DENAIR Water

Lubricated Oil Free

Air Compressor
DENAIR Water Lubricated Oil Free Air Compressor PPT

• 1.Single screw compressor development history........................................3

• 2.Single screw air end structure..................................................................4
• 3.Single screw air end advantage................................................................5
• 4.Comparision sheet between Single and Double Screw.............................6
• 5.Dry type oil free air compressor potential risk.........................................7
• 6.DENAIR Water lubricated oil free air compressor picture.........................8
• 7.DENAIR Water lubricated oil free compressor inner design chart.............9
• 8.DENAIR Water lubricated oil free compressor Installment chart.............10
• 9.DENAIR Water lubricated oil free air compressor main parts..................11
• 10.Maintenance Item and Time................................................................19
 Single screw compressor development history
Single screw compressor has long been recognized as the best model of mechanical
properties . Single screw compressor has little vibration, low noise, high reliability, the
advantages of energy saving, the most suitable work under high pressure and Oil free work
environment. Some countries use it as a 21st century strategic products
1). In 1960, the French Zimmern invented single screw compressor and obtain a patent;

2). In 1962, the first sample machine is produced;

3). In the early 70 s, France Peugeot company formally produce single screw and put on the market.

4). In the late 70 s , Netherlands, UK and Japan and other countries has developed and researched out
refrigeration and air conditioning applicated single screw compressor

5) At present, foreign manufacturers of single screw compressor are:

Japan MITSUR SEIKI, DAIKIN INDUSTRIES, MITSUBISHI
America DRESSER, RAND, GRIMMER SCHMIDT,
France PEUGOT, CREPLLE
United Kingdom APV HALL PRODUCTS
Germany DENAIR OEM
Single screw air end structure
Single screw air end advantage
(1) "The two star wheel + a screw structure, which is the ideal force balance
(2) The ideal isothermal compression
Due to good water heat-conduction-performance , when lubricated water injects
into compression chamber, the temperature will drop to less than 45 ℃, close to the
suction temperature.
(3) Absolutely no oil
Replace oil with water, the realization of lubrication, cooling, sealing, four major
functions of noise reduction, provides the high quality 100% oil free air, no pollution,
emissions of water without special handling, accord with environmental protection
requirement.
(4) Low noise, small vibration
Single screw compressor power balance, little vibration, therefore, no special
requirements for foundation. Working cavity spray lubrication of water, no increase-
speed gear, so low operating noise.
(5) Long life air end
rotor bearing can run 50000 hours; Resin materials star wheel can use 2.5 ~ 30000
hours, the compressor life up to 300000 hours.
Comparision sheet between Single and Double Screw

Item Single screw oil free Doublescrew oilfree

Rotation rpm below 4000 about 18000
Bearing Qty 7 14
Speed gear low speed, no need high speed, need
Exhaust temp about 50 degrees about 180 degrees
Noise 65 dBA 110 dBA
Air quality high through water only have air filter
 Dry type oil free air compressor potential risk

• ●Low compressing efficiency

• Due to the manufacturing accuracy and nearly 200 ℃ high temperature thermal
expansion effect, the gap between the two rotor cannot be zero, so usually use
polymer material to fill. But after running a period of time, material will fall off,
which lead to the rotor gas bigger, so air flow decreased, and the exhaust
temperature goes up, even damage the rotor.

• ●The second air end is easy to be broken

• If the intercooler has failure or low efficiency, which can lead to damage of the
second screw air end or inhaled water corrosion, when the second air end damage
which will also result in overloading and high temperature problems.

• ●High temperature operation risk

Double screw oil free air compressor exhaust temperature is 180 ~ 200 ℃, When
the operator do operating and maintenance,Need pay special attention to avoid
burns.
DENAIR Water lubricated oil free air compressor picture
DENAIR Water lubricated oil free compressor inner design chart
DENAIR Water lubricated oil free compressor Installment ( ≥75hp)
 Air Filter
•●To protect water quality and protect the
parts within the air end

•●To remove dust

• ●2 microns wrinkles filtration precision air

filter

•●Easy to change, do not need tools

Efficient load reducing valve

• Advantage：

• ●No spring

• ●Easy maintenance

• ●Easy to adjust

• ●Uploading more smooth

 Air end
● High quality stainless steel
casing and internal and external
nose there is no risk of
corrosion

●High performance oil bearing

between the mechanical shaft
seal and bearing design one air
chamber, keep the room clean
and prevent water vapour
compression chamber and
vacuum pressure influence on
bearing, improve the reliability.
 Direct Driven
• ●The America Marathon brand or Atlas
Copco Zoda brand motor , High efficiency
and reliable

• ●The motor and host straight league,

transmission efficiency is higher
 Air pipe
• ●Complete stainless steel

• ●Concise

• ●No-corrosion

• ●No-pollution

• ●High-reliability
 Water filter

• ●Main function is to filter water

lubrication, to ensure the
lubrication of clean/fresh water
supplies.

• ●Water filter is the full flow filter,

that is to say, in the process of its
1000 h life can keep the filtering
precision of 10 um.
 Cooler

• ●All copper cooler

• ●High cooling efficiency, ensure

the isothermal compression

• ●To ensure normal work in high

temperature condition
Stainless Steel Pressure Vessel

•●Stainless steel to prevent any corrosion.

•●Unique design of spiral points to ensure

the water vapor separation

•●Level 3 induction alarm, make the amount

of water is expelled, or less water through
the system.
 Maintenance Item and Time

• Per100-200 hour，Change pure water

• Per Day：Before start and during running, check water level; Check the
exhausted air temperature; Check the unload and load pressure.
• Per Week: Check the water leakage, if there is leakage, should repair; Clean
the outer unit, check the water filter filter resistance.
• Per Three Month：Manual check safety valve through pulling pole; Check the
cooler, if necessary cleaning; Check and purging air filter element, If the
pressure drop over 0.1 MPa, the element should be changed.
• Per Year：Check the contact thermometer, electrical system, safety valve;
Replace the air filter element; Check the elastic coupling components; change
water-air filter element; Motor loaded with lubricating oil.