Professional Documents
Culture Documents
Despiece Cuatri Honda TRX 250 PDF
Despiece Cuatri Honda TRX 250 PDF
BA
DO
-C O
an) N
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
ola O
ba ÓN
TRX250TM 2
TRX250TM 3
rdo CI
Nic
TRX250TM 4
Co U
TRX250TM 5
(ex RIB TRX250TE 2
TRX250TE 3
tors T
TRX250TE 4
Mo DIS
TRX250TE 5
oba U
ord S
6C O
201 ID
08- IB
08- OH
4
PR
TRX250TE3
s H US
ern O
an) N
-C O
OR A
DO
BA
FRAME GROUP
ENGINE GROUP
5
4
3
2
1
PR
08- OH
08- IB
201 ID
6C O
ord S
oba U
Mo DIS
tors T
(ex RIB
Co U
rdo CI
ba ÓN
Nic
ola O
s H US
ern O
an) N
-C O
OR A
DO
BA
OR A
BA
DO
-C O
B1
an) N
CONTENTS
ern O
Address
Instruction for use of parts catalogue Page No.
s H US
• How to refer to the part information ............................ 2
• This parts catalogue has been created as of September 01,
2004. • Part catalogue structure ............................................. 3
B
B
2
3
1
1
• When the parts were revised...................................... 4
ola O
B 4
• Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those • Abbreviations used in the parts catalogue.................. 4 B 4
• Part block and serial number check ........................... 5
ba ÓN
not for sale). B 5
• Color label attachment position check........................ 5 B 5
• The modified information is reflected on the latest Electronic • Models, parts catalogue codes and applicable
rdo CI
Nic
Parts Catalogue (EPC). serial numbers ........................................................... 6 B 6
Also, refer to the parts catalogue news for any change. • Color label .................................................................. 8 B 8
Co U
• See the parts catalogue news for any revision that is made after
• Color chart .................................................................. 9 B 9
(ex RIB
September 01, 2004. • Fuel hose, general purpose hoses and vinyl
hose......................................................................... 21 C 5
• Always specify the part number when ordering a part. • How to use the flat rate time (F.R.T.) ....................... 25 C 9
tors T
• Check the model, type, serial numbers, color, maker, and the ENGINE GROUP..................................................... 37 E 1 2
size as needed before ordering a part.
• FRAME GROUP...................................................... 75 H 1 3
• Note that the illustrations (part drawings) can differ from the ac- • PART NO. INDEX................................................... 154 M 1 4
• 5
oba U
1
2004.09.01 E
OR A
BA
DO
-C O
B 2
an) N
ern O
Reference with “Illustrated index”
How to refer to the part information
s H US
1
ola O
ba ÓN
Reference with “Part number index”
rdo CI
Nic
Co U
(ex RIB
tors T
Mo DIS
oba U
2
2004.09.01 E
OR A
BA
DO
-C O
B 3
an) N
Address number
ern O
Part catalogue structure • Address No. is provided (in place of the page No.) to help
s H US
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
ola O
Reference number
• Title number marked with the parenthesis or parentheses
ba ÓN
indicates that it continues from the previous page.
Part number Honda color code
Description
rdo CI
Nic
Assemblies
• Sections framed with broken lines in the exploded view
Co U
drawings are available as complete assemblies. (Their in-
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
oba U
Serial number
Parts catalogue code
201 ID
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
an) N
ern O
When the parts were revised Abbreviations used in the parts catalogue
s H US
1
ola O
Be sure to check the
serial number!!
RIGHT is
ba ÓN
abbreviated “L.” stands
as “R.” for LEFT
rdo CI
Nic
Co U
* “L.” or “R.” in the description of a part stands for the LEFT hand
(ex RIB side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
tors T
• The following abbreviations are used in this parts catalogue.
Mo DIS
The number has been When shown at the left side, When shown at the right side, A.M. ...... Attaching mark MPH .......Miles per hour
used from the initial model it is applicable to the models it is applicable to the models
ord S
• The parts listed with "###" at the end of the parts name have limited supply period ignition STD. .......Standard
(parts not for sale).
COMP. ... Complete
201 ID
4
2004.09.01 E
OR A
BA
DO
-C O
B 5
an) N
ern O
Part block and serial number check Color label attachment position check
s H US
Engine parts Carburetor parts Frame parts
1
ola O
Part block Colored parts
E-1~ E-17 F-1~
ba ÓN
rdo CI
Nic
Required Engine serial Carburetor serial Frame serial Color label
serial number number number
Co U
number
Check
(ex RIB
point
tors T
Mo DIS
oba U
ord S
6C O
201 ID
DHM8-A
08- IB
08- OH
DHM8-C
PR
DHM8-B
5
2004.09.01 E
OR A
BA
DO
-C O
B 6
an) N
ern O
Models, parts catalogue codes and applicable serial numbers
s H US
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
ola O
Area Applicable carburetor
ba ÓN
Model Type Applicable engine serial No. Applicable frame serial No.
code identification No.
rdo CI
Nic
TRX250TM2
CM Canada TE21E-8600001~8699999 478TE212*24200001~24299999 PDC1E A
(FOURTRAX RECON)
Co U
U Australia TE21E-8600001~8699999 478TE21U*24200001~24299999 PDC1E A
(ex RIB
TRX250TM3
A U.S.A. TE21E-8700001~8799999 478TE210*34300001~34399999 PDC1E A
TRX250TM4
U Australia TE21E-8800001~8899999 478TE21U*44400001~44499999 PDC1E A
(FOURTRAX RECON)
TRX250TM5
U Australia TE21E-8900001~ 1HFTE21U*54500001~ PDC1F A
(FOURTRAX RECON)
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
6
2004.09.01 E
OR A
BA
DO
-C O
B 7
an) N
ern O
s H US
Area Applicable carburetor
Model Type Applicable engine serial No. Applicable frame serial No.
code identification No.
1
A U.S.A. TE21E-8600001~8699999 478TE214*24200001~24299999 PDC1E A
ola O
TRX250TE2
CM Canada TE21E-8600001~8699999 478TE216*24200001~24299999 PDC1E A
(FOURTRAX RECON ES)
ba ÓN
U Australia TE21E-8600001~8699999 478TE21U*24250001~24299999 PDC1E A
rdo CI
Nic
TRX250TE3
CM Canada TE21E-8700001~8799999 478TE216*34300001~34399999 PDC1E A
(FOURTRAX RECON ES)
Co U
U Australia TE21E-8700001~8799999 478TE21U*34350001~34399999 PDC1E A
(ex RIB
TRX250TE4
(FOURTRAX RECON ES)
U Australia TE21E-8800001~8899999 478TE21U*44450001~44499999 PDC1E A
TRX250TE5
U Australia TE21E-8900001~ 1HFTE21U*54550001~ PDC1F A
(FOURTRAX RECON ES)
tors T
Mo DIS
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PDC1E KC
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
7
2004.09.01 E
OR A
BA
DO
-C O
B 8
an) N
ern O
Color label
s H US
1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
ola O
ba ÓN
rdo CI
Nic
VFR800FIW
Co U
R-157
(ex RIBR157
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
8
2004.09.01 E
OR A
BA
DO
-C O
B 9
an) N
ern O
Color chart
s H US
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
ola O
FOURTRAX RECON (TRX250TM2)……A,CM
MODEL TRX250TM2
ba ÓN
Adventure Harvest
COLOR Patriot red
green beige Applicable model
Applicable
CODE R-232 G-152 YR-176 block Ref.No.
rdo CI
Nic
Initial Final No.
No. Name of colored parts Basic part No. R232 G152 YR176 applicable applicable
model model
Co U
1 CAP, HANDLE COVER 53206-HM8-000 ZA ZA ZA F-5-1 15
2
3
4
(ex RIB
COVER, FUEL TANK TOP
COVER, HANDLE
COVER, L. SIDE
83700-HM8-010
53205-HM8-010
83600-HM8-000
ZA
ZA
ZC
ZA
ZA
ZC
ZA
ZA
ZC
F-18
F-5-1
F-18
4
14
3
5 COVER, R. SIDE 83500-HM8-000 ZC ZC ZC F-18 2
tors T
9
2004.09.01 E
OR A
BA
DO
-C O
B10
an) N
ern O
s H US
FOURTRAX RECON (TRX250TM2)……U
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC F-18 3
4 COVER, R. SIDE 83500-HM8-000 ZC F-18 2
Co U
5 COVER, TOOL BOX 80311-HM8-A30 ZB F-25 17
6
7 (ex RIB
EMBLEM, FUEL TANK
FENDER, FR.
87122-HM8-650
61100-HM8-640
ZA
ZA
F-34
F-8
1
1
8 FENDER, OVER 80220-HM8-650 ZB F-25 16
9 FENDER, RR. 80100-HM8-U40 ZA F-25 5
tors T
10
2004.09.01 E
OR A
BA
DO
-C O
B11
an) N
ern O
s H US
FOURTRAX RECON (TRX250TM3)……A,CM
MODEL
ola O
Applicable
CODE R-232 G-152 Y-151R block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 G152 Y151 applicable applicable
model model
1 CAP, HANDLE COVER 53206-HM8-000 ZA ZA ZA F-5-1 15
2 COVER, FUEL TANK TOP 83700-HM8-010 ZA ZA ZA F-18 4
rdo CI
Nic
3 COVER, HANDLE 53205-HM8-020 ZA ZA ZA F-5-1 14
4 COVER, L. SIDE 83600-HM8-000 ZC ZC ZC F-18 3
Co U
5 COVER, R. SIDE 83500-HM8-000 ZC ZC ZC F-18 2
6
7
8
(ex RIB
COVER, TOOL BOX
EMBLEM, FUEL TANK
EMBLEM, FUEL TANK
80311-HM8-A30
87122-HM8-A60
87122-HM8-650
ZB
ZA
ZA
ZA
ZB
ZB
ZD
ZC
-
F-25
F-34
F-34
17
2
1
9 FENDER, FR. 61100-HM8-670 ZB ZA ZD F-8 1
tors T
11
2004.09.01 E
OR A
BA
DO
-C O
B12
an) N
ern O
s H US
FOURTRAX RECON (TRX250TM3)……U
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC F-18 3
4 COVER, R. SIDE 83500-HM8-000 ZC F-18 2
Co U
5 COVER, TOOL BOX 80311-HM8-A30 ZB F-25 17
6
7 (ex RIB
EMBLEM, FUEL TANK
FENDER, FR.
87122-HM8-650
61100-HM8-640
ZA
ZA
F-34
F-8
1
1
8 FENDER, OVER 80220-HM8-650 ZB F-25 16
9 FENDER, RR. 80100-HM8-U40 ZA F-25 5
tors T
12
2004.09.01 E
OR A
BA
DO
-C O
B13
an) N
ern O
s H US
FOURTRAX RECON (TRX250TM4)
MODEL
ola O
Applicable
CODE R-232 G-152 Y-151R block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 G152 Y151 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA ZA ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA ZA ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC ZC ZC F-18 3
4 COVER, R. SIDE 83500-HM8-000 ZC ZC ZC F-18 2
Co U
5 COVER, TOOL BOX 80311-HM8-A30 ZB ZA ZD F-25 17
6
7
8
(ex RIB
EMBLEM, FUEL TANK
FENDER, FR.
FENDER, OVER
87122-HM8-V00
61100-HM8-640
80220-HM8-650
ZA
ZA
ZB
ZB
ZB
ZB
ZC
ZC
ZB
F-34
F-8
F-25
1
1
16
9 FENDER, RR. 80100-HM8-U40 ZA ZB ZC F-25 5
tors T
13
2004.09.01 E
OR A
BA
DO
-C O
B14
an) N
ern O
s H US
FOURTRAX RECON (TRX250TM5)
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 Y-151R G-152 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 Y151 G152 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-B00 ZA ZA ZA F-18-1 10
2 COVER, HANDLE 53205-HM8-V20 ZA ZA ZA F-5 7
rdo CI
Nic
3 COVER, L. ENGINE SIDE 11320-HM8-B00 ZB ZB ZB F-18-1 2
4 COVER, L. TANK SIDE 83600-HM8-B00 ZB ZC ZA F-18-1 9
Co U
5 COVER, R. ENGINE SIDE 11310-HM8-B00 ZB ZB ZB F-18-1 1
6
7 (ex RIB
COVER, R. TANK SIDE
COVER, TOOL BOX
EMBLEM, L. FUEL TANK
83500-HM8-B00
80311-HM8-B00
ZB
ZD
ZC
ZD
ZA
ZD
F-18-1
F-25-2
8
12
8 87122-HM8-B00 ZA ZB ZC F-34 7
COVER
tors T
EMBLEM, R. FUEL TANK
9 87121-HM8-B00 ZA ZB ZC F-34 6
COVER
Mo DIS
14
2004.09.01 E
OR A
BA
DO
-C O
B15
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE2)……A,CM
MODEL
Harvest beige
1
Applicable model
ola O
Applicable
CODE R-232 G-152 YR-176 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 G152 YR176 applicable applicable
model model
1 CAP, HANDLE COVER 53206-HM8-000 ZA ZA ZA F-5-1 15
2 COVER, FUEL TANK TOP 83700-HM8-010 ZA ZA ZA F-18 4
rdo CI
Nic
3 COVER, HANDLE 53205-HM8-A50 ZA ZA ZA F-5-1 13
4 COVER, L. SIDE 83600-HM8-000 ZC ZC ZC F-18 3
Co U
5 COVER, R. ENGINE SUB 80125-HM8-A50 ZA ZA ZA F-25-1 11
6
7
8 EMBLEM
(ex RIB
COVER, R. SIDE
COVER, TOOL BOX
83500-HM8-000
80311-HM8-A30
87127-HM8-A50
ZC
ZB
ZA
ZC
ZA
ZB
ZC
ZC
ZC
F-18
F-25-1
F-34
2
16
5
9 EMBLEM, FUEL TANK 87122-HM8-650 ZA ZB - F-34 1
tors T
15
2004.09.01 E
OR A
BA
DO
-C O
B16
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE2)……U
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC F-18 3
4 COVER, R. ENGINE SUB 80125-HM8-A50 ZA F-25-1 11
Co U
5 COVER, R. SIDE 83500-HM8-000 ZC F-18 2
6
7 EMBLEM (ex RIB
COVER, TOOL BOX 80311-HM8-A30
87127-HM8-A50
ZB
ZA
F-25-1
F-34
16
5
8 EMBLEM, FUEL TANK 87122-HM8-650 ZA F-34 1
9 FENDER, FR. 61100-HM8-640 ZA F-8 1
tors T
16
2004.09.01 E
OR A
BA
DO
-C O
C 1
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE3)……A,CM
MODEL
ola O
Applicable
CODE R-232 G-152 Y-151R block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 G152 Y151 applicable applicable
model model
1 CAP, HANDLE COVER 53206-HM8-000 ZA ZA ZA F-5-1 15
2 COVER, FUEL TANK TOP 83700-HM8-010 ZA ZA ZA F-18 4
rdo CI
Nic
3 COVER, HANDLE 53205-HM8-A50 ZA ZA ZA F-5-1 13
4 COVER, L. SIDE 83600-HM8-000 ZC ZC ZC F-18 3
Co U
5 COVER, R. ENGINE SUB 80125-HM8-A50 ZA ZA ZA F-25-1 11
6
7
8 EMBLEM
(ex RIB
COVER, R. SIDE
COVER, TOOL BOX
83500-HM8-000
80311-HM8-A30
87127-HM8-A70
ZC
ZB
ZA
ZC
ZA
ZB
ZC
ZD
ZC
F-18
F-25-1
F-34
2
16
5
9 EMBLEM, FUEL TANK 87122-HM8-A60 ZA ZB ZC F-34 2
tors T
17
2004.09.01 E
OR A
BA
DO
-C O
C 2
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE3)……U
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC F-18 3
4 COVER, R. ENGINE SUB 80125-HM8-A50 ZA F-25-1 11
Co U
5 COVER, R. SIDE 83500-HM8-000 ZC F-18 2
6
7 EMBLEM (ex RIB
COVER, TOOL BOX 80311-HM8-A30
87127-HM8-A70
ZB
ZA
F-25-1
F-34
16
5
8 EMBLEM, FUEL TANK 87122-HM8-650 ZA F-34 1
9 FENDER, FR. 61100-HM8-640 ZA F-8 1
tors T
18
2004.09.01 E
OR A
BA
DO
-C O
C 3
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE4)
MODEL
ola O
Applicable
CODE R-232 G-152 Y-151R block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 G152 Y151 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-010 ZA ZA ZA F-18 4
2 COVER, HANDLE 53205-HM8-U40 ZA ZA ZA F-5 7
rdo CI
Nic
3 COVER, L. SIDE 83600-HM8-000 ZC ZC ZC F-18 3
4 COVER, R. ENGINE SUB 80125-HM8-A50 ZA ZA ZA F-25-1 11
Co U
5 COVER, R. SIDE 83500-HM8-000 ZC ZC ZC F-18 2
6
7
8
EMBLEM (ex RIB
COVER, TOOL BOX
19
2004.09.01 E
OR A
BA
DO
-C O
C 4
an) N
ern O
s H US
FOURTRAX RECON ES (TRX250TE5)
1 MODEL
Applicable model
ola O
Applicable
CODE R-232 Y-151R G-152 block Ref.No.
Initial Final No.
ba ÓN
No. Name of colored parts Basic part No. R232 Y151 G152 applicable applicable
model model
1 COVER, FUEL TANK TOP 83700-HM8-B00 ZA ZA ZA F-18-1 10
2 COVER, HANDLE 53205-HM8-V20 ZA ZA ZA F-5 7
rdo CI
Nic
3 COVER, L. ENGINE SIDE 11320-HM8-B00 ZB ZB ZB F-18-1 2
4 COVER, L. TANK SIDE 83600-HM8-B00 ZB ZC ZA F-18-1 9
Co U
5 COVER, R. ENGINE SIDE 11310-HM8-B00 ZB ZB ZB F-18-1 1
6
7 (ex RIB
COVER, R. TANK SIDE
COVER, TOOL BOX
EMBLEM, L. FUEL TANK
83500-HM8-B00
80311-HM8-B00
ZB
ZD
ZC
ZD
ZA
ZD
F-18-1
F-25-2
8
12
8 87122-HM8-B00 ZA ZB ZC F-34 7
COVER
tors T
EMBLEM, R. FUEL TANK
9 87121-HM8-B00 ZA ZB ZC F-34 6
COVER
Mo DIS
20
2004.09.01 E
OR A
BA
DO
-C O
C 5
an) N
ern O
Fuel hose, general purpose hoses and vinyl hose
s H US
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
ola O
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
ba ÓN
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
rdo CI
Nic
Fuel hoses/Tubes Fuel hoses/Tubes
Bulk part Bulk part
Co U
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
Length Length
(ex RIB
95001-30xxx-2x 95001-30001-20M
diameter
(mm)
3.0
(m)
1 95001-55001-60M
diameter
(mm)
(m)
1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
tors T
95001-30xxx-4x 95001-30001-40M 3.0 1
95001-55001-60M 1
Mo DIS
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x 7.5
<95001-35003-60M> 3 <95001-75003-50M> 3
6C O
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-2x 4.5 95001-75xxx-3x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
201 ID
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
08- IB
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75001-50M 1
95001-75xxx-5x <95001-75003-50M>
7.5 3
08- OH
<95001-45008-60M> 8
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x <95001-45003-50M> 4.5 3 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
PR
an) N
ern O
Vinyl tube Vinyl tube Vinyl tube
s H US
Bulk part Bulk part Bulk part
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
ola O
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
ba ÓN
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
rdo CI
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
Nic
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
Co U
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
(ex RIB
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>
95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
4.0
4.0
7.0
7.0
3
8
1
3
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>
95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
7.0
7.0
11.0
11.0
3
8
1
3
95003-39001-10M
95003-39xxx-20 <95003-39003-10M>
95003-40001-10M
12.0 14.0
3
1
3
1
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0
tors T
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40001-60M 1
95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0
Mo DIS
95003-07001-60M 1 3 95003-40001-60M 1
95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
oba U
95003-09001-60M 1
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0
6C O
3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
201 ID
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3
08- IB
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
22
2004.09.01 E
OR A
BA
DO
-C O
C 7
an) N
ern O
General purpose hoses General purpose hoses
s H US
Bulk part Bulk part
Standard part No. Bulk part No. Inner
diameter Length
(m)
Standard part No. Bulk part No. Inner
diameter Length
(m)
1
(mm) (mm)
ola O
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
ba ÓN
95005-12001-10M 1
95005-12xxx-1x <95005-12003-10M> 12.0 3 95005-45xxx-5x 95005-45001-50M 4.5 1
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50001-30M 1
95005-50xxx-3x 5.0
<95005-50003-30M> 3
95005-12xxx-3x 95005-12001-30M 12.0 1
rdo CI
95005-50xxx-5x 95005-50001-50M 5.0 1
Nic
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
Co U
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x <95005-14003-20M> 14.0 3 95005-55001-20M 1
(ex RIB
95005-14xxx-3x
95005-14xxx-5x
95005-14001-30M
95005-14001-50M
14.0
14.0
1
1
95005-55xxx-2x <95005-55003-20M>
95005-55001-10M
5.3 3
1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
tors T
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
Mo DIS
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
201 ID
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
23
2004.09.01 E
OR A
BA
DO
-C O
C 8
an) N
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
ern O
s H US
(Example)
1 95001-75001-50M
ola O
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
ba ÓN
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
rdo CI
Nic
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
Co U
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(ex RIB (3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
tors T
008: 8 m
Mo DIS
03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm
05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm
07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm
08- IB
08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm
09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm
12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm
08- OH
10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm
11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm
5: General hose
24
2004.09.01 E
OR A
BA
DO
-C O
C 9
an) N
ern O
How to use the flat rate time (F.R.T.)
s H US
This F.R.T. (Flat Rate Time) is used to determine the standard labor
time allowed for replacement of parts covered by the warranty during
2. Method of computing
The job times are listed in tenth of an hour to simplify computa-
1
ola O
the period the warranty is in effect. The F.R.T. for those parts which tion.
are not listed herein should be determined from the operation closely
ba ÓN
(Example) 0.3 = 18 minutes
related to the replacement of that part. 5.6 = 5 hours and 36 minutes
rdo CI
Nic
1. The F.R.T. is based on the following servicing conditions CONVERSION CHART
a. A liberal allowance is added to the net servicing time. Hours Minutes Hours Minutes
Co U
b. Standard times specified are based on the condition that the 0.1 6 0.6 36
(ex RIB
necessary servicing tools listed in the service manual (motor-
cycle) which describes the Honda service policy are available
0.2
0.3
12
18
0.7
0.8
42
48
close at hand and the work performed by a mechanic with nor- 0.4 24 0.9 54
tors T
25
2004.09.01 E
OR A
BA
DO
-C O
C10
an) N
3. Computing the F.R.T. c. Jobs of partially related nature
ern O
The following are only examples and do not reflect the actual Total up the F.R.T. for all of the parts replaced and then sub-
s H US
F.R.T. for this product. tract the F.R.T. for the duplicated operation (i.e., cylinder head
1 When several jobs are performed at the same time, make the cal-
culation in the following manner.
gasket service).
(Example) Replacement of valve and cylinder head.
ola O
a. Jobs of non duplicated nature
Service item F.R.T.
The F.R.T. for the job is obtained by totalling the F.R.T. for
Valve *3.0
ba ÓN
each part replaced.
Head assy., cylinder *4.0
(Example) Replacement of head cover gasket and oil filter.
Gasket comp., cylinder head *2.5
Service item F.R.T. The F.R.T. for the job is: (3.0 + 4.0) - 2.5 = 4.5
rdo CI
Nic
Packing, cylinder head cover 0.5
• The F.R.T. shown with (*) includes engine removal and instal-
Cartridge, oil filter 0.5
Co U
lation.
The F.R.T. for the job is: 0.5 + 0.5 = 1.0
• The parts, having the same number of man-hour, are identi-
(ex RIB
b. Jobs of duplicated nature fied by a mark “•”, and classified under the title of their repre-
sentative work.
Take the F.R.T. for the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
tors T
Mo DIS
26
2004.09.01 E
OR A
BA
DO
-C O
C11
an) N
4. Operations other than replacing parts
ern O
a. Removal and installation Frame
s H US
No.
1 Engine
Service item F.R.T.
2.2
No.
1
Service item
Front brake air bleeding
F.R.T.
0.2 1
2 Front brake adjustment 0.3
ola O
2 Cylinder head 1.9
3 Carburetor 0.4 3 Rear brake adjustment 0.1
4 Crankcase separation *5.5 4 Brake operation test 0.1
ba ÓN
5 Headlight aiming 0.1
6 Toe-in adjustment 0.3
b. Adjustment, measurement and cleaning
Engine
rdo CI
Nic
c. Overhaul
No. Service item F.R.T.
Co U
1 Spark plug adjustment and cleaning 0.1
No. Service item F.R.T.
2
3
(ex RIB
Carburetor idle adjustment
Engine oil inspection
0.1
0.1
1 Carburetor 0.9
27
2004.09.01 E
OR A
BA
DO
-C O
ENGINE GROUP C12
an) N
E-1 E 1 E-2 E 4 E-3 E 6
ern O
CYLINDER HEAD CAMSHAFT/VALVE CAM CHAIN/TENSIONER
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
E-4 E 7 E-5 E 8 E-5-1 E10
(ex RIB
CYLINDER FRONT CRANKCASE COVER (TRX250TM) FRONT CRANKCASE COVER (TRX250TE)
tors T
Mo DIS
oba U
ord S
6C O
28
2004.09.01 E
OR A
BA
DO
-C O
ENGINE GROUP C13
an) N
E-9 F 4 E-10 F 5 E-11 F 6
ern O
GENERATOR STARTING GEAR STARTING MOTOR
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
E-12 F 7 E-13 F 9 E-14 F11
(ex RIB
CRANKCASE CRANKSHAFT/PISTON TRANSMISSION
tors T
Mo DIS
oba U
ord S
6C O
29
2004.09.01 E
2
30
PR EOP-1
08- OH
08- IB
201 ID
6C O
ord S
oba U
GASKET KIT A
Mo DIS
tors T
(ex RIB
G 4
Co U
rdo CI
ba ÓN
EOP-2
Nic
ola O
s H US
ern O
an) N
2004.09.01
-C O
GASKET KIT B
OR A
E
DO
ENGINE GROUP
BA
G 5
C14
OR A
BA
DO
-C O
FRAME GROUP C15
an) N
F-1 H 1 F-1-1 H 2 F-2 H 3
ern O
HEADLIGHT('02-'04) HEADLIGHT('05) METER (U)
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
F-3 H 4 F-3-1 H 8 F-4 H10
(ex RIB
HANDLE LEVER/SWITCH/CABLE
('02-'04)
HANDLE LEVER/SWITCH/CABLE ('05) FR. BRAKE MASTER CYLINDER
tors T
Mo DIS
3
oba U
ord S
6C O
31
2004.09.01 E
OR A
BA
DO
-C O
FRAME GROUP C16
an) N
F-7 I 2 F-8 I 3 F-8-1 I 6
ern O
TIE ROD FRONT FENDER('02-'04) FRONT FENDER('05)
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
F-9 I 8 F-10 I 9 F-11 I10
(ex RIB
FRONT CUSHION FRONT ARM KNUCKLE
tors T
Mo DIS
3
oba U
ord S
6C O
32
2004.09.01 E
OR A
BA
DO
-C O
FRAME GROUP D 1
an) N
F-15 I16 F-16 J 2 F-17 J 6
ern O
REAR BRAKE DRUM REAR FINAL GEAR FUEL TANK
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
F-18 J 8 F-18-1 J 9 F-19 J10
(ex RIB
BODY COVER('02-'04) BODY COVER('05) SEAT
tors T
Mo DIS
3
oba U
ord S
6C O
33
2004.09.01 E
OR A
BA
DO
-C O
FRAME GROUP D 2
an) N
F-23 K 1 F-24 K 3 F-25 K 4
ern O
SWINGARM REAR CUSHION REAR FENDER (TRX250TM)('02-'04)
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
F-25-1 K 6 F-25-2 K 8 F-26 K10
(ex RIB
REAR FENDER (TRX250TE)('02-'04) REAR FENDER('05) TAILLIGHT
tors T
Mo DIS
3
oba U
ord S
6C O
34
2004.09.01 E
OR A
BA
DO
-C O
FRAME GROUP D 3
an) N
F-28-1 K16 F-29 L 2 F-30 L 4
ern O
WIRE HARNESS (TRX250TE) FRAME BODY OIL COOLER
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
F-31 L 5 F-32 L 6 F-33 L 7
(ex RIB
CARRIER TOOLS CAUTION LABEL
tors T
Mo DIS
3
oba U
ord S
6C O
35
2004.09.01 E
3
36
PR FOP-3
08- OH
08- IB
201 ID
6C O
ord S
oba U
Mo DIS
TRAILER HITCH SET (A/CM)
tors T
(ex RIB
L15
Co U
rdo CI
ba ÓN
Nic
ola O
s H US
ern O
an) N
2004.09.01
-C O
OR A
E
DO
FRAME GROUP
BA
D 4
OR A
BA
DO
-C O
E-1 CYLINDER HEAD E 1
an) N
Service item F.R.T.
ern O
PLUG, SPARK •••••••••••••••••• 0.1
INSULATOR, CARBURETOR •••••••• 0.4
s H US
GASKET, HEAD COVER ••••••••••• 0.8
COVER, CYLINDER HEAD ••••••••• 0.9
GASKET, CYLINDER HEAD •••••••• 1.9
GUIDE, VALVE ••••••••••••••••• 2.7
(INC. REAMING)
(ADD 0.3 FOR EACH.)
ola O
(INC. VALVE REFACING)
HEAD COMP., CYLINDER ••••••••• 2.8
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 12205-HM8-306 GUIDE, EX. VALVE (O.S.) ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
9 90011-HM8-000 BOLT, STUD, 6X18 •••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
10 90441-706-000 WASHER, SEALING, 6MM •••••••• 3 3 - - 3 3 - - -------- -------- A,CM,U
- - 3 3 - - 3 3
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
16 94050-08000 NUT, FLANGE, 8MM •••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
ord S
- - 4 4 - - 4 4
17 94301-08140 DOWEL PIN, 8X14 ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
6C O
- - 2 2 - - 2 2
21 95701-06100-00 BOLT, FLANGE, 6X100 ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
08- OH
- - 2 2 - - 2 2
22 96001-06012-00 BOLT, FLANGE, 6X12 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
23 96001-06025-00 BOLT, FLANGE, 6X25 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
24) 98069-57926 PLUG, SPARK (X22EPR-U9)(DENSO) (1) (1) - - (1) (1) - - -------- -------- A,CM,U
- - (1) (1) - - (1) (1)
98069-59916 PLUG, SPARK (DPR9EA-9)(NGK) • (1) (1) - - (1) (1) - - -------- -------- A,CM,U
oba U
39
2004.09.01 E
OR A
BA
DO
-C O
E-2 CAMSHAFT/VALVE E 4
an) N
Service item F.R.T.
ern O
ARM, VALVE ROCKER •••••••••••• 0.9
(SAME TIME FOR TWO UNITS)
s H US
(INC. RELATIVE PART)
.FOLLOWER, CAM
(SAME TIME FOR TWO UNITS)
.ROD COMP., PUSH
(SAME TIME FOR TWO UNITS)
SPRING, VALVE •••••••••••••••• 2.0
ola O
(ADD 0.1 FOR EACH.)
(INC. RELATIVE PART)
VALVE •••••••••••••••••••••••• 2.2
ba ÓN
(ADD 0.2 FOR EACH.)
(INC. REFACING)
(EXC. VALVE GUIDE REPLACEMENT)
CAMSHAFT COMP. ••••••••••••••• 2.4
BEARING, RADIAL BALL, 16002 •• *5.7
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 14421-HM7-000 FOLLOWER, CAM ••••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 1 1 - - 1 1
201 ID
- - 2 2 - - 2 2
8 14711-HM8-A40 VALVE, IN. •••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
16 90206-250-000 NUT, TAPPET ADJUSTING ••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
ord S
- - 2 2 - - 2 2
17 90402-HN6-000 WASHER, SPRING •••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
6C O
- - 1 1 - - 1 1
91008-GE0-005 BEARING, RADIAL BALL, 16002
(NTN) 1 1 - - 1 1 - - -------- -------- A,CM,U
08- IB
- - 1 1 - - 1 1
19 91303-428-003 O-RING, 7.7X2.5 ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- OH
PR
41
2004.09.01 E
OR A
BA
DO
-C O
E-3 CAM CHAIN/TENSIONER E 6
an) N
Service item F.R.T.
ern O
ADJUSTER, TENSIONER •••••••••• 0.8
ARM COMP., CAM CHAIN TENSIONER 1.2
s H US
CHAIN, CAM ••••••••••••••••••• 2.4
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
4 90022-MG8-000 PIVOT, SHIFT DRUM STOPPER ARM 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
42
2004.09.01 E
OR A
BA
DO
-C O
E-4 CYLINDER E 7
an) N
Service item F.R.T.
ern O
GASKET, CYLINDER ••••••••••••• 2.2
CYLINDER COMP. ••••••••••••••• 2.4
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 90703-HC4-000 DOWEL PIN, 10X14 •••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
6C O
201 ID
08- IB
08- OH
PR
43
2004.09.01 E
OR A
BA
DO
-C O
E-5 FRONT CRANKCASE COVER (TRX250TM) E 8
an) N
Service item F.R.T.
ern O
GASKET, FR. CRANKCASE COVER •• 0.7
.PLATE COMP., CLUTCH CAM
s H US
.SUB LEVER COMP., CLUTCH LIFTER
PLATE COMP., CLUTCH LIFTER ••• 0.8
(INC. RELATIVE PART)
BEARING, RADIAL BALL, 15X32X9 0.9
.COVER COMP., FR. CRANKCASE
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - - -
3 15231-HM3-670 VALVE, RELIEF ••••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
ord S
- - 1 1 - - - -
201 ID
- - 1 1 - - - -
8 22825-HN0-671 SPRING, CAM PLATE SIDE •••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - - -
16 91307-KF0-003 O-RING, 18X3(ARAI) •••••••••• 1 1 - - - - - - -------- -------- A,CM,U
ord S
- - 1 1 - - - -
17 94030-08000 NUT, HEX., 8MM •••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
6C O
45
2004.09.01 E
OR A
BA
DO
-C O
E-5-1 FRONT CRANKCASE COVER (TRX250TE) E10
an) N
Service item F.R.T.
ern O
SENSOR ASSY., ANGLE •••••••••• 0.4
COVER COMP., REDUCTION GEAR •• 0.5
s H US
.GEAR, REDUCTION
(SAME TIME FOR TWO
UNITS OR MORE)
BEARING, RADIAL BALL, 696ZZ •• 0.6
(ADD 0.1 FOR EACH.)
.BEARING, RADIAL BALL, 698ZZ
ola O
GASKET, FR. CRANKCASE COVER •• 0.7
.PLATE COMP., CLUTCH CAM
.SUB LEVER COMP., CLUTCH LIFTER
ba ÓN
BEARING, RADIAL BALL, 626ZZ •• 0.8
(ADD 0.1 FOR EACH.)
(FRONT SIDE 0.6)
.MOTOR ASSY., CONTROL
.PLATE COMP., CLUTCH LIFTER
rdo CI
2
Nic
(INC. RELATIVE PART)
BEARING, NEEDLE, 1010 •••••••• 0.9
.BEARING, RADIAL BALL, 15X32X9
Co U
COVER COMP., FR. CRANKCASE ••• 1.0
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 1 1
3 11337-HM8-A50 O-RING, REDUCTION GEAR COVER - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
ord S
- - - - - - 1 1
201 ID
- - - - - - 1 1
8 15235-HM3-670 CAP, RELIEF VALVE ••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
08- OH
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
14 22846-HB3-000 BOLT, CLUTCH ADJUSTING •••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
15 22860-HB3-000 RETAINER COMP., BALL •••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
16 24615-HN0-770 GEAR, REDUCTION (41T/10T) ••• - - - - 1 - - - -------- -------- A,CM,U
ola O
24615-HN0-771 •••••••••••••••••••••••••••• - - - - - 1 - - -------- -------- A,CM,U
- - - - - - 1 1
17 24616-HN0-770 GEAR, REDUCTION (40T/12T) ••• - - - - 1 - - - -------- -------- A,CM,U
ba ÓN
24616-HN0-771 •••••••••••••••••••••••••••• - - - - - 1 - - -------- -------- A,CM,U
- - - - - - 1 1
18 24617-HN0-770 GEAR, REDUCTION (7T) •••••••• - - - - 1 - - - -------- -------- A,CM,U
24617-HN0-771 •••••••••••••••••••••••••••• - - - - - 1 - - -------- -------- A,CM,U
- - - - - - 1 1
rdo CI
2
Nic
19 31300-HM8-A50 MOTOR ASSY., CONTROL •••••••• - - - - 1 - - - -------- -------- A,CM,U
31300-HM8-A51 •••••••••••••••••••••••••••• - - - - - 1 - - -------- -------- A,CM,U
- - - - - - 1 -
Co U
31300-HM8-B00 •••••••••••••••••••••••••••• - - - - - - - 1
20 31305-HM8-A50 PLATE, CORD GUIDE ••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
21 38800-HM8-A50
(ex RIB
SENSOR ASSY., ANGLE •••••••••
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
1
-
1
-
1
1
-
1
-------- -------- A,CM,U
22 90116-KCY-671 BOLT, SOCKET, 5X20 •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
tors T
- - - - - - 2 2
23 90485-040-000 WASHER, 8MM ••••••••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
Mo DIS
- - - - - - 1 1
24 91009-HF1-671 BEARING, RADIAL BALL, 15X32X9 - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
25 91021-148-004 BEARING, NEEDLE, 1010(NTN) •• - - - - 1 - - - -------- -------- A,CM,U
91021-HN0-671 BEARING, NEEDLE, 10X14X10 ••• - - - - - 1 - - -------- -------- A,CM,U
- - - - - - 1 1
oba U
- - - - - - 1 1
29 91201-KM1-005 OIL SEAL, 10X20X5(ARAI) ••••• - - - - 1 1 - - -------- -------- A,CM,U
201 ID
- - - - - - 1 1
30 91306-HB3-003 O-RING, 8X1.7(ARAI) ••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
08- IB
- - - - - - 1 1
35 94101-05800 WASHER, PLAIN, 5MM •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 2
36 94301-08100 DOWEL PIN, 8X10 ••••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
47
2004.09.01 E
OR A
BA
DO
-C O
E-5-1 FRONT CRANKCASE COVER (TRX250TE) E12
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 1 1
39 95701-06040-00 BOLT, FLANGE, 6X40 •••••••••• - - - - 15 15 - - -------- -------- A,CM,U
- - - - - - 15 15
ord S
48
2004.09.01 E
OR A
BA
DO
-C O
E-6 CLUTCH E13
an) N
Service item F.R.T.
ern O
CLUTCH, ONE WAY •••••••••••••• 0.9
.DRUM COMP., CLUTCH
s H US
.PLATE ASSY., DRIVE
PLATE, CLUTCH LIFTER ••••••••• 1.0
(INC. RELATIVE PART)
.SPRING, CLUTCH
(SAME TIME FOR TWO
UNITS OR MORE)
ola O
.WEIGHT SET, CLUTCH
(INC. RELATIVE PART)
CENTER, CLUTCH ••••••••••••••• 1.1
ba ÓN
.DISK, CLUTCH FRICTION
(INC. RELATIVE PART)
(SAME TIME FOR TWO
UNITS OR MORE)
.OUTER COMP., CLUTCH
rdo CI
2
Nic
.PLATE, CLUTCH PRESSURE
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 22116-HB3-000 GUIDE, CLUTCH OUTER ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 5 5 - - 5 5
201 ID
- - 1 1 - - 1 1
8 22361-HM8-A40 PLATE, CLUTCH LIFTER •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
16 22481-HM8-A40 WASHER, 48X100X1.2 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 1 - - 1 1
17 22500-HM8-A40 DRUM COMP., CLUTCH •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
18 22535-HM8-306 WEIGHT SET, CLUTCH •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- IB
- - 4 4 - - 4 4
21 90201-HB3-000 NUT, SPECIAL, 16MM •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
22 90235-HB3-000 NUT, SPECIAL, 18MM •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
PR
- - 1 1 - - 1 1
23 90432-KE5-000 WASHER, 18MM •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
24 90452-413-000 WASHER, THRUST, 20MM •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
25 90605-HM8-000 CIRCLIP, 7MM •••••••••••••••• 3 3 - - 3 3 - - -------- -------- A,CM,U
- - 3 3 - - 3 3
50
2004.09.01 E
OR A
BA
DO
-C O
E-6 CLUTCH E15
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
28 91301-HM8-A40 O-RING, 83.5X1.5 •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
51
2004.09.01 E
OR A
BA
DO
-C O
E-7 OIL PUMP E16
an) N
Service item F.R.T.
ern O
SPROCKET, OIL PUMP DRIVEN •••• 0.9
PUMP ASSY., OIL •••••••••••••• 1.0
s H US
(INC. RELATIVE PART)
CHAIN, OIL PUMP •••••••••••••• 2.3
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
4 15331-958-000 ROTOR, OIL PUMP INNER ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
9 94540-05018 E-RING, 5MM ••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
10 95701-06035-00 BOLT, FLANGE, 6X35 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
PR
52
2004.09.01 E
OR A
BA
DO
-C O
E-8 REAR CRANKCASE COVER F 1
an) N
Service item F.R.T.
ern O
SENSOR ASSY., SPEED •••••••••• 0.4
.SWITCH ASSY., NEUTRAL
s H US
PROTECTOR, COUNTERSHAFT •••••• 1.1
GASKET, RR. CRANKCASE COVER •• 1.5
OIL SEAL, 10X20X5 •••••••••••• 1.6
.OIL SEAL, 12X20X5
.OIL SEAL, 22X32X7
.SWITCH ASSY., CHANGE
ola O
COVER COMP., RR. CRANKCASE ••• 1.7
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 1 1
2 11355-HM8-A40 PROTECTOR, COUNTERSHAFT ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
11355-HM8-A41 •••••••••••••••••••••••••••• - - 1 1 - - 1 1
ord S
11359-HM8-B10 •••••••••••••••••••••••••••• - - - 1 - - - 1
6 11395-HM8-A40 GASKET, RR. CRANKCASE COVER • 1 1 - - 1 1 - - -------- -------- A,CM,U
08- IB
- - 1 1 - - 1 1
7 18318-HM8-A50 COLLAR, SPEEDSENSOR PROTECTOR 2 2 - - 2 2 - - -------- -------- U
(2) - - - 2 2 - - -------- -------- A,CM
08- OH
- - 2 2 - - 2 2
8 24866-HM8-A40 HOLDER, REVERSE STOPPER WIRE 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
9 24880-HM8-A40 PROTECTOR, REVERSE LEVER •••• 1 1 - - 1 1 - - -------- -------- A,CM
24880-HM8-U40 PROTECTOR, OIL THERMO SENSOR 1 1 - - 1 1 - - -------- -------- U
PR
- - 1 - - - 1 -
24880-HM8-V20 •••••••••••••••••••••••••••• - - - 1 - - - 1
10 35600-HA0-003 SWITCH ASSY., NEUTRAL (TOYO) - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
11 35759-HM8-A41 SWITCH ASSY., CHANGE •••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
53
2004.09.01 E
OR A
BA
DO
-C O
E-8 REAR CRANKCASE COVER F 2
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
35759-HM8-B10 •••••••••••••••••••••••••••• - - - - - - - 1
12 37700-HM8-A50 SENSOR ASSY., SPEED ••••••••• (1) - - - - - - - -------- -------- A,CM
37700-HM8-A51 •••••••••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- U
ord S
- - - - - - 1 1
18 91202-HB3-003 OIL SEAL, 22X32X7(ARAI) ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
19 91205-KF0-003 OIL SEAL, 12X20X5(ARAI) ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
20 91302-P0Z-003 O-RING, 44.1X2.2(NOK) ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
54
2004.09.01 E
OR A
BA
DO
-C O
E-8 REAR CRANKCASE COVER F 3
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
24 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2 2 - - - - - - -------- -------- A,CM
25 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 1 - - 1 1
201 ID
- - 2 2 - - 2 2
28 95701-06035-00 BOLT, FLANGE, 6X35 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
55
2004.09.01 E
OR A
BA
DO
-C O
E-9 GENERATOR F 4
an) N
Service item F.R.T.
ern O
IGNITION PULSE GENERATOR ASSY. 1.7
.STATOR COMP.
s H US
FLYWHEEL COMP. ••••••••••••••• 1.8
.OUTER COMP., STARTING CLUTCH
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
4 31120-HM8-004 STATOR COMP. •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
6C O
31120-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
5 90085-413-781 BOLT, SOCKET, 6MM ••••••••••• 6 6 - - 6 6 - - -------- -------- A,CM,U
201 ID
- - 6 6 - - 6 6
6 90089-HB3-000 BOLT, SOCKET, 5X14 •••••••••• 2 - - - 2 - - - -------- -------- A,CM,U
08- IB
- - 3 3 - - 3 3
PR
56
2004.09.01 E
OR A
BA
DO
-C O
E-10 STARTING GEAR F 5
an) N
Service item F.R.T.
ern O
GEAR A/B, STARTING IDLE •••••• 1.5
.GEAR C, STARTING IDLE
s H US
GEAR COMP., STARTING DRIVEN •• 1.6
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
5 90413-GE0-000 WASHER, 10X21.5 ••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
6 91007-HB3-013 BEARING, NEEDLE, 22X27X20 ••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- IB
- - 1 1 - - 1 1
7 94510-10000 CIRCLIP, EXTERNAL, 10MM ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
PR
57
2004.09.01 E
OR A
BA
DO
-C O
E-11 STARTING MOTOR F 6
an) N
Service item F.R.T.
ern O
MOTOR ASSY., STARTER ••••••••• 0.3
HOLDER SET, BRUSH •••••••••••• 0.5
s H US
.TERMINAL SET, BRUSH
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 31204-KS5-901 SPRING, CARBON BRUSH •••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 90071-MB0-000 NUT-WASHER, 6MM ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- OH
58
2004.09.01 E
OR A
BA
DO
-C O
E-12 CRANKCASE F 7
an) N
Service item F.R.T.
ern O
SENSOR ASSY., THERMOSTAT OIL • 0.4
BOLT, CYLINDER STUD •••••••••• 2.4
s H US
(ADD 0.1 FOR EACH.)
GASKET, CRANKCASE •••••••••••• *5.5
.SCREEN, OIL FILTER
CRANKCASE COMP., FR. ••••••••• *6.0
CRANKCASE COMP., RR. ••••••••• *6.7
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 11200-HM8-A40 CRANKCASE COMP., RR. •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 37750-HA8-034 SENSOR ASSY., THERMOSTAT OIL
(DENSO) 1 1 - - 1 1 - - -------- -------- U
08- OH
- - 1 - - - 1 -
37750-HN5-M41 SENSOR ASSY., THERMOSTAT OIL - - - 1 - - - 1
9 90031-HN6-000 BOLT, STUD, 8X161 ••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
10 90401-HA8-000 WASHER, SEALING ••••••••••••• 1 1 - - 1 1 - - -------- -------- U
PR
- - 1 - - - 1 -
37751-HN5-M40 WASHER, SEAL •••••••••••••••• - - - 1 - - - 1
11 91008-HB5-003 BEARING, NEEDLE, 22X28X12 ••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
59
2004.09.01 E
OR A
BA
DO
-C O
E-12 CRANKCASE F 8
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
201 ID
- - 3 3 - - 3 3
08- OH
PR
60
2004.09.01 E
OR A
BA
DO
-C O
E-13 CRANKSHAFT/PISTON F 9
an) N
Service item F.R.T.
ern O
PIN, PISTON •••••••••••••••••• 2.3
PISTON ••••••••••••••••••••••• 2.4
s H US
.PISTON KIT
.RING SET, PISTON
BEARING, BALL, 6207C3 •••••••• *6.3
CRANKSHAFT COMP. ••••••••••••• *6.4
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
13021-HM8-003 RING SET, PISTON (O.S. 0.25) (1) (1) - - (1) (1) - - -------- -------- A,CM,U
- - (1) (1) - - (1) (1)
ord S
13031-HM8-003 RING SET, PISTON (O.S. 0.50) (1) (1) - - (1) (1) - - -------- -------- A,CM,U
- - (1) (1) - - (1) (1)
13041-HM8-003 RING SET, PISTON (O.S. 0.75) (1) (1) - - (1) (1) - - -------- -------- A,CM,U
6C O
13102-HM8-306 PISTON (O.S. 0.25) •••••••••• (1) (1) - - (1) (1) - - -------- -------- A,CM,U
- - (1) (1) - - (1) (1)
13103-HM8-306 PISTON (O.S. 0.50) •••••••••• (1) (1) - - (1) (1) - - -------- -------- A,CM,U
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
9 06131-HM8-A40 PISTON KIT (STD.) ••••••••••• - 1 - - - 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
06132-HM8-A40 PISTON KIT (O.S. 0.25) •••••• - (1) - - - (1) - - -------- -------- A,CM,U
- - (1) (1) - - (1) (1)
06133-HM8-A40 PISTON KIT (O.S. 0.50) •••••• - (1) - - - (1) - - -------- -------- A,CM,U
6C O
62
2004.09.01 E
OR A
BA
DO
-C O
E-14 TRANSMISSION F11
an) N
Service item F.R.T.
ern O
GEAR, REVERSE IDLE ••••••••••• *5.7
BEARING, RADIAL BALL ••••••••• *5.9
s H US
.BEARING, RADIAL BALL SPECIAL,
6202U
.BEARING, RADIAL BALL, 6202U
.BEARING, RADIAL BALL, 6204
.MAINSHAFT, TRANSMISSION
(INC. RELATIVE PART)
ola O
(WHEN SERVICING COMP., UNIT,
F.R.T. IS 6.1)
.SHAFT, COUNTER
ba ÓN
(INC. RELATIVE PART)
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
4 23412-HM8-A40 SHIFTER, REVERSE COUNTERSHAFT
LOW GEAR 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 1 - - 1 1
5 23413-HM8-A40 COLLAR, SPLINE •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
6 23414-HN5-670 BUSH, SPLINE, 25X8.6 •••••••• 3 3 - - 3 3 - - -------- -------- A,CM,U
08- IB
- - 3 3 - - 3 3
7 23415-HB3-000 BUSH, 15MM •••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
15 23471-HM8-A40 GEAR, COUNTERSHAFT FOURTH
(32T) 1 1 - - 1 1 - - -------- -------- A,CM,U
ord S
- - 1 1 - - 1 1
16 23481-HM8-A40 GEAR, MAINSHAFT FIFTH (24T) • 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 1 - - 1 1
17 23521-HM8-000 PLATE, BEARING SETTING •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
18 23721-HM8-A40 GEAR, REVERSE IDLE (20T/37T) 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- IB
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
28 90605-200-000 SET RING, 20MM •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
30 91002-HE0-003 BEARING, RADIAL BALL (S6205)
(KOYO) 1 1 - - 1 1 - - -------- -------- A,CM,U
08- IB
- - 1 1 - - 1 1
31 91202-898-003 OIL SEAL, 25X41.25X6 •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- OH
- - 1 1 - - 1 1
32 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
33 96100-62040-00 BEARING, RADIAL BALL, 6204 •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
PR
65
2004.09.01 E
OR A
BA
DO
-C O
E-15 GEARSHIFT DRUM F14
an) N
Service item F.R.T.
ern O
LEVER, REVERSE STOPPER ••••••• 0.2
ARM COMP., GEARSHIFT MASTER •• 1.1
s H US
.ARM COMP., SUB GEARSHIFT
SPINDLE
PLATE, GEARSHIFT ••••••••••••• 1.2
(INC. RELATIVE PART)
.SHIFTER, DRUM
.STOPPER COMP., GEARSHIFT DRUM
ola O
(INC. RELATIVE PART)
ARM A, GEARSHIFT ••••••••••••• 1.6
.SHAFT COMP., REVERSE STOPPER
ba ÓN
.SPINDLE, GEARSHIFT
.SPINDLE, SECONDARY GEARSHIFT
SPINDLE COMP., GEARSHIFT ••••• 2.6
.SPINDLE COMP., SUB GEARSHIFT
FORK, GEARSHIFT •••••••••••••• *5.9
rdo CI
2
Nic
(SAME TIME FOR TWO
UNITS OR MORE)
DRUM, GEARSHIFT •••••••••••••• *6.1
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 24213-HM8-A40 FORK, RR. GEAR SHIFT •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 24430-HM8-A40 STOPPER COMP., GEARSHIFT DRUM 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
14 24641-HB3-004 SPRING, SHIFT ARM ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
15 24651-HN6-000 SPRING, GEARSHIFT RETURN •••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
16 24652-KY4-900 PIN, RETURN SPRING •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
ola O
- - 1 1 - - 1 1
17 24661-HM8-A40 ARM A, GEARSHIFT •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ba ÓN
18 24670-HM8-A40 ARM COMP., SUB GEARSHIFT
SPINDLE 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
19 24680-HM8-A40 SPINDLE COMP., SUB GEARSHIFT 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
rdo CI
2
Nic
20 24680-HM8-A50 SPINDLE COMP., GEARSHIFT •••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
Co U
21 24860-HM8-A40 PLATE COMP. A, REVERSE STOPPER 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
22 24860-HM8-A50
23 24865-HN5-670
(ex RIB
SHAFT COMP., REVERSE STOPPER
LEVER, REVERSE STOPPER ••••••
-
-
1
-
-
-
1
-
-
-
-
1
-
-
-
1
1
-
1
-
1
-
1
-
-
1
-
1
-
1
-
1
-------- -------- A,CM,U
-------- -------- A,CM,U
24 24867-HM8-A40 SPRING, REVERSE STOPPER ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
tors T
- - 1 1 - - - -
29 90408-HM8-A40 WASHER •••••••••••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
ord S
- - 1 1 - - - -
30 90413-GE0-000 WASHER, 10X21.5 ••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
32 90442-397-000 WASHER, SEALING, 6MM •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
33 90451-GF6-000 WASHER, THRUST, 12MM •••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
08- IB
- - 2 2 - - 2 2
34 90452-166-600 WASHER, THRUST, 12MM •••••••• 2 2 - - 1 1 - - -------- -------- A,CM,U
- - 2 2 - - 1 1
08- OH
an) N
Service item F.R.T.
ern O
RATCHET, STARTER ••••••••••••• 0.4
(INC. RELATIVE PART)
s H US
.STARTER ASSY., RECOIL
PULLEY COMP., RECOIL ••••••••• 0.6
SPRING, RECOIL STARTER ••••••• 0.7
CASE COMP., RECOIL STARTER ••• 0.8
.REEL, RECOIL STARTER
.ROPE, RECOIL STARTER
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
19 28400-HM8-A61 STARTER ASSY., RECOIL ••••••• - 1 - - - 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
69
2004.09.01 E
OR A
BA
DO
-C O
E-17 CARBURETOR G 2
an) N
Service item F.R.T.
ern O
VALVE SET, THROTTLE •••••••••• 0.3
CHAMBER SET, FLOAT ••••••••••• 0.5
s H US
.LEVER SET, CHOKE
.VALVE ASSY., AIR CUT
CARBURETOR ASSY. ••••••••••••• 0.7
.FLOAT SET
.HOLDER, NEEDLE JET
.JET, MAIN,
ola O
.VALVE COMP., FLOAT
NEEDLE SET, JET •••••••••••••• 0.8
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
16012-HM8-B01 •••••••••••••••••••••••••••• - - - 1 - - - 1
3 16013-HM8-A41 FLOAT SET ••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
ord S
- - 1 - - - 1 -
16013-KRP-981 •••••••••••••••••••••••••••• - - - 1 - - - 1
5 16015-HN6-003 CHAMBER SET, FLOAT •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 1 - - 1 1
201 ID
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
13 16092-HM8-A01 PLATE B, VALVE •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
14 16100-HM8-A41 CARBURETOR ASSY. (PDC1E A) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
16100-HM8-B01 CARBURETOR ASSY. (PDC1F A) •• - - - 1 - - - 1
15 16110-KN4-651 GASKET, TOP ••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
ola O
- - 1 1 - - 1 1
16 16155-KFR-701 VALVE COMP., FLOAT •••••••••• - - - 1 - - - 1
ba ÓN
16155-KJ9-751 •••••••••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
17 16163-KCS-920 GASKET, FLOAT CHAMBER ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
18 16165-HM8-000 HOLDER, NEEDLE JET •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
rdo CI
2
Nic
- - 1 1 - - 1 1
19 16168-382-014 HOLDER, JET ••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
Co U
20 16197-HM8-000 TUBE COMP. •••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
21 16198-HM8-000
22 16199-HM8-000
(ex RIB
TUBE COMP. ••••••••••••••••••
TUBE ••••••••••••••••••••••••
1
-
1
1
-
1
-
1
-
-
1
-
1
-
1
1
-
1
-
1
-
-
1
-
-------- -------- A,CM,U
-------- -------- A,CM,U
- - 1 1 - - 1 1
tors T
23 16510-HM8-B01 VALVE ASSY., AIR CUT •••••••• - - - 1 - - - 1
16510-HM8-000 •••••••••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
Mo DIS
- - 1 - - - 1 -
24 93892-04008-18 SCREW-WASHER, 4X8 ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
25 93892-04014-18 SCREW-WASHER, 4X14 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
oba U
- - 1 1 - - 1 1
28 94050-06000 NUT, FLANGE, 6MM •••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
6C O
- - 1 1 - - 1 1
33 99101-GHB-0950 JET, MAIN, #95 •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
99101-GHB-0980 JET, MAIN, #98 •••••••••••••• - - - 1 - - - 1
99101-GHB-0920 JET, MAIN, #92 •••••••••••••• (1) (1) - - (1) (1) - - -------- -------- A,CM,U
PR
an) N
Service item F.R.T.
ern O
NO INFORMATION ••••••••••••••• -
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
12315-HN6-010 GASKET, HEAD COVER •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
6C O
- - 3 - - - 3 -
91302-001-020 O-RING, 30.8MM •••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
91303-428-003 O-RING, 7.7X2.5 ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
PR
72
2004.09.01 E
OR A
BA
DO
-C O
EOP-2 GASKET KIT B G 5
an) N
Service item F.R.T.
ern O
NO INFORMATION ••••••••••••••• -
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
,, - - 1 - - - 1 -
,, - - - - 1 1 - - -------- -------- A,CM
11191-HM8-000 GASKET, CRANKCASE ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
ord S
- - 1 - - - 1 -
11357-HM8-000 GASKET, SPEED SENSOR INSULATOR 1 1 - - - - - - -------- -------- A,CM
11394-HM8-000 GASKET, FR. CRANKCASE COVER • 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 - - - 1 -
11395-HM8-A40 GASKET, RR. CRANKCASE COVER • 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 - - - 1 -
2 06116-HM8-P40 WASHER O-RING KIT B ••••••••• 1 1 - - - - - - -------- -------- A,CM
- 1 - - - - - - -------- -------- U
08- IB
- - 1 - - - - -
06116-HM8-P50 •••••••••••••••••••••••••••• - - - - 1 1 - - -------- -------- A,CM
- - - - - 1 - - -------- -------- U
08- OH
- - - - - - 1 -
06116-HM8-U40 •••••••••••••••••••••••••••• 1 - - - - - - - -------- -------- U
06116-HM8-U60 ••••••••••••••••••••••••••••
(COMPONENT PARTS) - - - - 1 - - - -------- -------- U
11337-HM8-A50 O-RING, REDUCTION GEAR COVER - - - - 1 1 - - -------- -------- A,CM,U
PR
- - - - - - 1 -
90401-HA8-000 WASHER, SEALING ••••••••••••• - - - - 1 - - - -------- -------- A,CM,U
90442-397-000 WASHER, SEALING, 6MM •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
91301-HM8-A40 O-RING, 83.5X1.5 •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
73
2004.09.01 E
OR A
BA
DO
-C O
EOP-2 GASKET KIT B G 6
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
2
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
91306-HB3-003 O-RING, 8X1.7(ARAI) ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
ord S
- - 1 - - - 1 -
91308-HM8-A51 O-RING, 16.8X1.9 •••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
201 ID
- - - - - - 1 -
91309-425-003 O-RING, 24.4X3.1(ARAI) •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
08- IB
74
2004.09.01 E
OR A
BA
DO
-C O
F-1 HEADLIGHT('02-'04) H 1
an) N
Service item F.R.T.
ern O
BULB, HEADLIGHT •••••••••••••• 0.1
(SAME TIME FOR TWO UNITS)
s H US
HEADLIGHT UNIT ••••••••••••••• 0.3
(ADD 0.1 FOR EACH.)
.SOCKET COMP., HEADLIGHT
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 - - - 2 -
4 33120-HN0-A60 HEADLIGHT UNIT •••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
6C O
- - 4 - - - 4 -
9 90286-147-670 WASHER, BEAM ADJUSTING •••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
10 90652-KT1-771 BAND, WIRE (BLACK) •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
PR
- - 1 - - - 1 -
11 93894-04018-08 SCREW-WASHER, 4X18 •••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 - - - 4 -
12 94050-04080 NUT, FLANGE, 4MM •••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 - - - 4 -
13 94103-03800 WASHER, PLAIN, 3MM •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
75
2004.09.01 E
OR A
BA
DO
-C O
F-1-1 HEADLIGHT('05) H 2
an) N
Service item F.R.T.
ern O
BULB, HEADLIGHT •••••••••••••• 0.1
HEADLIGHT UNIT, L. ••••••••••• 0.3
s H US
.HEADLIGHT UNIT, R.
SOCKET COMP., HEADLIGHT •••••• 0.4
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
76
2004.09.01 E
OR A
BA
DO
-C O
F-2 METER (U) H 3
an) N
Service item F.R.T.
ern O
METER ASSY., COMBINATION ••••• 0.3
CASE COMP., UPPER •••••••••••• 0.4
s H US
.GASKET
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 1 1
2 37200-HM8-U41 METER ASSY., COMBINATION (KPH) 1 1 - - - - - - -------- -------- U
- - 1 1 - - - -
ord S
- - 1 1 - - - -
37201-HN5-A11 •••••••••••••••••••••••••••• - - - - 1 1 - - -------- -------- U
201 ID
- - - - - - 1 1
4 37211-HN0-A01 GASKET •••••••••••••••••••••• 1 1 - - - - - - -------- -------- U
- - 1 1 - - - -
08- IB
- - 4 4 - - - -
6 37215-HM5-670 RUBBER, MOUNTING •••••••••••• 4 4 - - 4 4 - - -------- -------- U
- - 4 4 - - 4 4
7 93903-24420 SCREW, TAPPING, 4X16 •••••••• 5 5 - - - - - - -------- -------- U
PR
- - 5 5 - - - -
37902-HN0-A11 SCREW, TAPPING, 3X16 •••••••• - - - - 9 9 - - -------- -------- U
- - - - - - 9 9
8 90502-GG2-000 COLLAR, RR. FENDER •••••••••• 4 4 - - 4 4 - - -------- -------- U
- - 4 4 - - 4 4
9 94050-06070 NUT, FLANGE, 6MM •••••••••••• 4 4 - - 4 4 - - -------- -------- U
- - 4 4 - - 4 4
77
2004.09.01 E
OR A
BA
DO
-C O
F-3 HANDLE LEVER/SWITCH/CABLE ('02-'04) H 4
an) N
Service item F.R.T.
ern O
ARM, REVERSE ASSISTANT ••••••• 0.1
.COVER, THROTTLE CASE
s H US
.GRIP, HANDLE
.LEVER COMP., RR. BRAKE
.LEVER, PARKING BRAKE LOCK
.SWITCH ASSY., HORN
ARM COMP., THROTTLE •••••••••• 0.2
.BRACKET, BRAKE LEVER
ola O
.CASE ASSY., THROTTLE LEVER
.LEVER, THROTTLE
SWITCH SET, L. HANDLE •••••••• 0.3
ba ÓN
CABLE COMP., CHOKE ••••••••••• 0.4
.CABLE COMP., HAND BRAKE
CABLE SET, THROTTLE •••••••••• 0.5
CABLE, REVERSE ASSIST •••••••• 0.6
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
3 22880-HM8-000 CABLE, REVERSE ASSIST ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
ord S
- - 1 - - - 1 -
8 53141-HC3-000 COVER, THROTTLE CASE •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
9 53143-HM7-305 CASE ASSY., THROTTLE LEVER •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
PR
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
13 53147-HM5-850 HOLDER, THROTTLE CASE ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
14 53148-HA0-000 BUSH, THROTTLE PIVOT •••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
15 53165-958-010 GRIP, HANDLE •••••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
ola O
16 53167-958-680 GUARD, HANDLE END ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
ba ÓN
17 53172-HM5-880 BRACKET, BRAKE LEVER •••••••• 1 1 - - - - - - -------- -------- U
- - 1 - - - - -
53172-HM7-000 •••••••••••••••••••••••••••• 1 1 - - - - - - -------- -------- A,CM
53172-HN0-A11 •••••••••••••••••••••••••••• - - - - 1 1 - - -------- -------- A,CM
53172-HN0-U11 •••••••••••••••••••••••••••• - - - - 1 1 - - -------- -------- U
rdo CI
Nic
- - - - - - 1 -
18 53173-376-000 HOLDER, LEVER BRACKET ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
Co U
19 53177-HA0-680 COVER, L. HANDLE LEVER •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
20 53179-HA6-000
53179-HN0-A10
(ex RIB
ARM, REVERSE ASSISTANT ••••••
••••••••••••••••••••••••••••
1
-
-
-
1
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
-
1
-
-
-
-
1
-
-
-
-
-------- -------- A,CM,U
-------- -------- A,CM,U
tors T
21 53180-HA8-770 LEVER COMP., RR. BRAKE •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
Mo DIS
3
22 53187-VM6-000 CAP, REVERSE PIN •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
23 53191-961-010 SPRING, PARKING BRAKE LEVER • 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
24 53192-HN0-A00 LEVER, PARKING BRAKE LOCK ••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
oba U
- - - - - - 1 -
27 84906-118-000 COLLAR, NUMBER BRACKET SETTING 2 2 - - 2 2 - - -------- -------- A,CM,U
201 ID
- - 2 - - - 2 -
28 90114-HM8-000 BOLT, HANDLE LEVER PIVOT •••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
08- IB
- - 1 - - - 1 -
31 90504-HA0-000 WASHER, 9X20 •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
32 90652-KT1-771 BAND, WIRE (BLACK) •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
PR
- - 2 - - - 2 -
33 91210-HA0-003 DUST SEAL, 9X16X5(ARAI) ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
91210-HA0-004 DUST SEAL, 9X16X5(NOK) •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
34 91532-HA0-020 PACKING, THROTTLE CASE •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
79
2004.09.01 E
OR A
BA
DO
-C O
F-3 HANDLE LEVER/SWITCH/CABLE ('02-'04) H 6
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 - - - 2 -
38 93500-05018-0G SCREW, PAN, 5X18 •••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
6C O
- - 1 - - - 1 -
41 94001-06070-0S NUT, HEX., 6MM •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- OH
- - 1 - - - 1 -
42 94002-06000-0S NUT, HEX., 6MM •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
43 94111-04000 WASHER, SPRING, 4MM ••••••••• 1 1 - - 1 1 - - -------- -------- U
- - 1 - - - 1 -
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
81
2004.09.01 E
OR A
BA
DO
-C O
F-3-1 HANDLE LEVER/SWITCH/CABLE ('05) H 8
an) N
Service item F.R.T.
ern O
ARM, REVERSE ASSISTANT ••••••• 0.1
.COVER, THROTTLE CASE
s H US
.GRIP, HANDLE
.LEVER COMP., RR. BRAKE
.LEVER, PARKING BRAKE LOCK
.SWITCH ASSY., FR. STOP
.SWITCH ASSY., HORN
ARM COMP., THROTTLE •••••••••• 0.2
ola O
.BRACKET, BRAKE LEVER
.CASE ASSY., THROTTLE LEVER
.LEVER, THROTTLE
ba ÓN
SUB CORD, FR. STOP SWITCH •••• 0.3
.SWITCH ASSY., L. HANDLE
CABLE COMP., CHOKE ••••••••••• 0.4
.CABLE COMP., HAND BRAKE
CABLE SET, THROTTLE •••••••••• 0.5
rdo CI
Nic
CABLE, REVERSE ASSIST •••••••• 0.6
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
(TATEISHI) - - - 1 - - - 1
9 35345-HF1-830 COLLAR, STOP SWITCH ••••••••• - - - 1 - - - 1
10 43460-HM8-B00 CABLE COMP., HAND BRAKE ••••• - - - 1 - - - 1
08- IB
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
22 53174-HN5-V60 STAY, PARKING BRAKE STOPPER • - - - 1 - - - 1
23 53177-HN5-M40 COVER, L. HANDLE •••••••••••• - - - 1 - - - 1
24 53179-HA6-000 ARM, REVERSE ASSISTANT •••••• - - - 1 - - - 1
25 53179-HN5-M40 HOLDER, STOP SWICH SUB CORD • - - - 1 - - - 1
26 53180-HA8-770 LEVER COMP., RR. BRAKE •••••• - - - 1 - - - 1
ola O
27 53187-VM6-000 CAP, REVERSE PIN •••••••••••• - - - 1 - - - 1
28 53191-961-010 SPRING, PARKING BRAKE LEVER • - - - 1 - - - 1
29 53192-HN5-V60 LEVER, PARKING BRAKE LOCK ••• - - - 1 - - - 1
ba ÓN
30 53193-HA0-770 CAP, PARKING LEVER •••••••••• - - - 1 - - - 1
31 53193-HF1-830 SPRING, LEVER RETURN •••••••• - - - 1 - - - -
53193-HN5-C20 SPRING, PARKING LEVER RETURN - - - - - - - 1
32 84906-118-000 COLLAR, NUMBER BRACKET SETTING - - - 2 - - - 2
rdo CI
Nic
33 90114-HM8-000 BOLT, HANDLE LEVER PIVOT •••• - - - 1 - - - 1
34 90115-HA6-000 SCREW, PARKING LEVER PIVOT •• - - - 1 - - - 1
35 90501-HA0-000 WASHER, LOCK, 6MM ••••••••••• - - - 1 - - - 1
Co U
36 90504-HA0-000 WASHER, 9X20 •••••••••••••••• - - - 1 - - - 1
37 91210-HA0-003
91210-HA0-004
38 91532-HA0-020
39 93500-04014-1B
(ex RIB
DUST SEAL, 9X16X5(ARAI) •••••
DUST SEAL, 9X16X5(NOK) ••••••
PACKING, THROTTLE CASE ••••••
SCREW, PAN, 4X14 ••••••••••••
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
40 93500-04016-0G SCREW, PAN, 4X16 •••••••••••• - - - 3 - - - 3
tors T
3
42 93500-05018-0G SCREW, PAN, 5X18 •••••••••••• - - - 2 - - - 2
43 93500-05025-0G SCREW, PAN, 5X25 •••••••••••• - - - 2 - - - -
93500-05028-0G SCREW, PAN, 5X28 •••••••••••• - - - - - - - 3
44 93500-06016-0G SCREW, PAN, 6X16 •••••••••••• - - - 1 - - - 1
45 94001-04000-0S NUT, HEX., 4MM •••••••••••••• - - - 1 - - - 1
oba U
83
2004.09.01 E
OR A
BA
DO
-C O
F-4 FR. BRAKE MASTER CYLINDER H10
an) N
Service item F.R.T.
ern O
DIAPHRAGM •••••••••••••••••••• 0.1
.LEVER, R. STEERING HANDLE
s H US
CYLINDER SET, MASTER ••••••••• 0.5
.CYLINDER SUB ASSY., FR. MASTER
HOSE COMP. B, FR. BRAKE •••••• 0.6
.PIPE COMP., FR. BRAKE
HOSE COMP. A, FR. BRAKE •••••• 0.7
(ADD 0.1 FOR EACH.)
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
5 45510-HC4-305 CYLINDER SUB ASSY., FR. MASTER 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
6 45513-HA2-006 CAP, MASTER CYLINDER •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- IB
- - 1 1 - - 1 1
7 45517-166-006 HOLDER, MASTER CYLINDER ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
13 45545-HC4-840 WASHER, L. OIL BOLT ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
14 46666-HB9-006 SEPARATOR COMP. ••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
15 51201-HM8-000 CLAMPER, R. BRAKE HOSE •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ola O
16 51202-HM8-000 CLAMPER, L. BRAKE HOSE •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ba ÓN
17 51207-HM8-000 CLAMP A, FR. BRAKE HOSE ••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
18 51208-HM8-000 CLAMP B, FR. BRAKE HOSE ••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
19 53175-HC4-010 LEVER, R. STEERING HANDLE ••• 1 1 - - 1 1 - - -------- -------- A,CM,U
rdo CI
Nic
- - 1 1 - - 1 1
20 90107-HC5-000 BOLT, FLANGE, 6X10 •••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
Co U
21 90114-166-006 BOLT, HANDLE LEVER PIVOT •••• 1 1 - - 1 1 - - -------- -------- A,CM,U
22 90115-HM4-930
23 90145-MS9-612
(ex RIB
BOLT, FLANGE, 8X12 ••••••••••
BOLT, OIL, 10X22 ••••••••••••
-
2
-
3
-
2
-
3
1
-
2
-
1
-
2
-
-
2
-
3
-
2
-
3
1
-
2
-
1
-
2
-
-------- -------- A,CM,U
-------- -------- A,CM,U
- - 3 3 - - 3 3
tors T
24 90545-300-000 WASHER, OIL BOLT •••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
Mo DIS
3
25 90651-MA5-671 CIRCLIP ••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
26 93600-04012-1G SCREW, FLAT, 4X12 ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
27 94050-06000 NUT, FLANGE, 6MM •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
oba U
- - 1 1 - - 1 1
28 95701-06016-07 BOLT, FLANGE, 6X16 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
85
2004.09.01 E
OR A
BA
DO
-C O
F-5 HANDLE PIPE (U) H12
an) N
Service item F.R.T.
ern O
COVER, HANDLE •••••••••••••••• 0.3
.HOLDER, HANDLE UNDER
s H US
(SAME TIME FOR TWO UNITS)
.STAY, HANDLE COVER
.SWITCH ASSY., IGNITION
PIPE, STEERING HANDLE •••••••• 0.5
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
(KEY NO. AXX / BXX) (1) (1) - - (1) (1) - - -------- -------- U
- - (1) (1) - - (1) (1)
35122-HF1-881 KEY, BLANK (TYPE 2)
ord S
(KEY NO. CXX / DXX) (1) (1) - - (1) (1) - - -------- -------- U
- - (1) (1) - - (1) (1)
3 53100-HM8-U40 PIPE, STEERING HANDLE ••••••• 1 1 - - 1 1 - - -------- -------- U
6C O
- - 1 - - - 1 -
53100-HM8-V20 •••••••••••••••••••••••••••• - - - 1 - - - 1
201 ID
- - 1 1 - - 1 1
6 53130-HB3-770 HOLDER, HANDLE UNDER •••••••• 2 2 - - 2 2 - - -------- -------- U
08- OH
- - 2 2 - - 2 2
7 53205-HM8-U40ZA COVER, HANDLE
*NH1*...................BLACK 1 1 - - 1 1 - - -------- -------- U
- - 1 - - - 1 -
53205-HM8-V20ZA *NH1*...................BLACK - - - 1 - - - 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
13 95701-08035-08 BOLT, FLANGE, 8X35 •••••••••• 4 4 - - 4 4 - - -------- -------- U
- - 4 4 - - 4 4
ord S
87
2004.09.01 E
OR A
BA
DO
-C O
F-5-1 HANDLE PIPE (A/CM) H14
an) N
Service item F.R.T.
ern O
BOX, GEAR POSITION INDICATOR • 0.3
.COVER, HANDLE
s H US
.HOLDER, HANDLE UNDER
(SAME TIME FOR TWO UNITS)
.SOCKET ASSY., INDICATOR
.SWITCH ASSY., IGNITION
PIPE, STEERING HANDLE •••••••• 0.5
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
(KEY NO. CXX / DXX) (1) (1) - - (1) (1) - - -------- -------- A,CM
4 37215-HM5-670 RUBBER, MOUNTING •••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM
5 37600-HM8-A50 BOX, GEAR POSITION INDICATOR - - - - 1 - - - -------- -------- A,CM
6C O
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
89
2004.09.01 E
OR A
BA
DO
-C O
F-6 STEERING SHAFT H16
an) N
Service item F.R.T.
ern O
BUSH, STEERING ••••••••••••••• 0.3
DUST SEAL, 23X35X7 ••••••••••• 0.7
s H US
.OIL SEAL, 27X40X6
.SHAFT COMP., STEERING
BEARING, RADIAL BALL, 6203UU • 0.9
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 53224-HM7-000 HOLDER B, STEERING SHAFT •••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 - - - 1 -
90213-S73-003 NUT, SELF-LOCK, 14MM •••••••• - - - 1 - - - 1
8 90690-GHB-681 CLIP, CABLE, 30MM ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- OH
- - 1 1 - - 1 1
9 90753-GB4-681 OIL SEAL, 27X40X6 ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
10 91205-VM6-003 DUST SEAL, 23X35X7 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
ord S
6C O
201 ID
08- IB
08- OH
PR
91
2004.09.01 E
OR A
BA
DO
-C O
F-7 TIE ROD I 2
an) N
Service item F.R.T.
ern O
END COMP., TIE ROD ••••••••••• 0.5
(REF NO,1)
s H US
(ADD 0.2 FOR EACH.)
.ROD, TIE
(ADD 0.3 FOR EACH.)
END COMP., TIE ROD ••••••••••• 0.7
(REF NO,2)
(ADD 0.2 FOR EACH.)
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
4 53526-679-000 NUT, TIE ROD LOCK
(LEFT HAND THREAD) 2 2 - - 2 2 - - -------- -------- A,CM,U
08- IB
- - 2 2 - - 2 2
5 90305-HC4-000 NUT, SELF-LOCK, 12MM •••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- OH
92
2004.09.01 E
OR A
BA
DO
-C O
F-8 FRONT FENDER('02-'04) I 3
an) N
Service item F.R.T.
ern O
FENDER, L. INNER ••••••••••••• 0.1
.FENDER, R. INNER
s H US
.MUDGUARD, L. FR.
.MUDGUARD, R. FR.
.STAY, L. FR. FENDER SUPPORT
(SAME TIME FOR TWO UNITS)
.STAY, R. FR. FENDER SUPPORT
COVER, HEADLIGHT ••••••••••••• 0.3
ola O
(ADD 0.1 FOR EACH.)
.GRILLE, FR.
FENDER, FR. •••••••••••••••••• 0.5
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
5 61106-HM8-000 STAY, L. FR. FENDER SUPPORT • 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
08- OH
- - - - - - 1 -
7 61862-HM8-A40 FENDER, R. INNER •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
8 61866-HM8-000ZA MUDGUARD, L. FR.
*NH1*...................BLACK 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
93
2004.09.01 E
OR A
BA
DO
-C O
F-8 FRONT FENDER('02-'04) I 4
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
66300-HM8-000ZE *YR176*.........HARVEST BEIGE 1 - - - 1 - - - -------- -------- A
201 ID
- - 2 - - - 2 -
13 90102-HN5-670 SCREW, SPECIAL, 6X8 ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
14 90112-GC6-000 BOLT, FLANGE, 6MM ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 12 - - - 12 -
20 93904-26210 SCREW, TAPPING, 6X16 •••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 - - - 4 -
ord S
- - 2 - - - 2 -
08- OH
PR
95
2004.09.01 E
OR A
BA
DO
-C O
F-8-1 FRONT FENDER('05) I 6
an) N
Service item F.R.T.
ern O
STAY, L. FR. FENDER •••••••••• 0.1
.STAY, L. MUDGUARD CENTER
s H US
.STAY, R. FR. FENDER
.STAY, R. MUDGUARD CENTER
FENDER, L. INNER ••••••••••••• 0.2
.FENDER, R. INNER
.MUDGUARD, L. FR. LOWER
.MUDGUARD, R. FR. LOWER
ola O
COVER, L. HEADLIGHT •••••••••• 0.3
.COVER, R. HEADLIGHT
.GRILLE, FR.
ba ÓN
FENDER, FR. •••••••••••••••••• 0.7
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
*NH1*...................BLACK - - - 1 - - - 1
10 61867-HM8-B00 FENDER, L. INNER •••••••••••• - - - 1 - - - 1
08- IB
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
97
2004.09.01 E
OR A
BA
DO
-C O
F-9 FRONT CUSHION I 8
an) N
Service item F.R.T.
ern O
CUSHION ASSY., FR. ••••••••••• 0.2
(ADD 0.2 FOR EACH.)
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
51400-HM8-B01 •••••••••••••••••••••••••••• - - - 2 - - - 2
2 90120-HC4-000 BOLT, FLANGE, 10X50 ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 2 2 - - 2 2
201 ID
08- IB
08- OH
PR
98
2004.09.01 E
OR A
BA
DO
-C O
F-10 FRONT ARM I 9
an) N
Service item F.R.T.
ern O
ARM ASSY., L. UPPER •••••••••• 0.4
(ADD 0.4 FOR EACH.)
s H US
.ARM ASSY., LOWER
(ADD 0.4 FOR EACH.)
.ARM ASSY., R. UPPER
JOINT A, ARM BALL •••••••••••• 0.6
(ADD 0.5 FOR EACH.)
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
3 51355-HM8-005 JOINT A, ARM BALL ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 1 1 - - 1 1
201 ID
- - 2 2 - - 2 2
8 94514-40000 CIRCLIP, EXTERNAL, 40MM ••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- OH
99
2004.09.01 E
OR A
BA
DO
-C O
F-11 KNUCKLE I10
an) N
Service item F.R.T.
ern O
KNUCKLE COMP., L. •••••••••••• 0.6
(ADD 0.5 FOR EACH.)
s H US
.KNUCKLE COMP., R.
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 90310-HB9-000 NUT, CASTLE, 12MM ••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
ord S
100
2004.09.01 E
OR A
BA
DO
-C O
F-12 FRONT BRAKE PANEL I11
an) N
Service item F.R.T.
ern O
ADJUSTER ASSY. ••••••••••••••• 0.5
(ADD 0.4 FOR EACH.)
s H US
PISTON, WHEEL CYLINDER ••••••• 0.6
(INC. RELATIVE PART)
(ADD 0.5 FOR EACH.)
CYLINDER ASSY., L. FR. WHEEL • 0.7
(ADD 0.5 FOR EACH.)
.CYLINDER ASSY., R. FR. WHEEL
ola O
PLATE, BACK •••••••••••••••••• 0.8
(ADD 0.6 FOR EACH.)
.SHOE SET, BRAKE
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 4 4 - - 4 4
3 43352-HC5-971 SCREW, BLEEDER (NISSIN) ••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 2 2 - - 2 2
201 ID
- - 4 4 - - 4 4
8 45175-VM0-003 PIN, TENSION •••••••••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
16 45340-HB3-003 ADJUSTER ASSY. (NISSHIN) •••• 2 2 - - 2 2 - - -------- -------- A,CM,U
ord S
- - 2 2 - - 2 2
17 45342-HB3-003 BOOT, WHEEL CYLINDER •••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
6C O
- - 1 1 - - 1 1
21 45545-HC4-840 WASHER, L. OIL BOLT ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
08- OH
- - 1 1 - - 1 1
22 90115-HM4-930 BOLT, FLANGE, 8X12 •••••••••• 8 8 - - 8 8 - - -------- -------- A,CM,U
- - 8 8 - - 8 8
23 90661-HC4-006 CLIP, PISTON (NISSIN) ••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
PR
102
2004.09.01 E
OR A
BA
DO
-C O
F-13 FRONT WHEEL I13
an) N
Service item F.R.T.
ern O
HUB ASSY., FR. WHEEL ••••••••• 0.3
(ADD 0.3 FOR EACH.)
s H US
BEARING, RADIAL BALL, 6004 ••• 0.5
(SAME TIME FOR TWO UNITS)
TIRE, •••••••••••••••••••••••• 0.8
.WHEEL SUB ASSY., FR.
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 4 4 - - 4 4
3 44312-HF1-670 COLLAR, FR. WHEEL ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 2 2 - - 2 2
201 ID
- - 2 2 - - 2 2
11 90314-HM5-A10 NUT, WHEEL •••••••••••••••••• 8 8 - - 8 8 - - -------- -------- A,CM,U
- - 8 8 - - 8 8
12 91053-HC4-003 BEARING, RADIAL BALL, 6004 •• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
103
2004.09.01 E
OR A
BA
DO
-C O
F-13 FRONT WHEEL I14
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 4 4 - - 4 4
14 94201-40300 PIN, SPLIT, 4.0X30 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
6C O
201 ID
08- IB
08- OH
PR
104
2004.09.01 E
OR A
BA
DO
-C O
F-14 REAR WHEEL I15
an) N
Service item F.R.T.
ern O
HUB COMP., RR. WHEEL ••••••••• 0.3
TIRE, •••••••••••••••••••••••• 0.8
s H US
.WHEEL SUB ASSY., RR.
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 - - - 2 -
42650-HM8-B00 •••••••••••••••••••••••••••• - - - 2 - - - 2
3 42711-HM8-003 TIRE, (22X10-9)(GOODYEAR) ••• 2 2 - - 2 2 - - -------- -------- A,CM,U
ord S
- - 2 2 - - 2 2
4 42753-HF1-670 VALVE, RIM (TR412) •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
6C O
- - 2 2 - - 2 2
6 90103-HB3-300 BOLT, WHEEL, 10X30 •••••••••• 8 8 - - 8 8 - - -------- -------- A,CM,U
08- IB
- - 8 8 - - 8 8
7 90304-HM7-A10 NUT, AXLE, 20MM ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- OH
105
2004.09.01 E
OR A
BA
DO
-C O
F-15 REAR BRAKE DRUM I16
an) N
Service item F.R.T.
ern O
ARM, RR. BRAKE ••••••••••••••• 0.1
(INC. RELATIVE PART)
s H US
DRUM ASSY., RR. BRAKE •••••••• 0.7
.O-RING, 166X2.6
CAM, FR. BRAKE ••••••••••••••• 0.8
.PANEL SET, RR. BRAKE
.SHOE SET, BRAKE
BEARING, RADIAL BALL, 32X58X13 1.0
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
2 42624-HB3-000 RING, DAMPER •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
5 43145-HM8-000 INDICATOR, RR. BRAKE •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
201 ID
- - 1 1 - - 1 1
6 43151-329-000 SPRING, RR. BRAKE SHOE •••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
08- IB
- - 2 2 - - 2 2
7 43410-HM8-000 ARM, RR. BRAKE •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
- - 1 1 - - 1 1
11 45134-250-000 DUST SEAL, BRAKE CAM •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
12 45411-GB4-680 SPRING, BRAKE ARM RETURN •••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
106
2004.09.01 E
OR A
BA
DO
-C O
F-15 REAR BRAKE DRUM J 1
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
15 91055-HA0-681 BEARING, RADIAL BALL, 32X58X13 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
20 94520-58000 CIRCLIP, INTERNAL, 58MM ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
107
2004.09.01 E
OR A
BA
DO
-C O
F-16 REAR FINAL GEAR J 2
an) N
Service item F.R.T.
ern O
PLATE COMP., SKID •••••••••••• 0.1
SHAFT, RR. AXLE •••••••••••••• 1.0
s H US
GEAR ASSY., RR. FINAL •••••••• 1.2
.OIL SEAL, 42X51X7
(ADD 0.1 FOR EACH.)
OIL SEAL, 34X70X11 ••••••••••• 1.4
COVER SET, GEAR CASE ••••••••• 1.8
BEARING SET, NEEDLE •••••••••• 1.9
ola O
.BEARING, RADIAL BALL, 6206
.GEAR, PINION
.SHIM A, PINION GEAR
ba ÓN
GEAR, RING ••••••••••••••••••• 2.2
SPACER A, RING GEAR •••••••••• 2.3
BEARING, RADIAL BALL, 43X68X13 2.5
(ADD 0.2 FOR EACH.)
CASE SET, FINAL •••••••••••••• 3.1
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 41300-HM8-000 GEAR ASSY., RR. FINAL ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 41431-HM8-000 GEAR, RING •••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
- - N N - - N N
11 41447-HM8-000 SHIM A, PINION GEAR (1.64) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
41448-HM8-000 SHIM B, PINION GEAR (1.70) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
108
2004.09.01 E
OR A
BA
DO
-C O
F-16 REAR FINAL GEAR J 3
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
11) 41449-HM8-000 SHIM C, PINION GEAR (1.76) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
41451-HM8-000 SHIM D, PINION GEAR (1.82) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
41452-HM8-000 SHIM E, PINION GEAR (1.88) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ola O
41453-HM8-000 SHIM F, PINION GEAR (1.94) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
41454-HM8-000 SHIM G, PINION GEAR (2.00) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
ba ÓN
- - 1 1 - - 1 1
41455-HM8-000 SHIM H, PINION GEAR (2.06) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
41456-HM8-000 SHIM I, PINION GEAR (2.12) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
rdo CI
Nic
41457-HM8-000 SHIM J, PINION GEAR (2.18) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
12 41540-HC4-000 SPACER A, RING GEAR (1.26) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
Co U
- - 2 2 - - 2 2
41541-HC4-000 SPACER B, RING GEAR (1.32) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
41542-HC4-000
41543-HC4-000
(ex RIB
SPACER C, RING GEAR (1.38) ••
SPACER D, RING GEAR (1.44) ••
-
2
-
2
-
2
-
2
2
-
2
-
2
-
2
-
-
2
-
2
-
2
-
2
2
-
2
-
2
-
2
-
-------- -------- A,CM,U
-------- -------- A,CM,U
- - 2 2 - - 2 2
tors T
41544-HC4-000 SPACER E, RING GEAR (1.50) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
Mo DIS
3
41545-HC4-000 SPACER F, RING GEAR (1.56) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
41546-HC4-000 SPACER G, RING GEAR (1.62) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
41547-HC4-000 SPACER H, RING GEAR (1.68) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
oba U
- - 2 2 - - 2 2
41550-HC4-000 SPACER K, RING GEAR (1.86) •• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
6C O
- - 1 1 - - 1 1
16 50356-HM7-300 RUBBER, STOPPER ••••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
08- OH
- - 2 2 - - 2 2
17 83551-HM5-730 GROMMET, SIDE COVER ••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
18 90109-371-000 BOLT, SEALING, 8MM •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
24 90308-HM5-930 NUT A, RR. AXLE ••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 2 2 - - 2 2
29 91061-HA7-672 BEARING, NEEDLE, 14X24.5X15
(KOYO) 1 1 - - 1 1 - - -------- -------- A,CM,U
08- OH
- - 1 1 - - 1 1
91061-HC4-003 BEARING, NEEDLE, 14X24.5X15
(NTN) 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
30 91251-HM8-003 OIL SEAL, 34X70X11 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
PR
- - 1 1 - - 1 1
31 91271-HC4-004 OIL SEAL, 42X51X7 ••••••••••• 3 3 - - 3 3 - - -------- -------- A,CM,U
- - 3 3 - - 3 3
32 91302-001-020 O-RING, 30.8MM •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
110
2004.09.01 E
OR A
BA
DO
-C O
F-16 REAR FINAL GEAR J 5
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
35 95002-35000 CLIP, TUBE (C6.5) ••••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
111
2004.09.01 E
OR A
BA
DO
-C O
F-17 FUEL TANK J 6
an) N
Service item F.R.T.
ern O
LEVER, FUEL COCK ••••••••••••• 0.1
COCK ASSY., FUEL ••••••••••••• 0.7
s H US
.PROTECTOR, TANK UNDER HEAT
.SCREEN SET, FUEL STRAINER
.TANK COMP., FUEL
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 16963-HM8-000ZA LEVER, FUEL COCK
*NH1*...................BLACK 1 1 - - 1 1 - - -------- -------- A,CM,U
ord S
- - 1 1 - - 1 1
4 16997-467-000 O-RING, 11.8X3.55 ••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
17510-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
7 17515-HM8-010 PROTECTOR, TANK UNDER HEAT •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
08- OH
17515-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
8 17521-HA2-670 TUBE, FUEL CAP BREATHER ••••• 1 - - - 1 - - - -------- -------- A,CM,U
- - - 1 - - - 1
95005-50420-50 TUBE, 5X420(95005-50001-50M) - 1 - - - 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
PR
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
11 17626-467-000 COLLAR, FUEL TANK SETTING ••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
12 17681-HM8-000 TUBE, FUEL •••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
17681-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
13 50201-HM8-003 RUBBER, ENGINE HEAD MOUNTING 1 1 - - 1 1 - - -------- -------- A,CM,U
ola O
- - 1 1 - - 1 1
14 50300-HN6-000 PLATE, CROSS •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ba ÓN
15 77207-464-000 COLLAR, SEAT MOUNTING ••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
16 90101-HM7-000 SCREW-WASHER, 5X80 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
90101-HN7-000 •••••••••••••••••••••••••••• - - 1 1 - - 1 1
rdo CI
Nic
17 90101-HM8-000 BOLT, SPECIAL, 6X32 ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
18 90653-HC4-900 CLIP, MUDGUARD •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
Co U
- - 1 1 - - 1 1
19 95002-02100 CLIP, TUBE (B10) •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
20 95002-02120 (ex RIB
CLIP, TUBE (B12) ••••••••••••
-
1
-
-
1
-
1
-
1
-
-
1
-
1
-
-
1
-
1
-
1
-
-
1
-------- -------- A,CM,U
3
- - 2 2 - - 2 2
23 95701-08016-07 BOLT, FLANGE, 8X16 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
24 95801-08045-00 BOLT, FLANGE, 8X45 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
25 96001-06016-00 BOLT, FLANGE, 6X16 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
oba U
- - 2 2 - - 2 2
ord S
6C O
201 ID
08- IB
08- OH
PR
113
2004.09.01 E
OR A
BA
DO
-C O
F-18 BODY COVER('02-'04) J 8
an) N
Service item F.R.T.
ern O
COVER, FUEL TANK TOP ••••••••• 0.1
.COVER, L. SIDE
s H US
.COVER, R. SIDE
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
114
2004.09.01 E
OR A
BA
DO
-C O
F-18-1 BODY COVER('05) J 9
an) N
Service item F.R.T.
ern O
COVER, FUEL TANK TOP ••••••••• 0.1
.COVER, L. ENGINE SIDE
s H US
.COVER, L. TANK SIDE
(SAME TIME FOR TWO UNITS)
.COVER, R. ENGINE SIDE
.COVER, R. TANK SIDE
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
*G152*........ADVENTURE GREEN - - - 1 - - - 1
83600-HM8-B00ZB *R232*............PATRIOT RED - - - 1 - - - 1
83600-HM8-B00ZC *Y151R*.....STAR BURST YELLOW - - - 1 - - - 1
10 83700-HM8-B00ZA COVER, FUEL TANK TOP
*NH1*...................BLACK - - - 1 - - - 1
PR
115
2004.09.01 E
OR A
BA
DO
-C O
F-19 SEAT J10
an) N
Service item F.R.T.
ern O
SEAT COMP. ••••••••••••••••••• 0.1
(INC. RELATIVE PART)
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
77100-HM8-B00ZA *NH1L*..................BLACK - - - 1 - - - 1
2 77105-HM8-000 LEVER COMP., SEAT LOCK •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
ord S
77105-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
3 77106-HB3-000 BRACKET, LOCK LEVER ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
8 95012-13001 BAND B2, BATTERY •••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
PR
116
2004.09.01 E
OR A
BA
DO
-C O
F-20 AIR CLEANER J11
an) N
Service item F.R.T.
ern O
AIR CLEANER •••••••••••••••••• 0.1
.BODY COMP., AIR CLEANER
s H US
.LID, AIR CLEANER CASE
DUCT, SNORKEL •••••••••••••••• 0.3
.SEAL, AIR CLEANER DUCT
(ADD 0.1 FOR EACH.)
.TUBE, AIR CLEANER CONNECTING
AIR CLEANER HOUSING •••••••••• 0.4
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 17217-HM8-000 LID, AIR CLEANER CASE ••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 17252-HF1-670 SEAL, AIR CLEANER DUCT •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
9 17253-HM8-000 TUBE, AIR CLEANER CONNECTING 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
15 17724-102-700 CLIP, SUB TANK HOSE ••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 3 3 - - 3 3
20 90664-HM8-A60 BAND, CONNECTING TUBE (64) •• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
118
2004.09.01 E
OR A
BA
DO
-C O
F-21 MUFFLER J13
an) N
Service item F.R.T.
ern O
COVER, EX. PIPE •••••••••••••• 0.1
GASKET, EX. PIPE ••••••••••••• 0.2
s H US
.MUFFLER COMP.
.PIPE, EX.
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
18310-HM8-B00 •••••••••••••••••••••••••••• - - - 1 - - - 1
3 18320-HM8-A40 PIPE, EX. ••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
ord S
- - 1 1 - - 1 1
4 18321-HM8-000 COVER, EX. PIPE ••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
6C O
- - 2 2 - - 2 2
9 90011-750-801 BOLT, FLANGE, 6X12 •••••••••• 3 3 - - 3 3 - - -------- -------- A,CM,U
- - 3 3 - - 3 3
10 90183-HM5-850 BOLT, ARRESTER •••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
120
2004.09.01 E
OR A
BA
DO
-C O
F-22 PEDAL/STEP J15
an) N
Service item F.R.T.
ern O
PEDAL, GEAR CHANGE ••••••••••• 0.1
.STEP
s H US
(SAME TIME FOR TWO UNITS)
.STEP COMP.
BRACKET, CENTER MUDGUARD ••••• 0.2
.BRACKET, STEP
(TRX350TM5/TE5 MODEL 0.3)
.CABLE COMP., FOOT BRAKE
ola O
.PEDAL COMP., BRAKE
(TRX350TM5/TE5 MODEL 0.3)
.SWITCH ASSY., RR. STOP
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
4 46500-HM8-A50 PEDAL COMP., BRAKE •••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
6C O
- - 1 1 - - - -
9 50610-HM8-000 STEP COMP. •••••••••••••••••• 2 2 - - - - - - -------- -------- A,CM,U
- - 2 - - - - -
10 50610-HN2-000 STEP •••••••••••••••••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
PR
50610-HN5-M40 •••••••••••••••••••••••••••• - - - 2 - - - 2
11 50611-HN8-000 BRACKET, STEP ••••••••••••••• - - - 2 - - 2 2
- - - - 2 2 - - -------- -------- A,CM,U
12 50613-HM8-A50 BRACKET, CENTER MUDGUARD •••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
121
2004.09.01 E
OR A
BA
DO
-C O
F-22 PEDAL/STEP J16
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
20 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
08- OH
an) N
Service item F.R.T.
ern O
HITCH COMP., TRAILER ••••••••• 0.1
BOOT, JOINT •••••••••••••••••• 1.0
s H US
.JOINT COMP., YOKE
.SHAFT, PROPELLER
O-RING, 75X3.2 ••••••••••••••• 1.1
(SAME TIME FOR TWO UNITS)
BEARING, ANGULAR, 7203 ••••••• 1.2
(ADD 0.2 FOR EACH.)
ola O
.SWINGARM ASSY., RR.
BEARING, RADIAL BALL,
32X58X13X2 1.4
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 40215-HN0-671 SPRING, PROPELLER SHAFT ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 2 2 - - 2 2
8 90121-HM5-930 BOLT A, PIVOT ••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
18 91268-463-003 DUST SEAL, 26X40X5 •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
201 ID
- - 2 2 - - 2 2
19 91320-HM7-702 O-RING, 75X3.2(NOK) ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
08- IB
- - 8 8 - - 8 8
124
2004.09.01 E
OR A
BA
DO
-C O
F-24 REAR CUSHION K 3
an) N
Service item F.R.T.
ern O
CUSHION ASSY., RR. ••••••••••• 0.3
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
52400-HM8-B01 •••••••••••••••••••••••••••• - - - 1 - - - 1
2 90120-HC4-000 BOLT, FLANGE, 10X50 ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
125
2004.09.01 E
OR A
BA
DO
-C O
F-25 REAR FENDER (TRX250TM)('02-'04) K 4
an) N
Service item F.R.T.
ern O
COVER, TOOL BOX •••••••••••••• 0.1
.FENDER, OVER
s H US
.MUDGUARD, L. RR.
.MUDGUARD, R. RR.
.STAY, L. RR. MUDGUARD
.STAY, R. RR. MUDGUARD
FENDER, RR. •••••••••••••••••• 0.6
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 - - - - -
3 61103-HM5-850 RUBBER, FR. FENDER MOUNTING • 2 2 - - - - - - -------- -------- A,CM,U
- - 2 - - - - -
ord S
- - 1 - - - - -
80100-HM8-U40ZB *G152*........ADVENTURE GREEN - - 1 - - - - -
80100-HM8-U40ZC *Y151R*.....STAR BURST YELLOW - - 1 - - - - -
08- OH
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
9 80123-HM8-000 STAY, R. RR. MUDGUARD ••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
10 80124-HM8-000 STAY, L. RR. MUDGUARD ••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
11 80127-HM8-000 SUB STAY, R. RR. MUDGUARD ••• 1 1 - - - - - - -------- -------- A,CM,U
ola O
- - 1 - - - - -
12 80128-HM8-000 SUB STAY, L. RR. MUDGUARD ••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
ba ÓN
13 80131-HM8-A40 STAY A, TOOL BOX •••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
14 80132-HM8-000 STAY B, TOOL BOX •••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
15 80214-HM5-850 BAND, TOOL BOX •••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
rdo CI
Nic
- - 1 - - - - -
16 80220-HM8-650ZB FENDER, OVER
Co U
*NH1*...................BLACK 2 2 - - - - - - -------- -------- U
- - 2 - - - - -
(ex RIB
17 80311-HM8-A30ZA COVER, TOOL BOX
*G152*........ADVENTURE GREEN 1 1 -
- - 1
80311-HM8-A30ZB *R232*............PATRIOT RED 1 1 -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-------- -------- A,CM
-------- -------- A,CM,U
- - 1 - - - - -
tors T
80311-HM8-A30ZC *YR176*.........HARVEST BEIGE 1 - - - - - - - -------- -------- A
80311-HM8-A30ZD *Y151R*.....STAR BURST YELLOW - 1 - - - - - - -------- -------- A
Mo DIS
3
- - 1 - - - - -
18 90102-HN5-670 SCREW, SPECIAL, 6X8 ••••••••• 4 4 - - - - - - -------- -------- A,CM,U
- - 4 - - - - -
19 90119-HA7-670 CLAMP, HARNESS •••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
20 90653-HC4-900 CLIP, MUDGUARD •••••••••••••• 14 14 - - - - - - -------- -------- A,CM
oba U
28 28 - - - - - - -------- -------- U
- - 28 - - - - -
ord S
- - 2 - - - - -
23 94103-03800 WASHER, PLAIN, 3MM •••••••••• 4 4 - - - - - - -------- -------- A,CM,U
201 ID
- - 4 - - - - -
24 95012-11001 BAND A, BATTERY ••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
08- IB
127
2004.09.01 E
OR A
BA
DO
-C O
F-25-1 REAR FENDER (TRX250TE)('02-'04) K 6
an) N
Service item F.R.T.
ern O
COVER, TOOL BOX •••••••••••••• 0.1
.FENDER, OVER
s H US
.MUDGUARD, L. CENTER
.MUDGUARD, R. CENTER
.STAY, L. RR. MUDGUARD
.STAY, R. RR. MUDGUARD
FENDER, RR. •••••••••••••••••• 0.6
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 2 -
3 61103-HM5-850 RUBBER, FR. FENDER MOUNTING • - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
ord S
- - - - - - 1 -
80100-HM8-U40ZB *G152*........ADVENTURE GREEN - - - - - - 1 -
80100-HM8-U40ZC *Y151R*.....STAR BURST YELLOW - - - - - - 1 -
08- OH
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
9 80123-HM8-A50 STAY, R. RR. MUDGUARD ••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
10 80124-HM8-A50 STAY, L. RR. MUDGUARD ••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
11 80125-HM8-A50ZA COVER, R. ENGINE SUB
ola O
*NH1*...................BLACK - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
12 80131-HM8-A40 STAY A, TOOL BOX •••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
ba ÓN
- - - - - - 1 -
13 80132-HM8-000 STAY B, TOOL BOX •••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
14 80214-HM5-850 BAND, TOOL BOX •••••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
rdo CI
Nic
15 80220-HM8-650ZB FENDER, OVER
*NH1*...................BLACK - - - - 2 2 - - -------- -------- U
- - - - - - 2 -
Co U
16 80311-HM8-A30ZA COVER, TOOL BOX
(ex RIB
*G152*........ADVENTURE GREEN
80311-HM8-A30ZB *R232*............PATRIOT RED
-
-
-
-
-
-
-
-
-
-
-
-
- 1 1 -
- - - 1
- 1 1 -
- - - 1
-
-
-
-
-------- -------- A,CM
-------- -------- A,CM,U
80311-HM8-A30ZC *YR176*.........HARVEST BEIGE - - - - 1 - - - -------- -------- A
tors T
80311-HM8-A30ZD *Y151R*.....STAR BURST YELLOW - - - - - 1 - - -------- -------- A
- - - - - - 1 -
Mo DIS
3
17 90102-HN5-670 SCREW, SPECIAL, 6X8 ••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
18 90119-HA7-670 CLAMP, HARNESS •••••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
19 90653-HC4-900 CLIP, MUDGUARD •••••••••••••• - - - - 12 12 - - -------- -------- A,CM
- - - - 26 26 - - -------- -------- U
oba U
- - - - - - 26 -
20 90658-HN5-671 CLIP, LID ••••••••••••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
ord S
- - - - - - 1 -
25 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
08- OH
PR
129
2004.09.01 E
OR A
BA
DO
-C O
F-25-2 REAR FENDER('05) K 8
an) N
Service item F.R.T.
ern O
COVER, TOOL BOX •••••••••••••• 0.1
.FENDER, OVER
s H US
MUDGUARD, L. CENTER •••••••••• 0.2
.MUDGUARD, R. CENTER
.STAY, L. RR. MUDGUARD
.STAY, R. RR. MUDGUARD
FENDER, RR. •••••••••••••••••• 0.6
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
131
2004.09.01 E
OR A
BA
DO
-C O
F-26 TAILLIGHT K10
an) N
Service item F.R.T.
ern O
BULB ••••••••••••••••••••••••• 0.1
.LID, TOOL BOX
s H US
.LIGHT ASSY., TAIL & STOP
.SUB CODE, TAILLIGHT
LENS COMP., TAILLIGHT •••••••• 0.2
.SOCKET COMP.
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
3 34351-657-921 BULB (12V/5W)(STANLEY) •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
ord S
132
2004.09.01 E
OR A
BA
DO
-C O
F-27 BATTERY('02-'04) K11
an) N
Service item F.R.T.
ern O
CABLE, STARTER BATTERY ••••••• 0.1
BATTERY •••••••••••••••••••••• 0.2
s H US
.CABLE, STARTER MOTOR
CABLE, BATTERY EARTH ••••••••• 0.3
.SWITCH ASSY., STARTER MAGNETIC
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
2 32401-HM8-A50 CABLE, STARTER BATTERY •••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 -
ord S
- - 1 - - - 1 -
6 32504-SM4-003 FUSE (F15)(LITTEL) •••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
201 ID
- - 2 - - - 2 -
7 32507-SM4-003 FUSE (F30)(LITTEL) •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 -
08- IB
- - 1 - - - 1 -
10 35856-425-000 RUBBER, MAGNETIC SHOCK •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
11 50326-HC4-000 STAY, STARTER MAGNETIC •••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
PR
- - 1 - - - 1 -
12 50383-HF1-670 RUBBER, BATTERY BAND •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
13 90052-ZA0-800 WASHER, SPRING, 6MM ••••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 - - - 2 -
14 93903-25220 SCREW, TAPPING, 5X12 •••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
133
2004.09.01 E
OR A
BA
DO
-C O
F-27 BATTERY('02-'04) K12
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
18 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 - - - 1 -
6C O
201 ID
08- IB
08- OH
PR
134
2004.09.01 E
OR A
BA
DO
-C O
F-27-1 BATTERY('05) K13
an) N
Service item F.R.T.
ern O
CABLE, STARTER BATTERY ••••••• 0.1
BATTERY •••••••••••••••••••••• 0.2
s H US
.CABLE, BATTERY EARTH
(ADD 0.1 FOR EACH.)
.CABLE, FRAME EARTH
.CABLE, STARTER MOTOR
SWITCH ASSY., STARTER MAGNETIC 0.3
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
135
2004.09.01 E
OR A
BA
DO
-C O
F-28 WIRE HARNESS (TRX250TM) K14
an) N
Service item F.R.T.
ern O
RECTIFIER ASSY., SILICON ••••• 0.2
RECTIFIER ASSY., REGULATOR ••• 0.3
s H US
ALARM UNIT ••••••••••••••••••• 0.4
.C.D.I. UNIT
.COIL COMP., IGNITION
HARNESS, WIRE •••••••••••••••• 0.9
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - - -
3 30410-HN6-000 C.D.I. UNIT ••••••••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 1 - - - -
ord S
- - 1 1 - - - -
201 ID
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
137
2004.09.01 E
OR A
BA
DO
-C O
F-28-1 WIRE HARNESS (TRX250TE) K16
an) N
Service item F.R.T.
ern O
RECTIFIER ASSY., SILICON ••••• 0.2
RECTIFIER ASSY., REGULATOR ••• 0.3
s H US
ALARM UNIT ••••••••••••••••••• 0.4
.C.D.I. UNIT
.COIL COMP., IGNITION
.CONTROL UNIT, CHANGE
HARNESS, WIRE •••••••••••••••• 0.9
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 1 1
3 30410-HN6-000 C.D.I. UNIT ••••••••••••••••• - - - - 1 1 - - -------- -------- A,CM,U
- - - - - - 1 1
ord S
- - - - - - 1 1
201 ID
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - - - - - 2 2
14 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• - - - - 2 2 - - -------- -------- A,CM,U
- - - - - - 2 2
ord S
139
2004.09.01 E
OR A
BA
DO
-C O
F-29 FRAME BODY L 2
an) N
Service item F.R.T.
ern O
HORN ASSY. ••••••••••••••••••• 0.1
BODY COMP., FRAME •••••••••••• *7.1
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 50100-HM8-A41 BODY COMP., FRAME ••••••••••• 1 1 - - - - - - -------- -------- A,CM,U
- - 1 - - - - -
ord S
- - 2 2 - - 2 2
8 90115-HM8-003 BOLT, FLANGE, 10X145 •••••••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
9 90319-SL0-000 NUT, CLIP, 8MM •••••••••••••• 1 1 - - 1 1 - - -------- -------- U
- - 1 1 - - 1 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 - - - 2 -
14 90690-GHB-681 CLIP, CABLE, 30MM ••••••••••• 6 6 - - 6 6 - - -------- -------- A,CM,U
- - 6 - - - 6 -
ord S
141
2004.09.01 E
OR A
BA
DO
-C O
F-30 OIL COOLER L 4
an) N
Service item F.R.T.
ern O
HOSE COMP., OIL •••••••••••••• 0.4
(ADD 0.2 FOR EACH.)
s H US
COOLER COMP., OIL •••••••••••• 0.5
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 19051-KA3-830 RUBBER, RADIATOR MOUNTING ••• 2 2 - - 2 2 - - -------- -------- A,CM,U
- - 2 2 - - 2 2
ord S
- - 4 4 - - 4 4
201 ID
- - 2 2 - - 2 2
8 96001-06020-00 BOLT, FLANGE, 6X20 •••••••••• 4 4 - - 4 4 - - -------- -------- A,CM,U
- - 4 4 - - 4 4
08- OH
PR
142
2004.09.01 E
OR A
BA
DO
-C O
F-31 CARRIER L 5
an) N
Service item F.R.T.
ern O
GUARD, FR. PIPE •••••••••••••• 0.1
.PLATE, FR. SKID
s H US
CARRIER SET, RR. LUGGAGE ••••• 0.2
.CARRIER, FR. LUGGAGE
.PIPE COMP., FR. CARRIER
(TRX250TM5/TE5 MODEL 0.4)
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 2 2 - - 2 2
3 81100-HM8-000 CARRIER, FR. LUGGAGE •••••••• 1 1 - - 1 1 - - -------- -------- A
81100-HM8-720 •••••••••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- CM,U
ord S
- - 1 - - - 1 -
81100-HM8-V20 •••••••••••••••••••••••••••• - - - 1 - - - 1
4 81150-HM8-000 PIPE COMP., FR. CARRIER ••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
6C O
- - 1 - - - 1 -
5 81155-HM8-A00 CAP, FR. LUGGAGE CARRIER •••• 2 2 - - 2 2 - - -------- -------- A,CM,U
201 ID
- - 2 - - - 2 -
81155-HN7-000 •••••••••••••••••••••••••••• - - - 2 - - - 2
08- IB
an) N
Service item F.R.T.
ern O
NO INFORMATION ••••••••••••••• -
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
3 83642-HM5-A10 BAG, OWNERS MANUAL •••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
201 ID
- - 1 1 - - 1 1
8 89213-HB3-000 WRENCH, PLUG •••••••••••••••• 1 1 - - 1 1 - - -------- -------- A,CM,U
- - 1 1 - - 1 1
08- OH
144
2004.09.01 E
OR A
BA
DO
-C O
F-33 CAUTION LABEL L 7
an) N
Service item F.R.T.
ern O
NO INFORMATION ••••••••••••••• -
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
87504-HM5-U20 LABEL, GENERAL WARNING
(SPANISH) 1 1 - - 1 1 - - -------- -------- U
08- OH
- - 1 1 - - 1 1
4 87505-HM8-C20 LABEL, TIRE & OVERLOAD WARNING 1 1 - - 1 1 - - -------- -------- CM,U
- - 1 1 - - 1 1
87505-HM8-U30 •••••••••••••••••••••••••••• 1 1 - - 1 1 - - -------- -------- U
- - 1 1 - - 1 1
PR
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
87512-HM8-740 LABEL, RR. CARRIER (SPANISH) 1 1 - - 1 1 - - -------- -------- U
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
87511-HM8-740 LABEL, FR. CARRIER (SPANISH) 1 1 - - 1 1 - - -------- -------- U
201 ID
- - 1 1 - - 1 1
8 87565-HM8-A40ZA LABEL, COLOR *TYPE1*(R232) •• 1 - - - - - - - -------- -------- A,CM,U
87565-HM8-A40ZB LABEL, COLOR *TYPE2*(G152) •• 1 - - - - - - - -------- -------- A,CM
08- IB
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 1 - - 1 1
87704-HM5-U20 LABEL, SIXTEEN AGE RECOMMEND
WARNING (SPANISH) 1 1 - - 1 1 - - -------- -------- U
08- IB
- - 1 1 - - 1 1
08- OH
PR
147
2004.09.01 E
OR A
BA
DO
-C O
F-34 MARK L10
an) N
Service item F.R.T.
ern O
NO INFORMATION ••••••••••••••• -
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
- - 1 - - - 1 -
87124-HN4-A60ZE MARK, FR. FENDER *TYPE6* •••• - 1 - - - 1 - - -------- -------- A
- - 1 - - - 1 -
87127-HN7-000ZA MARK, HONDA *TYPE1* ••••••••• - - - 1 - - - 1
87127-HN7-000ZB MARK, HONDA *TYPE2* ••••••••• - - - 1 - - - 1
PR
an) N
Reqd. QTY
Ref.
Part No. Description Serial No. Parts catalogue code
ern O
TRX250TM TRX250TE
No. 2 3 4 5 2 3 4 5
s H US
(4) 87126-HN0-A60ZF MARK, RR. FENDER *TYPE6* •••• - 1 - - - 1 - - -------- -------- A
- - 1 - - - 1 -
5 87127-HM8-A50ZA EMBLEM *TYPE1*(ES) •••••••••• - - - - 2 - - - -------- -------- A,CM,U
87127-HM8-A50ZB EMBLEM *TYPE2*(ES) •••••••••• - - - - 2 - - - -------- -------- A,CM
87127-HM8-A50ZC EMBLEM *TYPE3*(ES) •••••••••• - - - - 2 - - - -------- -------- A
87127-HM8-A70ZA EMBLEM *TYPE1*(ES) •••••••••• - - - - - 2 - - -------- -------- A,CM,U
ola O
- - - - - - 2 -
87127-HM8-A70ZB EMBLEM *TYPE2*(ES) •••••••••• - - - - - 2 - - -------- -------- A,CM
- - - - - - 2 -
ba ÓN
87127-HM8-A70ZC EMBLEM *TYPE4*(ES) •••••••••• - - - - - 2 - - -------- -------- A
- - - - - - 2 -
6 87121-HM8-B00ZA EMBLEM, R. FUEL TANK COVER
*TYPE1* - - - 1 - - - 1
rdo CI
Nic
87121-HM8-B00ZB EMBLEM, R. FUEL TANK COVER
*TYPE2* - - - 1 - - - 1
87121-HM8-B00ZC EMBLEM, R. FUEL TANK COVER
Co U
*TYPE3* - - - 1 - - - 1
7 87122-HM8-B00ZA EMBLEM, L. FUEL TANK COVER
(ex RIB *TYPE1*
87122-HM8-B00ZB EMBLEM, L. FUEL TANK COVER
*TYPE2*
87122-HM8-B00ZC EMBLEM, L. FUEL TANK COVER
-
-
-
-
-
-
1
1
-
-
-
-
-
-
1
1
*TYPE3* - - - 1 - - - 1
tors T
8 87126-HM8-V20ZA MARK, SIDE COVER *TYPE1* •••• - - - 2 - - - -
87126-HM8-V20ZB MARK, SIDE COVER *TYPE2* •••• - - - 2 - - - -
Mo DIS
3
87126-HM8-V20ZC MARK, SIDE COVER *TYPE3* •••• - - - 2 - - - -
9 87126-HM8-V30ZA MARK, SIDE COVER *TYPE1* •••• - - - - - - - 2
87126-HM8-V30ZB MARK, SIDE COVER *TYPE2* •••• - - - - - - - 2
87126-HM8-V30ZC MARK, SIDE COVER *TYPE3* •••• - - - - - - - 2
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
149
2004.09.01 E
OR A
BA
DO
-C O
FOP-1 STOP LIGHT SET (CQ) L12
an) N
Service item F.R.T.
ern O
BULB, WINKER ••••••••••••••••• 0.1
.SUB HARNESS, RR. STOP SWITCH
s H US
.SWITCH ASSY., FR. STOP
(SAME TIME FOR TWO UNITS)
LIGHT ASSY., STOP •••••••••••• 0.2
.SWITCH ASSY., RR. STOP
SUB HARNESS, FR. STOP SWITCH • 0.3
LIGHT SET, STOP •••••••••••••• 0.7
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
an) N
ern O
s H US
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
151
2004.09.01 E
OR A
BA
DO
-C O
FOP-2 METER(TRX250TM2-A/CM)(TRX250TE2-A/CM) L14
an) N
Service item F.R.T.
ern O
CASE COMP., UPPER •••••••••••• 0.2
.METER ASSY., COMBINATION
s H US
.STAY COMP., SPEEDOMETER
SUB HARNESS, SPEEDOMETER ••••• 0.5
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
152
2004.09.01 E
OR A
BA
DO
-C O
FOP-3 TRAILER HITCH SET (A/CM) L15
an) N
Service item F.R.T.
ern O
HITCH COMP., TRAILER ••••••••• 0.1
SUB HARNESS, INDICATOR ••••••• 0.2
s H US
SOCKET ASSY., INDICATOR •••••• 0.3
ALARM UNIT ••••••••••••••••••• 0.4
.SENSOR ASSY., THERMOSTAT OIL
HITCH SET, TRAILER ••••••••••• 1.2
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Reqd. QTY
Ref.
Mo DIS
3
Part No. Description TRX250TM TRX250TE Serial No. Parts catalogue code
No. 2 3 4 5 2 3 4 5
153
2004.09.01 E
OR A
BA
DO
-C O
PART NO. INDEX M 1
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
06000 12204-HM8-306 E1 37 2 15331-958-000 E16 52 4 17253-HM8-000 J11 117 9 22401-HB3-010 E13 49 11
12205-HM8-306 E1 37 3 15332-958-000 E16 52 5 17254-HM8-000 J11 117 10 22401-HM8-A50 E13 49 11
s H US
06113-HM8-A40 G4 72 1 12209-HM8-A41 E4 40 1 15421-ZE9-003 F7 59 6 17256-HM8-680 J11 117 11 22451-HM8-A40 E13 49 12
06114-HM8-P40 G4 72 2 12251-HN6-000 E1 37 4 15520-HN6-000 L4 142 1 17259-HM8-000 J11 117 12 22451-HM8-A41 E14 50 12
06115-HM8-A40 G5 73 1 G4 72 1 15600-HN6-000 L4 142 2 17358-VM4-000 K4 126 1 22463-HB3-770 E14 50 13
06115-HM8-A50 G5 73 1 12310-HN6-000 E1 37 5 15651-HM8-000 E8 44 6 K6 128 1 22470-HB3-770 E14 50 14
06116-HM8-P40 G5 73 2 12310-HN6-010 E1 37 5 E10 46 9 K8 130 1 22480-HM8-A40 E14 50 15
ola O
06116-HM8-P50 G5 73 2 12315-HN6-010 E1 37 6 17366-HM8-680 J12 118 13 22481-HM8-A40 E14 50 16
06116-HM8-U40 G5 73 2 G4 72 1 16000 17508-MN1-670 J6 112 5 22500-HM8-A40 E14 50 17
06116-HM8-U60 G5 73 2 12361-035-000 E1 37 7 17510-HM8-A00 J6 112 6 22535-HM8-306 E14 50 18
ba ÓN
06131-HM8-A40 F10 62 9 J2 108 2 16010-HM8-000 G2 70 1 17510-HM8-B00 J6 112 6 22820-HN6-000 E8 44 7
06132-HM8-A40 F10 62 9 16012-HM8-A41 G2 70 2 17515-HM8-010 J6 112 7 E10 46 10
06133-HM8-A40 F10 62 9 13000 16012-HM8-B01 G2 70 2 17515-HM8-B00 J6 112 7 22825-HN0-671 E8 44 8
06134-HM8-A40 F10 62 9 16013-HM8-A41 G2 70 3 17521-HA2-670 J6 112 8 E10 46 11
06135-HM8-A40 F10 62 9 13000-HM8-A40 F9 61 1 16013-KRP-981 G2 70 3 17554-MB0-000 J12 118 14 22830-HB6-000 E8 44 9
rdo CI
Nic
06430-HM8-A00 I16 106 1 13011-HM8-003 F9 61 2 16015-HN6-003 G2 70 5 17620-HF7-000 J6 112 9 E10 46 12
06430-HM8-A10 I16 106 1 13021-HM8-003 F9 61 2 16016-HM8-000 G2 70 6 17620-HM8-A40 J6 112 9 22840-HM8-000 E8 44 10
06450-HC4-900 I11 101 1 13031-HM8-003 F9 61 2 16016-HM8-B01 G2 70 6 17624-HF7-000 J6 112 10 E10 46 13
Co U
06910-HM4-850 J2 108 1 13041-HM8-003 F9 61 2 16022-HM8-A41 G2 70 7 17626-467-000 J7 113 11 22846-HB3-000 E8 44 11
13051-HM8-003 F9 61 2 16022-HM8-B01 G2 70 7 17681-HM8-000 J7 113 12 E11 47 14
11000
11100-HM8-A40
11191-HM8-000
(ex RIB
F7
F7
59
59
13101-HM8-A40
13102-HM8-306
1 13103-HM8-306
2 13104-HM8-306
F9
F9
F9
F9
61
61
61
61
3
3
3
3
16025-HM8-B01 G2
16025-KC2-881 G2
16028-KEH-900 G2
16035-HM8-000 G2
70
70
70
70
8
8
9
10
17681-HM8-B00
17724-102-700
17920-HM8-305
17920-HM8-B00
J7
J12
H4
H8
113
118
78
82
12
15
1
1
22860-HB3-000
22880-HM8-000
22880-HM8-B00
E8
E11
H4
H8
44
47
78
82
12
15
3
3
G5 73 1 13105-HM8-306 F9 61 3 16075-GHB-640 G2 70 12 17950-HM8-A01 H4 78 2
11200-HM8-A40 F7 59 3 13111-422-000 F9 61 4 16075-GHB-B70 G2 70 11 H8 82 2 23000
tors T
4
G5 73 1 14721-HM8-A40 E4 40 9 16510-HM8-000 G3 71 23 23462-HB3-000 F12 64 14
201 ID
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
24611-HM8-A40 F14 66 10 28448-HB6-004 G1 69 13 32106-HM8-C90 L12 150 2 35121-HF1-881 H12 86 2 37700-HM8-B10 F2 54 12
24611-HM8-A50 F14 66 11 28448-HN5-M01 G1 69 13 32200-HM8-000 L14 152 1 H14 88 3 37750-HA8-034 F7 59 8
s H US
24615-HN0-770 E11 47 16 32300-HM8-000 L15 153 2 35122-HF1-881 H12 86 2 L15 153 6
24615-HN0-771 E11 47 16 30000 32401-HM8-000 K11 133 3 H14 88 3 37750-HN5-M41 F7 59 8
24616-HN0-770 E11 47 17 32401-HM8-A50 K11 133 2 35180-HM7-740 H4 78 5 37751-HN5-M40 F7 59 10
24616-HN0-771 E11 47 17 30300-HA0-033 F4 56 2 32401-HM8-B00 K13 135 2 H8 82 5 37902-HM7-741 L14 152 8
24617-HN0-770 E11 47 18 30401-GB6-000 K14 136 1 32401-HM8-B10 K13 135 3 35200-HM8-B00 H8 82 6 37902-HN0-A11 H3 77 7
ola O
24617-HN0-771 E11 47 18 K16 138 1 32402-HM8-010 K11 133 4 35200-HM8-B10 H8 82 6
24620-HF1-670 F14 66 12 L15 153 1 K13 135 4 35201-HB7-671 H4 78 6 38000
24631-HM8-A40 F14 66 13 30401-HB6-000 K14 136 2 32504-SM4-003 K11 133 6 H8 82 7
ba ÓN
24641-HB3-004 F15 67 14 K16 138 2 K13 135 5 35340-ML4-005 H8 82 8 38110-KL3-672 L2 140 2
24651-HN6-000 F15 67 15 30410-HN6-000 K14 136 3 32507-SM4-003 K11 133 7 L12 150 13 38710-HM8-004 K14 136 9
24652-KY4-900 F15 67 16 K16 138 3 K13 135 6 35345-HF1-830 H8 82 9 K16 138 9
24661-HM8-A40 F15 67 17 30510-HN6-000 K14 136 4 32601-HM8-A30 K11 133 8 L12 150 14 L15 153 7
24670-HM8-A40 F15 67 18 K16 138 4 32601-HM8-B00 K13 135 7 35350-HM8-691 L12 150 15 38800-HM8-A50 E11 47 21
rdo CI
Nic
24680-HM8-A40 F15 67 19 30590-GBF-851 L7 145 1 32603-HM8-B00 K13 135 8 35350-HM8-B00 J16 122 23 38901-HN5-A10 K16 138 10
24680-HM8-A50 F15 67 20 30700-965-013 K14 136 5 32850-HM8-U40 F7 59 7 35351-HM8-690 L12 150 16 38910-HM8-A51 K16 138 11
24701-HM8-000 J15 121 1 K16 138 5 35351-HM8-B00 J16 122 24
Co U
24701-HM8-B00 J15 121 1 30701-883-000 L2 140 1 33000 35357-HM8-691 L12 150 17 40000
24781-371-000 J15 121 2 35357-HM8-B00 J16 122 25
24860-HM8-A40
24860-HM8-A50
24865-HN5-670
24866-HM8-A40
F15
F15
F15
F1
(ex RIB
67
67
67
53
21
22
23
8
31000
31110-HM8-A41
31120-HM8-004
F4
F4
56
56
3
4
33103-KF0-670
33107-246-003
33110-HM8-B00
33117-KA2-003
H1
H1
H2
H1
75 1
75 2
76 1
75 3
35600-HA0-003
35759-HM8-A41
35759-HM8-A51
35759-HM8-B00
F1
F1
F2
F2
53
53
54
54
10
11
11
11
40201-HM8-000
40210-HM5-731
40215-HN0-671
K1
K1
K1
123
123
123
1
2
3
24867-HM8-A40 F15 67 24 31120-HM8-B00 F4 56 4 33120-HN0-A60 H1 75 4 35759-HM8-B10 F2 54 11 41000
24880-HM8-A40 F1 53 9 31200-HM8-A41 F6 58 1 33130-HM8-000 H1 75 5 35850-HM8-A41 K11 133 9
tors T
28118-HM8-000 F5 57 4 31300-HM8-B00 E11 47 19 33741-HB9-641 L5 143 1 37200-HM8-003 L14 152 3 41438-MB0-310 J2 108 10
28125-HM8-A61 F4 56 1 31305-HM8-A50 E11 47 20 33742-HB9-641 L5 143 2 37200-HM8-U41 H3 77 2 41447-HM8-000 J2 108 11
ord S
28125-KW3-006 F4 56 1 31500-HA0-688 K11 133 1 33750-HM8-B00 K10 132 9 37200-HM8-U61 H3 77 2 41448-HM8-000 J2 108 11
28400-HM8-000 F16 68 1 K13 135 1 33810-HM8-690 L12 150 7 37201-HN0-A01 H3 77 3 41449-HM8-000 J3 109 11
28400-HM8-A61 G1 69 19 31500-HF1-678 K11 133 1 33812-HF1-830 L12 150 8 37201-HN5-A11 H3 77 3 41451-HM8-000 J3 109 11
6C O
28402-HB6-004 F16 68 2 K13 135 1 33813-HC4-830 L12 150 9 37203-HM7-741 L14 152 4 41452-HM8-000 J3 109 11
4
28404-968-004 F16 68 3 31600-HM8-013 K14 136 6 33815-HM8-690 L12 150 10 37211-HM7-741 L14 152 5 41453-HM8-000 J3 109 11
201 ID
28404-HN5-M01 F16 68 3 K16 138 6 33850-HF1-831 L12 150 11 37211-HN0-A01 H3 77 4 41454-HM8-000 J3 109 11
28405-HN5-M01 G1 69 21 31600-HM8-B00 K14 136 6 37211-HN5-A11 H3 77 4 41455-HM8-000 J3 109 11
28407-HM8-000 F16 68 4 K16 138 6 34000 37212-HN0-A01 H3 77 5 41456-HM8-000 J3 109 11
08- IB
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
42000 45319-634-003 I11 101 13 50611-HN8-000 J15 121 11 53157-HM5-A11 I2 92 1 61100-HM8-640ZB I3 93 1
45336-VM0-003 I12 102 14 50613-HM8-A50 J15 121 12 53157-HN8-003 I2 92 1 61100-HM8-640ZC I3 93 1
s H US
42311-HM8-000 J3 109 13 45337-634-013 I12 102 15 50810-HM8-650 K1 123 4 53158-HM5-A11 I2 92 2 61100-HM8-670ZA I3 93 1
42410-HF1-A00 I15 105 1 45340-HB3-003 I12 102 16 L15 153 8 53158-HN8-003 I2 92 2 61100-HM8-670ZB I3 93 1
42624-HB3-000 I16 106 2 45342-HB3-003 I12 102 17 50820-HM8-000 L15 153 9 53165-958-010 H5 79 15 61100-HM8-670ZC I3 93 1
42625-HM8-000 J3 109 14 45350-HM8-006 I12 102 18 50820-HM8-720 L15 153 9 H8 82 18 61100-HM8-670ZD I3 93 1
42650-HM8-A30 I15 105 2 45370-HM8-006 I12 102 19 53167-958-680 H5 79 16 61100-HM8-V20ZA I7 97 22
ola O
42650-HM8-B00 I15 105 2 45411-GB4-680 I16 106 12 51000 H8 82 19 61100-HM8-V20ZB I7 97 22
42711-HM8-003 I15 105 3 45504-410-003 H10 84 4 53172-HM5-880 H5 79 17 61100-HM8-V20ZC I7 97 22
42753-HF1-670 I13 103 1 45510-HC4-305 H10 84 5 51201-HM8-000 H11 85 15 53172-HM7-000 H5 79 17 61103-HM5-850 I3 93 2
ba ÓN
I15 105 4 45513-HA2-006 H10 84 6 51202-HM8-000 H11 85 16 53172-HN0-A11 H5 79 17 I6 96 1
45517-166-006 H10 84 7 51207-HM8-000 H11 85 17 53172-HN0-U11 H5 79 17 K4 126 3
43000 45520-MG7-006 H10 84 8 51208-HM8-000 H11 85 18 53172-HN5-V60 H8 82 20 K6 128 3
45521-HA2-006 H10 84 9 51210-HM8-000 I10 100 1 53172-HN5-V70 H8 82 20 K8 130 3
43010-HM8-000 I16 106 3 45523-HC4-841 H10 84 10 51260-HM8-000 I10 100 2 53173-376-000 H5 79 18 61104-357-000 I3 93 3
rdo CI
Nic
43141-KB4-000 I16 106 4 45530-471-831 H10 84 11 51350-HM8-000 I9 99 1 H8 82 21 I6 96 2
43145-HM8-000 I16 106 5 45535-HC4-840 H10 84 12 51355-HM5-A81 I9 99 2 53174-HC4-930 H6 80 45 K4 126 4
43151-329-000 I16 106 6 I12 102 20 51355-HM8-005 I9 99 3 53174-HN5-V60 H9 83 22 K6 128 4
Co U
43325-567-003 I11 101 2 45545-HC4-840 H11 85 13 51370-HM8-A00 I9 99 4 53175-HC4-010 H11 85 19 K8 130 4
43352-HC5-971 I11 101 3 I12 102 21 51380-HM8-A00 I9 99 5 53176-HM8-B00 H11 85 30 61104-MC8-000 J8 114 1
43353-461-771
43410-HM8-000
43459-HM5-A10
43460-HM8-003
(ex RIB
I11
I16
I16
H4
101 4
106 7
106 8
46000
78 7 46500-HM8-000 J15 121 5
51400-HM8-000
51400-HM8-003
51400-HM8-B01
I8
I8
I8
98
98
98
1
1
1
53177-HA0-680 H5
53177-HF1-830 L12
53177-HN5-M40 H9
53179-HA6-000 H5
79
150
83
79
19
18
23
20
61105-HM5-730 H1
61105-HM8-000 I3
61105-HM8-B00 I6
61106-HM8-000 I3
75
93
96
93
8
4
3
5
43460-HM8-B00 H8 82 10 46500-HM8-A50 J15 121 4 52000 H9 83 24 61106-HM8-B00 I6 96 4
43467-HA0-000 I16 106 9 46500-HM8-B00 J16 122 26 53179-HN0-A10 H5 79 20 61107-HM8-A50 J16 122 13
tors T
43470-HM8-000 J15 121 3 46513-HM7-000 J15 121 6 52100-HM8-A40 K1 123 5 53179-HN5-M40 H9 83 25 61107-HM8-B00 I6 96 5
61108-HM8-B00 I6 96 6
Mo DIS
4
44732-HC4-010 I13 103 8 50205-HM8-000 L2 140 7 H14 88 10 H9 83 31 64000
201 ID
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
77000 80132-HM8-000 K5 127 14 83700-HM8-B00ZA J9 115 10 87504-HM5-U10 L7 145 3 90012-415-000 E5 41 15
K7 129 13 87504-HM5-U20 L7 145 3 90022-HM8-A40 F15 67 26
s H US
77100-HM8-670ZA J10 116 1 K8 130 9 84000 87505-HM8-C20 L7 145 4 90022-MG8-000 E6 42 4
77100-HM8-B00ZA J10 116 1 80211-HM8-000ZB K10 132 4 87505-HM8-U30 L7 145 4 90031-HN6-000 F7 59 9
77105-HM8-000 J10 116 2 80211-HM8-000ZC K10 132 4 84906-118-000 H5 79 27 87508-HF1-620 L7 145 5 90052-ZA0-800 K11 133 13
77105-HM8-B00 J10 116 2 80211-HM8-000ZD K10 132 4 H9 83 32 87508-HM8-650 L7 145 5 K13 135 13
77106-HB3-000 J10 116 3 80211-HM8-000ZE K10 132 4 L15 153 10 90071-MB0-000 F6 58 8
ola O
77107-958-000 J10 116 4 80211-HM8-B00ZD K10 132 10 86000 87508-HM8-740 L7 145 5 90084-KY2-000 F2 54 13
77120-HM5-C00 L7 145 2 80214-HM5-850 K5 127 15 87511-HF1-760 L8 146 7 90085-413-781 F4 56 5
77120-HM5-U20 L7 145 2 K7 129 14 86150-HN8-004 H13 87 14 87511-HM8-740 L8 146 7 90089-HB3-000 F4 56 6
ba ÓN
77205-446-000 L14 152 10 K8 130 10 87512-HF1-760 L8 146 6 90089-KR0-000 F4 56 6
77207-464-000 J7 113 15 80215-HC4-000 K10 132 5 87000 87512-HF1-960 L8 146 6 90101-HM7-000 J7 113 16
77207-HA0-000 J10 116 5 80219-HC4-000 H2 76 5 87512-HM8-740 L8 146 6 90101-HM8-000 J7 113 17
77215-GC2-000 J10 116 6 K10 132 6 87104-HB3-000 G1 69 14 87513-HF1-960 L8 146 7 90101-HN7-000 J7 113 16
80220-HM8-650ZB K5 127 16 87121-HM8-B00ZA L11 149 6 87565-HM8-A40ZA L8 146 8 90102-HN5-670 I4 94 13
rdo CI
Nic
80000 K7 129 15 87121-HM8-B00ZB L11 149 6 87565-HM8-A40ZB L8 146 8 K5 127 18
80220-HM8-V20ZA K8 130 11 87121-HM8-B00ZC L11 149 6 87565-HM8-A40ZC L8 146 8 K7 129 17
80100-HM8-A40ZA K4 126 5 80311-HM8-A30ZA K5 127 17 87122-HM8-650ZA L10 148 1 87565-HM8-A50ZA L8 146 8 K8 130 13
Co U
K6 128 5 K7 129 16 87122-HM8-650ZB L10 148 1 87565-HM8-A50ZB L8 146 8 90103-HA0-300 I13 103 9
80100-HM8-A40ZB K4 126 5 80311-HM8-A30ZB K5 127 17 87122-HM8-670ZA L10 148 2 87565-HM8-A50ZC L8 146 8 90103-HB3-300 I15 105 6
K6
80100-HM8-A40ZC K4
K6
80100-HM8-A40ZD K4
(ex RIB
128
126
128
126
5
5
5
5
K7
80311-HM8-A30ZC K5
K7
80311-HM8-A30ZD K5
129
127
129
127
16
17
16
17
87122-HM8-670ZB L10
87122-HM8-670ZC L10
87122-HM8-A60ZA L10
87122-HM8-A60ZB L10
148 2
148 2
148 2
148 2
87565-HM8-A60ZA L8
87565-HM8-A60ZB L8
87565-HM8-A60ZC L8
87565-HM8-A70ZA L8
146 8 90105-MCE-750
146 8 90106-KBV-000
146 8 90106-KY2-701
146 8 90107-HC5-000
G1
L5
J9
H11
69
143
115
85
17
12
11
20
K6 128 5 K7 129 16 87122-HM8-A60ZC L10 148 2 87565-HM8-A70ZB L8 146 8 90109-371-000 J1 107 13
80100-HM8-U40ZA K4 126 5 80311-HM8-B00ZD K8 130 12 87122-HM8-B00ZA L11 149 7 87565-HM8-A70ZC L8 146 8 J3 109 18
tors T
80100-HM8-U40ZB K4 126 5 81000 87122-HM8-B00ZC L11 149 7 87565-HM8-A80ZB L8 146 8 90111-187-000 K8 130 14
K6 128 5 87122-HM8-V00ZA L10 148 1 87565-HM8-A80ZC L8 146 8 90111-197-890 J16 122 14
80100-HM8-U40ZC K4 126 5 81100-HM8-000 L5 143 3 87122-HM8-V00ZB L10 148 1 87565-HM8-A90ZA L8 146 8 90112-GC6-000 I4 94 14
K6 128 5 81100-HM8-720 L5 143 3 87122-HM8-V00ZC L10 148 1 87565-HM8-A90ZB L8 146 8 90112-GK8-010 K14 136 10
80100-HM8-V20ZA K8 130 5 81100-HM8-V20 L5 143 3 87124-HN4-670ZA L10 148 3 87565-HM8-A90ZC L9 147 8 L1 139 12
80100-HM8-V20ZB K8 130 5 81150-HM8-000 L5 143 4 87124-HN4-670ZD L10 148 3 87565-HM8-B00ZA L9 147 8 90114-166-006 H11 85 21
80100-HM8-V20ZC K8 130 5 81150-HM8-B00 L5 143 9 87124-HN4-670ZE L10 148 3 87565-HM8-B00ZB L9 147 8 90114-HM8-000 H5 79 28
oba U
80101-283-000 L12 150 19 81155-HM8-A00 L5 143 5 87124-HN4-A60ZA L10 148 3 87565-HM8-B00ZC L9 147 8 H9 83 33
80102-HN2-300 K4 126 6 81155-HN7-000 L5 143 5 87124-HN4-A60ZD L10 148 3 87565-HM8-B10ZA L9 147 8 90114-MG9-770 H12 86 9
ord S
80121-HM8-650ZB K4 126 7 81300-HM8-306 L5 143 6 87126-HM8-V20ZC L11 149 8 87704-HC4-620 L9 147 10 I12 102 22
4
80121-HM8-A50ZA K6 128 7 81300-HM8-V20 L5 143 13 87126-HM8-V30ZA L11 149 9 87704-HM5-U20 L9 147 10 90115-HM8-003 L2 140 8
201 ID
80122-HM8-650ZB K4 126 8 83500-HM8-000ZC J8 114 2 87126-HN0-A60ZC L10 148 4 89010-HM8-000 L6 144 4 90119-HA7-670 K5 127 19
80122-HM8-A50ZA K6 128 8 83500-HM8-B00ZA J9 115 8 87126-HN0-A60ZE L10 148 4 89015-HF1-670 L6 144 5 K7 129 18
80122-HM8-U60ZA K6 128 8 83500-HM8-B00ZB J9 115 8 87126-HN0-A60ZF L11 149 4 89102-538-000 L6 144 6 K8 130 15
08- OH
80122-HM8-V20ZA K9 131 21 83500-HM8-B00ZC J9 115 8 87127-HM8-A50ZA L11 149 5 89103-538-000 L6 144 7 90120-HC4-000 I8 98 2
80123-HM8-000 K5 127 9 83501-152-000 L6 144 1 87127-HM8-A50ZB L11 149 5 89213-HB3-000 L6 144 8 K3 125 2
80123-HM8-A50 K7 129 9 83502-152-000 L6 144 2 87127-HM8-A50ZC L11 149 5 89227-HN0-A10 L6 144 9 90121-HM5-930 K1 123 8
80123-HM8-B00 K8 130 7 83551-HM5-730 J3 109 17 87127-HM8-A70ZA L11 149 5 89301-HA0-772 L6 144 10 90122-HM5-930 K1 123 9
80124-HM8-000 K5 127 10 83600-HM8-000ZC J8 114 3 87127-HM8-A70ZB L11 149 5 90122-MN4-008 F6 58 9
PR
80124-HM8-A50 K7 129 10 83600-HM8-B00ZA J9 115 9 87127-HM8-A70ZC L11 149 5 90000 90127-SM4-951 J3 109 19
80124-HM8-B00 K8 130 8 83600-HM8-B00ZB J9 115 9 87127-HN7-000ZA L10 148 3 90133-MB0-000 J3 109 20
80125-HM8-A50ZA K7 129 11 83600-HM8-B00ZC J9 115 9 87127-HN7-000ZB L10 148 3 90001-HM8-000 G1 69 15 90134-HA0-000 J3 109 21
80127-HM8-000 K5 127 11 83601-357-000 H14 88 16 87127-HN7-000ZC L10 148 3 90001-HM8-A40 E14 50 20 90145-MS9-612 H11 85 23
80128-HM8-000 K5 127 12 83601-MB0-000 H2 76 6 87504-HM5-A10 L7 145 3 90009-HN5-670 F15 67 25 90151-HC5-000 K1 123 10
80131-HM8-A40 K5 127 13 83642-HM5-A10 L6 144 3 87504-HM5-C00 L7 145 3 90011-750-801 J13 119 9 L15 153 11
K7 129 12 83700-HM8-010ZA J8 114 4 87504-HM5-U00 L7 145 3 90011-HM8-000 E1 37 9 90183-HM5-850 J13 119 10
157
2004.09.01 E
OR A
BA
DO
-C O
PART NO. INDEX M 5
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
90201-HB3-000 E14 50 21 E11 47 23 90753-GB4-681 H16 90 9 91303-377-000 F3 55 21 93500-05018-0G H6 80 38
90206-250-000 E5 41 16 90501-HA0-000 H5 79 30 90841-HF1-910 I4 94 16 G6 74 2 H9 83 42
s H US
90213-S73-003 H16 90 7 H9 83 35 K5 127 21 91303-428-003 E5 41 19 93500-05025-0G H6 80 39
90235-HB3-000 E14 50 22 90501-HM8-000 J4 110 27 K7 129 21 G4 72 2 H9 83 43
90242-MB0-000 J4 110 22 90502-GG2-000 H3 77 8 91305-HA0-680 E2 38 14 93500-05028-0G H6 80 39
90286-147-670 H1 75 9 90504-HA0-000 H5 79 31 91000 G4 72 2 H9 83 43
90301-473-003 F15 67 27 H9 83 36 91306-HB3-003 E9 45 15 93500-06016-0G H7 81 47
ola O
90301-HM8-000 J13 119 11 90512-303-000 J16 122 16 91001-HM8-003 F10 62 7 E11 47 30 H9 83 44
90304-HM5-A80 I13 103 10 90521-427-770 H13 87 11 91001-HN6-003 F13 65 29 G6 74 2 93600-04012-1G H11 85 26
90304-HM7-A10 I15 105 7 H15 89 18 91002-HE0-003 F13 65 30 91306-MG3-000 G1 69 16 93891-06012-08 J12 118 21
ba ÓN
90305-759-000 H16 90 7 90545-044-000 F15 67 35 91007-HB3-013 F5 57 6 G6 74 2 93892-04008-18 G3 71 24
90305-HC0-770 H12 86 10 90545-300-000 F2 54 14 91008-GE0-004 E5 41 18 91307-KF0-003 E9 45 16 93892-04014-18 G3 71 25
H15 89 17 H11 85 24 91008-GE0-005 E5 41 18 E11 47 31 36
I8 98 3 90601-329-000 F13 65 27 91008-HB5-003 F7 59 11 G6 74 2 93892-04016-18 G3 71 26
I9 99 6 90601-HM8-000 K2 124 14 91008-HC4-004 E15 51 26 91308-HM8-A51 E11 47 32 93892-05012-18 G3 71 27
rdo CI
Nic
K1 123 11 90605-200-000 F13 65 28 91009-HF1-671 E9 45 14 G6 74 2 93893-04014-07 L12 150 23
K3 125 3 90605-HM8-000 E14 50 25 E11 47 24 91309-425-003 F6 58 10 93893-04020-07 L12 150 24
L15 153 12 90648-HM8-A60 J12 118 17 91010-HB7-003 F15 67 36 G6 74 2 93894-04018-08 H1 75 11
Co U
90305-HC4-000 H16 90 6 90650-MA6-720 L13 151 28 91021-148-004 E11 47 25 91314-HN6-000 G4 72 2 93894-06020-08 H15 89 19
I2 92 5 90651-MA5-671 H11 85 25 91021-HN0-671 E11 47 25 L4 142 5 93901-14480 L13 151 25
90307-HM5-930
90308-HM5-930
90310-HB9-000
90312-HM5-670
(ex RIB
J4
J4
I10
K1
110
110
100
123
23
24
3
12
90652-HC4-003
90652-KT1-771
L2
F2
H1
H5
140
54
75
79
10
15
10
32
91050-HN0-A11
91051-HC4-003
91053-HC4-003
91054-HA0-771
E11
J4
I13
K2
47
110
103
124
26
28
12
15
91320-HM7-702
91320-MB0-000
91321-PF4-004
K2
F6
F3
G6
124
58
55
74
19
11
22
2
93903-24320
93903-24420
93903-25220
I5
I6
H3
H2
95
96
77
76
18
17
7
8
90314-HM5-A10 I13 103 11 K15 137 12 91055-HA0-681 J1 107 15 91351-HB3-004 J5 111 34 I5 95 19
I15 105 8 L1 139 13 91060-HN0-A11 E11 47 27 91351-HM8-A51 E11 47 33 I6 96 18
tors T
4
E16 52 6 90660-SB2-000 K10 132 7 91210-HA0-003 H5 79 33 92101-05020-0A L12 150 22 94002-06390-0S K12 134 15
201 ID
an) N
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
ern O
94103-03800 K5 127 23 K5 127 25 95801-08045-00 J7 113 24
K7 129 23 K12 134 17 J16 122 22
s H US
94103-06700 J13 119 12 95701-06012-08 J10 116 7 95801-10065-00 I9 99 9
94108-12000 G6 74 2 95701-06014-00 E12 48 38
94109-12000 F8 60 13 F3 55 25 96000
G6 74 2 F13 65 32
94111-04000 H6 80 43 I5 95 22 96001-06012-00 E2 38 22
ola O
H9 83 48 I6 96 20 96001-06016-00 J7 113 25
94201-20220 H16 90 11 J16 122 20 96001-06020-00 L4 142 8
I2 92 7 27 96001-06022-07 H11 85 29
ba ÓN
94201-30180 I10 100 4 95701-06014-07 J8 114 6 96001-06025-00 E2 38 23
94201-30250 H16 90 12 95701-06016-00 F3 55 26 96100-62040-00 F13 65 33
J16 122 19 F8 60 15 96100-62060-00 J5 111 38
94201-40300 I14 104 14 K12 134 18 96140-62020-00 F13 65 34
94201-40400 I15 105 9 K13 135 18 96150-62033-10 I1 91 15
rdo CI
Nic
94301-08100 E11 47 36 95701-06016-07 F3 55 26 96220-40138 F15 67 39
94301-08140 E2 38 17 H11 85 28 96400-10045-00 I8 98 4
E9 45 18 95701-06018-00 L4 142 6
Co U
E12 48 37 95701-06020-00 F15 67 38 98000
E16 52 11 K14 136 11
94510-10000
F3
F8
E16
F5
(ex RIB
55
60
52
57
23
14
8
7
L1
95701-06022-00 I5
I6
K5
139
95
96
127
14
23
21
26
98069-57916
98069-57926
98069-58916
98069-58926
E2
E3
E2
E2
38
39
38
38
24
24
24
24
94510-12000 F15 67 37 K7 129 25 98069-59916 E3 39 24
94514-32000 I9 99 7 K8 130 19 98069-59926 E3 39 24
tors T
94514-40000 I9 99 8 L4 142 7
Mo DIS
95002-02089 G3 71 29 F3 55 28
95002-02100 J7 113 19 95701-06040-00 E9 45 19
ord S
95005-35290-50 G3 71 31 F8 60 16
4
95005-35800-30 J5 111 36 95701-06045-08 E12 48 40
201 ID
K7 129 24 J7 113 23
K8 130 18 J13 119 13
95012-13001 J10 116 8 L3 141 16
K12 134 16 L5 143 8
K13 135 16 L14 152 14
PR
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
[ A] BEARING, BALL, 6207C3••••••••• F10 62 7 BOLT, FLANGE, 6X10•••••••••••• L13 151 27
BEARING, BALL, 6903••••••••••• E15 51 26 BOLT, FLANGE, 6X100••••••••••• E2 38 21
s H US
ADJUSTER ASSY. ••••••••••••••• I12 102 16 BEARING, NEEDLE, 1010••••••••• E11 47 25 BOLT, FLANGE, 6X12•••••••••••• E2 38 22
ADJUSTER, TENSIONER •••••••••• E6 42 3 BEARING, NEEDLE, 10X14X10••••• E11 47 25 F3 55 24
AIR CLEANER •••••••••••••••••• J11 117 10 BEARING, NEEDLE, 14X24.5X15••• J4 110 29 J10 116 7
AIR CLEANER HOUSING •••••••••• J11 117 1 BEARING, NEEDLE, 22X27X20••••• F5 57 6 J13 119 9
ALARM UNIT ••••••••••••••••••• K14 136 9 BEARING, NEEDLE, 22X28X12••••• F7 59 11 K5 127 25
ola O
K16 138 9 BEARING, RADIAL BALL•••••••••• F13 65 30 K12 134 17
L15 153 7 BEARING, RADIAL BALL SPECIAL, BOLT, FLANGE, 6X14•••••••••••• E12 48 38
ARM ASSY., LOWER ••••••••••••• I9 99 1 6202U F13 65 29 F3 55 25
ba ÓN
ARM ASSY., L. UPPER •••••••••• I9 99 5 BEARING, RADIAL BALL, F13 65 32
ARM ASSY., R. UPPER •••••••••• I9 99 4 32X58X13X2 K2 124 15 G1 69 17
ARM A, GEARSHIFT ••••••••••••• F15 67 17 BEARING, RADIAL BALL, 15X32X9• E9 45 14 I5 95 22
ARM COMP., CAM CHAIN TENSIONER E6 42 2 E11 47 24 I6 96 20
ARM COMP., GEARSHIFT MASTER •• F14 66 12 BEARING, RADIAL BALL, 16002••• E5 41 18 J8 114 6
rdo CI
Nic
ARM COMP., SUB GEARSHIFT BEARING, RADIAL BALL, 32X58X13 J1 107 15 J16 122 20
SPINDLE F15 67 18 BEARING, RADIAL BALL, 43X68X13 J4 110 28 27
ARM COMP., THROTTLE •••••••••• H4 78 10 BEARING, RADIAL BALL, 6004•••• I13 103 12 BOLT, FLANGE, 6X16•••••••••••• F3 55 26
Co U
H8 82 13 BEARING, RADIAL BALL, 6202U••• F13 65 34 F8 60 15
ARM, EX. VALVE ROCKER •••••••• E4 40 5 BEARING, RADIAL BALL, 6203UU•• I1 91 15 H11 85 28
(ex RIB
ARM, IN. VALVE ROCKER •••••••• E4
ARM, REVERSE ASSISTANT ••••••• H5
H9
ARM, RR. BRAKE ••••••••••••••• I16
40
79
83
106
4
20
24
7
BEARING, RADIAL BALL, 6204••••
BEARING, RADIAL BALL, 6206••••
BEARING, RADIAL BALL, 626ZZ•••
BEARING, RADIAL BALL, 6807••••
F13
J5
E11
F15
65
111
47
67
33
38
27
36
J7
K12
K13
BOLT, FLANGE, 6X18•••••••••••• L4
113
134
135
142
25
18
18
6
BEARING, RADIAL BALL, 696ZZ••• E11 47 26 BOLT, FLANGE, 6X20•••••••••••• F15 67 38
[ B] BEARING, RADIAL BALL, 698ZZ••• E11 47 28 J16 122 15
tors T
BAG, OWNERS MANUAL ••••••••••• L6 144 3 BODY COMP., FRAME••••••••••••• L2 140 3 L1 139 14
BAND A, BATTERY •••••••••••••• J7 113 22 BODY, TOOL BOX•••••••••••••••• L6 144 2 L4 142 8
K5 127 24 BOLT•••••••••••••••••••••••••• G1 69 13 BOLT, FLANGE, 6X22•••••••••••• E6 42 6
K7 129 24 BOLT-WASHER, 6X12••••••••••••• I12 102 25 H11 85 29
K8 130 18 BOLT-WASHER, 6X16••••••••••••• K5 127 22 I5 95 23
BAND B2, BATTERY ••••••••••••• J10 116 8 K7 129 22 I6 96 21
K12 134 16 K8 130 17 K5 127 26
oba U
18 E11 47 14 F3 55 27
20 BOLT, DRAIN PLUG, 12MM•••••••• F8 60 12 F6 58 12
201 ID
BAND, L. EX. PIPE •••••••••••• J13 119 5 BOLT, FLANGE UBS, 10X66••••••• G1 69 15 H6 80 44
BAND, TOOL BOX ••••••••••••••• K5 127 15 BOLT, FLANGE, 10X145•••••••••• L2 140 8 H9 83 49
K7 129 14 BOLT, FLANGE, 10X25••••••••••• K2 124 22 BOLT, FLANGE, 6X30•••••••••••• J1 107 22
08- IB
H5 79 32 K3 125 2 E12 48 39
K15 137 12 BOLT, FLANGE, 10X62••••••••••• K1 123 10 F3 55 29
L1 139 13 L15 153 11 30
L3 141 18 BOLT, FLANGE, 10X65••••••••••• I9 99 9 F8 60 16
L12 150 20 BOLT, FLANGE, 5X22•••••••••••• K14 136 10 BOLT, FLANGE, 6X45•••••••••••• E12 48 40
PR
5
L14 152 11 L1 139 12 BOLT, FLANGE, 6X55•••••••••••• E2 38 19
BAND, WIRE HARNESS ••••••••••• L13 151 28 BOLT, FLANGE, 6MM••••••••••••• I4 94 14 BOLT, FLANGE, 6X65•••••••••••• E2 38 20
BASE COMP., STOP LIGHT ••••••• L12 150 9 I6 96 15 F8 60 17
BATTERY •••••••••••••••••••••• K11 133 1 J16 122 14 BOLT, FLANGE, 6X8••••••••••••• E15 51 29
K13 135 1 K8 130 14 BOLT, FLANGE, 8X12•••••••••••• H11 85 22
BEARING SET, NEEDLE •••••••••• J2 108 1 BOLT, FLANGE, 6X10•••••••••••• H11 85 20 I12 102 22
BEARING, ANGULAR, 7203 ••••••• K2 124 16 K13 135 17 BOLT, FLANGE, 8X16•••••••••••• H13 87 12
160
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 2
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
BOLT, FLANGE, 8X16 ••••••••••• I1 91 14 BUSH, THROTTLE PIVOT•••••••••• H5 79 14 CASE SET, FINAL••••••••••••••• J2 108 4
J7 113 23 H8 82 17 CENTER, CLUTCH•••••••••••••••• E13 49 4
s H US
J13 119 13 CHAIN, CAM•••••••••••••••••••• E6 42 1
L3 141 16 [C] CHAIN, OIL PUMP••••••••••••••• E16 52 3
L5 143 8 CHAMBER SET, FLOAT•••••••••••• G2 70 5
L14 152 14 CABLE COMP., CHOKE•••••••••••• H4 78 2 CIRCLIP••••••••••••••••••••••• H11 85 25
BOLT, FLANGE, 8X25 ••••••••••• J1 107 23 H8 82 2 CIRCLIP, 22MM••••••••••••••••• F13 65 27
ola O
BOLT, FLANGE, 8X27 ••••••••••• J3 109 20 CABLE COMP., FOOT BRAKE••••••• J15 121 3 CIRCLIP, 7MM•••••••••••••••••• E14 50 25
BOLT, FLANGE, 8X30 ••••••••••• J16 122 21 CABLE COMP., HAND BRAKE••••••• H4 78 7 CIRCLIP, EXTERNAL, 10MM••••••• E16 52 8
BOLT, FLANGE, 8X35 ••••••••••• H13 87 13 H8 82 10 F5 57 7
ba ÓN
H15 89 21 CABLE SET, THROTTLE••••••••••• H4 78 1 CIRCLIP, EXTERNAL, 12MM••••••• F15 67 37
J14 120 14 H8 82 1 CIRCLIP, EXTERNAL, 32MM••••••• I9 99 7
BOLT, FLANGE, 8X45 ••••••••••• J7 113 24 CABLE, BATTERY EARTH•••••••••• K11 133 8 CIRCLIP, EXTERNAL, 40MM••••••• I9 99 8
J16 122 22 K13 135 7 CIRCLIP, INTERNAL, 40MM••••••• H16 90 13
BOLT, HANDLE LEVER PIVOT ••••• H5 79 28 CABLE, FRAME EARTH•••••••••••• K13 135 8 CIRCLIP, INTERNAL, 58MM••••••• J1 107 20
rdo CI
Nic
H9 83 33 CABLE, REVERSE ASSIST••••••••• H4 78 3 CLAMP••••••••••••••••••••••••• H3 77 1
H11 85 21 H8 82 3 CLAMPER, L. BRAKE HOSE•••••••• H11 85 16
BOLT, HEX., 5X20 ••••••••••••• L12 150 22 CABLE, STARTER BATTERY•••••••• K11 133 2 CLAMPER, R. BRAKE HOSE•••••••• H11 85 15
Co U
BOLT, HEX., 6X28 ••••••••••••• E14 50 20 3 CLAMP A, FR. BRAKE HOSE••••••• H11 85 17
BOLT, OIL, 10X22 ••••••••••••• H11 85 23 K13 135 2 CLAMP B, FR. BRAKE HOSE••••••• H11 85 18
(ex RIB
BOLT, SEALING, 8MM ••••••••••• J1
J3
BOLT, SENSOR LOCK •••••••••••• J3
BOLT, SETTING •••••••••••••••• F6
107
109
109
58
13
18
19
4
CABLE, STARTER MOTOR•••••••••• K11
K13
CAMSHAFT COMP.•••••••••••••••• E4
133
135
40
3
4
4
2
CLAMP, HARNESS•••••••••••••••• K5
K7
K8
L2
127
129
130
140
19
18
15
10
BOLT, SOCKET, 5X12 ••••••••••• F4 56 6 CAM, FR. BRAKE•••••••••••••••• I16 106 4 CLIP•••••••••••••••••••••••••• H3 77 1
BOLT, SOCKET, 5X14 ••••••••••• F4 56 6 CAP••••••••••••••••••••••••••• H3 77 5 CLIP, 2X60•••••••••••••••••••• F3 55 31
tors T
BOLT, SOCKET, 6MM •••••••••••• F4 56 5 CAP ASSY., FUEL TANK•••••••••• J6 112 9 CLIP, 4X60•••••••••••••••••••• H2 76 7
BOLT, SOCKET, 6X30 ••••••••••• F4 56 7 CAP ASSY., NOISE SUPPRESSOR••• K14 136 5 I4 94 17
BOLT, SPECIAL FLANGE, 6X15.2 • F15 67 25 K16 138 5 CLIP, AIR HOSE, 21.5•••••••••• J12 118 16
BOLT, SPECIAL, 6X32 •••••••••• J7 113 17 CAP, 14MM••••••••••••••••••••• F2 54 13 CLIP, BEARING••••••••••••••••• K2 124 14
BOLT, STUD, 6X18 ••••••••••••• E1 37 9 CAP, BLEEDER•••••••••••••••••• I11 101 4 CLIP, BREATHER TUBE••••••••••• J12 118 14
BOLT, STUD, 8X161 •••••••••••• F7 59 9 CAP, FR. LUGGAGE CARRIER•••••• L5 143 5 CLIP, CABLE, 10MM••••••••••••• L3 141 20
BOLT, STUD, 8X25 ••••••••••••• E2 38 15 CAP, HANDLE COVER••••••••••••• H14 88 15 CLIP, CABLE, 15MM••••••••••••• L2 140 11
oba U
BOLT, WHEEL, 10X30 ••••••••••• I15 105 6 CAP, HEADLIGHT TAIL••••••••••• I4 94 12 L3 141 21
BOLT, WHEEL, 10X33 ••••••••••• I13 103 9 I6 96 14 CLIP, CABLE, 20MM••••••••••••• L3 141 12
ord S
BOX, GEAR POSITION INDICATOR • H14 88 5 CAP, PARKING LEVER•••••••••••• H5 79 25 CLIP, CABLE, 30MM••••••••••••• H16 90 8
BOX, TOOL •••••••••••••••••••• L6 144 1 H9 83 30 L3 141 14
201 ID
5
L15 153 3 CARRIER, FR. LUGGAGE•••••••••• L5 143 3 J7 113 18
BULB, WINKER ••••••••••••••••• L12 150 12 CARRIER, RR. LUGGAGE•••••••••• L5 143 13 J8 114 5
BUSH, 15MM ••••••••••••••••••• F11 63 7 CASE ASSY., THROTTLE LEVER•••• H4 78 9 J9 115 12
BUSH, 20MM ••••••••••••••••••• F12 64 14 H8 82 12 J12 118 19
BUSH, 22MM ••••••••••••••••••• F11 63 11 CASE COMP., RECOIL STARTER•••• F16 68 6 K5 127 20
BUSH, SPLINE, 25X8.6 ••••••••• F11 63 6 CASE COMP., UPPER••••••••••••• H3 77 3 K7 129 19
BUSH, STEERING ••••••••••••••• H16 90 1 L14 152 7 K8 130 16
161
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 3
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
CLIP, PISTON ••••••••••••••••• I12 102 23 COVER, L. HANDLE LEVER•••••••• H5 79 19 DUST SEAL, 23X35X7••••••••••••
H16 90 10
CLIP, PISTON PIN, 15MM ••••••• F10 62 8 COVER, L. HEADLIGHT••••••••••• I6 96 13 DUST SEAL, 26X40X5••••••••••••
K2 124 18
s H US
CLIP, SUB TANK HOSE •••••••••• J12 118 15 COVER, L. SIDE•••••••••••••••• J8 114 3 DUST SEAL, 28X42X8••••••••••••
I14 104 13
CLIP, TUBE ••••••••••••••••••• G3 71 29 COVER, L. TANK SIDE••••••••••• J9 115 9 DUST SEAL, 32X58X10•••••••••••
K2 124 17
30 COVER, OIL FILTER••••••••••••• E13 49 2 DUST SEAL, 43X58X10•••••••••••
J1 107 17
J5 111 35 COVER, R. ENGINE SIDE••••••••• J9 115 1 DUST SEAL, 9X16X5•••••••••••••
H5 79 33
J7 113 19 COVER, R. ENGINE SUB•••••••••• K7 129 11 H9 83 37
ola O
20 COVER, R. HANDLE•••••••••••••• H11 85 30 DUST SEAL, BRAKE CAM•••••••••• I16 106 11
CLUTCH COMP., STARTING ONE WAY F4 56 1 COVER, R. HEADLIGHT••••••••••• I6 96 12 DUST SEAL, ENGINE MOUNTING•••• L2 140 5
CLUTCH, ONE WAY •••••••••••••• E15 51 27 COVER, R. SIDE•••••••••••••••• J8 114 2
ba ÓN
COCK ASSY., FUEL ••••••••••••• J6 112 1 COVER, R. TANK SIDE••••••••••• J9 115 8 [E ]
COIL COMP., IGNITION ••••••••• K14 136 4 COVER, SPRING••••••••••••••••• G1 69 12
K16 138 4 COVER, SWITCH••••••••••••••••• H4 78 6 EMBLEM•••••••••••••••••••••••• L11 149 5
COLLAR, CLUTCH LIFTER •••••••• E13 49 9 H8 82 7 EMBLEM, FUEL TANK••••••••••••• L10 148 1
COLLAR, COVER SETTING •••••••• H14 88 16 COVER, THROTTLE CASE•••••••••• H4 78 8 2
rdo CI
Nic
COLLAR, ENGINE HANGER •••••••• L2 140 7 H8 82 11 EMBLEM, L. FUEL TANK COVER•••• L11 149 7
COLLAR, FR. FENDER ••••••••••• I3 93 3 COVER, TOOL BOX••••••••••••••• K5 127 17 EMBLEM, PRODUCT••••••••••••••• H13 87 14
I6 96 2 K7 129 16 EMBLEM, R. FUEL TANK COVER•••• L11 149 6
Co U
K4 126 4 K8 130 12 END COMP., L. TIE ROD••••••••• I2 92 2
K6 128 4 CRANKCASE COMP., FR.•••••••••• F7 59 1 END COMP., R. TIE ROD••••••••• I2 92 1
(ex RIB
COLLAR, FR. ORNAMENT •••••••••
COLLAR, FR. WHEEL ••••••••••••
K8
J8
I13
130
114
103
4
1
2
3
CRANKCASE COMP., RR.••••••••••
CRANKSHAFT COMP.••••••••••••••
CUP, PISTON•••••••••••••••••••
CUSHION ASSY., FR.••••••••••••
F7
F9
I11
I8
59
61
101
98
3
1
2
1
END COMP., TIE ROD••••••••••••
E-RING, 5MM••••••••••••••••••• E16
I2 92
52
1
2
9
COLLAR, FUEL TANK SETTING •••• J7 113 11 CUSHION ASSY., RR.•••••••••••• K3 125 1 [F ]
COLLAR, HEADLIGHT MOUNTING ••• H1 75 8 CUSHION, AIR CLEANER CASE••••• J9 115 7
tors T
COLLAR, NUMBER BRACKET SETTING H5 79 27 CUSHION, C.D.I. UNIT•••••••••• K14 136 1 FENDER, FR.••••••••••••••••••• I3 93 1
Mo DIS
H9 83 32 2 I7 97 22
COLLAR, RADIATOR MOUNTING •••• L4 142 4 K16 138 1 FENDER, L. INNER•••••••••••••• I4 94 9
COLLAR, RR. AXLE ••••••••••••• J3 109 14 2 I6 96 10
COLLAR, RR. FENDER ••••••••••• H3 77 8 L15 153 1 FENDER, OVER•••••••••••••••••• K5 127 16
COLLAR, SEAT MOUNTING •••••••• J7 113 15 CUSHION, SEAT MOUNTING•••••••• J10 116 5 K7 129 15
L14 152 10 CYLINDER ASSY., L. FR. WHEEL•• I12 102 19 K8 130 11
COLLAR, SPEEDSENSOR PROTECTOR F1 53 7 CYLINDER ASSY., R. FR. WHEEL•• I12 102 18 FENDER, RR.••••••••••••••••••• K4 126 5
oba U
COLLAR, STOP SWITCH •••••••••• H8 82 9 CYLINDER SUB ASSY., FR. MASTER H10 84 5 FENDER, R. INNER•••••••••••••• I3 93 7
L12 150 14 C.D.I. UNIT••••••••••••••••••• K14 136 3 I6 96 8
COLLAR, TAILLIGHT SETTING •••• L12 150 6 K16 138 3 FLOAT SET••••••••••••••••••••• G2 70 3
6C O
CONTROL UNIT, CHANGE ••••••••• K16 138 11 FLOAT, FR. MASTER CYLINDER•••• H10 84 10
COOLER COMP., OIL •••••••••••• L4 142 2 [D] FLYWHEEL COMP.•••••••••••••••• F4 56 3
201 ID
COVER COMP., REDUCTION GEAR •• E10 46 2 DOWEL PIN, 10X14•••••••••••••• E1 37 12 FORK, RR. GEAR SHIFT•••••••••• F14 66 3
COVER COMP., RR. CRANKCASE ••• F1 53 1 E7 43 3 FUSE•••••••••••••••••••••••••• K11 133 6
COVER SET, GEAR CASE ••••••••• J2 108 5 DOWEL PIN, 8X10••••••••••••••• E11 47 36 7
08- OH
5
COVER, HANDLE •••••••••••••••• H12 86 7 F8 60 14 GASKET•••••••••••••••••••••••• H3 77 4
H14 88 13 DRUM ASSY., RR. BRAKE••••••••• I16 106 10 L14 152 4
14 DRUM COMP., CLUTCH•••••••••••• E14 50 17 GASKET SET•••••••••••••••••••• G2 70 1
COVER, HEADLIGHT ••••••••••••• I4 94 11 DRUM, GEARSHIFT••••••••••••••• F14 66 5 GASKET SHEET KIT A•••••••••••• G4 72 1
COVER, L. ENGINE SIDE •••••••• J9 115 2 DUCT, SNORKEL••••••••••••••••• J11 117 12 GASKET SHEET KIT B•••••••••••• G5 73 1
COVER, L. HANDLE ••••••••••••• H9 83 23 DUST SEAL, 14X20X4•••••••••••• J1 107 16 GASKET, CRANKCASE••••••••••••• F7 59 2
L12 150 18 DUST SEAL, 17X23X3•••••••••••• J16 122 17 G5 73 1
162
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 4
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
GASKET, CYLINDER ••••••••••••• E7 43 2 HARNESS, WIRE••••••••••••••••• K16 138 8 [L ]
G4 72 1 HEADLIGHT UNIT•••••••••••••••• H1 75 4
s H US
GASKET, CYLINDER HEAD •••••••• E1 37 4 HEADLIGHT UNIT, L.•••••••••••• H2 76 3 LABEL, COLOR•••••••••••••••••• L8 146 8
G4 72 1 HEADLIGHT UNIT, R.•••••••••••• H2 76 1 L9 147 8
GASKET, EX. PIPE ••••••••••••• G4 72 1 HEAD COMP., CYLINDER•••••••••• E1 37 1 LABEL, FR. CARRIER•••••••••••• L8 146 7
J13 119 1 HITCH COMP., TRAILER•••••••••• K1 123 4 LABEL, FUEL••••••••••••••••••• L9 147 9
GASKET, FLOAT CHAMBER •••••••• G3 71 17 L15 153 8 LABEL, GENERAL WARNING•••••••• L7 145 3
ola O
GASKET, FR. CRANKCASE COVER •• E8 44 2 HITCH SET, TRAILER•••••••••••• L15 153 9 LABEL, IGNITION NOISE••••••••• L7 145 1
E10 46 4 HOLDER B, STEERING SHAFT•••••• H16 90 3 LABEL, PASSENGER WARNING•••••• L7 145 2
G5 73 1 HOLDER SET, BRUSH••••••••••••• F6 58 5 LABEL, RR. CARRIER•••••••••••• L8 146 6
ba ÓN
GASKET, HEAD COVER ••••••••••• E1 37 6 HOLDER, HANDLE UNDER•••••••••• H12 86 6 LABEL, SHIFT PATTERN•••••••••• G1 69 14
G4 72 1 H14 88 12 LABEL, SIXTEEN AGE RECOMMEND
GASKET, RR. CRANKCASE COVER •• F1 53 6 HOLDER, JET••••••••••••••••••• G3 71 19 WARNING L9 147 10
G5 73 1 HOLDER, LEVER BRACKET••••••••• H5 79 18 LABEL, TIRE & OVERLOAD WARNING L7 145 4
GASKET, SEAL ••••••••••••••••• L12 150 5 H8 82 21 LABEL, TRAILER HITCH•••••••••• L7 145 5
rdo CI
Nic
GASKET, SPEED SENSOR INSULATOR F1 53 4 HOLDER, L. UPPER HANDLE••••••• H12 86 5 L15 153 10
G5 73 1 H14 88 11 LENS COMP., TAILLIGHT••••••••• K10 132 1
GASKET, TOP •••••••••••••••••• G3 71 15 HOLDER, MASTER CYLINDER••••••• H10 84 7 LENS, NEUTRAL INDICATOR••••••• H14 88 8
Co U
GASKET, WINKER LENS •••••••••• L12 150 4 HOLDER, NEEDLE JET•••••••••••• G3 71 18 LENS, OIL INDICATOR••••••••••• H14 88 7
GAUGE, OIL LEVEL ••••••••••••• E8 44 6 HOLDER, REVERSE STOPPER WIRE•• F1 53 8 L15 153 5
17 IGNITION PULSE GENERATOR ASSY. F4 56 2 LIGHT ASSY., TAIL & STOP•••••• K10 132 8
18 INDICATOR, RR. BRAKE•••••••••• I16 106 5
GEAR, REVERSE IDLE ••••••••••• F12 64 18 INSULATOR, CARBURETOR••••••••• E1 37 8 [M ]
6C O
5
GUIDE, EX. VALVE ••••••••••••• E1 37 3 H14 88 3 K9 131 21
GUIDE, IN. VALVE ••••••••••••• E1 37 2 KEY, WOODRUFF, 4MM•••••••••••• F9 61 6 MUDGUARD, L. FR.•••••••••••••• I3 93 8
GUIDE, RATCHET ••••••••••••••• F16 68 11 KNOB, STARTER••••••••••••••••• F16 68 5 I4 94 8
G1 69 20 MUDGUARD, L. FR. LOWER•••••••• I6 96 9
[ H] KNUCKLE COMP., L.••••••••••••• I10 100 2 MUDGUARD, L. RR.•••••••••••••• K4 126 8
KNUCKLE COMP., R.••••••••••••• I10 100 1 MUDGUARD, R. CENTER••••••••••• K6 128 7
HARNESS, WIRE •••••••••••••••• K14 136 8 K8 130 20
163
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 5
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
MUDGUARD, R. FR. ••••••••••••• I3 93 6 NUT, TIE ROD LOCK••••••••••••• I2 92 4 [P ]
MUDGUARD, R. FR. LOWER ••••••• I6 96 7 NUT, U, 6MM••••••••••••••••••• F15 67 27
s H US
MUDGUARD, R. RR. ••••••••••••• K4 126 7 NUT, WHEEL•••••••••••••••••••• I13 103 11 PACKING, 8MM•••••••••••••••••• J1 107 14
MUFFLER COMP. •••••••••••••••• J13 119 2 I15 105 8 J4 110 25
PACKING, FUEL CAP••••••••••••• J6 112 10
[ N] [O] PACKING, MUFFLER•••••••••••••• G4 72 1
J13 119 6
ola O
NEEDLE SET, JET •••••••••••••• G2 70 2 OIL SEAL, 10X20X5••••••••••••• E11 47 29 PACKING, THROTTLE CASE•••••••• H5 79 34
NUT-WASHER, 6MM •••••••••••••• F6 58 8 F2 54 17 H9 83 38
NUT A, RR. AXLE •••••••••••••• J4 110 24 OIL SEAL, 12X20X5••••••••••••• F2 54 19 PANEL SET, RR. BRAKE•••••••••• I16 106 3
ba ÓN
NUT, AXLE, 20MM •••••••••••••• I15 105 7 OIL SEAL, 12X22X5••••••••••••• F2 54 17 PEDAL COMP., BRAKE•••••••••••• J15 121 4
NUT, BEAM ADJUSTING •••••••••• H1 75 3 OIL SEAL, 22X32X7••••••••••••• F2 54 18 5
NUT, BRAKE ADJUSTING ••••••••• I16 106 8 OIL SEAL, 25X41.25X6•••••••••• F13 65 31 J16 122 26
NUT, CASTLE, 12MM •••••••••••• I10 100 3 OIL SEAL, 27X40X6••••••••••••• H16 90 9 PEDAL, GEAR CHANGE•••••••••••• J15 121 1
NUT, CASTLE, 18MM •••••••••••• I13 103 10 OIL SEAL, 34X70X11•••••••••••• J4 110 30 PIN, PISTON••••••••••••••••••• F9 61 4
rdo CI
Nic
NUT, CLIP, 8MM ••••••••••••••• L2 140 9 OIL SEAL, 42X51X7••••••••••••• J4 110 31 PIN, RETURN SPRING•••••••••••• F15 67 16
NUT, FLANGE, 10MM •••••••••••• L3 141 15 O-RING•••••••••••••••••••••••• F6 58 11 PIN, RING GEAR STOPPER•••••••• J2 108 9
NUT, FLANGE, 4MM ••••••••••••• H1 75 12 O-RING, 11X2.4•••••••••••••••• G4 72 2 PIN, SPLIT, 2.0X22•••••••••••• H16 90 11
Co U
NUT, FLANGE, 6MM ••••••••••••• G3 71 28 L4 142 5 I2 92 7
H3 77 9 O-RING, 11.8X3.55••••••••••••• J6 112 4 PIN, SPLIT, 3.0X18•••••••••••• I10 100 4
NUT, HEX., 12MM •••••••••••••• I2 92 6 E11 47 31 PIPE COMP., FR. CARRIER••••••• L5 143 4
NUT, HEX., 4MM ••••••••••••••• H6 80 40 G6 74 2 9
H9 83 45 O-RING, 18.3X2.4•••••••••••••• F3 55 22 PIPE, EX.••••••••••••••••••••• J13 119 3
NUT, HEX., 6MM ••••••••••••••• H6 80 41 G6 74 2 PIPE, STEERING HANDLE••••••••• H12 86 3
42 O-RING, 1.3X4.3••••••••••••••• G2 70 12 H14 88 9
H9 83 46 O-RING, 1.5X9.5••••••••••••••• G1 69 16 PISTON•••••••••••••••••••••••• F9 61 3
47 G6 74 2 PISTON KIT•••••••••••••••••••• F10 62 9
oba U
NUT, L. ADJUSTER ••••••••••••• I12 102 14 G4 72 2 PLATE COMP. A, REVERSE STOPPER F15 67 21
NUT, MOUNTING RUBBER ••••••••• J13 119 7 J4 110 32 PLATE COMP., CLUTCH CAM••••••• E8 44 7
201 ID
5
NUT, SELF-LOCK, 14MM ••••••••• H16 90 7 G6 74 2 PLATE, CLUTCH LIFTER•••••••••• E13 49 8
NUT, SPECIAL, 14MM ••••••••••• H16 90 7 O-RING, CONTROL MOTOR••••••••• E11 47 33 PLATE, CLUTCH PRESSURE•••••••• E13 49 7
NUT, SPECIAL, 16MM ••••••••••• E14 50 21 G6 74 2 PLATE, CORD GUIDE••••••••••••• E11 47 20
NUT, SPECIAL, 18MM ••••••••••• E14 50 22 O-RING, REDUCTION GEAR COVER•• E10 46 3 PLATE, CROSS•••••••••••••••••• J7 113 14
NUT, SPEED, 4MM •••••••••••••• H13 87 15 G5 73 2 PLATE, DIAPHRAGM•••••••••••••• H10 84 9
NUT, SWINGARM PIVOT LOCK ••••• K1 123 13 OUTER COMP., CLUTCH••••••••••• E13 49 1 PLATE, FRICTION••••••••••••••• F16 68 10
NUT, TAPPET ADJUSTING •••••••• E5 41 16 OUTER COMP., STARTING CLUTCH•• F4 56 1 PLATE, FR. SKID••••••••••••••• L5 143 10
164
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 6
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
PLATE, GEARSHIFT ••••••••••••• F14 66 13 RUBBER, MOUNTING•••••••••••••• H3 77 6 SCREW, PARKING LEVER PIVOT•••• H9 83 34
PLATE, SHIFT GUIDE ••••••••••• F14 66 7 H14 88 4 SCREW, PROTECTOR SETTING•••••• H12 86 9
s H US
PLUG, ADJUSTING HOLE ••••••••• I13 103 5 RUBBER, MUFFLER MOUNTING•••••• J13 119 8 SCREW, R. ADJUSTING••••••••••• I11 101 11
PLUG, SPARK •••••••••••••••••• E2 38 24 RUBBER, RADIATOR MOUNTING••••• L4 142 3 SCREW, SPECIAL, 6X8••••••••••• I4 94 13
E3 39 24 RUBBER, RR. FENDER CUSHION•••• L12 150 19 K5 127 18
PROTECTOR COMP., ANGLE SENSOR E10 46 5 RUBBER, SPEEDOMETER MOUNTING•• L14 152 6 K7 129 17
PROTECTOR, COUNTERSHAFT •••••• F1 53 2 RUBBER, STAND STOPPER••••••••• J15 121 8 K8 130 13
ola O
PROTECTOR, OIL THERMO SENSOR • F1 53 9 K4 126 2 SCREW, TAPPET ADJUSTING••••••• E5 41 15
PROTECTOR, REVERSE LEVER ••••• F1 53 9 K6 128 2 SCREW, TAPPING, 3X16•••••••••• H3 77 7
PROTECTOR, SPEED SENSOR •••••• F1 53 5 K8 130 2 SCREW, TAPPING, 4X12•••••••••• I5 95 18
ba ÓN
PROTECTOR, TANK UNDER HEAT ••• J6 112 7 RUBBER, STOPPER••••••••••••••• J3 109 16 I6 96 17
PULLEY COMP., RECOIL ••••••••• F16 68 9 RUBBER, STOP LIGHT WATER PROOF L12 150 11 SCREW, TAPPING, 4X16•••••••••• H3 77 7
PUMP ASSY., OIL •••••••••••••• E16 52 1 RUBBER, TAILLIGHT••••••••••••• K10 132 5 L13 151 25
RUBBER, TAILLIGHT MOUNTING•••• H2 76 5 L14 152 8
[ R] K10 132 6 SCREW, TAPPING, 5X12•••••••••• H2 76 8
rdo CI
Nic
RUBBER, TANK MOUNTING••••••••• J6 112 5 I5 95 19
RATCHET, STARTER ••••••••••••• F16 68 8 I6 96 18
RECTIFIER ASSY., REGULATOR ••• K14 136 6 [S] K11 133 14
Co U
K16 138 6 K13 135 14
RECTIFIER ASSY., SILICON ••••• K14 136 7 SCREEN SET, FUEL STRAINER••••• J6 112 2 SCREW, TAPPING, 5X16•••••••••• H15 89 20
RING ••••••••••••••••••••••••• F6 58 6 SCREW-WASHER, 4X20•••••••••••• L12 150 24 SENSOR ASSY., ANGLE••••••••••• E11 47 21
RING SET, PISTON ••••••••••••• F9 61 2 SCREW-WASHER, 4X6••••••••••••• I11 101 13 SENSOR ASSY., SPEED••••••••••• F2 54 12
RING, DAMPER ••••••••••••••••• I16 106 2 SCREW-WASHER, 4X8••••••••••••• G3 71 24 SENSOR ASSY., THERMOSTAT OIL•• F7 59 8
RING, SEAL ••••••••••••••••••• J5 111 34 SCREW-WASHER, 5X12•••••••••••• G3 71 27 L15 153 6
RING, STOPPER •••••••••••••••• J2 108 6 SCREW-WASHER, 5X80•••••••••••• J7 113 16 SEPARATOR COMP.••••••••••••••• H11 85 14
RIVET, POP, 3.2 •••••••••••••• I4 94 16 SCREW-WASHER, 6X12•••••••••••• J12 118 21 SET RING, 20MM•••••••••••••••• F13 65 28
K5 127 21 SCREW-WASHER, 6X20•••••••••••• H15 89 19 SHAFT COMP., REVERSE STOPPER•• F15 67 22
oba U
ROD, TIE ••••••••••••••••••••• I2 92 3 SCREW, BEAM ADJUSTING••••••••• H1 75 1 SHAFT, GEARSHIFT FORK GUIDE••• F14 66 4
ROLLER, 4X13.8 ••••••••••••••• F15 67 39 SCREW, BLEEDER•••••••••••••••• I11 101 3 SHAFT, PROPELLER•••••••••••••• K1 123 1
ROPE, RECOIL STARTER ••••••••• F16 68 4 SCREW, FLAT, 4X12••••••••••••• H11 85 26 SHAFT, REVERSE IDLE••••••••••• F12 64 19
6C O
ROTOR, OIL PUMP INNER •••••••• E16 52 4 SCREW, L. ADJUSTING••••••••••• I12 102 15 SHAFT, ROCKER ARM••••••••••••• E4 40 7
ROTOR, OIL PUMP OUTER •••••••• E16 52 5 SCREW, PAN, 3X12•••••••••••••• E16 52 7 SHAFT, RR. AXLE••••••••••••••• J3 109 13
201 ID
RUBBER B, SEAT STOPPER ••••••• J10 116 6 SCREW, PAN, 4X14•••••••••••••• H6 80 35 SHAFT, SCREW DRIVER••••••••••• L6 144 6
RUBBER C, MOUNTING ••••••••••• L2 140 6 H9 83 39 SHAFT, STARTER IDLE••••••••••• F5 57 2
RUBBER C, STAND STOPPER •••••• J7 113 21 SCREW, PAN, 4X16•••••••••••••• H6 80 36 SHIFTER, DRUM••••••••••••••••• F14 66 6
08- IB
5
RUBBER, FR. FENDER MOUNTING •• I3 93 2 SCREW, PAN, 5X28•••••••••••••• H6 80 39 SHIM E, PINION GEAR••••••••••• J3 109 11
I6 96 1 H9 83 43 SHIM F, PINION GEAR••••••••••• J3 109 11
K4 126 3 SCREW, PAN, 6X11•••••••••••••• J9 115 11 SHIM G, PINION GEAR••••••••••• J3 109 11
K6 128 3 SCREW, PAN, 6X14•••••••••••••• L5 143 12 SHIM H, PINION GEAR••••••••••• J3 109 11
K8 130 3 SCREW, PAN, 6X16•••••••••••••• H7 81 47 SHIM I, PINION GEAR••••••••••• J3 109 11
RUBBER, MAGNETIC SHOCK ••••••• K11 133 10 H9 83 44 SHIM J, PINION GEAR••••••••••• J3 109 11
K13 135 10 SCREW, PARKING LEVER PIVOT•••• H5 79 29 SHOE SET, BRAKE••••••••••••••• I11 101 1
165
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 7
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
SHOE SET, BRAKE •••••••••••••• I16 106 1 SPRING, VALVE OUTER••••••••••• E4 40 10 SWITCH ASSY., FR. STOP•••••••• L12 150 13
SOCKET ASSY., INDICATOR •••••• H14 88 6 SPROCKET, OIL PUMP DRIVEN••••• E16 52 2 SWITCH ASSY., HORN•••••••••••• H4 78 5
s H US
L15 153 4 STARTER ASSY., RECOIL••••••••• F16 68 1 H8 82 5
SOCKET COMP. ••••••••••••••••• K10 132 2 G1 69 19 SWITCH ASSY., IGNITION•••••••• H12 86 1
SOCKET COMP., HEADLIGHT •••••• H1 75 5 STATOR COMP.•••••••••••••••••• F4 56 4 H14 88 2
H2 76 2 STAY A, TOOL BOX•••••••••••••• K5 127 13 SWITCH ASSY., LIGHTING &
SPACER A, RING GEAR •••••••••• J3 109 12 K7 129 12 ENGINE STARTER H8 82 6
ola O
SPACER B, RING GEAR •••••••••• J3 109 12 STAY B, TOOL BOX•••••••••••••• K5 127 14 SWITCH ASSY., L. HANDLE••••••• H8 82 6
SPACER C, RING GEAR •••••••••• J3 109 12 K7 129 13 SWITCH ASSY., NEUTRAL••••••••• F1 53 10
SPACER D, RING GEAR •••••••••• J3 109 12 K8 130 9 SWITCH ASSY., RR. STOP•••••••• J16 122 23
ba ÓN
SPACER E, RING GEAR •••••••••• J3 109 12 STAY COMP., SPEEDOMETER••••••• L14 152 9 L12 150 15
SPACER F, RING GEAR •••••••••• J3 109 12 STAY, AIR CLEANER ELEMENT••••• J11 117 5 SWITCH ASSY., STARTER MAGNETIC K11 133 9
SPACER G, RING GEAR •••••••••• J3 109 12 STAY, CENTER MUDGUARD••••••••• J16 122 13 K13 135 9
SPACER H, RING GEAR •••••••••• J3 109 12 STAY, FUSE COUPLER•••••••••••• K15 137 13 SWITCH SET, LIGHTING & STARTER
SPACER I, RING GEAR •••••••••• J3 109 12 L1 139 15 KILL H4 78 4
rdo CI
Nic
SPACER J, RING GEAR •••••••••• J3 109 12 STAY, HANDLE COVER•••••••••••• H12 86 8 SWITCH SET, L. HANDLE••••••••• H4 78 4
SPACER K, RING GEAR •••••••••• J3 109 12 STAY, L. FR. ENGINE COVER••••• J9 115 5
SPINDLE COMP., GEARSHIFT ••••• F15 67 20 STAY, L. FR. FENDER••••••••••• I6 96 4 [T ]
Co U
SPINDLE COMP., SUB GEARSHIFT • F15 67 19 STAY, L. FR. FENDER SUPPORT••• I3 93 5
SPINDLE, GEARSHIFT ••••••••••• F14 66 10 STAY, L. MUDGUARD CENTER•••••• I6 96 6 TANK COMP., FUEL•••••••••••••• J6 112 6
(ex RIB
SPINDLE, SECONDARY GEARSHIFT • F14
SPONGE, TOOL BOX ••••••••••••• L6
SPRING ASSY., RR. BRAKE PEDAL J15
SPRING, AIR CLEANER CASE LID • J11
66
144
121
117
11
5
6
6
STAY, L. RR. ENGINE COVER••••• J9
STAY, L. RR. MUDGUARD••••••••• K5
K7
K8
115
127
129
130
6
10
10
8
TERMINAL SET, BRUSH••••••••••• F6
TIRE,••••••••••••••••••••••••• I13
I15
TOOL SET•••••••••••••••••••••• L6
58
103
105
144
2
7
3
4
SPRING, BRAKE •••••••••••••••• I11 101 7 STAY, PACKING STOPPER••••••••• H6 80 45 TOOL, GEAR CHANGE••••••••••••• L6 144 9
SPRING, BRAKE ARM RETURN ••••• I16 106 12 STAY, PARKING BRAKE STOPPER••• H9 83 22 TUBE•••••••••••••••••••••••••• G3 71 22
tors T
SPRING, CAM PLATE SIDE ••••••• E8 44 8 STAY, R. FR. ENGINE COVER••••• J9 115 3 TUBE COMP.•••••••••••••••••••• G3 71 20
Mo DIS
SPRING, HEADLIGHT BEAM STAY, STARTER MAGNETIC•••••••• K11 133 11 TUBE, AIR CLEANER DRAIN•••••••
J11 117 7
ADJUSTING H1 75 2 K13 135 11 TUBE, BRAKE PEDAL SPRING••••••
J15 121 7
ord S
SPRING, LEVER RETURN ••••••••• H5 79 26 STAY, STOP LIGHT•••••••••••••• L12 150 10 TUBE, BREATHER••••••••••••••••
J12 118 13
H9 83 31 STAY, STOP SWITCH••••••••••••• J16 122 24 TUBE, DRAIN•••••••••••••••••••
K4 126 1
SPRING, LOCK ••••••••••••••••• I11 101 12 L12 150 16 K6 128 1
6C O
SPRING, PARKING LEVER RETURN • H5 79 26 STOPPER COMP., GEARSHIFT DRUM• F14 66 8 TUBE, FUEL CAP BREATHER••••••• J6 112 8
H9 83 31 STRAINER, OIL••••••••••••••••• F7 59 5
SPRING, PROPELLER SHAFT •••••• K1 123 3 SUB CODE, TAILLIGHT••••••••••• K10 132 9 [V ]
08- IB
SPRING, RECOIL STARTER ••••••• F16 68 2 SUB CORD, FR. STOP SWITCH••••• H8 82 4
SPRING, RELIEF VALVE ••••••••• E8 44 4 SUB CORD, THERMO SENSOR••••••• F7 59 7 VALVE ASSY., AIR CUT•••••••••• G3 71 23
E10 46 7 SUB HARNESS, FR. STOP SWITCH•• L12 150 1 VALVE COMP., FLOAT•••••••••••• G3 71 16
08- OH
SPRING, REVERSE STOPPER •••••• F15 67 24 SUB HARNESS, INDICATOR•••••••• L15 153 2 VALVE SET, THROTTLE••••••••••• G2 70 7
SPRING, RR. BRAKE ROD •••••••• I16 106 9 SUB HARNESS, RR. STOP SWITCH•• L12 150 2 VALVE, EX.•••••••••••••••••••• E4 40 9
SPRING, RR. BRAKE SHOE ••••••• I16 106 6 SUB HARNESS, SPEEDOMETER•••••• L14 152 1 VALVE, IN.•••••••••••••••••••• E4 40 8
SPRING, SEAT LOCK •••••••••••• J10 116 4 SUB LEVER COMP., CLUTCH LIFTER E8 44 10 VALVE, RELIEF••••••••••••••••• E8 44 3
SPRING, SHIFT ARM •••••••••••• F15 67 14 E10 46 13 E10 46 6
PR
5
SPRING, SHIFT DRUM STOPPER ••• F14 66 9 SUB STAY, L. RR. MUDGUARD••••• K5 127 12 VALVE, RIM•••••••••••••••••••• I13 103 1
SPRING, SHOE HOLDER •••••••••• I11 101 6 SUB STAY, R. RR. MUDGUARD••••• K5 127 11 I15 105 4
SPRING, STOP SWITCH •••••••••• J16 122 25 SUSPENSION, CONTROL UNIT•••••• K16 138 10
L12 150 17 SWINGARM ASSY., RR.••••••••••• K1 123 5 [W ]
SPRING, THROTTLE RETURN •••••• H4 78 12 SWITCH ASSY., CHANGE•••••••••• F1 53 11
H8 82 15 F2 54 11 WASHER•••••••••••••••••••••••• F15 67 28
SPRING, VALVE INNER •••••••••• E4 40 11 SWITCH ASSY., FR. STOP•••••••• H8 82 8 29
166
2004.09.01 E
OR A
BA
DO
-C O
PART NAME INDEX N 8
an) N
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ern O
WASHER A2, TONGUED ••••••••••• G6 74 2 WASHER, THRUST, 12MM•••••••••• F15 67 34
WASHER O-RING KIT A •••••••••• G4 72 2 WASHER, THRUST, 15MM•••••••••• F12 64 21
s H US
WASHER O-RING KIT B •••••••••• G5 73 2 22
WASHER, 10X21.5 •••••••••••••• F5 57 5 WASHER, THRUST, 15X1•••••••••• F13 65 25
F15 67 30 WASHER, THRUST, 20MM•••••••••• E14 50 24
WASHER, 10.3MM ••••••••••••••• H13 87 11 F12 64 23
H15 89 18 WASHER, THRUST, 24MM•••••••••• F9 61 5
ola O
WASHER, 17.5MM ••••••••••••••• J16 122 16 WEIGHT SET, CLUTCH•••••••••••• E14 50 18
WASHER, 18MM ••••••••••••••••• E14 50 23 WHEEL SUB ASSY., FR.•••••••••• I13 103 6
WASHER, 32X60X1.5 •••••••••••• J4 110 27 WHEEL SUB ASSY., RR.•••••••••• I15 105 2
ba ÓN
WASHER, 48X100X1.2 ••••••••••• E14 50 16 WRENCH, PLUG•••••••••••••••••• L6 144 8
WASHER, 48X92X1.6 •••••••••••• E14 50 15
WASHER, 6.1MM •••••••••••••••• E6 42 5
E16 52 6
WASHER, 8MM •••••••••••••••••• E1 37 11
rdo CI
Nic
E8 44 13
E11 47 23
WASHER, 9X20 ••••••••••••••••• H5 79 31
Co U
H9 83 36
WASHER, BEAM ADJUSTING ••••••• H1 75 9
(ex RIB
WASHER, CRANK ARM ••••••••••••
WASHER, DRAIN PLUG, 12MM •••••
WASHER, DRUM STOPPER •••••••••
F15
F8
G6
F15
67
60
74
67
35
13
2
31
WASHER, LOCK ••••••••••••••••• F11 63 12
WASHER, LOCK, 6MM •••••••••••• H5 79 30
tors T
H9 83 35
Mo DIS
K7 129 23
WASHER, PLAIN, 5MM ••••••••••• E11 47 35
ord S
L13 151 26
WASHER, PLAIN, 6MM ••••••••••• J13 119 12
WASHER, R. OIL BOLT •••••••••• H10 84 12
6C O
I12 102 20
WASHER, SEAL ••••••••••••••••• F7 59 10
201 ID
G5 73 2
WASHER, SPLINE, 20MM ••••••••• F12 64 24
WASHER, SPLINE, 22MM ••••••••• F13 65 26
WASHER, SPRING ••••••••••••••• E5 41 17
WASHER, SPRING, 4MM •••••••••• H6 80 43
PR
5
H9 83 48
WASHER, SPRING, 6MM •••••••••• K11 133 13
K13 135 13
WASHER, STEEL PLATE •••••••••• F6 58 9
WASHER, STEERING PIVOT ••••••• E14 50 19
WASHER, TAPER •••••••••••••••• J4 110 26
WASHER, THRUST, 12MM ••••••••• F15 67 33
167
2004.09.01 E
5
4
3
2
1
PR
08- OH
08- IB
201 ID
6C O
ord S
oba U
Mo DIS
FRAME GROUP
FOREWORD INDEX
E.Y A 50.2004.09
201 ID
6C O
ord S
oba U
Mo DIS
tors T
(ex RIB
Co U
rdo CI
ba ÓN
Nic
ola O
s H US
ern O
an) N
-C O
OR A
DO
BA
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
NEWS
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 001
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
October 31,2004
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
NEWS
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 002
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
December 05,2004
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
NEWS
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 003
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
1
4
-
5
-
2
1
3
1 -
4 5
(COMPONENT PARTS) - - 1 1 - - 1 1
tors T
- - 1 1 - - 1 1
- - 1 1 - - 1 1
ord S
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
08- IB
- - 1 1 - - 1 1
(COMPONENT PARTS) - - 1 1 - - 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/4
OR A
BA
DO
-C O
PARTS CATALOGUE NEWS
an) N
BOOKNo.:13HM82E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
ern O
No. No. TRX250TM TRX250TE
2 3 4 5 2 3 4 5
s H US
- - 3 3 - - 3 3
- - 2 2 - - 2 2
ola O
T 91303-428-003 O-RING, 7.7X2.5 .............. 2 2 - - 2 2 - - ------- ------- A,CM,U
ba ÓN
- - 2 2 - - 2 2
rdo CI
- - 1 1 - - 1 1
Nic
T 91314-HN6-000 O-RING, 11X2.4 ............... 4 4 - - 4 4 - - ------- ------- A,CM,U
Co U
- - 4 4 - - 4 4
(COMPONENT PARTS) - - 1 1 - - 1 1
tors T
Mo DIS
- - 1 1 - - 1 1
oba U
- - 1 1 - - 1 1
6C O
- - 1 1 - - 1 1
201 ID
(COMPONENT PARTS) - - - 1 - - - -
D 06116-HM8-V30 ..............................
08- OH
(COMPONENT PARTS) - - - - - - - 1
- - - - - - 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/4
OR A
BA
DO
-C O
PARTS CATALOGUE NEWS
an) N
BOOKNo.:13HM82E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
ern O
No. No. TRX250TM TRX250TE
2 3 4 5 2 3 4 5
s H US
T 90442-397-000 WASHER, SEALING, 6MM ......... 1 1 - - 1 1 - - ------- ------- A,CM,U
- - 1 1 - - 1 1
ola O
T 91301-HM8-A40 O-RING, 83.5X1.5 ............. 1 1 - - 1 1 - - ------- ------- A,CM,U
ba ÓN
- - 1 1 - - 1 1
rdo CI
- - 1 1 - - 1 1
Nic
T 91303-377-000 O-RING, 13.8X2.5 ............. 1 1 - - 1 1 - - ------- ------- A,CM,U
Co U
- - 1 1 - - 1 1
T (ex RIB
91306-HB3-003 O-RING, 8X1.7(ARAI) .......... 1 1 - - 1 1 - - ------- ------- A,CM,U
- - 1 1 - - 1 1
tors T
- - 1 1 - - 1 1
- - 1 1 - - 1 1
oba U
- - - - - - 1 1
6C O
- - 1 1 - - 1 1
08- IB
- - 1 1 - - 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
3/4
OR A
BA
DO
-C O
PARTS CATALOGUE NEWS
an) N
BOOKNo.:13HM82E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
ern O
No. No. TRX250TM TRX250TE
2 3 4 5 2 3 4 5
s H US
- - - - - - 1 1
ola O
- - 2 1 - - 2 1
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
4/4
OR A
BA
DO
-C O
February 13,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 004
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
- - - - - - 1 1
- - - - - - 1 1
201 ID
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
April 24,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 005
rdo CI
Nic
Co U
(ex RIB
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
April 24,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 006
rdo CI
Nic
F-3HANDLE LEVER/SWITCH/CABLE ('02-'04) *ILLUSTRATION-CORRECTED*
Co U
(ex RIB
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
June 13,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 007
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
- - 1 1 - - - -
oba U
- - - - - - 1 1
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
OR A
BA
DO
-C O
PARTS CATALOGUE NEWS
an) N
BOOKNo.:13HM82E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
ern O
No. No. TRX250TM TRX250TE
2 3 4 5 2 3 4 5
s H US
F-32 TOOLS
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/2
OR A
BA
DO
-C O
July 03,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 008
rdo CI
Nic
Co U
F-31 CARRIER *ILLUSTRATION-CORRECTED*
(ex RIB
tors T
Mo DIS
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
December 18,2005
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
TITLE
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 009
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
- - - - - - 1 -
tors T
- - - - - - - 1 8922717
Mo DIS
- - - - - - 1 -
oba U
D 38800-HP0-A11 .............................. - - - - - - - 1
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
OR A
BA
DO
-C O
March 23,2008
an) N
CODE NO. 13HM82E4
ern O
FOURTRAX RECON
s H US
FOURTRAX RECON ES
PARTS
Honda Motor Co., Ltd. Service Division TRX250TM2/3/4/5
CATALOGUE
TRX250TE2/3/4/5
NEWS
ola O
PARTS CATALOGUE - CORRECTED
ba ÓN
Printed in Japan NEWS NO. 010
rdo CI
Nic
Reqd.QTY
Co U
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
TRX250TM TRX250TE
- - 1 1 - - - -
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
OR A
BA
DO
-C O
PARTS CATALOGUE NEWS
an) N
BOOKNo.:13HM82E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
ern O
No. No. TRX250TM TRX250TE
2 3 4 5 2 3 4 5
s H US
F-28-1 WIRE HARNESS (TRX250TE)
ola O
ba ÓN
rdo CI
Nic
Co U
(ex RIB
tors T
Mo DIS
- - - - - - 1 1
oba U
ord S
6C O
201 ID
08- IB
08- OH
PR
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/2