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AUDIO
A O CO
ONSO
OLE (OTE
( E) - A
AK100
0/S

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CIVIL AVIA
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N TRA
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ULI, AL
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ABAD

MARCH 2005
2
INDEX

AUDIO CONSOLE (OTE) MODEL - AK100/S

CHAPTER 1 : GENERAL …………………………………. 7

1.1 Purpose of This Handbook


1.2 Introduction
1.3 Handbook Organisation

CHAPTER 2 : TECHNICAL SPECIFICATION ………………………………… 10

CHAPTER 3 : OPERATION …………………………………. 11

3.1 Control, Indicators and Connectors


3.1.1 Front Connectors Description
3.1.2 Front Panel Connectors
3.1.3 Rear Panel Connectors
3.1.4 Controls And Indicators Description
3.2 Start – up Procedure
3.3 Ancillary Devices
3.3.1 Handset
3.3.2 Handheld microphone
3.3.3 Headset
3.3.4 Foot PTT
3.3.5 Connection cable
3.3.6 External power supply

CHAPTER 4 : TECHNICAL DESCRIPTION ……………………………….… 24


4.1 Architecture Overview
4.2 Mechanical Description
4.3 Signal Exchange
4.4 Functional Description
CHAPTER 5 : MAINTENANCE ………………………………… 30
5.1 Preventive Maintenance
5.1.1 Tasks
5.1.2 Equipment and Tools
5.1.3 Procedures
5.1.3.1 Equipment Cleaning
5.1.3.2 External Connectors Inspection
5.1.3.3 Equipment Status Check
5.2 Corrective Maintenance
5.2.1 AK100/S replacement
5.2.2 Troubleshooting procedures
LIST OF FIGURES OF AUDIO CONSOLE (OTE) MODEL - AK100/S

Figure 1.1 – AK100/S Equipment ... ..........................…….......……….. 7


Figure 3.1 – Devices ..........................................……….... 11
Figure 3.2 – AK100 Rack-fitting version devices ..............................….…….. 12
Figure 3.3 – Front side connectors ........................…………………...…. 14
Figure 3.4 – Rear side connectors ........................…………………...…. 14
Figure 3.5 – Handset ........................…………………...…. 17
Figure 3.6 – Handheld microphone ........................…………………...…. 19
Figure 3.7 – Headset ........................…………………...…. 20
Figure 3.8 – Foot PTT ........................…………………...…. 21
Figure 3.9 – Power supply ........................…………………...…. 23
Figure 4.1 – AK100 layout ........................…………………...…. 24
Figure 4.2 – AK100 rack-fitting version – layout ..........................……………. 24
Figure 4.3 – Signal exchange ........................…………………...…. 26
Figure 4.4 – Block scheme ………………………………………… 27
Figure 5.1 – Module extraction ………………………………………… 33
LIST OF TABLES OF AUDIO CONSOLE (OTE) MODEL- AK100/S

Table 3.1 – Devices list ....................................…… 12


Table 3.2 – AK100 Rack-fitting version devices .............................……....... 13
Table 3.3 - Headset connector pin function ................................……… 13
Table 3.4 – Power supplies connectors ……………………………… 15
Table 3.5 – Foot PTT connector ........................................... 15
Table 3.6 – Ext LSD connector ...............................…......... 15
Table 3.7 – DTR connector (IN/OUT REC) ........................................... 16
Table 3.8 – Handset features ...............................…......... 18
Table 3.9 – Handset connector pin function ........................................... 18
Table 3.10 – Handheld microphone features ........................................... 19
Table 3.11 – Handheld microphone connector pin function ......................... 19
Table 3.12 – Headset features ............................…........... 20
Table 3.13 – Headset connector pin function ........................................… 21
Table 3.14 – Foot PTT features ........................................... 21
Table 3.15 – Foot PTT connector pin function ...................……................. 22
Table 3.16 – Power Supply features ........................................... 23
Table 3.17 – Power Supply DC connector pin function................................ 23
Table 4.1 – Mechanical characteristic ........................................... 25
Table 4.2 – Signal exchange ........................................... 26
Table 5.1 – Periodic maintenance basic operations ...................…….......… 30
Table 5.2 – Periodic maintenance tools ........................................... 31
Table 5.3 – Failure event index ........................................... 34
LIST OF ANNEXURES OF AUDIO CONSOLE (OTE)
MODEL - AK100/S

Annexure – 1 Safety Recommendation ………………………….. 41

Annexure – 2 Glossary of Acronyms ………………………….. 46


Chapter 1 General

CHAPTER 1 - GENERAL

This section introduces the AK100 module and the handbook itself, by
describing their tasks, operating modes and scenarios.

The following figure shows the AK100 layout.

AK100

AK100 – Rack-fitting version

Figure 1.1 – AK100/S equipment

1.1 PURPOSE OF THIS HANDBOOK

The purpose of this handbook is to provide operators and technical staff with
the necessary knowledge of the equipment architecture and operating, in
order to make possible daily activity (e.g. normal use and routine operations),
as well as installation, maintenance, etc.

Handbook user is supposed to have a good skill in telecommunications and


RF basics, to understand the given terms and parameters.

Only trained and qualified personnel may operate the equipment. Non-
observance of these conditions and the safety instructions can result in
personnel injury or in property damage.

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Chapter 1 General

1.2 INTRODUCTION

The AK 100 is dedicated to the DTR 100 (and/or GTR100) transceiver and is
suitable to operate the radio from remote.

The equipment has function of handling audio line and displaying the PTT and
SQUELCH status; AK100 is also able managing SQUELCH override
command.

1.3 HANDBOOK ORGANISATION

This handbook is organized into following sections:

• Section 1 – General.
Introduces the equipment, also providing a description of the equipment
operating modes.

• Section 2 – Technical Specifications.


This section contains a list of the main technical data, and gives to
operator all necessary information for a correct and safe use of the
equipment.

• Section 3 – Operation. This section describes all the aspects related to


the normal use of equipment, e.g. showing function of each of the front
panels controls and indicators.

• Section 4 – Technical description.


Contains a technical description of the equipment: this includes an overall
HW description. Block diagrams indicating circuit operations are given, as
well as external and internal I/Fs.

• Section 5 – Maintenance.
Gives useful information about preventive actions to be undertaken
periodically in order to maintain the equipment. In addition contains
information about fault detection and helpful information about
troubleshooting.

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Chapter 2 Technical Specifications

CHAPTER 2 – TECHNICAL SPECIFICATIONS

This section of the handbook describes the equipment technical features, and
gives all the instructions and warning for a correct and safe use of the
equipment. Operators are strongly recommended to respect given indications;
non-observance of these instructions can result in personnel injury or in
property damage.

FEATURES

Here below listed equipment technical features.


Equipment - General, mechanical, environmental, safety

Feature Description and Value


Main power 90 to 264 VAC, 50 to 60 Hz (external power supply)
Vdc supply 11 / 13 VDC, 3.80 A max (external power supply)
Emergency power supply Available as 12VDC ± 10%
Power consumption: max 400 mA @ (220VAC)
Max. current absorption: max 400mA @ 12 VDC
I/O accessories audio lines Microphone : electret-type
Handset Type: unbalanced
Audio band : 300 to 3400 Hz
Nominal input level : 7 mV r.m.s. @ 1 kHz
Earphone : dynamic-type
Impedance : 200 Ohm
Audio band : 300 to 3400 Hz
Nominal output level: 10 mW @ 1 kHz
Hook: NC contact with standing Microtelephone.
NO contact with hold-on Microtelephone.
I/O accessories audio lines Microphone: electret-type
Headset Type: unbalanced
Audio band: 300 to 3400 Hz
Nominal input level: 11.5 mV r.m.s. @ 1 kHz
Earphones: dynamic-type
Impedance: 16 Ohm
Audio band: 300 to 3400 Hz
Nominal output level: 10 mW @ 1 kHz
I/O accessories audio lines Type: unbalanced
Microphone (dynamic) Audio band: 300 to 3400 Hz
Nominal input level: 3.5 mV r.m.s. @ 1kHz
I/O accessories audio lines Type: unbalanced
Microphone (electret)
Audio band: 300 to 3400 Hz
Nominal input level: 7 mV r.m.s. @ 1kHz
I/O transceiver audio lines Type: balanced
Impedance: 600 Ohm
Audio band response: 300 to 3400 Hz, ± 3 dB,
ref.0dB @ 1 kHz
Nominal Tx output level: -10 dBm, ± 3 dB @ 1kHz
Nominal Rx input level: -10 dBm, ± 3 dB @ 1kHz

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Chapter 2 Technical Specifications

Recording audio level > -13dBm , 600 OHM load @ 1kHz


S/N (CCITT weighted I/O nominal levels) > 45 dB for loudspeaker, earphones outputs
> 35 db for microphone outputs
I/O Logic Output Line (SQL OFF out) Active with GND (negative pole)
I/O Logic Output Line (PTT out) Active with GND (negative pole)
I/O Logic Input Line (SQL in telesignal) Active with GND (negative pole)
Audio and signaling cable Maximum length 200 m, standard length 50 m
Loudspeaker output power Nominal 2W , max 3 W @ 1kHz, 12.5 VDC power supply
Total audio distortion At nominal power level 3% @ 1kHz
External Dimensions H=128.5 mm; W= 213.1mm; D=140mm
Weight 2 Kg (3 Kg if mounted in a console or in a shelf)
Color RAL 5005 light blue
Operating environmental range Temperature range + 5° to + 40°C
According to ETSI ETS 300 019-1-3 class 3.11
Non Operating storage environmental range Temperature range - 5° to + 45°C
According to ETSI ETS 300 019-1-1 class 1.22
Transport environmental range Temperature range - 25° to + 70°C
According to ETSI ETS 300 019-1-2 class 2.23
EMI/RFI: According to CEI-EN specifications for CE marking
According to ETSI 301 489-224 specifications
EMC & Safety standard CE mark
According to EN 300 3395 specifications
Safety class: According to EN 609506 (4th edition 2001-02)
Protection class Class III (According to IEC 664) 7
Class I (rack-fitting version) (According to IEC 664)8
Installation category II in accordance with IEC 6649
IP class IP20

1
Ref: ETSI ETS 300 019 - Environmental conditions and environmental tests for
telecommunications equipment.
2
Ref: ETSI ETS 300 019 - Environmental conditions and environmental tests for
telecommunications equipment.
3
Ref: ETSI ETS 300 019 - Environmental conditions and environmental tests for
telecommunications equipment.
4
Ref: ETSI 301 489-22 - Electromagnetic compatibility and Radio spectrum Matters
(ERM); General ElectroMagnetic Compatibility (EMC) standard for radio equipment and
services; Part 22: Specific conditions for ground based VHF aeronautical mobile and fixed
radio equipment.
5
Ref: ETSI EN 300 339 - Electromagnetic compatibility and Radio spectrum Matters
(ERM);General ElectroMagnetic Compatibility (EMC) for radio communications
equipment.
6
Ref: CEI EN 60950 (1997-10) - Safety for information technology equipment including
electrical business equipment.
7
Class III : The equipment satisfies the severe requirements of reliability and availability
corresponding to industrial and domestic permanent installations.
8
Class I : The equipment safety is based on the integrity of the connection to the general
ground system. Active parts (e.g. parts under voltage) are protected by fundamental
isolation; accessible conductive parts (e.g the chassis) must be connected in reliable and
safe way to a safety grounding point.
9
Ref: IEC 664 - Insulation coordination for equipment within low-voltage systems -
Principles, requirements and tests.

Civil Aviation Training College March 2005 Page 4 of 34


Chapter 3 Operation

CHAPTER 3 – OPERATION

The purpose of this section is to describe the operational management of the


AK100 equipment specifically control and indicator devices.

3.1 CONTROL INDICATORS AND CONNECTORS

All the controls and indicators of the equipment are located on the front side of
equipment. The rear panel is devoted to external signals and power
connections.
Here below the figure shows the equipment front and rear view and the table
gives a description of all indicators, switches and connectors.

Figure 3.1 – Devices

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Chapter 3 Operation

Table 3.1 – Devices list

The AK100 can be mounted in a shelf suitable for Eurostandard-rack-fitting.


Here below the figure shows the equipment front and rear view and the table
gives a description of all indicators, switches and connectors.

Figure 3.2 – AK100 Rack-fitting version devices

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Chapter 3 Operation

Table 3.2 – AK100 Rack-fitting version devices

3.1.1 Front Connectors description

Handset connector. It is a RP12 12-pin socket; it is located on the front side


and it is used to connect the local handset.

Microphone connector. It is a RP12 12-pin socket; it is located on the front


side and it is used to connect the local microphone.

Headset connector. It is a RP12 12-pin socket; it is located on the front side


and it is used to connect the local headset.
The following table gives the connectors pin function

Table 3.3 – Headset connector pin function

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Chapter 3 Operation

3.1.2 Front panel connectors

The following figure shows the connector located on the front panel.

Figure 3.3 – Front side connectors

3.1.3 Rear panel connectors

The following figures show the connectors located on the rear panel in both
AK100 versions.

Figure 3.4 – Rear side connectors

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Chapter 3 Operation

Table 3.4 – Power supplies connectors

Table 3.5 – Foot PTT connector

Table 3.6 – Ext LSD connector

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Chapter 3 Operation

Table 3.7 – DTR connector (IN/OUT REC)

3.1.4 Controls and Indicators description

Controls are located on the front side of the equipment. They consist in two
potentiometers, which allow for volume regulation of loudspeaker and
headphone/handphone. In addition, three pushbuttons that switch on/off the
squelch, loudspeaker and headphone/handphone sets.

All controls are listed in the following table.

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Chapter 3 Operation

Indicators are suitable to indicate the equipment operative, status and alarm
signaling from the transceiver.

All indicators are listed in the following table.

3.2 START-UP PROCEDURE

The AK100 equipment doesn't need of any particular switching on procedure


as the equipment continuously operating.

Anyway, it is necessary to connect the external power supply and set the
magnetothermal switch in the ON position.

3.3 ANCILLARY DEVICES

The following paragraphs describe the optional accessories that can be


connected to the AK100 equipment.

3.3.1 Handset

The Handset kit is equipped with PTT button and standing support:

Figure 3.5 – Handset

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Chapter 3 Operation

The following table shows technical characteristics of the headset.

Table 3.8 – Handset features

The following table shows the pin functions of the handset connector.

Table 3.9 – Handset connector pin function

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Chapter 3 Operation

3.3.2 Handheld microphone


The Handheld microphone is provided with PTT button:

Figure 3.6 – Handheld microphone

The following table shows characteristics of the Handheld microphone.

Table 3.10 – Handheld microphone features

The following table shows the pin functions of the Handheld microphone
connector.
Table 3.11 – Handheld microphone connector pin function

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Chapter 3 Operation

3.3.3 Headset

The Headset kit is equipped with:


• PTT switch:
• Noise rejection: ipercardioid
• Quickly adjustable microphone boom
• Lightweight adjustable headband
• Hypoallergenic soft foam ear cushions

Figure 3.7 – Headset

The following table shows characteristics of the headset.

Table 3.12 – Headset features

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Chapter 3 Operation

The following table shows the pin functions of the headset connector.
Table 3.13 – Headset connector pin function

3.3.4 Foot PTT

Figure 3.8 – Foot PTT

The following table shows characteristics of the foot PTT.


Table 3.14 – Foot PTT features

The following table shows the pin functions of the Foot PTT connector.
Table 3.15 – Foot PTT connector pin function

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Chapter 3 Operation

3.3.5 Connection cable

P3

P4

P1, P2, P3 and P4 connectors must be


Connected as follows:

DT100 rear side connections:


ƒ ALB card RJ45 TELCO connector (P1)
ƒ IMC card RJ45 CTRL connector (P2)

DR100 rear side connections:


ƒ ALB card RJ45 TELCO connector (P3)
ƒ IMC card RJ45 CTRL connector (P4)

Pin assignment
J1 Signal P1 Signal
9 TX (balanced audio output 600 Ohm ) 5 TX (balanced audio input 600 Ohm )
22 TX (balanced audio output 600 Ohm ) 6 TX (balanced audio input 600 Ohm )
24 PTT DTR / DT 7 PTT (+)
11 GND 8 PTT (-)
P2 Signal
10 DTR / DT general alarm 6 General alarm output (+)
11 GND 7 General alarm output (-)
P3 Signal
17 GND 1 Squelch signaling output (-)
4 Squelch signaling input 2 Squelch signaling output (+)
12 RX (balanced audio input 600 Ohm ) 3 RX(balanced audio output 600 Ohm )
25 RX (balanced audio input 600 Ohm ) 4 RX(balanced audio output 600 Ohm )
23 PTT_DR 7 PTT (+)
17 GND 8 PTT (-)
P4 Signal
8 DR general alarm 6 General alarm output (+)
17 GND 7 General alarm output (-)

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Chapter 3 Operation

3.3.6 External Power supply

Figure 3.9 – Power Supply

The following table shows characteristics of the.

Table 3.16 – Power Supply features

The following table shows the pin functions of the Power Supply connector.

Table 3.17 – Power Supply DC connector pin function

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Chapter 4 Technical Description

CHAPTER 4 - TECHNICAL DESCRIPTION

This section of the handbook provides functional descriptions of the


equipment, supported by block diagrams showing the relationship between
the hardware elements.

4.1 ARCHITECTURE OVERVIEW

The AK100 comprises independent modules, each of them accomplishing a


different and specific function. The following figure highlights the equipment
modularity.

Figure 4.1 – AK100 layout

Figure 4.2 – AK100 rack-fitting version - layout

The equipment it is composed by a set of circuits as listed below:


• Base Circuit
• Pushbutton LEDs potentiometer Circuit
• Frontal connection Circuit
In the Rack version the AK100 is mounted in a chassis and connected to a
Connector Board.

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Chapter 4 Technical Description

4.2 MECHANICAL DESCRIPTION

The AK100 equipment is suitable for installation inside console or chassis


according to Eurocard IEC 297/Section 3 standards. External dimensions are
listed in the following table.

Table 4.1 – Mechanical characteristic

The equipment is designed on a full modularity philosophy, allowing easy


replacement of defective modules in case of failure, with negligible MTTR
figure. Chassis is arranged in a metallic frame equipped with handles and
rack-fitting hardware.

In the rack-fitting version the AK100 is connected to connector board that is


fitted onto the back of the equipment chassis. The connector board hosts the
connectors for external DC power and ports.
Connectors for audio ancillaries are located on the front side.

4.3 SIGNAL EXCHANGE

The block diagram in the following figure highlights the main signals
exchanged among the internal circuits and to/from external.

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Chapter 4 Technical Description

Figure 4.3 – Signal exchange

The following table describes the signal exchanged.


Table 4.2 – Signal exchange

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Chapter 4 Technical Description

4.4 FUNCTIONAL DESCRIPTION

The functional description of the equipment modules in the following


paragraph is given. In the following figure is shown a block diagram of the
AK100 equipment.

Figure 4.4 – Block scheme

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Chapter 4 Technical Description

• The front connection n circuit has the purpose to allow connection of the
various audio accessories to the equipment, by means of three sockets
placed on the front panel, and sends all the signals to the Base circuit that
contains the circuits for microphone and headsets amplification. This
circuit also features LC filtering to prevent RF feedback on audio lines.
The connectors suitable for connection of audio ancillaries are:

HANDSET : for connection of handmicrophone with PTT.


MICROPHONE : for connection of electret microphone with PTT.
HEADSET : for connection of a headset composed by an electret
microphone and two earphone caps.

• The Pushbuttons, LEDs and potentiometers circuit has the purpose to


arrange in the same PCB all the pushbuttons, LEDs and potentiometers
for "Loudspeaker" and "Handset/Headset" volume adjustment. The circuit
connection to Base Circuit is done by a flat cable.

• The Base circuit hosts almost all of the circuits of the AK100 equipment:
‰ Filtering circuits for input/output signals to prevent EMI.
‰ Microphone line audio amplifier circuits.
‰ Audio amplifier circuits for headset, microtelephone, internal
loudspeaker and for the tape recorder output.
‰ Voltage regulator that generates +8Vdc starting from external
+12Vdc (either from power supply, or from emergency battery).
‰ A logic circuit that generates enabling signals, from PTT, squelch
and incoming signals from Pushbutton LEDs and Potentiometer
circuit.

The microphonic signals present on audio connectors (after its enabling


from the logic circuits) reaches the mixer and the result signal are sent to
transceiver DTR100 after an amplification stage and its enabling.

The RX audio signal coming from the DTR100 is sent to potentiometers for
volume adjustment of handset/headset by using the knobs placed on the
front of equipment. The signals are sent to audio connectors after enabling
by the squelch. The audio signal is also sent to a mixer that provides
combining TX and RX audio for a tape recorder.

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Chapter 4 Technical Description

When the PTT or squelch signals are active the "PTT" or "SQ" LEDs
placed on the front of AK 100 equipment are light.

The signals incoming from "HEADSET HANDSET OFF", "SPEAKER OFF"


and "SQ OFF" allow respectively for headset/earphones disabling,
loudspeaker muting and squelch-off signal enabling.

When an alarm is present on DTR100 equipment the ALM frontal indicator


is active. The Power supply voltages are routed to the AK100 power
switch, and their lines are also equipped by fuse for over-current
protection. The 12Vdc supply is finally sent to voltage regulator stage,
where a stabilized +8Vdc is generated for circuit supply. When this voltage
is present the "POWER" led placed on the front of AK 100 is active.

Civil Aviation Training College March 2005 Page 23 of 34


Chapter 5 Maintenance

CHAPTER 5 – MAINTENANCE

The purpose of this section is to provide operators and technicians


responsible for 1st and 2nd level maintenance.
This section provides the necessary information to carry out preventive
maintenance (e.g. all the operations necessary to maintain the equipment in
the best operating condition) and also provides troubleshooting procedures
(e.g. to identify failures and restore equipment efficiency).

WARNING Maintenance and troubleshooting are intended to be carried out by


qualified technical personnel only

5.1 PREVENTIVE MAINTENANCE

The operator may carry out all preventive actions in order to maintain the
equipment. Operations are limited to visual inspections, cleaning and
replacement of consumable parts of the equipment.
In addition, preventive maintenance also includes some simple instrumental
procedures to check the equipment status and performance.

5.1.1 Tasks

In following table tasks to be carried out periodically are listed.

Table 5.1 – Periodic maintenance basic operations

5.1.2 Equipment and tools

Here below tools and equipment required for preventive maintenance


operations are listed. Equivalent items may be used if necessary.
None of the listed equipment and tools is provided together with the
equipment.
Unless indicated otherwise preventive maintenance operations must be
carried out with the equipment switched OFF and disconnected from any
external system.

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Chapter 5 Maintenance

Table 5.2 – Periodic maintenance tools

5.1.3 Procedures

The following paragraphs detail the preventive maintenance procedures to be


carried out on the equipment.
Before starting, the operator must check for the availability of the tools listed
in related table.

5.1.3.1 Equipment cleaning


Cleaning operations of the equipment must be carried out even if the
equipment is installed in an air-conditioned environment. It is recommended
the use of cotton gloves to protect metal surfaces from skin oils.
Chassis cleaning should be done using a clean dry cloth or a brush. Every
traces of dust on the inside must be removed.
In case of grease or dirt on the connector pins, use a brush dampened with
specific solvent.
Do not use solvents to clean painted or anodized part and the display.

5.1.3.2 External Connectors inspection


External connector must be controlled; loose connectors may introduce
malfunction and/or mismatching. It is important to check the status of fuses;
they should be replaced in case of contact oxidation.

5.1.3.3 Equipment Status check


Equipment status should be checked weekly by browsing the control panel
display and verifying that no alarm is present. In case of alarm occurrence,
please refer to troubleshooting indications within this section.

5.2 CORRECTIVE MAINTENANCE

This chapter contains all of the information and procedures necessary to 2nd
level maintenance staff to locate a defective module in the equipment.

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Chapter 5 Maintenance

Corrective maintenance includes the following tasks.


• Acknowledgement of the controls and indicators or detection of the
failure.
• Identification of the faulty element or condition.
• Performing the appropriate corrective action, e.g. replacing the
defective module, or removing the condition that has caused the
failure.

Only personnel who have already acquired a working knowledge of the


theoretic principle and the operation of the equipment should carry out the
troubleshooting procedures.

5.2.1 AK100/S replacement

Should it be necessary to replace the AK100 module the operator must follow
these guidelines:
• Switch OFF the equipment by turning off the switch on the
equipment rear side.
• For the Console version:
ƒ Disconnect, in order, the signal interconnection cables and the
power supply cables on the back of the Console.
ƒ Unscrew the 4 captive screws which fasten the module to the
front of the Console
ƒ Replace the module with a spare one.
ƒ Screw down the screws that fasten the module to the front
panel of the Console.
ƒ Reconnect the power supply cables and the signal
interconnection cables to the Console.
• For the rack-fitting version:
ƒ Unscrew the 4 captive screws which fasten the module to the
front of the shelf.
ƒ Disconnect, in order, the PTT and LDS cables and the flat
cables on the back of the module
ƒ Replace the module with a spare one.
ƒ Reconnect cables to the module.

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Chapter 5 Maintenance

ƒ Screw down the screws that fasten the module to the front
panel of the shelf.
• Switch ON the equipment.
• If necessary, perform instrumental or operational check.

Figure 5.1 – Module extraction

5.2.2 Troubleshooting procedures

Following index is suitable to associate each failure event to the relevant


page, where details are available describing the event and the actions to be
undertaken.

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Chapter 5 Maintenance

Table 5.3 – Failure event index

O/P Msg. No. O/P Msg. Page No.


Failure event # 1 Front PWR indicator is not lighted after 29
switching on the equipment
Failure event # 2 To the VOLUME potentiometer regulation not 29
correspond a loudspeaker volume regulation
Failure event # 3 Front VOL-OFF indicator is not lighted after 30
pressure
Failure event # 4 To HEADSET/HANDSET potentiometer 30
regulation not correspond a headset/handset
volume regulation
Failure event # 5 Front HEADSET/HANDSET-OFF indicator is 31
not lighted after pressure
Failure event # 6 Front SQL-OFF indicator is not lighted after 31
pressure
Failure event # 7 Front PTT indicator is not lighted when the 32
equipment is in TX state
Failure event # 8 Front SQL indicator is not lighted when the 32
equipment is in RX state
Failure event # 9 Front ALM indicator is not lighted when 33
DTR100 is in alarm state and /or in “not ready”
state and/or switched off
Failure event # 10 No audio by loudspeaker 33
Failure event # 11 No audio functionality by a connected ancillary 34
device

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Chapter 5 Maintenance

Failure event # 1 Front PWR indicator is not lighted after switching


on the equipment

Failure information: The equipment couldn’t switch on and/or PWR


indicator could be damaged.
Corrective actions:
• Switch off the equipment
• Check the DC fuse and the power cables, and
verify if any failure is present.
• Replace the damaged items if present.
• After replacing, reconnect the power supply
cables to 12 Vdc BATTERY and 12 Vdc PSU
connectors.
• Re-start the equipment.
• If failure is still present switch off the
equipment.
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

Failure event # 2 To the VOLUME potentiometer regulation not


correspond a loudspeaker volume regulation

Failure information: The loudspeaker volume regulation is not allowed.


Corrective actions:
• Switch off the equipment
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

Civil Aviation Training College March 2005 Page 29 of 34


Chapter 5 Maintenance

Failure event # 3 Front VOL-OFF indicator is not lighted after


pressure

Failure information: The VOL-OFF indicator pressure couldn’t disable


the loudspeaker and/or indicator could be
damaged.
Corrective actions:
• Switch off the equipment
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

Failure event # 4 To HEADSET/HANDSET potentiometer regulation


not correspond a headset/handset volume
regulation

Failure information: The headset/handset volume regulation is not


allowed.

Corrective actions:
• Check the headset and verify if any failure is
present.
• Replace the damaged items if present.
• If failure is still present switch off the
equipment.
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

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Chapter 5 Maintenance

Failure event # 5 Front HEADSET/HANDSET-OFF indicator is not


lighted after pressure

Failure information: The HEADSET/HANDSET-OFF indicator pressure


couldn’t disable the headset and the handset
devices and/or HEADSET/HANDSET-OFF
indicator could be damaged.
Corrective actions:
• Switch off the equipment
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

Failure event # 6 Front SQL-OFF indicator is not lighted after


pressure

Failure information: If the SQL front indicator is lighted, the SQL-OFF


pressure couldn’t disable the radio equipment
squelch.
Whilst, if the SQL front indicator is not lighted, the
SQL-OFF indicator could be damaged.
Corrective actions:
• Switch off the equipment
• Replace the AK100 module as described in the
related section.
• Re-start the equipment.

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Chapter 5 Maintenance

Failure event # 7 Front PTT indicator is not lighted when the


equipment is in TX state.
Failure information: Transmission couldn’t occur and/or PTT indicator
could be damaged
Corrective actions:
• Switch off the equipment
• Check the DTR100 connection cable and verify
if any failure is present.
• Replace the damaged items if present.
• After replacing re-start the equipment.
• If failure is still present switch off the
equipment.
• Replace the AK100 module as described in the
related section.
• Re-start the equipment.

Failure event # 8 Front SQL indicator is not lighted when the


equipment is in RX state
Failure information: Reception couldn’t occur and/or SQL indicator
could be damaged.
Corrective actions:
• Switch off the equipment
• Check the DTR100 connection cable and verify
if any failure is present.
• Replace the damaged items if present.
• After replacing re-start the equipment.
• If failure is still present switch off the
equipment.
• Replace the AK100 module as described in the
related section.
• Re-start the equipment.

Civil Aviation Training College March 2005 Page 32 of 34


Chapter 5 Maintenance

Failure event # 9 Front ALM indicator is not lighted when the radio
equipment is in alarm state and/or in “not ready”
state and/or switched off

Failure information: Radio connection cable and/or ALM indicator could


be damaged.
Corrective actions:
• Switch off the equipment
• Check the radio connection cable and verify if
any failure is present.
• Replace the damaged items if present.
• After replacing re-start the equipment.
• If failure is still present switch off the
equipment.
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

Failure event # 10 No audio by loudspeaker.

Failure information: The external loudspeaker or the headset could be


present; VOLUME potentiometers and/or
VOL_OFF could be damaged.
Corrective actions:
• Disconnect the external loudspeaker or the
headset, if present.
• If failure is still present switch off the equipment
• Replace the AK100/S module as described in
the related section.
• Re-start the equipment.

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Chapter 5 Maintenance

Failure event # 11 No audio functionality by a connected ancillary


device.

Failure information: The ancillary device and/or related connector


could be damaged.
Corrective actions:
• Switch off the equipment
• Replace the ancillary device if damaged.
• After replacing re-start the equipment.
• If failure is still present switch off the
equipment.
• Replace the AK100 module as described in the
related section.
• Re-start the equipment.

Civil Aviation Training College March 2005 Page 34 of 34


Annexure

ANNEXURE - 1

SAFETY RECOMMENDATIONS

Carefully read all the following cautions and warnings before using the
equipment.

WARNING
Do not use the equipment for uses different than those indicated in the
handbook.
WARNING
For correct use of equipment, refer to the relevant section within this
handbook.
WARNING
Protect the equipment from rainfalls, sprinkling of water and/or other
liquids, and from dust.
WARNING
Do not set any object on equipment.
WARNING
Connect the equipment to the equipment room ground bar through
dedicated connection, and not through physical contact with other frames.
WARNING
Do not use the equipment if it is not appropriately grounded or if ground is
absent.
WARNING
The electric shock can cause the interruption of the natural breathing. An
immediate action is necessary in order to restore breathing. It is therefore
necessary that the staff be familiarized with the various methods of
artificial breathing and cardiac massage. In case of incidents, caused from
high tension, an urgent medical aid is necessary to deal the possible
effects of the body poisoning caused from burns. In all the cases, proper
medical assistance must be requested. It is necessary to make sure that
any person who uses or takes care itself of the maintenance of the

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Annexure

equipment having parts under dangerous voltages is able of performing


artificial breathing, and it is necessary to instruct the staff on first aid
measures in case the need arises.
WARNING
Do not use the equipment if the power cable and/or the power supply
outlet are damaged.
WARNING
Install the equipment following the instructions given in this handbook.
The equipment must be installed in such a way complies with the national
regulations in effect.
WARNING
Wear protection gloves when handling the equipment.
WARNING
When handling the equipment be sure that all internal modules and cards
are safely screwed in their position into the chassis.
WARNING
The equipment weight can cause problems during its handling. Take the
necessary precautions, e.g. be assisted by another person if necessary.
WARNING
Position the equipment in such a way as to guarantee its correct aeration
as well as safe accessibility to the front side controls, and rear side power
supply outlets, RF, signal and data connections.
WARNING
Do not position the equipment standing on its rear side, since this can
damage rear panel parts.
WARNING
Carry out the maintenance interventions on the equipment following the
instructions given in this handbook.
WARNING
Follow all accident prevention standards when carrying out maintenance
interventions on the equipment.

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Annexure

WARNING
Disconnect the power supply before carrying out maintenance
interventions on the equipment.
WARNING
Use only accessories or replacement parts approved by the manufacturer
for the equipment.
WARNING
Only authorized technical personnel may carry out maintenance
interventions on the equipment.

ESD PRECAUTIONS

No ESD precautions have to be taken by the operator in the daily use of the
equipment. The equipment is designed and manufactured in such a way to not
be sensible to electrostatic discharges.

ESD precautions in maintenance / installation

The equipment includes many electrostatic-sensitive parts that must be handled


at a static-safeguarded working area. Furthermore, they must be arranged in
static-safeguarded packages, either in the case of storing, or in the case of
shipment.

These recommendations should be followed with the maximum care, especially


in the case of modules or board extraction and handling, for installation or
maintenance activity, etc.
A static safeguard area may be intended as:
• Grounded static dissipating wrist-strap that drains static charge from the
operator wearing it.
• A work surface covered with or composed of a grounded, static-dissipating
material that drains electrical charges from devices placed on the surface.

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Annexure

Work surface should provide a standard-size ESD-safeguard snap suitable for


snap-stacking wrist-strap connection. It should be used as a convenient ESD
caution, whenever handling modules and boards. These recommendations are to
be extended also to activity not strictly performed in close equipment
surrounding. If removed, replaced, or located inside workshop, any board should
be handled by means of convenient ESD cautions.

WARNING Please note that Marconi disclaims any responsibility for problems due to
poor ESD protection during installation/maintenance activity.

Power and grounding

Concerning power and grounding safety aspects, the installation must be


realized in compliance with national applied regulation and standard.
It is important to note that the AK100 module not requires a mechanical
grounding point. The equipment installation category is III in accordance with
IEC664.
In the rack-fitting version the AK100 module is mounted in a shelf provided with a
mechanical grounding point. In this configuration the installation category is I in
accordance with IEC664. The GND point must be connected with the equipment
room grounding bar via a dedicated cable with resistance lower than 0.1 ohm,
according to EN 60950. An AWG 10 (or 5 mm2) copper conductor is
recommended.

Supply lines protections

The external AC supply lines do not directly enter in the AK100 module but
through the AC-DC converter. It is important to note that a magneto-thermal and
differential circuit breaker must be installed on the external AC supply lines for
protection, allowing for both phases breaking (live and neutral).
Breaker must have 5A/250V nominal current and voltage figures, and breaking
intervention must be in the range 15 to 25 A. Differential intervention threshold
must be 20 mA.

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Annexure

If the equipment is powered through a power switchboard, the breaker may be


conveniently arranged within the switchboard, also providing selective ON/OFF
switching.
In any case the protection device/system must be in full respect of requirements
stated by national applied regulation and standard.
If the equipment is DC-powered by external battery pack, the use of an external
20A fast-acting fuse on the positive pole, together with a circuit switching
breaker, is mandatory, in order to allow safe battery replacing and maintenance
without disconnecting cabling. The battery should possibly be placed in a
different environment than the equipment; this environment must be aerated, and
battery poles must be protected wrt accidental contacts.

WARNING In no case, any of the equipment protecting fuses must be replaced with
fuses of different type, nominal figures and/or different operating
characteristics

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Annexure

ANNEXURE – 2

GLOSSARY OF ACRONYMS
ACRONYM MEANING
AC Alternating Current
ATC Air Traffic Control
AWG American Wire Gauge
CE Conformité Européene / Certified Europe
CEI Comitato Elettrotecnico Internazionale
CEI-EN CEI_European Norm
DC Direct Current
EEC European Economic Community
EMC ElectroMagnetic Compliance
EMI ElectroMagnetic Interference
EN European Norm
ESD ElectroStatic Discharge
ETS European Telecommunications Standard
ETSI European Telecommunications Standards Institute
GND Ground
HE HöhenEinheit ( 44.45 mm, 19'' System )
IEC International Electrotechnical Committee/Commission
LCD Liquid Crystal Display
LED Light Emitting Diode
MTTR Mean Time To Repair
NC Normally Close
NO Normally Open
P/N Part Number
PCB Printed Circuit Board
PTT Push to Talk
RAL Color standard by "Deutsches Institut für Gütesicherung und
Kennzeichnung"
RF Radio Frequency
RX Receiver
TX Transmitter
wrt with respect to

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