Am3 - 422 - GB

INSTRUCTION MANUAL
Bagging Machine type AM322-2/ AM422-2
A/S SKALS MASKINFABRIK

HOVEDGADEN 56
DK-8832 SKALS, DENMARK
Tlf.: +45 87 25 62 00
Fax: +45 86 69 49 99
E-mail: Skals@skals.DK
http://www.skals.dk/
Bagging Machine Typ AM322-2 / AM422-2
Table of contents
Attention! By " not approved " models, every weighing has to be checked on a separate weight.
1.0 The use of the machine 1

2.0 Installation 1
3.0 General 3
3.1 Pictogram 4
4.0 Operation 5
4.1 Optimise the weighing results 6
4.2 Printing 6
4.3 Adjustment of vibrating time 7
4.4 Codes of error 8
4.5 Configuration 8
4.6 Configuration codes 9
4.7 Calibration 10
4.8 E-prom 11
4.9 Service programme 11
5.0 Connections for optional extras 11
6.0 Electronic control box 12
7.0 Lubrication and maintenance 12
7.1 Cleaning of the machine 13
8.0 Packing/Transport instructions 14
9.0 Input / Output 15
10.0 Electrical diagram 17
11.1 Spare part numbers - Frame 24
11.2 Spare part numbers - Elevator AM322-2 25
11.3 Spare part numbers - Elevator AM422-2 26
11.4 Spare part numbers - Weighing hopper 27
11.5 Spare part numbers - Bag holder 10-50 kg 28
11.6 Spare part numbers - Bag holder 25-50 kg. 29
11.7 Spare part numbers - Vibrator 30
11.8 Spare part numbers - Control box 31
12.0 Spare part list 32-44
13.0 EC Declaration of Conformity 45-46
-2-
1.0 The use of the machine.

The use off the machine is for filling potatoes, onions, carrots or similar products.
By weighing products that without any further treatment, can be used for foodstuffs. The contact
surfaces must be in stainless steel and the belt in white foodstuff quality 2T 24WA.
By weighing granulated products of min. approx. 3 mm, the elevator belt must be with vulcanised
flexible sides.
By weighing frozen french-fries, berries etc, the contact surfaces must be in stainless steel and the belt
in white foodstuff quality 2T 24WA.
Operation temperature range for the machine: -10° to +40° C.
2.0 Installation
It is most important to have a secure and effective support for the four wheels/mounts on a level base,
in order to obtain a smooth operation and accurate weighing.
Turn the transport bracket over weighing hopper counter clockwise (fig. 1).
Fig. 1
Connect power supply to the machine by the cable with a connections plug (The machine use 1-phase
240volt). A good ground connection is important.
During transport the machine can be exposed to extreme temperature and therefore it is most important
that it is acclimatised before starting, as the electronic components must have room temperature in
order to weigh accurate.
Same procedure must be followed, if the machine is moved from another room with extreme
temperature.
-3-
3.0 General
Both machines can be supplied with 25 kg or 50 kg weighing hopper.
Type AM322-2 is for weighing from 2,5 to 25 kg or from 5 to 50 kg.
Type AM422-2 is for weighing from 1 to 25 kg or from 2,5 to 50 kg.
If type AM422-2 is wanted to weigh carrots the machine must be reconfigured only to drive with the
wide belt. (See section of configuration).
As standard the 25 kg machine is supplied with 1-coned outlet. Extra for 50 kg is 1 outlet covering
weighing from 25 to 50 kg.
The bagging machines can be supplied with connections for following optional extras:
(* = Connections are optional extras).
1 Vibrator for 1 to 5 kg. *
2 Automatic bag holder for 10 to 50 kg.
3 Compressor for automatic bag holder. *

(Read: Jun-Air compressor, directions for use, and spare parts).
4 Conveyor for transport of weighed quantity.
5 Stitcher.
6 Net closer.
7 Printer. (Interface module is required in computer).
8 Controlling of related machines by extra in- and outlets at terminal in relay box.
(Programme according to desired specifications).
The machines are supplied with power up zero setting. This means, that when you depress "on", the
machine will always start from zero independent of accumulation of soil in weighing hopper.
By start after change in amount of weighing the machine can be inaccurate. This will automatically be
adjusted after a few weightings by means of an automatic correction factor for after run.
The motorised opening- and closing functions of weighing hopper are according to chosen programme
controlled either fully automatically, or by means of touching capacitive sensor on flexible cord.
To keep the warranty, any repair must only be carried out by authorised personal.
-4-
3.1 Pictogram
Fig. 2
A, B, C
A) The motorised opening- and closing functions of the weighing hopper. Keep distance.
B, C) Moving parts on the elevator. Keep distance.
-5-
4.0 Operation
1 Connect power supply to the machine by the cable with a connections plug (The machine use 1-
phase 240volt). (fig. 2). Indication light for "off" on keyboard is on.
2 Depress "on". Indication light for "off" is off, indication light for "stand by"
is on and the light in the four display is on. The machine is now in "stand by" position and
ready for programming.
3 Depress "no". Indication light is on. Set desired number of weightings. When the set numbers
of weightings are obtained the weighing stops automatically and the machine returns to "stand
by". If the same number of weightings is desired again, depress "go". If a continuous number
of weightings is desired, set 0000.
4 Depress "kg". Indication light is on. Set the desired number of kg.
5 Depress "progr". Indication light is on.

Set the desired programme from 01 to 08:
01 Weighing - activate sensor: emptying
02 Weighing - auto emptying
03 Weighing - activate sensor: emptying - vibrator starts
04 Weighing - auto emptying - vibrator starts
05 Weighing - activate sensor first time: bag on
activate sensor second time: emptying
activate sensor third time: bag off
06 Weighing - activate sensor first time: bag on - auto emptying
activate sensor second time: bag off
07 Weighing - activate sensor first time: bag on
activate sensor second time: emptying - bag off auto
08 Weighing - activate sensor: bag on - auto emptying - bag off auto
Fig. 3
6 Depress "sec". Indication light is on. Set number of seconds conveyor
is desired to drive. If bagging machine is not supplied with conveyor, set 00.
7 Depress "stand by". Indication light is on.

8 The machines are supplied with a frequency inverter to control the speed of the belts.
For the AM322-2 the high speed can be adjusted on the potentiometer on the top (use 80% as a
starting position) For the AM322-2 the low speed can be adjusted on the potentiometer at the
bottom (use 40% as a starting position).
For a AM422-2 there are 2 potentiometers for the main belt and 2 for the dosing belt. Adjust
like on AM322-2. Adjust to the best results according to your own compromise.
9 Depress "go". Indication light is on. The machine is now running according to preset data.
10 Empty the machine by detecting the sensor on the flexible arm. The machine empties now
according to the “prog” you choose.
If in example 100 bags of each 50 kg must be weighed on a bagging machine with 25 kg

weighing hopper, following data must be set:
1 Depress "no" and set 100.
2 Depress "no" again and set 02 (part-portion).
-6-
3 Depress "kg" and set 25.00.

4 Depress "stand by".
5 Depress "go".
Part-portions can be pre-set from 01 to 99. Return to normal programme by setting 01 under point 2.
Note: In order to obtain high capacity, the first part-portion is inaccurate. The last part-portion will
compensate for this.
4.1 Optimise the weighing-results by adjustable parameters

No. Default value Parameter
1 (0.01) Select-set. (1-2-3)
2 (0.00) Unit-no. (0-31) 0 -> No printer connected.
1-31 -> Unit-no. for printing.
3 (0.40) Step-time in sec. for AM422-2
4 (0.64) Pause-time in sec. between steps for AM422-2
5 (0.08) Step-time in sec. for AM322-2
6 (1.20) Pause-time in sec. between steps for AM322-2
7 (0.20) Time-delay for cap. sensor (Emptying/start).
15 (0.24) Time open by configuration 0040 + 0041 – big products.
16 (1.24) Time delay by configuration 0040 + 0041 – big products.
17-18 Not used.
19 (0.00) 0-1 (1 = Test print on).
It is possible to choose 3 different set up.
Weight Set1 Set2 Set3 Parameter
AM422-2 20 (4.00) 30 (3.00) 40 (4.50) Main belt: fast-slow

AM422-2 21 (2.00) 31 (1.50) 41 (2.50) Main belt: slow-stop
AM422-2 22 (1.00) 32 (0.50) 42 (1.50) Doc.belt : fast-slow
AM322-2 23 (2.00) 33 (1.50) 43 (2.50) Main belt: fast-slow
AM... 24 (1.90) 34 (1.70) 44 (2.00) Stop time part portions
25-29 35-39 45-49 Not used
(...) = Factory default values.
Change the set-up value:
1 Depress "off".
2 Depress "no" and keep it in.
3 Depress "on".
4 Release "no" after 10 sec. and the set-up-mode is displayed.
5 Again depress "no" - Then depress the wanted set-up number - depress "stand by".
(Instead of depress "no" use "kg" as an up-arrow or "progr" as an down-arrow).
6 Depress "sec" and the wanted set-up-number value can be changed, (displayed in "kg"-
display) depress "stand by". The new value is flashing in "kg" display and stored in memory.
-7-
7 Depress "stand by" for returning to weighing-mode.
Return to factory-default value in set-up-mode:

Select set-up-no = 99
Select set-up-value = 9999
Depress "stand by" and 99 is flashing in "progr"-display.
4.2 Printing
(Interface module in computer is optional extras).
1 Depress "stand by".
2 Depress "3"
(33 in "no" display)
3 Depress "3" and the machine will start printing.

(88 will be seen in "no" display, which is code for cancelling data). In "stand by" code 88 can
be called by depressing 8.
4 Depress "8" for cancelling.

By depressing any other button, data will be stored in memory.
By data overload of memory, 3388 will be seen in "no" display. Then depress "3" for printing and "8"
for cancelling.
4.3 Adjustment of vibrating time

(vibrator is optional extra)
The vibrator has a preset vibrating time for 0,00-1,50 kg on 2,00 sec, for 1,51-3,50 kg on 3,00 sec and
for 3,51-5,00 kg on 4,52 sec.
The preset times can be changed by following settings:

1 Set desired number of kg.
2 Set program 3 or 4.
3 Again depress "progr" and the preset time can be read in "kg" display.
4 Set desired time.
Above adjustments can be done in all three weighing ranges. (Frequency 4/100 sec).
-8-
4.4 Codes of error

The electronics is designed to read out different codes of error indicated by the last two numbers in
"no" display. Is indication light in "stand by" flashing simultaneously, reset by depressing "stand by".
1 Fault in software (internal fault in programme): Depress "off" and hereafter "on". If fault is
still not relieved, contact factory or supplier and state code of error.
11 Fault in electronics (loss of data):

Perform resetting in "no", "kg", "progr" and "sec". In case of repeatedly loss of data,
contact factory or supplier and state code of error.
21-28 Mechanical faults.
21 No signal indicating weighing hopper is closed. Possible faults:

Object stuck in outlet.
Thermo relay e4 in relay box interrupted.
Sensor at motor out of adjustment or defective.
22 Scale do not return to 0 at emptying. Possible faults:

Objects blocked in weighing hopper or between weighing hopper and frame.
23 (Not approved model). Auto Tara-range is over 13 kg positive. The machine will not continue
when this fault is present. Possible fault:
Weighing cell can have changed load value.
23 (Approved model). Auto Tara-range is over 1.1 kg. Possible fault:

24 (Not approved model). Zero setting-range is over 13 kg negative. Possible fault:

Turn the transport bracket over weighing hopper counter clockwise.
24 (Approved model). Zero setting-range is over 1.1 kg negative. Possible fault:

A blocking between weighing hopper and frame.
25 Weighing hopper not empty after previous weighing. Empty weighing hopper by activating
sensor.
27 (Approved model). Initial zero-range is over 5,5 kg positive. The machine will not continue
when this fault is present. Possible fault:
A blocking between belt and weighing hopper.
28 (Approved model). Initial zero-range is over 5,5 kg negative. The machine will not continue
when this fault present. Possible fault:
A blocking between weighing hopper and frame.
Turn the transport bracket over weighing hopper counter clockwise.
31-34 Setting faults.
-9-
31 (Not approved model). The fault is present when adjusting the accuracy of the weight, if the
calibration value is too low. Use min. 10 kg.
32 The preset configuration number does not exist
33 (Not approved model). Calibration is not possible, because the

difference between the preset data and the weight is too much
34 The preset amount of kg exceeds the maximum allowed 55.00 kg.
51 After-run correction outside spectrum. This fault will correct itself,

if you simply allow the belt to run
80 Set-up-Checksum is bad (During power up).
81 Illegal Set-up-No.
82 Illegal Set-up-Value.
91 Configuration missing.
4.5 Configuration
As the electronic control box is designed for different machines,
a certain code is present in "no" display to fit the current machine.
If the purpose of the machine must be changed or if the electronic

control box is replaced with a box having the wrong configuration,
a reconfiguration is required:
1 Depress "progr" and keep it in.
2 Depress "on".
3 Release "progr" after 10 sec. and the last set configuration code is
shown in "no" display.
4 If new configuration code is wanted this is set directly.
5 Depress "stand by" and the machine return to normal operation.
4.6 Configuration codes

0008 Bagging machine with weighing hopper and two belts (type AM422-2).
0040 Bagging machine with weighing hopper and two belts (type AM422-2) - Big products.
0009 Bagging machine with weighing hopper and one belt (type AM322-2).
0041 Bagging machine with weighing hopper and one belt (type AM322-2) - Big products.
By changing the configurations code always end with depressing key 1 for 10 seconds during a
new start-up – 99 will flash in “progr” display and the value are stored.
- 10 -
4.7 Calibration of
Not approved model (Adjustment of weighing accuracy).
1 Depress "on".
2 Depress 9.
3 Place 10 kg weight in weighing hopper.
4 Depress 10.00.
5 Depress "standby".
6 Remove weight in weighing hopper.
7 Depress "standby" again.
8 Place 10 kg weight in weighing hopper again

and check kg-display is showing 10.00.
Approved model
(Adjustment of weighing accuracy).
1 Open front of computer.
2 Set dill switch no. 1 and 2 in position "on" = test position
3 Depress "on".
4 Depress "go".
5 Adjust value in "kg" display to 0.00 on potentiometer in mountings block behind computer.
6 Place 40 kg weight in weighing hopper.
7 Adjust value in "kg" display to 40.00 on potentiometer R40 in computer. (Gain)
8 Remove weight in weighing hopper.
9 If the value in "kg" display does not show 0.00. Repeat from 5 to 8.
10 Depress "off".
11 Set dill switch no. 1 and 2 in position "of" = normal position
12 Close front of computer.
After the recalibration is carried out, the machine must be verified by authorised personnel.
- 11 -
4.8 E-Prom
(program base)
The built-in E-Prom can be replaced. This can be done, if the purpose of the machine must be changed,
or if a later updated E-Prom is desired. The E-Prom is numbered and the number can be read in "kg"
display:
1 Depress "on".
2 Depress 1.
4.9 Service programme

99 Depress "progr". Indication light is on. Set 99.
Depress "stand by"
Depress "go"
This programme shows the direct outlet signal from

weighing amplifier in "kg" display.
Depress "stand by" for return to normal operation.
5.0 Connections for optional extras

1 VIBRATOR
Vibrator must be placed on the mounting brackets.
Connect plug to S9. ( Connections are optional extras )
2 AUTOMATIC BAGHOLDER
Bag holder must be placed on mounting brackets.
Connect plug to S10.
Connect compressed air to quick coupling. (Min 4-6 atm). The bag holder has a built-in water
separator and pressure gauge.
3 COMPRESSOR
Mount compressor on brackets under belt and connect plug to S11.
( Brackets and connections are optional extras ).
4 CONVEYOR FOR TRANSPORT OF WEIGHED QUANTITY

Connect plug to S2 for power supply and to S6 for pilot currency: terminal 8 and 9.
( Connection S2 is optional extras ).
5 STITCHER
Connect plug to S2 for power supply and to S6 for pilot currency: terminal 8 and 9.
( Connection S2 is optional extras ). Adjust the value in “sec” to 1 second and when the
machines empty it send a signal to the Stitcher.
- 12 -
Connect a closing-signal from the stitcher to terminal 4 and 5 in S6 (Stitcher ready for a new
potion).
6 NETCLOSER
Connect plug to S2 for power supply and to S6 for pilot currency:
Terminal 4 and 5.
( Connection S2 is optional extras ).
7 PRINTER
Connect plug to S6: Terminal 1 = grd. 2 = RXD/A. 3 = TXD/B.
(Terminals in S6: 10 and 11 = 24Vac, 4 = -24Vdc, 7 = +24Vdc).
6.0 Electronic control box (computer)

In case of fault in electronic control box this can be replaced by unscrewing the two screws and pull
box out of multi plug. Mount replacement box.
Make a new calibration with a following verification.
7.0 Lubrication and maintenance

All bearings, worm reduction gear, motors and drum are lubricated for life and require no
maintenance.
In case of malfunction in motor or drum they must be dismounted and returned to factory for repair.
The conveyor belt (one or two) must be kept sufficiently tight and drive straight by adjusting tension
bolts on elevator.
The reduction gear for opening- and closing functions of the weighing hopper, the reduction gear
for main belt and the reduction gear dosing belt (only type AM422) are lubricated for life with
synthetic grease for drive in the temperature range (-10° C to 40° C).
IP TELESIA COMPOUND B
SHELL TIVELA COMPOUND A
By high pressure cleaning it is most important to cover drum, geared motor, relay box, electronic
control box, weighing cell, plugs and if mounted motor on vibrator, pneumatic cylinders on automatic
bag holder and compressor.
A careful maintenance and cleaning is extremely important in order to obtain reliability and low
maintenance costs.
- 13 -
7.1 Cleaning of the machine.

Cleaning of the machine after use with different products must be done according to the National
Requirements.
With reference to the Danish Plant Directorate's Order No. 965 of 13 December 1993 (p. 6).
2.3.3. Seed potato growers with contained propagation must clean and disinfect all sorting and ancillary equipment
after each new variety. Disinfecting should be carried out using a product approved by The Danish Institute of
Plant and Soil Science.
2.3.4. Companies authorized to sort potatoes and who also have the authorization to propagate potatoes, must clean
and disinfect sorting machinery etc. which is under the control of The Danish Plant Directorate before the
sorting of own propagation is commenced. Disinfecting should be carried out using a product approved by The
Danish Institute of Plant and Soil Science.
2.3.5 Premises and machinery etc. must be cleaned and disinfected each year before 30 June. Disinfecting
must be carried out using a product approved by The Danish Institute of Plant and Soil Science.
In other countries, customers must conform to relevant, local food and hygiene regulations..
- 14 -
8.0 Packing/transport instructions.
No of collies:
The machine is in 1 collie as standard.
Weight:
AM322 275 kg
AM422 325 kg
Dimension:
Length Wide Height
AM322 : 2450 mm, 850 mm, 2300 mm.
AM422 : 2450 mm, 850 mm, 2300 mm.
Transport/lifting instructions:
By lifting, nylon straps must be used, fitted on to the upper mounting brackets. (See illustration).
- 15 -
9.0 Input/output
Connections at the 37 pin SUB-D Plug S5:
Nr. Description.
1. Printer ground.
2. Printer RX.
3. Transducer cabel. Red.
4. Transducer cabel. Green.
5. Transducer shield.
6. Out extra 1.
7. (21.2) -24Vac signal out when weigh hopper empty
8. Extra.
9. Ground -24V DC
10. 24Vac. 2.5A
11. In flow bottom
12. In flow top.
13. In Inductive sensor.
14. In Capacativesensor.
15. Fast outlet 1.
16. Fast outlet 2.
17. Out main belt Fast.
18. Out vibrator.
19. 14Vac.
20. Printer TXD or B.
21. Transducer cabel white.
22. Transducer cabel blue.
23. Transducer cabel black.
24. Transducer cabel grey.
25. Out flow start/stop.
26. Ground 14-0-14Vac.
27. +24Vdc.
28. 24Vac.
29. Conveyor. (Timer).
30. Optocobler in 7(extra).
31. Optocobler in 8(extra).
32. Out solenoid valve. Open close for automatic bag holder.
33. Out dosing belt slow.
34. Out dosing belt fast.
35. Out main belt slow.
36. Out outlet.
37. 14Vac
- 16 -
Controller cable 30x0,5mm
S4 37 Pol Cabel Cabel Nr.

1 To 1
2 To 2
7 To 21.1
9 To 9
10 To 10
11 To 11
12 To 12
13 To 13
14 To 14
15 To 15
16 To 16
17 To 17
18 To 18
19 To 19
20 To 20
25 To 25
26 To PE.Grnd
27 To 27
28 To 28
29 To 29
32 To 8
33 To 3
34 To 4
35 To 5
36 To 6
37 To 7
- 17 -
10.0 Eletrical charts

AM322 & AM 422
- 18 -
AM322 & AM 422
- 19 -
Frequency convereter
AM422
- 20 -
Transformer
AM422
- 21 -
Relay 2
AM322 & AM 422
- 22 -
Conveyer drive
AM 422
- 23 -
Conveyer drive
AM 322
- 24 -
11.1 Spare parts

When ordering spares state machine type, serial no. and, if possible, position no.
- 25 -
11.2
AM322
- 26 -
11.3
AM422
- 27 -
11.4
AM322 & AM422
- 28 -
11.5
AM322 & AM422
- 29 -
11.6
AM322 & AM422
- 30 -
11.7
AM322 & AM422
- 31 -
11.8
AM322 & AM422
- 32 -
12.0 Sparepartlist
Pos nr Betegnelse Type Antal side
Item Denomination Type No off side
pos nr Bezeichnung Typ Anzahl seite
10013001 Forskruning FG11 WJ-top 1 28
Gland connector El nr. 09.13.022.476
Verschraubung Jacob
10013001 Forskruning FG11 WJ-top 1 29
Verschraubung Jacob
10013003 Forskruning Perfect PG9 poly 1 31
Gland connection
Verschraubung
10013004 Forskruning Perfect PG13,5 poly 1 31
Gland connection
Verschraubung
10013004 Forskruning PG13,5 WJ-top 1 20
Gland connection El nr. 09.13.022.489
Verschraubung jacob
10013005 Forskruning Perfect PG16 poly 1 31
Gland connection
Verschraubung
10013005 Forskruning PG16 WJ-top 1 20
Verschraubung Jacob
10013451 Pakdåse TET 7-10 2 29
Lead-in bush El nr. 96.23.110.187
Durchführung Thorsman
10013451 Pakdåse 1 29
Lead-in bush
Durchführung
10018004 Vægindtag CEE 514-9 16A 1 31
Flanged plug El nr. 17.18.421.239
Anbaugerätestecker
10018006 Vægudtag CEE 114-9 16A 2 31
Flanged socket
Anbaudose
10018008 Vægindtag CEE 615-6 16A 1 31
Flanged plug
Anbaugerätestecker
10018009 Vægudtag CEE 315-6 16A 2 31
Flanged socket
Anbaudose
10018102 Afbryder Bremas CP0160004KL2 1 31
Plug
Buchsenleisten
10021002 Klemrække Wago grå 3P 2,5Q 280681 35 31
Tag block
klemreihe
10021032 Sikringsklemme ASK1/35 PA 1 31
Fuse holder
Sicherrungshalter
10022065 Kontaktor 9A LC1K0910B7 24AC 5 31
Relay
Relais
10022070 Kontaktor 9A LC1K0901B7 24AC 2 31
Relay
Relais
- 33 -

10022117 Hjælpeblock 3SL+1BR LA1KN31 1 31
Relay
Relais
10022369 Motorværn 0.4-0.63 GV2M04 1 31
Relay
Relais
10022370 Motorværn 0.63-1 GV2M05 1 31
Relay
Relais
10022371 Motorværn 1-1.6 GV2M06 1 31
Relay
Relais
10022372 Motorværn 1.6-2.5 GV2M07 2 31
Relay
Relais
10022373 Motorværn 2.5-4 GV2M08 2 31
Relay
Relais
10024282 Aftaster Kapacitiv DR 3E 1 31
Sensor
Taster
10024202 Aftaster Induktiv EI1204 NPOS 1 31
Sensor
Taster
10028004 Stik 09.30.006.1440 1 30
Plug El nr. 79.28.620.125
Buchsenleisten Harting
10028006 Chassisarmatur 09 30 006 0302 1 31
chassis connector El nr. 79.28.620.183
Anbaugehause
10028008 Indsats El nr. 79.28.620.293 1 30
Insert Harting
Einsatz
10028009 Indsats 6ES FA 09 33 006 2716 1 31
Insert El nr. 79.28.620.303
Einsatz
10028015 Stik El nr. 79.28.622.220 1 28
Plug Harting
Buchsenleisten
10028015 Stik El nr. 79.28.622.220 1 29
Plug Harting
Buchenleisten
10028016 Chassisarmatur 09 20 003 0301 1 31
Chasis connector
Anbaugehäuse
10028019 Indsats El nr. 79.28.622.437 1 28
Insert Harting
Einsatz
10028019 Indsats El nr. 79.28.622.437 1 29
Insert Harting
Einsatz
10028020 Indsats 3A FAT 09 20 003 2711 1 31
Insert
Einsatz
- 34 -

10028022 Chassisarmatur 09 20 010 0301 1 31
Chasis connector
Anbaugehäuse
10028025 Indsats 09 70 014 2613 1 31
Insert
Einsatz
10058003 Potmeter 3590S104 Bourns 1 31
Potentiometer
Spannungsteiler
10062004 Transformator DT1830 1 31
Converter
Wandler
10086003 Vejecelle STS-CE 200kg Ikke godk. 1 31
Weighing cell Not approved model
Weigezell Nicht geeichte model
10086003 Vejecelle STS-CE 200kg Ikke godk. 1 31
Weighing cell Not approved model
Weigezell Nicht geeichte model
10086024 Stik Kabelstik ITT410004 Godk. 1 31
Plug Approved model
Buchsenleisten Geeichte model
10086025 Sokkel Apparatbøsning ITT410001 1 31
Socket Approved model
Anbaugehause Geeichte model
10086101 Relæmodul R5 1100-0202020 1 31
Relay
Relais
10086108 Sokkel Chassiskabel m. fatning 35 cm 1 31
Socket Not approved model
Anbaugehause Nicht geeichte model
10086110 Stik Kabelstik S6937P Plas 1 31
Plug Not approved model
Buchsenleisten Nicht geeichte model
10086116 Relæmodul R2 2 31
Relay
Relais
10092005 Sikring 5x20 2,0A Flink 1 31
Fuse
Sicherung
10500002 Filterregulator 1 28
Filter regulator
Filter-Regler
10500002 Fitterregulator 1 29
Fitterregulator
Fitter-Regler
10500003 Manometer 1 28
Manometer
Manometer
10500003 Manometer 1 29
Manometer
Manometer
10500501 Magnetventil 5-2 24V ac. 1/8" 1 28
Solenoid valve
Magnetventil
- 35 -

10500501 Magnet ventil 1 29
Solenoid valve
Magnet Ventil
10519002 Cylinder 20-100 CETOP 2 28
Cylinder RP 52P
Zylinder
10530002 Cylinder SMC 2 29
Cylinder Ø 63-20
Zylinder
10550001 Slange super soft 4 mm 28
Hose
Rohr
10550001 Slange super soft 4 mm 29
Hose
Rohr
10569002 Enkelt union 1/8" - 4 mm 8 28
Union
Union
10569002 Enkelt union 1/8" - 4 MM 8 29
Union
Union
10571020 T-stykke 4 mm 2 28
T-peice
T-Stück
10571020 T-stykke 4 mm 2 29
T-peice
T-Stück
10581002 Vinkel 1/4" 1 28
Angle
Winkel
10581002 Vinkel fitting 1/4" 1 29
Angle fitting
Winkel
10587001 Slangenippel 1/4" - Ø 6 mm 1 28
Nipple
Hahn
10587001 Slangenippel 1/4" - Ø 6 mm 1 29
Nipple
Hahn
10587003 Koblingsnippel 1/4" - Ø 12 mm 1 28
Coupling nipple
Kupplungshahn
10587003 Kobling han 1/4" Ø 12 mm 1 29
Coupling
Kupplung
10587021 Kobling Ø 12 mm 1 28
Coupling
Kupplung
10587021 Kobling hun 1/4" Ø 12 mm 1 29
Coupling
Kupplung
13310050 Messing aksel 1 28
Brass bar
Messing Stange
- 36 -

15005100 Motor 0,09 kW 1410 o/min 1 27
Motor
Motor
15005250 Motor 0,12 kW 690 o/min 1 30
Motor
Motor
15005700 Motor 0,3/0,43 kW 1 26
Motor 1400/2800 o/min
Motor
15005700 Motor 0,3/0,43 kW. 1 26
Motor
15005700 Motor 0,3/0,43 kW 1 25
Motor
15035500 Aksel 1 27
Shaft
Welle
15040170 Gear MRV/30 50:1 1 27
Gear
Getriebe
15040370 Gear MRV/50 40:1 1 26
Gear
Getriebe
15040370 Gear MRV/50 40:1 1 25
Gear
Getriebe
15040380 Gear MRV/50 50:1 1 26
Gear
Getriebe
15400850 Kugleleje UCPP204 2 27
Ball bearing
Kugellager
15400960 Lejehus UP205 1 26
Bearing housing
Lagergehäuse
15410050 Flangeleje UCFL204 2 25
Bearing housing
Lagergehäuse
15420140 Kugleleje UC205 1 26
Ball bearing
Kugellager
15450480 Kugleleje 6204 1 27
Ball bearing
Kugellager
15450560 Kugleleje 608D 4 29
Ball bearing
Kugellager
15520020 Tromle D135 B300 1 26
Roller JOKI
Trommel
15520020 Tromle D135 B300 1 25
Roller Joki
Trommel
- 37 -

15740700 Muffe 3/8" 1 24
Coupling
Muffe
15780100 Kølerør Lockline 1/2S komplet 1 31
Holder
Halter
15860100 PVC-holder 2 28
PVC-mountings
PVC-Spannstück
15860500 Gummiprofilkantliste nr. 1011-05 1 24
Rubber seal Scandi Loc
Gummileiste
15870060 Rørben 30 x 20 4 24
Plug
Pfropfen
15870060 Rørben 30 x 20 2 30
Plug
Pfopfen
15870160 Rørben 50 x 20 4 28
Plug
Pfropfen
16010245 Anti slip tape 2 28
Anti slip tape
Anti slip tape
16010245 Anti slip tape 2 29
Anti slip tape
Anti slip tape
16040180 Hjul Blickle hjul 2 24
Wheel L-POEV 160 RST
Rad KS
16040280 Hjul Blickle hjul 2 24
Wheel L-POEV 160 R
Rad KS
16045050 Maskinsko Sunnex nr. 1 4 24
Mount
Maschinenschuhe
16055020 Låsehus nr. 1000-U45 2 24
Lock casing Scandi Loc
Verschlussgehäuse
16055040 Indsats med kærv nr. 1000-U142 2 24
Mortise lock Scandi Loc
Einsteckschloss
16055060 Pakning nr. 1000-23 2 24
Packing Scandi Loc
Packung
16055080 O-ring nr. 1000-24 2 24
O-ring Scandi Loc
O-ring
16055160 Tunge nr. 1000-26 2 24
Fung Scandi Lo
Sperrhagen
16110340 Svingelement Rosta ST18 1 30
Swingelement
Schwingelement
- 38 -

16135080 Kugleled BRF8R 4 27
Ball joint Renold
Kugelgelenk
Ball joint Renold
Kugelgelenk
Ball joint Renold
Kugelgelenk
16360200 Transportbånd Polymax 300 x 5000 1 26
Main belt CW60B/78 del:60/3
Hauptriemen Forskudt
16360200 Transportbånd Polymax 300 x 5000 1 25
Elevator belt CW60B/78 del:60/3
Elevatorband Forskudt
16360300 Doserbånd Polymax 125 x 5000 1 26
Dosing belt CW60B/90 del:100
Dosierband
16500200 Supergrib EP 250/2 3+0. 2 28
Supergrib
Supergrib
16500200 Supergrib EP 250/2 3+0. 2 29
Supergrib
Supergrib
16500300 PVC 1 24
PVC
PVC
16500300 PVC 2 28
PVC
PVC
16500350 Gummiplade 1 24
Rubber sheet
Gummiplatte
16500350 Gummiklap 3 26
Rubber falp
Gummiklappe
Rubber sheet
Gummiplatte
16500450 Gummiplade 515 x 197 2 27
Rubber sheet
Gummiplatte
16500450 Gummiplade 367 x 197 2 27
Rubber sheet
Gummiplatte
16690300 Plejlstang M12 1 30
Connecting rod
Pleuelstange
16910266 Skrue M8 x 40 1 26
Screw
Schraube
16910314 Skrue M10 x 25 2 30
Screw
Schraube
- 39 -

16910406 Skrue M12 x 140 1 26
Screw
Schraube
16910406 Skrue M12x130 2 25
Screw
Schraube
16960200 Gevindstykke M8 2 27
Threaded rod
Gewinde Stange
16970100 Møtrik M12 1 30
Nut
Mutter
16970100 Møtrik M12 2 30
Nut
Mutter
22625216 Skærm 1 27
Protection shield
Schute platte
Gummiplade
Gummiplade
22625221 Vejebeholder 25 kg 1 27
Weighing hopper
Weigevorrichtung
22625023 Låg 1 24
Protection shield
Schutzplatte
22625024 Understel 1 24
Frame
Untergestell
22625208 Spændering 1 27
Mounting ring
Spannring
Rubber sheet
Gummiplatte
Rubber sheet
Gummiplatte
Rubber sheet
Gummiplatte
Rubber sheet
Gummiplatte
22645508 Træktromle 1 25
Roller
Trommel
22645511 Dækplade 1 25
Cover plate
Deckplatte
22645513 Underskærm 1 25
Cover plate
Deckplatte
- 40 -

22645517 Stel 1 25
Frame
Rahmen
22675911 Spændestykke 1 26
Mountings
Spannstück
22675914 Træktromle 1 26
Roller
Trommel
22675917 Skærm 1 26
Protection shield
Schutzplatte
22675918 Dækplade 1 26
Cover plate
Deckplatte
22675922 Justerskrue M12 x 150 Ganter 1 26
Adjusting screw
Justierschraube
22675930 Stel 1 26
Frame
Rahmen
Rubber sheet
Gummiplatte
22805014 Kæbe 1 28
Cheek
Klemmbacke
22805015 Kæbe 1 28
Cheek
Klemmbacke
22805016 Kæbe 1 28
Cheek
Klemmbacke
22805017 Kæbe 1 28
Cheek
Klemmbacke
22810008 Beslag 2 29
Mounting
Beschlag
Rubber sheet
Gummiplatte
22810019 Kæbe 1 29
Cheek
Klemmbacke
22810020 Kæbe 1 29
Cheek
Klemmbacke
22810021 Kæbe 2 29
Cheek
Klemmbacke
Mountings
Spannstück
- 41 -

22820003 Bladfjeder 4 30
Leaf spring
Blattfeder
Mountings
Spannstück
22820006 Exentrik 1 30
Eccentric
Exenter
Rubber sheet
Gummi platte
Rubber sheet
Gummiplatte
22820014 PVC 1 30
PVC
PVC
22820015 PVC 1 30
PVC
PVC
22820016 Udløbstud 1 30
Outlet
Auslauf
22820017 Beslag 1 30
Mountings
Beschlag
22820018 Bøjle 1 30
Clamp
Bügel
39650001 Sækkeplatform 1 24
Platform
Plattform
39650010 Udløbstud 1 24
Outlet
Auslauf
39650020 Skærm 1 24
Protection shield
Schutz Platte
39650050 Beslag Galv. 1 31
Mounting
Beschlag
39650060 Beslag 4 31
Mounting
Beschlag
39650070 Justerbare ben 2 31
Adjustable leg
Justierbar bein
39650080 Forlænger ben 4 31
Extended leg
Verlängerungsbein
39650090 Ophæng 2 31
Suspension
Aufhängung
- 42 -

39650301 Vejebeholder 50 kg 1 27
Weighing hopper
Weigevorrichtung
39650310 Lukkeplade 1 27
Dosing plate
Schliessen Platte
39650311 Bøsning 1 27
Bush
Buchse
39650320 Lukkeplade 1 27
Closing plate
Schliessen platte
Gummiplade
Gummiplade
39650330 Ophæng 1 27
Suspension
Aufhängung
39650335 Forvægt 1 27
Counterweight
Gegengewicht
Mounting
Spannstück
Mounting
Spannstück
Leaf spring
Blattfeder
39650370 Excentrik 1 27
Eccentric
Exenter
Rubber sheet
Gummiplatte
Rubber sheet
Gummiplatte
39650411 Tragt 1 25
Hopper
Trichter
39650420 Skærm 1 25
Protection Shield
Schutz platte
39650430 Sideplade 1 25
Sideplate
Seitenplatte
39650450 Bøjle 1 25
Clamp
Bügel
Mounting
Spannstück
- 43 -

Leaf spring
Blattfeder
Mounting
Spannstück
Rubber sheet
Gummiplatte
39650500 Gummiklap 1 25
Rubber Flap
Gummiklappe
39650510 Gummiklap 1 25
Rubberflap
Gummiklappe
39650520 Beslag 1 26
Mountings
Beschlag
39650520 Beslag 1 25
Mounting
Beschlag
39650530 Beslag 1 26
Mountings
Beschlag
39650530 Beslag 1 25
Mounting
Beschlag
Rubber sheet
Gummiplatte
Rubber sheet
Gummiplatte
39650613 Tragt 1 26
Hopper
Trichter
39650626 Dosertromle 1 26
Dosing roller
Dosiertrommel
39650627 Dosertræktromle 1 26
Dosing roller
Dosiertrommel
39650630 Beslag 1 26
Mountings
Beschlag
39650640 Justerring 1 26
Adjusting ring
Justierring
39650650 Beslag 1 26
Mountings
Beschlag
39650660 Bøjle 1 26
Clamp
Bügel
- 44 -

Mountings
Spannstück
39650670 Beslag 1 26
Mountings
Beschlag
39650680 Skærm 1 26
Protection shield
Schutzplatte
39650690 Sideplade 1 26
Side plate
Seitenplatte
Leaf spring
Blattfeder
Mountings
Spannstück
39650730 Gummiklap 1 26
Rubber flap
Gummiklappe
39650740 Gummiklap 1 26
Rubber flap
Gummiklappe
39803000 Computer SM02 Ikke godkendt 1 31
Computer Not approved
Computer Nicht geeichte model
39803001 Computer SM03 Godkendt 1 31
Computer Approved
Computer Geeichte model
39803010 Computerbeslag Mellemkabel alu. Godk. 1 31
Mounting Approved
Beschlag Geeichte model
39803011 Computerbeslag Mellemkabel PVC Ej godk. 1 31
Mounting Not approved
Beschlag Nicht geeichte model
- 45 -
13.0 Declaration of conformity with EU.
Manufacturer
Firm: A/S Skals Maskinfabrik
Address: Hovedgaden 56
8832 Skals, Denmark
Telephone: 87 25 62 00
declares herewith, that
Machine: Bagging Machine type AM322-2 Am422-2

Brand:
Type, serial no..,
year:
Is manufactured in accordance with the decisions of the Councils Directives:
1 Machinery Safety – Directive 98/37/EC

2 Low Voltage Equipment Directive (LVD) 2006/95/EEC
3 Electromagnetic Compatibility (EMC) Directive 89/336/EEC and 93/68/EEC as amended.
Title: Productions Manager

Name: Søren Lund Madsen
Firm: A/S Skals Maskinfabrik
Date:____________ Signed:_____________________________
- 46 -

Am3 - 422 - GB

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Am3 - 422 - GB

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INSTRUCTION MANUAL

Bagging Machine type AM322-2/ AM422-2

A/S SKALS MASKINFABRIK

1.0 The use of the machine 1

1.0 The use of the machine.

Operation temperature range for the machine: -10° to +40° C.

Type AM322-2 is for weighing from 2,5 to 25 kg or from 5 to 50 kg.

Type AM422-2 is for weighing from 1 to 25 kg or from 2,5 to 50 kg.

1 Vibrator for 1 to 5 kg. *

2 Automatic bag holder for 10 to 50 kg.

3 Compressor for automatic bag holder. *

4 Conveyor for transport of weighed quantity.

7 Printer. (Interface module is required in computer).

B, C) Moving parts on the elevator. Keep distance.

5 Depress "progr". Indication light is on.

7 Depress "stand by". Indication light is on.

If in example 100 bags of each 50 kg must be weighed on a bagging machine with 25 kg

3 Depress "kg" and set 25.00.

4.1 Optimise the weighing-results by adjustable parameters

It is possible to choose 3 different set up.

Weight Set1 Set2 Set3 Parameter

AM422-2 20 (4.00) 30 (3.00) 40 (4.50) Main belt: fast-slow

Change the set-up value:

2 Depress "no" and keep it in.

4 Release "no" after 10 sec. and the set-up-mode is displayed.

7 Depress "stand by" for returning to weighing-mode.

Return to factory-default value in set-up-mode:

3 Depress "3" and the machine will start printing.

4 Depress "8" for cancelling.

4.3 Adjustment of vibrating time

The preset times can be changed by following settings:

4.4 Codes of error

11 Fault in electronics (loss of data):

21-28 Mechanical faults.

21 No signal indicating weighing hopper is closed. Possible faults:

22 Scale do not return to 0 at emptying. Possible faults:

23 (Approved model). Auto Tara-range is over 1.1 kg. Possible fault:

24 (Not approved model). Zero setting-range is over 13 kg negative. Possible fault:

24 (Approved model). Zero setting-range is over 1.1 kg negative. Possible fault:

31-34 Setting faults.

32 The preset configuration number does not exist

33 (Not approved model). Calibration is not possible, because the

34 The preset amount of kg exceeds the maximum allowed 55.00 kg.

51 After-run correction outside spectrum. This fault will correct itself,

80 Set-up-Checksum is bad (During power up).

If the purpose of the machine must be changed or if the electronic

1 Depress "progr" and keep it in.

4 If new configuration code is wanted this is set directly.

5 Depress "stand by" and the machine return to normal operation.

4.6 Configuration codes

3 Place 10 kg weight in weighing hopper.

6 Remove weight in weighing hopper.

7 Depress "standby" again.

8 Place 10 kg weight in weighing hopper again

1 Open front of computer.

2 Set dill switch no. 1 and 2 in position "on" = test position

6 Place 40 kg weight in weighing hopper.

7 Adjust value in "kg" display to 40.00 on potentiometer R40 in computer. (Gain)

8 Remove weight in weighing hopper.

11 Set dill switch no. 1 and 2 in position "of" = normal position

12 Close front of computer.

4.9 Service programme

Depress "stand by"