HEATSINK

SC 3
SMPS 60-0-60 1000W 65 KHz V.2 SC 2 TO EARTH
L1 GROUND
C7 1mH R1 2 X 68R 7W
22uf X50v
+15v
Aux SMPS FUSE 6A

PWM BOARD C12 /13

22uf C10 /11
22uf
C8
100nf C6
470uf X35v
+ 320VDC
100nf D2 MUR460 CS 1 450pf
100nf
C9 1KV
SC 6
22uf X50v R5 10R R3 22K

C20 /21 V REF D6 UF4007 13 - 0V RS 1

22uf 12 + 15V BR1 25A 600V RELAY 8A
100R
100nf 11 TR1
3W
10 IRFP460
9 D4 1N4148 C4 2.5uf AC INPUT 230V
VARISTOR
R8 10K 8 SD X 400V
275VAC
FROM EMI FILTER
1 16 8 7
5 SD R* 10K
R9 10K 2 15 9 6 4
3 14 10 5 3 HO
2 C

IR2110
4 13 11 4 1 LO C2 C3
SG3525

C14 /15 680uf X

5 12 12 3 22uf 400V
6 11 13 2 100nf CS 2
450pf R4 22K
7 10 14 IC 2 1
D3 MUR460 1KV
8 IC3 9 0.22 uF 47K DI 1N4002
VR2 C16
500R 100nf
R6 10R SOFT START
C18 RS 2 1 8
VR1 DT
47Uf C17 R7 1K 33V 100R DELAY
20K C19 2 7
1nf 10nf 3W

NE555
FREQ To +15v TR2 C5 2.5uf 6
3
HIGH VOLT GND Aux supply IRFP460 X 400V
2.2K - 320VDC 4 5
D5 1N4148 R2 IC1
R* 10K CI
4.7uf 100K
C35 C36
10nf HIGH VOLT GND
5K 2.2nf 2KV 2.2nf 2KV
TL431 ADJ
PC 817 LOW
SC 2 VOLTAGE
EARTH GROUND SC 1 GROUND
330R
1K TO CHASSIS FAN SOCKET

100nf

R19 10R

OVER CURRENT PROTECTION IC 7

7815
ETD 49 N87 EPCOS
PRI 18 TURNS
R18 4.7R 8 WIRES 0.5mm
C33 C31 SEC 9-0-9 TURNS
100nf 100Uf 8 WIRES 0.5mm
C29 60-0-60 volts DC
R11 1K 220Uf BR 2 AUX 4+4 TURNS 0.5mm
4 X UF4007 900W CONT
1200W PEAK
R13 10K R14 10K

1uF C34 C32 C30

100nf 100Uf 220Uf
PAD 3
R10 22R R11 22R 1 8 1 8 R16 IC 8 PAD 10 CT
TO CURRENT 2 7 2 7 220R 7915
IC 6 PAD 2
PAD 4
LM393

NE555

TRANSFORMER 3 6 3 6 7805 R17 4.7R

SECONDARY LED

BR4
4X
4 5
R15
4 5
AUX OUTPUT PAD 5 ETD 49
220R PAD 11
1N4148 R12 1K IC 4 IC 5
L2
LED 15uH
PAD 7
VR3
500R PAD 1
SC 7 PAD 6 CURRENT
C22 C23 C24 C25/26 C27/28 TRAFO
100nF 330pf 22nf 22uf 22uf C37
C39
100nf 100nf LED 4X PAD 8 22 : 1.5
100nf
1000Uf
HIGH VOLT GND 16MM
CORE
4.7K

5uH 18mH
10AMPS 10AMPS 4.7K
C40 BR 3
100nf C38 4 X RURP820C
4X SC 4
4.7nf SC 5 LED 1000Uf
AC OUTPUT 230V 2KV 0.47uF 0.47uF AC INPUT 230V

L3

EMI FILTER MAIN OUTPUT 15uH

 25.5cm
14.5cm

REVERSED MAIN PCB

 25.5cm

22nf
22R 22R 1K 1K 100nf 220R LED
1N4148
1000 WATT SWITCHING PSU

LM393

NE555
2.2nf 330pF
SC 1 10K
470uf SC 2
22uf
500R
220R SILVIO LABS 2016 SC 3

7805
1mH 100nf 100uf 2.2nf
22uf 100uf
LED ELEVATED CPU HEAT SINK
15V AUX SMPS Pad 10 Pad 11 100nf 100nf 10K
13 1 MUR460 100R
CT
2.5uf 400v 2.5uf 400v PWM BOARD
470pf 1KV 15uH
2.5uf 400v 2.5uf 400v
Pad 1 Pad 2 10K
1N4148 IRFP460 100R
Pad 9 10R 4 X RURP820C
16A X 200v
MUR460
22K 3W
680uf 400v 680uf 400v

ETD49 N87 470pf 1KV

1N4148 10K
14.3cm

IRFP460 15uH
4x UF4007
SC 7
10R
680uf 400v 10R 4.7R
4.7R Pad 7
Pad 3, 4, 5
Fan
Pad 6 Pad 8 8 X 1000uf x100v

RECTIFIER 25A 600V 1N4002 100K 220uf 220uf

4.7uf 100n
RELAY 1 4.7K
0 SC 6 DPDT NE555
68R 7W

68R 7W

8A 7815 7915
SC 4
VARIS-
100uf 4.7K
TOR
SOFT START
DELAY

SC 5
FUSE 6A
+15 0 –15
 PWM Reversed Silk Screen
PWM SILK SCREEN PWM Components
6.5cm 6.5cm
OPTO 47uf OPTO 10nf 1K 47uf
1K
100nf 22uf 100nf 22uf

100nf DT 100nf POT

500R 500R

IR2110
UF4007

SG3525
UF4007 IR2110 DT
SG3525
22uf 22uf
1nf
4.9cm 4.9cm
1nf
100nf FRE
20K POT 20K
100nf 10K
10uf 100nf FREQ
22uf 10uf 22uf
OPTO 10K 10K OPTO
100nf 10K 100nf
SILVIO LABS SILVIO LABS
LC H 2016 LO C HO 2016

6.5cm 6.5cm

OPTION FOR
FEED BACK
60-0-60
4.9cm 4.9cm4.9cm

100nf
100nf
SILVIO LABS

330R

47K
2.2K
33V
2016

PC817

10nf
1K
TL431
POT 5K ADJ

Reversed PWM PCB PWM PCB

Main PCB Reversed Silk Screen

Main PCB reversed silk screen

 2.5cm

LM393 NE555
R2 1K 1K 330pf 22nf
22nf R1 1N4148
10R 1000 WATT SWITCHING POWER SUPPLY
470uf LED
22uf 220R
SILVIO LABS 2016
7805
500R 22nf
1mH 100nf 10K
22uf 10K 100uf LED RS 1
15V SMPS CT 100uf 100nf 100nf
MUR460

PWM BOARD 6uH

1N4148 S CS 1
2.5uf 400v 2.5uf 400v
D
10R
G IRFP460
RS 2 4 X RURP820

MUR460
22K 3W

ETD49 N87 S

D CS 2
1N4148 6uH
14.3cm

IRFP460
4x UF4007 10R G

680uf 400v 680uf 400v

10R 4.7R
Heatsink
10R 8 X 1000uf x100v
Fan 12V
1N4002
RECTIFIER 25A 600V 220uf
AC INPUT LED
230V 100K
RELAY 4.7uf 100nf
8A
10K
NE555 7815 7915 100nf

VARISTOR 100uf 10K

SOFT START
DELAY
50R 5W LED
FUSE 5A
+15 0 -15

Main PCB Silk Screen

 EMI FILTER

4.7nF 1.5uH

1MΩ 0.47uF

0.47uF
15mH IEC socket

4.7nF
1.5uH
 PWM BOARD
LITZ WIRE PREPARED FOR CHECKING WHAT FITS IN A SINGLE LAYER
WINDING WITH 0.16mm ECW

CHECKING PWM BOARD CHECKING WAVE FORM AND DEAD TIME ON PWM ASSEMBLED PCB PRIOR TO TESTING