8.

0 DESIGN OF STOP LOG SLIDE GATE

8.1 LOAD CALCULATION OF SLIDE GATE

Frame Details
No of frame provide = 2 part
Total length of frame = 2.500 m
Total depth of frame = 2.450 m
Vertical member provide equaly = 5 Nos
Horizontal member provide = 4 Nos

4th girder
(TYP.)GIRDER 0.95 m
2 45 m
2.45 3rd girder

STIFFNER 0.75 m
(TYP.) 2nd girder

0.75 m 1st girder

0.625 m 0.625 m 0.625 m 0.625 m 0.625 m

Pressure at frame due to water

Water pressure on frame top = 0.0 t/m² ( P5 ) 0.00 t/m²
Water pres. on lev. 0.95 m = 0.95 t/m² ( P4 )
Water pres. on lev. 1.70 m = 1.70 t/m² ( P3 )
Water pres. on lev. 2.45 m = 2.45 t/m² ( P2) 2.45 t/m²
Load on Stiffners
Considering bottom portion Stiffner
P1 = 2.45 t/m² 1.70 t/m²
P2 = 1.70 t/m² Rb
h = 0.75 m X1 h=
Ra = Reaction at P1 0.75 m
Rb = Reaction at P2 Ra
2.45 t/m²
R a + Rb = 1.7 x 0.75 + (2.45 - 1.7) x 0.75 / 2 = 1.56 t/m
Moment at P2 location
Ra x h = P2 x h x h / 2 + 0.5 x(P1 - P2) x h x h x 2/3
Ra = P2 x h / 2 + (P1 - P2) x h /3 = 0.83 t/m
Rb = 0.74 t/m

Bending moment at dist X1 from P2

M = Rb x X1 - P2 x X1² / 2 - 0.5 x(P1 - P2) x X1³ / (h x 3)
[Diff. eqn. w.r.t to X1 0 = Rb - P2 x X1 - 0.5 x(P1 - P2) x X1² / h
& equate to zero ] 0 = 0.50 X1² + 1.70 X1 - 0.74
X1 = 0.40 m

BM at dist X1 from P2 ,M = 0.74 x 0.4 - (1.7 x 0.4² / 2) - (0.5 x 0.75 x 0.4³) / (0.75 x 3)
= 0.15 t-m per meter length

So bending moment in Stiffner = 0.15 x 0.625 = 0.09 t-m

Load on Girder
Reaction at 1st and 2nd Girder
P1 = 0.00 t/m² 0.95 t/m²
P2 = 0.95 t/m² Rb1
h = 0.75 m h=
Ra = Reaction at P1 0.75 m
Rb1 = Reaction at P2 Ra
0.00 t/m²
Ra + Rb1 = 0.95 x 0.75 + (0 - 0.95) x 0.75 / 2 = 0.36 t/m
Moment at P2 location
Ra x h = P2 x h x h / 2 + 0.5 x(P1 - P2) x h x h x 2/3
Ra = P2 x h / 2 + (P1 - P2) x h /3 = 0.12 t/m
Rb1 = 0.24 t/m

Reaction at 2nd and 3rd Girder

P2 = 0.95 t/m² 1.70 t/m²
P3 = 1.70 t/m² Rc1
h = 0.75 m h=
Rb2 = Reaction at P2 0.75 m
Rc1 = Reaction at P3 Rb2
0.95 t/m²
Rb2 + Rc1 = 1.7 x 0.75 + (0.95 - 1.7) x 0.75 / 2 = 0.99 t/m
Moment at P3 location
Ra x h = P2 x h x h / 2 + 0.5 x(P1 - P2) x h x h x 2/3
Rb2 = P2 x h / 2 + (P1 - P2) x h /3 = 0.45 t/m
Rc1 = 0.55 t/m
Reaction at 3rd and 4th Girder
P3 = 1.70 t/m² 2.45 t/m²
P4 = 2.45 t/m² Rd1
h = 0.95 m h=
Rc2 = Reaction at P3 0.95 m
Rd1 = Reaction at P4 Rc2
1.70 t/m²
Rc2 + Rd1 = 2.45 x 0.95 + (1.7 - 2.45) x 0.95 / 2 = 1.97 t/m
Moment at P4 location
Ra x h = P2 x h x h / 2 + 0.5 x(P1 - P2) x h x h x 2/3
Rc2 = P2 x h / 2 + (P1 - P2) x h /3 = 0.93 t/m
Rd1 = 1.05 t/m

Udl on girder
1st Girder = Ra = 0.12 t/m
2nd Girder = Rb1 + Rb2 = 0.69 t/m
3rd Girder = Rc1 + Rc2 = 1.48 t/m
4th Girder = Rd1 + Rd2 = 1.05 t/m

Moment on 1st Girder = 0.12 x 2.5 ² / 8 = 0.10 t-m

Moment on 2nd Girder = 0.69 x 2.5 ² / 8 = 0.54 t-m
Moment on 3rd Girder = 1.48 x 2.5 ² / 8 = 1.16 t-m
Moment on 4th Girder = 1.05 x 2.5 ² / 8 = 0.83 t-m
8.2 MEMBER DESIGN OF SLIDE GATE

Material specification
Skin plate, stiffeners, girders - IS 2062
1st & 2nd stage embeded parts - IS 2062
Seal track - AISI 316
Guide - AISI 316

Permissible stresses
The gate shall be considered as wet and accessible as per Appendix - A of IS - 5620 and
accordingly the premissible stresses are as below.
Material having Yp = 250 n/mm²
Hence, the permissible stresses are,
Direct/Bending tension or comp. = 0.45 x 250 = 112 n/mm²
Shear stress = 0.35 x 250 = 87 n/mm²
Combined stress = 0.6 x 250 = 150 n/mm²

Gate Frame
Depth of gate = 2.450 m
Length of gate = 2.500 m

4th girder
GIRDER 0.95 m
(TYP.) 3rd girder
2.45 m 0.75 m
STIFFNER 2nd girder
(TYP.) 0.75 m
1st girder
0.625 m 0.625 m 0.625 m 0.625 m 0.625 m
Skin plate

Considering bottom portion of plate

Thickness of skin plate = 8 mm
Allowing a corrosion allowance = 1.5 mm
10y  10x
Hence, t effective = 6.5 mm

9y
Pressure at bottom pannel = 2.45 t/m² b
9x
Sup. to sup. depth of plate (b) = 0.750 m
Supp. to sup. length of plate (a) = 0.625 m
b/a = 1.20 a

Bending stress 3x , k = 38.42 [ From Fig. 8 & Table 1 of IS-5620-1985 ]

Bending stress 9x = (38.42 x 2.45 x 0.625²) / (100 x 0.0065²) = 88 n/mm²

9y = 0.3 x 88 = 26 n/mm²
Hence Safe < 112 n/mm²

Bending stress y, k = 33.30 [ From Fig. 9 & Table 1 of IS-5620 ]

Bending stress 10y = (33.3 x 2.45 x 0.625²) / (100 x 0.0065²) = 76 n/mm²

10x = 0.3 x 76 = 23 n/mm²
Hence Safe < 112 n/mm²

Stiffners
Considering - Plate [ 100 mm x 8 mm ]
a = 8.00 cm² y2 y1
exx = 5.00 cm
Ixx = 66.67 cm4

Effective width of skin plate = 2VB 2VB

[From Annexure - E of IS - 5620]
Effective span, L = 0.750 m Stiffners
B = 0.313 m
L/B = 2.400 Skin
v = 0.35 [From Fig. 14 of IS - 5620-1985]
2VB = 219 mm
Thickness of skin plate , t = 0.80 cm
Effective area of skin plate = 17.50 cm²
Moment of innertia of skin = 0.93 cm4

Center of gravity, y1 = 8.71 cm

Moment of innertia of co-acting section = 227.69 cm4
Zxx = 26.16 cm³

Max Moment on stiffner = 0.090 t-m [ Load taken from load calculation sheet]

bc,cal = 0.09 x 10^7 / (26.16 x 10^3) = 34 n/mm²

bc,per = 112 n/mm² [ as per Table 6.1B ]

> bc,cal OK

Horizontal girders (1st and 2nd girder from bottom)

Considering - Plate - [ 110 mm x 10.0 mm ] and
[ 80 mm x 10 0 mm ]
10.0 8 02
8.02 exx = 3.98
3 98
Area = 19.00 cm²
exx = 3.98 cm
Ixx = 278.32 cm4 8.0 cm
1.0 cm
Effective width of skin plate = 2VB
[From Annexure - E of IS - 5620] 11.0 cm 1.0 cm
Effective span, L = 2.500 m
B = 0.375 m y2 y1
L/B = 6.667
v = 0.68
[From Fig. 14 of IS - 5620]
2VB = 510 mm 2VB
Thickness of skin plate , t = 0.80 cm
Effective area of skin plate = 40.80 cm² Girder
Moment of innertia of skin = 2.18 cm4
Skin
Center of gravity, y1 = 9.72 cm
Moment of innertia of co-acting section = 1200 cm4
Zxx = 123.35 cm³

Max Moment on girder = 1.010 t-m [ Load taken from load calculation sheet]

bc,cal = 1.01 x 10^7 / (123.35 x 10^3) = 82 n/mm²

Horizontal girders (3rd and 4th girder from bottom)
Considering - Plate - [ 110 mm x 10.0 mm ] and
[ 80 mm x 10.0 mm ] 8.02 exx = 3.98
Area = 19.00 cm²
exx = 3.98 cm
Ixx = 278.32 cm4 8.0 cm
1.0 cm
Effective width of skin plate = 2VB
[From Annexure - E of IS - 5620] 11.0 cm 1.0 cm
Effective span, L = 2.500 m
B = 0.475 m y2 y1
L/B = 5.263
v = 0.63
[From
[ Fig.
g 14 of IS - 5620]]
2VB = 599 mm 2VB
Thickness of skin plate , t = 0.80 cm
Effective area of skin plate = 47.88 cm² Girder
Moment of innertia of skin = 2.55 cm4
Skin
Center of gravity, y1 = 10.01 cm
Moment of innertia of co-acting section = 1245 cm4
Zxx = 124.43 cm³

Max Moment on giredr = 0.600 t-m [ Load taken from load calculation sheet]

bc,cal = 0.6 x 10^7 / (124.43 x 10^3) = 48 n/mm²

bc,per = 112 n/mm² [ as per Table 6.1B ]

> bc,cal OK