CONTRACT INSTRUCTION MANUAL

NO. 70036912

FOR
ATOX MILL 17.5

VOLUME 1

CUSTOMER NAME: Ecocementos SAS

PLANT LOCATION: Antioquia, Colombia

FLSMIDTH CONTRACT NUMBER: 16-20109

FLSMIDTH & CUSTOMER EQUIPMENT NUMBERS:

EQUIPMENT FLS EQUIPMENT NO. CUSTOMER EQUIPMENT NO.

Raw coal feeder 461.RF090 L61-VR02
Main Equipment Mill 461.RM100 L61-MR01
Plant Specific Parts 461.XA101 L61-PC04
Hydraulic System 461.HY110 L61-UH01
Lubrication System for Rollers 461.LQ120 L61-EL02
Seal air fan 461.FN125 L61-VT02
Main Drive 461.MD140 L61-AP01

Ver. By Date Description

1.0 SJN-IN 21-Sep-17 Original release

OHL Document No. Rev.

E0012-FLS-L61-PM-EM-MR01-01

FLSmidth Inc. • 2040 Avenue C • Bethlehem, PA 18017-2188 NO COMMENTS

Telephone: 610-264-6011 • FAX: 610-264-6170 • www.flsmidth.com

70036912 Ver. 1.0

 INDEX
SECTION 1 – INSTRUCTIONS FOR FLSMIDTH PRODUCTS

DESCRIPTION DOCUMENT REV/VER TAB

GENERAL

Safety instruction manual 70000051 English 2.0 1

70000051 Spanish 1.0
Structural design and erection 749500 English 14.0 2
749500 Spanish 14.0
Erection store preparations for erection 39401-01 English 4.2 3
39404-01 Spanish 4.0
Code for purchase parts 7.000001 English 10.0 4
7.000001 Spanish 10.0
Material code guide book (MCGB) 70002611 English 8.0 5
70002611 Spanish 8.0
FLS Lubricants - Key to Lubricants 36501-11 English 14.0 6
36504-11 Spanish 13.0
Tightening torque for bolts & nuts 70024727 English 2.0 7
70024727 Spanish 2.0
Earthing of coal connection with grinding 37401-03 English 1.0 8
37404-03 Spanish 1.0
Dewatering of coal connection with grinding 34341-01 English 1.0 9
34344-01 Spanish 1.0
Precautions when using coal and lignite 12861-09 English 3.0 10
12864-09 Spanish 2.1

Raw coal feeder - FLS Eqpt.No.461.RF090

Erection, operation & Maintenance of Raw coal feeder 70003986 English 2.1 11
70003986 Spanish 2.1

Mill & Drive- FLS Eqpt.No. 461.RM 100, 461.XA101 and 461.MD140

Atox mill instruction manual 70000710 English 1.0 12

70000710 Spanish 1.0
Lifting of parts for Atox Coal mill 40361-01 English 1.0 13
40364-01 Spanish 1.0
Check measurement of gear base plate U4581-02 English 3.0 14
U4584-02 Spanish 3.0

70036912 Ver. 1.0

SECTION 1 – INSTRUCTIONS FOR FLSMIDTH PRODUCTS

DESCRIPTION DOCUMENT REV/VER TAB

Mill & Drive- FLS Eqpt.No. 461.RM 100, 461.XA101 and 461.MD140

Operation and maintenance of Atox mill for Coal meal 70000059 English 2.0 15
70000059 Spanish 2.0
Measurement of wear on grinding parts 34241-04 English 2.1 16
34244-04 Spanish 2.0
Measuring of wear on grinding parts grinding rollers U4601-04 English 1.0 17
U4604-04 Spanish 1.0
Measurement of wear on grinding parts U4611-04 English 1.0 18
Grinding segments for table U4614-04 Spanish 1.0
Mounting of gear unit for Atox mill 33801-02 English 1.0 19
33804-02 Spanish 1.0

Hydraulic pump station - FLS Eqpt.No. 461.HY110

Mounting, preparation and maintenance of hydraulic 19871-06 English 4.0 20

installations 19874-06 Spanish 2.1
Operation and maintenance for Atox mill 17.5 A-OK 70036912 English 1.0 21
70036912 English 1.0
Instructions for mounting, operation and maintenance of 35161-01 English 1.0 22
pressure accumulators 35164-01 Spanish 1.0
Instruction for replacement of packing in Hydraulic 36761-01 English 2.1 23
cylinders 36764-01 Spanish 2.1
Instructions for storage, mounting and maintenance of 36111-01 English 2.2 24
hydraulic cylinders 36114-01 Spanish 2.2

Lubrication system for Grinding roller bearings - FLS Eqpt. No. 461.LQ120

Installation, preparation and maintenance of lube unit 33591-08 English 1.0 25

type 1x7.2 for Atox mill for Coal meal 33594-08 Spanish 1.0

Seal air fan - FLS Eqpt. No. 461.FN125

Installation and Maintenance of V-Belt drive 28451-06 English 2.1 26

28454-06 Spanish 2.1
Erection operation and maintenance of Fan MPF, MPW 36881-05 English 3.1 27
36884-05 Spanish 3.1

70036912 Ver. 1.0

SECTION 1 – INSTRUCTIONS FOR FLSMIDTH PRODUCTS

DESCRIPTION DOCUMENT REV/VER TAB

Summary Of Lubrication Requirements 70037099 English 1.0 28

Mill foundation design criteria 70036571 English 1.0 29

SECTION 2 – LIST OF PARTS

Refer to Volume 2 – FLS Document No. 70036913

SECTION 3 – FIELD ERECTION AND ASSEMBLY DRAWINGS

Refer to Volume 2 – FLS Document No. 70036913

SECTION 4 – SUPPLEMENTAL INSTRUCTIONS

Refer to Volume 3 – FLS Document No. 70037100

Refer to Volume 4 – FLS Document No. 70037101

70036912 Ver. 1.0