Professional Documents
Culture Documents
VOLUME-II of II
TENDER FOR ANNUAL MAINTENANCE WORKS AND
SUPPLY & INSTALLATION OF SPARES AT TIRUPATI VOLUME
BHAGYANAGAR GAS ALPG RETAIL OUTLET OF BGL II OF II
LIMITED
Bid Document No. BGL/140/2011-12
VOLUME II OF II
CONTENT
SECTION – 7
SCOPE OF SERVICES FOR ANNUAL
MAINTENANCE CONTRACT (AMC)
BGL has set up One Auto LPG Dispensing station (ALDS) in Tirupathi in June-
2005.
The ALDS are provided with two underground LPG tanks of 10 KL water capacity
each for storage of Auto LPG, submersible dispensing pump, unloading pump and
one LPG dispenser. The ALDS system has been provided with built in safety and
control equipments.
The scope of work for maintenance / testing is only indicative and it will be the total
responsibility of the contractor for the maintenance of the ALDS.
No extra payment will be made for maintaining and carrying out statutory testing of
the safety fittings & equipments of the ALDS.
BGL will not provide for transportation, traveling or for any other expenditure
incurred by the contractor assigned for this work. Rates quoted shall be inclusive of
all the above expenses.
Rates shall be quoted on per month basis per ALDS. Vendor shall confirm
acceptance of all the terms and conditions of the contract.
Corrective action shall be taken as identified during the inspection and proper
records shall be maintained.
The vendor’s service representative shall visit the site once in a month for
carrying out preventive maintenance of all ALDSs covered by this contract.
This includes maintenance of all mechanical, electrical and electronic parts /
sub-assemblies. The preventive maintenance report will be as per the format
agreed mutually between BGL and the vendor.
The Vendor will carry out all breakdown maintenance after receiving
information (written or oral) from BGL officials or their representatives,
BGL’s Dealer/s or their representative or from help. The Vendor/Vendor’s
authorized service representative will carry out the required repairs of the
ALDS and inform BGL/dealer office about the status of site. The breakdown
maintenance report will be submitted and will be as per format agreed. The
breakdown calls will be attended at no extra cost to BGL.
The Maintenance is to be carried out after obtaining Work Permit as per OISD – 105
and such shall be undertaken with full knowledge and approval by authorized
person.
Checklist shall cover conformity with the design intention, operating and
maintenance procedures, preventive measure & protection systems and safety
practices.
Contractor has to arrange for all tools & tackles of his own for carrying out
maintenance work.
Records of all checks / maintenance / tests done at the ALDS shall be maintained
at the Auto LPG Dispensing Station with second copy marked to Engineer-In-
Charge of BGL. In addition a monthly report shall be submitted to BGL
Vendor has to carry out the periodic testing of the Relief valves and
Protection System of various equipments as per OISD 210. The schedule is
given as under:
LPG Dispenser shall be calibrated twice a year using a calibrated Mass Flow
Meter. Prior intimation shall be provided to the EIC before each calibration.
1. Inspect the pumping system checking for LPG leaks, vibration, unusual
noises etc.
2. Check the tank vapour pressure and the pumpset discharge pressure.
3. Check the current drawn by the Pump.
4. Ambient LPG temperature in tank.
5. For By Pass Valve -Checking and recording of the (a) Setting or Cracking
pressure at which the bypass valves open when the product initially
begins and (b) Maximum Pressure when the full flow of the bypassed
product passes through the By Pass Valve
6. In case of opening of the By Pass Valve - check the condition of the valve
spring, check for any deposits and clean the same. Ensure that vent hole
is clear and free from obstruction.
7. Checking the proper working of pressure switch / pressure transmitter.
1. Inspect the pumping system, checking for leaks from mechanical seal,
vibration, unusual noises etc.
2. Check the tank vapour pressure and the pumpset discharge pressure
3. Check the current drawn by the LPG pump
4. Lubrication of motor & pump bearings as per requirement.
4. Checking of the LPG Dispenser Nozzle and certifying that it dispenses only
when it is properly connected to the vehicle.
5. Checking whether density of the fluid is correctly entered in the
Dispenser.
6. Checking Temperature compensation system of the LPG Dispenser.
7. Checking the preset functions of the LPG Dispenser.
8. Leak Tests of all the hydraulic joints of the LPG Dispenser and the total
Piping System.
9. Servicing / Repair / Replacement of Solenoid valves of Dispenser.
10. Checking Control Panel – checking of the circuit, cleaning of the
contactors etc.
11. Visual checking of the LPG Piping both above ground and in trenches.
12. Checking Level Monitoring System and Alarms.
13. Pneumatic Circuit Air Line to be checked for any kinks / leaks etc.
14. Repair / servicing of the ROV`s and lubricating of the actuators.
15. Leak test for all manual ball valves
16. Strainer to be cleaned on Remote Fill Point every 3 months.
17. Functioning of the Emergency Shut Down System and shutting of the
system from all 3 ESD`s.
18. Condition of the above ground electrical cables / in trenches once a
year.
19. Checking the condition of the Pressure Relief Valve, Temperature
Relief Valves provided on the LPG tank and piping.
20. Repair / servicing of unloading pump.
21. Check unloading hoses visually and for electrical continuity every
month and hydrotest once every six months.
22. Check system interlocks for proper functioning.
23. Monthly servicing of dispensing nozzles.
24. Recalibration of mass flow meter.
The following equipments form part of the exclusions only for replacements /
replacement of parts. Repair / maintenance of the same as required is however part
of the AMC.
1. Submersible pump.
2. Above ground unloading pump.
3. Smart Hoses.
4. Mass flow meter.
5. Air Compressor.
6. All type of ball valves / ROV’s
7. Magneto restrictive type level gauge.
8. Rochester gauge.
1. LPG Dispenser
2. Submersible pump and Bypass valve
3. Control Panel / Electronic components
4. LPG Unloading pump
5. Mass flow meter
6. ROV’s and emergency shutdown system
7. Tank level Monitoring system
8. Remote fill point
9. Electrical system
10. Pneumatic system
11. LPG piping.
12. Underground LPG Tank
13. Pressure Switches
14. Solenoid valves
15. Differential Pressure switch / transmitter
16. Strainer / LPG filter
17. Manual ball valves
18. Smart hoses
19. Air compressor
20. Various fittings on LPG Tank like pressure gauges, temperature gauges
21. Any other equipment not mentioned above but forming part of the
ALDS.
X. TRAINING
The objective of training is to provide good understanding of all the facets of
dispensing activities including operations, procedures, maintenance and hazards of
LPG and the risks associated with its handling. Training shall ensure that the jobs
are performed in accordance with the laid down procedures and practices.
Training shall be imparted to the staff attached with the LPG dispensing station
once every 6 months. Manager / Operator assigned to run an ALDS should be
trained on knowledge of statutory and safety requirements, working of equipments
and well versed in emergency procedures on Auto LPG.
Proper records for the training and refresher courses shall be maintained and
submitted to BGL.
1. The scope of work and exclusions has been clearly explained in the
enclosed document. The vendor is advised to go through the same
thoroughly before quoting.
2. The rates quoted by the vendors are on monthly basis per ALDS.
3. The vendor is requested to visit the ALDS for which they intend to take up
the AMC before submitting their quotations.
4. BGL will not provide for transportation, traveling or for any other
expenditure incurred by the contractor assigned for this work. Rates
quoted shall be inclusive of all the above expenses.
5. The vendor shall not sublet the work.
6. Vendor should arrange for all tools and tackles of his own for carrying
out maintenance work.
7. Vendor shall draw up the requirement of spares to be kept as inventory
with them for emergency purpose in consultation with BGL immediately
after award of the contract.
In case the complaints are not attended/ resolved within the stipulated time and
due to reasons solely attributable to the vendor, the Vendor is liable to pay penalty @
Rs.500/- per day till such time the ALDS is restored to working order subject to a
maximum of AMC charges payable for that ALDS for that quarter. In case of any
disputes arising out of this, the decision of BGL’s EIC shall be final and binding on
the Vendor.
SECTION – 8
SCOPE OF SUPPLY & INSTALLATION
SECTION – 9
SPECIAL CONDITIONS OF CONTRACT
(SCC)
1 GENERAL
1.1 Special Conditions of Contract shall be read in Conjunction with the General
Conditions of Contract, Specification of work, Drawing and any other
documents forming part of this Contract wherever the context so requires.
1.4 Wherever it is mentioned in the specification that the Contractor shall perform
certain work or provide certain facilities, it is understood that the Contractor
shall do so at his cost and the Value of Contract shall be deemed to have
include cost of such performance and provisions, so mentioned.
1.5 The materials, design, and workmanship shall satisfy the relevant Indian
Standard, the Job Specifications contained herein and Codes referred to.
Where the job specification stipulate requirements in addition to those
contained in the standard codes and specifications, these additional
requirements shall also be satisfied.
2 PAYMENT TERMS:
Payment shall be made on a quarterly basis i.e. after every three months subject to
carrying out maintenance as per the scope of the work. Payment shall be made
within 15 days from the date of receipt of the bill duly certified by the Engineer – In
– Charge.
The bills should be submitted along with copies of all reports – preventive M&R,
Breakdown M&R, statutory testing reports and training reports duly signed by Auto
LPG Dealer/Manager.
100% payment within 30 days after completion of all works related to the supply
and installation of Spares and submission of bill/Invoice duly certified by Engineer-
In-Charge of BGL
3 COMPLETION PERIOD-
Delivery period/ completion period will be of 30 days from the date of PO for
Supply and Installation of Spares.
4 PENALTY-
In case of AMC, if the complaints are not attended/ resolved within the stipulated
time and due to reasons solely attributable to the contractor, the contractor is liable
to pay penalty @ Rs.500/- per day of delay till such time the ALDS is restored to
working order subject to a maximum of AMC charges payable for that ALDS for that
quarter. In case of any disputes arising out of this, the decision of BGL’s EIC shall be
final and binding on the Vendor.
In case the CONTRACTOR fails to complete the work under Group B within the
stipulated period, then, unless such failure is due to Force Majeure or due to
EMPLOYER’s default, the total contract price shall be reduced by ½ % of the total
contract price per complete week of delay or part thereof subject to a maximum of 5
% of the total contract price, by way of reduction in price for delay and not as
penalty.
6. LOCATION/SITE INFORMATION:
It is understood that before quoting the rates, the contractor will visit the work
site which is informed by Engineer In Charge and will make him/ her
acquainted fully and understand the nature and quantum of the job to be
carried out. Ignorance of this will not be considered after award of work. The
contractor will be responsible to complete the entire job in all respects
9. MOBILIZATION PERIOD:
Immediately after the issue of Work Order.
SECTION – 10
SCHEDULE OF RATES (SOR)
Total B-I (In Rs.) inclusive of all applicable charges, taxes & duties
Note:
1. Bidders must quote for all the items of both the groups, i.e. Group A &
Group B. Evaluation shall be done on the lowest cost to the owner on over
all basis.
2. Bidder should take into consideration the warranty of Submersible pumps
and other spares supplied by him, before quoting for the items in Group A
of Schedule of Rates (SOR).
Bidder’s Name: