air bag, care about the pre-tensioner seat belt with a car JKS00C2P

warning : • SRS The configuration of the associated air bag and pretensioner seat belt system components desorption and harness desorption, key

switch OFF In, disconnect the negative battery terminal Three It is carried out after leaving more than minute. (For discharging the electricity stored in the auxiliary power

supply circuit of the air bag sensor Yu in the knit.)

• The desorption of the components, air tools and power tools, etc. that you do not use.

• SRS Air bag and harness for the pre-tensioner seat belt system is, that you do not repair by solder or the like. In addition, careful attention should be given to
interference with the biting and other parts of the harness.

• SRS That you do not use the electric tester such as circuit testers when the inspection of the air bag and pretensioner seat belt circuit and
separately state. (Working prevention by fine current of the tester)

• The connector of the air bag module and pre-tensioner seat belts, of foreign matter such as a driver plug is not. (Working preventing
electrostatic)

• SRS The airbag and pretensioner seat belt, using the yellow harness connector as identification, and to distinguish from other harness.

• For safety reasons, maintenance work, " SB Seat belt "and" SRS SRS Making reference to the air bag. "

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 Prepared by

Prepared by PFP: 00002

Special tool JKS00C2Q

name Use

The electronic system diagnostic tester

CONSULT-II B
EG1187 0001
Diagnostic program card
EG1187 0100
(version JJD02A )
PBIA3527J

System inspection, diagnostic C

CONSULT-II Use current measurement probe

EG1187 1900
D

SKIA2786J

JA

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 battery

battery PFP: AYBGL

Handling Precautions JKS009QY

Caution : • Use booster battery and jumper cables may have to be performed engine starting, sure
12V The use of a booster battery.

• After the battery cable connections, Rukoto to ensure that the contact between the terminal are securely fastened so as to be sure.

• The terminal portion of the battery, to check there are any bad connection due to corrosion.

Method for preventing over-discharge

In order to prevent the battery over-discharge, be aware of the following.

• Battery of surface (especially the top surface) is always that one coercive no dry state of dirt.

• Connection area around the terminal is, that you are firmly clamped in the absence of dirt.

• During periodic inspection, to check the amount of liquid battery fluid. " The point of the liquid level detection "( SC-5

page ) See.

ELA0348D

• If you do not start the vehicle over a long period of time, that you remove the minus
cable of the battery.

• To check the state of charge of the battery.

Regularly check the specific gravity of the battery fluid, to check the state of charge of the battery so that it

does not over-discharge. " Inspection of specific gravity "( SC-5 page ) See.

ELA0349D

inspection JKS009QZ

How to proceed with inspection

1. Carry out the inspection of the liquid surface. " Inspection of the liquid surface " (SC-5 page) See. Inspection results OK Or? OK In the case of Two What. NG After the case of water refilling Two What.

2. The key switch OFF To, the head lamp Thirty Seconds to light up.

3. A head lamp is turned off, One Allowed to stand for minutes. (To the battery voltage stabilized)

Four. Carry out the inspection of the battery voltage. Voltage 12.4V Greater than or equal to? OK In the case of Five What. NG In the case of Six What.

Five. Carry out the inspection of the specific gravity. " Inspection of specific gravity " (SC-5 page ) See. Inspection results OK Or? OK In the case of Nine What. NG In the case of Six What.

6. To charge the battery. " Charging method "( SC-5 page ) See. After charging Seven What.

7. Carry out the inspection of the specific gravity. " Inspection of specific gravity " (SC-5 page ) See. Inspection results OK Or? OK In the case of Nine What. NG In the case of Eight What.

8. Battery replacement.

9. Battery normal.

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 battery

Inspection of the liquid surface

Range battery fluid volume of each tank (cell) of provisions ( Between the upper level and Roareberu) Whether or not there to be visually inspected. If you are missing or,

remove the cap, the water refilling to the upper level.

Caution : • Battery fluid, the body due to the highly corrosive, clothes, be careful not to adhere, such as on the vehicle body. Ten with water if it adheres

Wash to the minute. In addition, after touching the battery, it does not touch the eye until you wash your hands frequently. About if the battery liquid eyes, skin, immediately with the

running water when you accidentally touch the clothes Fifteen Minutes rinse, If you've entered the eye, that receives an instruction of the doctor.

• If the battery is dirty, wash with water or lukewarm water.

• Rehydration is, to use the battery replenishment solution or distilled water. Using such tap water, which may cause such reduction liquid, discharge.

• That the battery solution is not flooded. C

Inspection of specific gravity

Using a hydrometer or battery coolant tester, to check whether the specific gravity of each tank (cell) is within

the reference value. If you do not satisfy the reference value, it charges.
D

Caution : • All tank (cell) Check, and check that there is no variation.

• After charging, the variation of the specific gravity of each cell 0.05 If there is more, replace the
battery.
E

ELA0012D

Charging method JKS009R0

F

Charging be carried out in accordance with the instruction manual of the charger.

Caution : • The charging method as "normal charge" of "quick charge" Two Types of.

"Normal charge" is intended to restore the battery capacity.

G
"Quick charge" is intended to emergency to recover to a state capable of starting the engine.

• A battery that has not been completely charged, "quick charge" are not performed. It is usually possible to

perform a "normal charge".

• Measure of the charging current is "normal charge" is Five Of the time rate of capacity 1/10 To charge at a
H
current value of the degree. "Quick charge" is Five Of the time rate of capacity 1/2 To charge at a current

value of the degree.

• During the charge that you remove the cap of all the tank (all the cells).

• During charging it away from the fire the battery. I

• When you connect to the charger, first connect the lead wire, and then the power of the charger ON To. When you connect to earlier from putting the power of the charger,

sufficient attention should be because there is a risk that the sparks fly.

• The liquid temperature of the battery fluid while charging, always in "normal charging" 45 ℃ or less, "quick charge" is 55 ℃ keeping the following.

• Charging completed, specific gravity 1.25 ~ 1.29 To become, when the constant value has continued for more than an hour. JA

• Since the rapid charge is charged with a large current, due to the large amount of heat generation, Thirty Min or more is not performed. Reference: • When the battery charge, the

current value of the charger is decreased with nature. This is the voltage value of the battery by charging

Show that has risen to normal.

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 battery

Removal, installation JKS009R1

removal

1. Loosen the negative battery terminal mounting nut, the battery cable
remove.

2. Loosen the positive battery terminal mounting nut, outside the battery cable

It is.

3. Battery fix frame mounting nut ( Two Pieces) a disconnect, battery

Remove the Lee fix frame.

Four. Remove the battery case.

Five. Remove the battery.

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Caution : That the battery is, it works with attention to heavy because the fall.

6. Battery plate remove the.

attachment
Installation, note the following, carried out in the reverse order of removal.

Caution : Before installing the battery, make sure that the battery plate is securely set in place child
When.

Battery fix frame mounting nut

Tightening torque ( N - m { kg - m }): 3.42 ~ 4.42 { 0.35 ~ 0.45 } Battery terminal mounting

nut
Tightening torque ( N - m { kg - m }): 3.0 ~ 7.8 { 0.31 ~ 0.80 }

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 Starting system

Starting system PFP: 23300

Removal of the starter motor, mounting JKS00C2R

KBIA1631J

E
removal

1. Remove the battery negative terminal side cable.

2. Remove the under cover.

F
3. Of the starter motor S Terminal connector, B Remove the battery harness from the terminal.

Four. Remove the starter motor mounting bolts, remove the starter motor to the vehicle under side. ( 2WD car)

The starter motor removed from between the engine and the front suspension members to the rear lower side. ( 4WD car)
G
Five. Remove the rear plate cover.

attachment
• Installation, note the following points, mounted in the reverse order of removal.
H
Caution : Peeling sponge seal portion of the rear plate cover before mounting, if there is damage, etc. be exchanged.

Starter motor mounting bolts

Tightening torque ( N - m { kg - m }) : 49.0 ~ 61.8 { 5.0 ~ 6.3 }

B Terminal mounting nut

I
Tightening torque ( N - m { kg - m }) : 9.8 ~ 11.8 { 1.0 ~ 1.2 }

JA

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 Charging system

Charging system PFP: 23100

circuit diagram JKS009R3

SKIA2619J

How to proceed with fault diagnosis JKS009R4

1. To make sure the use of the failure phenomenon and customers.

2. The diagnosis before inspection is carried out. " Before diagnosis inspection "( SC-8 page ) See.

3. Carry out the phenomenon by fault diagnosis. " Phenomenon by fault diagnosis "( SC-8 page ) See.

Four. From inspection flow due to the charging warning light, to repair or replace the cause of the failure. " Inspection flow by the charging warning light " (SC-9 Page

Di ) See.

Five. Exit.

Diagnosis before inspection JKS009R5

1. Carry out the inspection of the alternator belt. " EM Engine body "of "Accessory belt" ( EM-7 page ) See.

2. Perform a battery inspection. " inspection"( SC-4 page ) See.

3. Alternator B To check the terminal of the connection state (loose, etc.). " Removal of the alternator, mounting "( SC-17 Page

Di ) See.

Four. Alternator connector ( S , L Connection state of the terminal) (missing, check the bend, etc.). " Removing the alternator

And, mounting "( SC-17 page ) See.

Five. The connection state of the charging system harness ( F / L Terminal, to check the battery terminals, etc.). F / L Terminal "Battery Terminal on earth

Type fusible link "( PG-4 page ) See. Battery terminals "Removing, mounting" ( SC-6 page ) See.

6. the above One ~ Five After the implementation, to the phenomenon by fault diagnosis. " Phenomenon by fault diagnosis "( SC-8 page ) See.

Phenomenon by fault diagnosis JKS009R6

phenomenon References

Battery rise " Inspection flow by the charging warning light "( SC-9 page ) See.

Charge warning light is lit. " Inspection flow by the charging warning light "( SC-9 page ) See.

" inspection Four : Alternator inspection of over-power generation "( SC-14 page )
Phenomenon other than the above (balloon battery fluid, off-flavor, etc.)
See.

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 Charging system

Inspection flow by the charging warning light JKS009R7

1. Charge warning light inspection

1. The key switch ON To.

2. Charge warning lamp is to check whether the lights.

Or charge warning light is lit? B

YES » Two What

NO » " inspection One : Inspection of the charge warning light line "( SC-10 page )

See.
C

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2. Charge warning light inspection D

1. To start the engine.

2. Charge warning light to check whether to turn off.

Or charge warning light is turned off?

E
YES » Three What

NO » " inspection Two : The point of the voltage detection line and charge warning light line

Inspection "( SC-11 page ) See.

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3. Charge warning light inspection

G

1. The engine rotation speed 2500rpm To.

2. Charge warning lamp is to check whether the lights.

Or charge warning light is lit?

H
YES » " inspection Four : Alternator inspection of over-power generation "( SC-14 Page

Di ) See.

NO » " inspection Three : Inspection of the alternator power generation shortage " (SC-13 Page

Di ) See.
I

PKIA1491J

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 Charging system

inspection One : Inspection of the charge warning light line JKS009R8

Caution : L If the terminal system there is a disconnection or the like, it is not possible to start the power generation of the alternator.

INSPECTION

1. Charge warning light inspection

1. The key switch OFF To.

2. Alternator connector ( S , L Remove the terminal).

3. Alternator vehicle side harness connector L Body terminal

To connect to the ground.

PKIA1493J

Four. The key switch ON To.

Or charge warning light is lit?

YES » Five What

NO » Two What

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2. Connector inspection

1. The key switch OFF To.

2. Connector and terminal (meter side, harness side) of the meter missing in, to check whether the bend or the like is not.

Inspection results OK Or?

OK » Three What

NG »Terminal, to repair the connector.

3. BCM Between ~ Combination meter CAN Communication inspection

CONSULT- In Ⅱ BCM Select the, " BCM " To implement a self-diagnosis. " BCS Body
Control System " " CONSULT - Basic operation procedure of Ⅱ "( BCS-28 page ) See.

Self-diagnosis results OK Or?

OK » Four What

NG » BCM Perform the fault diagnosis. " CONSULT- According to the Ⅱ CAN

Communication inspection "( BCS-29 page ) See.

SKIA1039J

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 Charging system

Four. Conduction inspection

1. BCM Remove the connector.

2. BCM Vehicle side harness connector 32 Ban terminal ~ alternator vehicle

Side harness connector L To check the continuity between the terminals.

32 ~ L : Yes conduction B

Inspection results OK Or?

OK » BCM Exchange. (Alternator is not therefore exchange normal

about. )
C
NG To repair »harness or connector. (Alternator PKIA1494J

Ter must not be replaced because it is normal. )

Five. Charge warning light inspection

D

1. The key switch OFF To.

2. Alternator connector ( S , L To connect the terminal).

3. The key switch ON To.

E
Or charge warning light is lit?

YES »Alternator vehicle side harness connector ( S , L end

To repair the child). (Bad connection, poor contact) (alternator ter is not

replaced because it is normal.)

NO »Alternator replacement. (In the alternator L Circuit not F

Good) PKIA1491J

inspection Two : Voltage inspection of detection line and charge warning light line JKS009R9

G
INSPECTION

1. Charge warning light inspection

1. The key switch OFF To. H

2. Alternator connector ( S , L Remove the terminal).

3. The key switch ON To.

Or leave the charge warning light lit?

I
YES » Five What

NO » Two What

PKIA1491J
JA

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 Charging system

2. Voltage inspection

Alternator vehicle side harness connector S To check the voltage between the terminals - body

earth.

S ~ Body earth : 12V that's all

Inspection results 12V Greater than or equal to?

YES »Alternator replacement.

NO » Three What

PKIA1495J

3. Connector inspection

1. The key switch OFF To.

2. Alternator connector ( S , L Terminal) and S Terminal (alternator side, harness side) missing in, bend, etc.
Do not you want to check.

Inspection results OK Or?

OK » Four What

NG »Terminal, to repair the connector.

Four. Fuse inspection

Of alternator S Terminal fuse # 31 ( 10A ) Is to check or not blown.

Inspection results OK Or?

OK »Fuse # 31 ( 10A ) - Alternator vehicle side harness connector S To repair the terminal between the harness. (Alternator can not replace
because it is normal.)

NG »Fuse replacement. (Alternator can not replace because it is normal.)

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 Charging system

Five. Conduction inspection

1. The key switch OFF To.

2. BCM Remove the connector.

3. BCM Vehicle side harness connector 32 Between the turn pin-body earth

Conduction and BCM Vehicle side harness connector 32 Ban terminal ~ alternator ter vehicle side harness L To
B
check the continuity between the terminals.

32 ~ Body earth : No conduction

32 ~ L : Yes conduction

C
PKIA1496J

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Inspection results OK Or?

OK » BCM Exchange. (Alternator can not replace because it is normal.)

F
NG To repair »harness or connector. (Alternator can not replace because it is normal.)

inspection Three : Inspection of the alternator power generation shortage JKS009RA

Caution : Inspection to be using a charged battery was battery inspection. " inspection"( SC-4 page ) See.
G

INSPECTION

1. Voltage inspection
H

1. The engine rotation speed 2500rpm To.

2. The electrical load ON To. {head lamp( LO ) Lighting, the blower fan

Motor maximum air flow}

3. To check the battery voltage. I

Inspection results 12.8V ~ 15.1V Or?

YES » Two What

NO »Alternator replacement. (Alternator power generation failure.)

JA
PKIA1497J

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 Charging system

2. Current inspection

1. The key switch OFF To.

2. Remove the battery negative terminal side cable.

3. Alternator B Attaching the ammeter to the terminal.

Four. To connect the negative terminal of the battery.

Five. The engine rotation speed 2500rpm To.

6. The electrical load ON To. {head lamp( LO ) Lighting, the blower fan motor maximum air flow, rear defogger}

7. Alternator B To check the current of the terminal.

Caution : Because of the engine rotation, to work with extreme caution in the rotating part.

Inspection results 30A Greater than or equal to?

YES »To the dark current inspection. " Dark current inspection " (SC-15 page) See. (Alternator can not replace because it is normal.)

NO »Alternator replacement. (Alternator power generation failure.)

inspection Four : Alternator inspection of over-power generation JKS009RB

INSPECTION

1. Alternator voltage inspection

1. The engine rotation speed 2500rpm To.

2. To check the battery voltage.

Inspection results 16V Of the following?

YES » Two What

NO »Alternator replacement. (Over-power generation of the alternator.)

PKIA1497J

2. Battery voltage inspection

1. The key switch OFF To.

2. Alternator connector ( S , L Remove the terminal).

3. Alternator vehicle side harness connector S Terminal ~

To check the voltage between the body earth.

S ~ Body earth : 12V that's all

Inspection results 12V Greater than or equal to?

YES »Alternator replacement. (Power generation failure of the alternator)

PKIA1498J

NO » Three What

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 Charging system

3. Fuse inspection
Of alternator S Terminal fuse # 31 ( 10A ) Is to check or not blown.

Inspection results OK Or?

OK »Fuse # 31 ( 10A ) - Alternator vehicle side harness connector S To repair the terminal between the harness. (Alternator can not replace
because it is normal.)
B
NG »Fuse replacement. (Alternator can not replace because it is normal.)

Dark current inspection JKS009RC

Caution : State dark current is large and the negative terminal side cable accidentally disconnect from the battery terminal of the battery is not to reproduce

There is likely to be. If the battery rise has occurred, absolutely you can not remove the battery terminal when installing an ammeter. C

1. To the negative battery terminal side cable CONSULT- Ⅱ for current measurement

Attaching the probe. " CONSULT- Ⅱ for current measurement probe use Procedures "( SC-16
D
page ) See.

2. Electrical equipment all OFF Thing to make sure that it is in.

3. Remove the key, to confirm the extinction of the locked room lamp close the door

That. E

Four. To measure the dark current. Current Fifty m A Of the following? " CONSULT- Ⅱ for current

Measurement probe use procedure "( SC-16 page ) See. SKIA2811J

Caution : Since the stabilization time of dark current by the equipment and specifications of the vehicle is different, One Minute about allowed to Fifty m A If you do not fall below
F
It is Thirty Again measured after leaving min or more.

YES In the case of Seven What. NO In the case of Five What.

Five. The fuse One Insert or remove by this, look for a fuse that dark current is greatly changed.

Caution : Dark current is greatly reduced and pull out the fuse, that does not increase too much dark current is when you insert the fuse again G

Even, the circuit of the fuse is likely to be the cause.

6. Dark current at the time that shook the cause circuit of harness examine or change. Shaking the harness when the dark current change

To check the short circuit of the harness. Key is an electronic unit in the circuit when you do not change even shake the harness OFF

Sometimes there is a possibility that did not enter the power saving mode. When it can be determined that it did not enter into power-saving mode to replace the electronic unit. H

7. Alternator and no problem in the vehicle electrical equipment. Electrical load is considered to be higher than the power generation capability of the alternator. Contact

To confirm the use of the customers.

I

JA

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 Charging system

CONSULT- Ⅱ for current measurement probe use procedure JKS00C2S

For more information, separate " CONSULT- Ⅱ instruction manual (Supplement Three )"as well as" CONSULT- See Ⅱ current probe manual ".

1. The power of the current probe OFF West, CONSULT- To connect to the Ⅱ. (Red: CH1 , Black: ground)

2. [ Auxiliary mode] The touch.

3. In the "auxiliary mode" screen [ Expanded measurement mode] The touch.

Four. Caution statement is displayed OK The touch.

SKIA2790J

Five. Move the range switch of the current probe to the range that you want to measure, current

The power of the probe ON To. If you want to measure the dark current 4A Fit to range.
( POWER To check the lighting of the indicator.

CONSULT- See Ⅱ current probe manual. )

6. CONSULT- Ⅱ also touch the same measurement range.

Caution : And the current probe CONSULT- Ⅱ of the measurement range is different

Case, attention should be given so that display an incorrect value.

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7. Current probe or CONSULT- The zero-point adjustment in Ⅱ. (probe

What may not be clamped to. )

Caution : Large if the zero point is shifted roughly at current probe side

It is adjusted to.

SKIA2792J

8. To measure the current clamp the harness according to the current direction mark.

If the current direction was different it becomes negative display.

Caution : • Firmly close this the seam of the probe at the time of the current measurement

When.

• It can not be measured when clamping the plurality of harnesses. you have to One It is
to this.

SKIA2793J

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 Charging system

Removal of the alternator, mounting JKS00BJJ

removal

1. Remove the battery negative terminal side cable.

2. Under cover (front, rear) Remove.

3. Remove the alternator belt. " EM Engine body "of "Auxiliary Bell B
To "( EM-7 page ) See.

Four. Remove the harness clip.

Five. Alternator ( S , L Remove the pin) connector.

C

PKIA1246J

6. Idler pulley ASSY A remove. " EM Engine body "of "Other

Lee timing chain "( EM-43 page ) See. ( 4WD Car only) D

7. Alternator bracket mounting bolts ( Two Remove the book).

8. Alternator upper mounting bolt ( One Remove the book).

E
9. Radiator remove the shroud (lower). " CO Cooling system. "
of "radiator"( CO-10 page ) See.

PKIA1247J

F
Ten. Of alternator B Terminal mounting nut and harness clip bra
Socket mounting screw ( Two Remove the book). ( 2WD Car only)

11. Alternator rotating the body, to secure a space for accommodating a tool,
Alternator B Terminal mounting nut and harness clip bracket mounting screw ( Two Remove G

the book). ( 4WD Car only)

12. Remove from the vehicle under the side out the alternator forward.

H
PKIA1245J

attachment
Installation, note the following work carried out in the reverse order of removal.
I
• The attachment to the vehicle alternator, check the tension of the belt. " EM
Engine body "of "Accessory belt" ( EM-7 page ) See.

Caution : B Terminal mounting nut, be tightened in mind the tightening torque.

B Terminal mounting nut JA

Tightening torque ( N - m { kg - m }): 9.3 ~ 10.8 { 0.95 ~ 1.1 } Alternator upper

mounting bolt
Tightening torque ( N - m { kg - m }): 59.8 ~ 69.6 { 6.1 ~ 7.1 } Alternator bracket
PKIA1248J

mounting bolts SC
Tightening torque ( N - m { kg - m }): 24.5 ~ 31.4 { 2.5 ~ 3.2 }

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Charging system

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