You are on page 1of 28

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

Click here to view the


Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR1278-10
June 2019

994H Wheel Loader


Hydraulic System
DWC1-UP

Volume 1 of 2: Steering and Brake Circuits


Volume 2 of 2: Implement System

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
COMPONENT LOCATIONS
Volume 1 of 2 - STEERING AND
BRAKE CIRCUITS
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator GP - Brake 348-9290 1 E-4
Brake GP - Parking 116-1339 2 J-3
Breather - Hydraulic (Brake Cooling Tank) 9T-1119 3 B-4
Breather - Hydraulic (Steering and Brake Tank) 9T-1119 4 C-7
Connector 143-4218 5 B-13
Connector 8C-0564 6 G-12
Control GP - Foot Brake 305-5531 7 I-6
Cooler - Brake 9Y-8890 8 C-3
Core GP - Oil Cooler 186-0059 9 F-7
Cylinder GP - Steering (LH) 6E-0529 10 I-14
Cylinder GP - Steering (RH) 9T-9019 11 I-13
Filter GP - Oil 6E-0874 12 F-7
Filter GP - Oil (Hydraulic Case Drain LH) 115-2129 13 B-10
Filter GP - Oil (Hydraulic Case Drain RH) 115-2129 14 B-11
Fitting - Orifice 110-0778 15 B-13
Pump GP - Brake 102-4226 16 C-5
Pump GP - Brake Cooling 116-7341 17 B-3
Pump GP - Secondary Steering 6E-0868 18 G-9
Pump GP - Steering (LH) 263-5065 19 D-10
Pump GP - Steering (RH) 263-5064 20 C-11
Pump GP - Steering and Brake Oil Cooler 6E-0867 21 D-6
Screen - Front Left 164-3306 22 E-3
Screen - Front Right 164-3306 23 E-2
Screen - Rear Left 164-3306 24 D-3
Screen - Rear Right 164-3306 25 D-2
Screen AS - Return 7J-2656 26 B-7
Screen AS - Return 9T-9227 27 B-8
Screen GP - Steering Pump LH 251-2451 28 F-10
Screen GP - Steering Pump RH 251-2451 29 E-11
Screw - Purge (Steering Cylinder LH) 9F-2167 30 H-13
Screw - Purge (Steering Cylinder RH) 9F-2167 31 H-13
Sensor GP - Temperature (Brake Cooling Oil) 288-8390 32 B-3
Sensor GP - Temperature (Front Axle Oil) 288-8390 33 J-5
Sensor GP - Temperature (Rear Axle Oil) 288-8390 34 G-5
Sensor GP - Temperature (Steering and Brake Oil) 288-8390 35 B-9
Switch - Oil Level (Brake Cooling) 306-6875 36 B-5
Switch - Oil Level (Steering and Brake) 306-6875 37 B-6
Switch As - Limit (Park Brake) 171-7085 38 I-3
Switch AS - Pressure 255-2282 39 F-6
Switch As - Pressure (Brake) 175-3244 40 H-4
Switch As - Pressure (Park Brake Oil) 327-4608 41 J-2
Switch AS - Pressure (Oil Filter Bypass LH) 339-4361 42 B-10
Switch AS - Pressure (Oil Filter Bypass RH) 339-4361 43 B-11
Switch AS - Pressure (Secondary Steering Pump) 313-5104 44 B-13
Tank GP - Hydraulic (Brake Cooling) 248-2584 45 A-4
Tank GP - Hydraulic (Steering and Brake) 307-4606 46 B-7
Valve GP - Brake Control (Parking) 106-1774 47 I-2
Valve GP - Brake Control (Service) 247-1295 48 I-5
Valve GP - Check 122-3359 49 C-4
Valve GP - Check (Brake Accumlator) 128-6847 50 E-5

Check Part Numbers in the Parts Manuals for your Specific Machine.
COMPONENT LOCATIONS
Volume 1 of 2 - STEERING AND
BRAKE CIRCUITS
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve GP - Check (Brake Pump) 9T-6005 51 D-5
Valve GP - Check (Front Left) 9T-3752 52 E-3
Valve GP - Check (Front Right) 9T-3752 53 E-2
Valve GP - Check (Neutralizer, Steering) 149-4617 54 F-13
Valve GP - Check (Rear Left) 9T-3752 55 C-3
Valve GP - Check (Rear Right) 9T-3752 56 C-2
Valve GP - Check (Steering Pump LH) 6E-1252 57 E-10
Valve GP - Check (Steering Pump RH) 6E-1252 58 D-11
Valve GP - Cooler Bypass 264-6867 59 F-6
Valve GP - Diverter (Secondary Steering) 163-5465 60 G-10
Valve GP - Flow Compensator (Steering Pump LH) 6E-1024 61 E-9
Valve GP - Flow Compensator (Steering Pump RH) 6E-1024 62 D-12
Valve GP - Fluid Sampling 8C-3446 63 E-6
Valve GP - Pilot (Stic Steering) 249-5615 64 C-13
Valve GP - Pressure Control (Secondary Steering) 1U-2226 65 B-12
Valve GP - Pressure Control (Steering) 1U-2226 66 B-13
Valve GP - Relief (Direct Operated) 367-5058 67 D-5
Valve GP - Relief (Pump Backup) 9J-8225 68 G-12
Valve GP - Relief (Steering Cylinder Crossover) 6E-0859 69 G-14
Valve GP - Relief (Secondary Steering) 9J-0460 70 G-10
Valve GP - Shuttle 4T-1860 71 G-13
Valve GP - Steering 154-5236 72 G-13
Valve GP - Steering Neutralizer (LH) 296-5662 73 E-13
Valve GP - Steering Neutralizer (RH) 296-5662 74 E-14
Wheel GP - Final Drive and Brake (Front Left) 137-3505 75 E-3
Wheel GP - Final Drive and Brake (Front Right) 137-3505 76 E-2
Wheel GP - Final Drive and Brake (Rear Left) 137-3505 77 D-3
Wheel GP - Final Drive and Brake (Rear Right) 137-3505 78 D-2
Check Part Numbers in the Parts Manuals for your Specific Machine.
COMPONENT LOCATIONS
Volume 2 of 2 - IMPLEMENT SYSTEM
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
Accumulator GP - Pilot 245-2975 F-12 80
Actuator GP - Pilot Control (Dump, Operator Left Valve, Left Tilt Cylinder) 217-6720 G-9 81
Actuator GP - Pilot Control (Dump, Operator Right Valve, Right Tilt Cylinder) 217-6720 H-6 82
Actuator GP - Pilot Control (Lower, Operator Left Valve, Left Lift Cylinder) 217-6720 H-10 83
Actuator GP - Pilot Control (Lower, Operator Right Valve, Right Lift Cylinder) 217-6720 H-5 84
Actuator GP - Pilot Control (Rack, Operator Left Valve, Left Tilt Cylinder) 217-6720 H-9 85
Actuator GP - Pilot Control (Rack, Operator Right Valve, Right Tilt Cylinder) 217-6720 I-6 86
Actuator GP - Pilot Control (Raise, Operator Left Valve, Left Lift Cylinder) 217-6720 G-10 87
Actuator GP - Pilot Control (Raise, Operator Right Valve, Right Lift Cylinder) 217-6720 H-5 88
Connector AS 222-6869 E-12 89
Connector AS - Left Lift Cylinder Head End 8I-6347 J-10 90
Connector AS - Left Lift Cylinder Rod End 8I-6347 J-10 91
Connector AS - Operator Left Valve 8I-6347 H-9 92
Connector AS - Operator Right Valve 8I-6347 H-7 93
Cooler GP - Brake 186-0058 C-12 94
Cylinder GP - Lift Left (Extended High Lift) 322-1579 J-10 95
Cylinder GP - Lift Left (High Lift) 288-4468 J-10 96
Cylinder GP - Lift Left (Standard Lift) 193-4076 J-10 97
Cylinder GP - Lift Left (Super High Lift) 247-4565 J-10 98
Cylinder GP - Lift Right (Extended High Lift) 322-1579 J-5 99
Cylinder GP - Lift Right (High Lift) 288-4468 J-5 100
Cylinder GP - Lift Right (Standard Lift) 193-4076 J-5 101
Cylinder GP - Lift Right (Super High Lift) 247-4565 J-5 102
Cylinder GP - Tilt Left (Extended High Lift) 322-3142 J-9 103
Cylinder GP - Tilt Left (High Lift) 341-6034 J-9 104
Cylinder GP - Tilt Left (Standard Lift) 353-3913 J-9 105
Cylinder GP - Tilt Left (Super High Lift) 353-4654 J-9 106
Cylinder GP - Tilt Right (Extended High Lift) 322-3141 J-6 107
Cylinder GP - Tilt Right (High Lift) 341-6033 J-6 108
Cylinder GP - Tilt Right (Standard Lift) 353-3912 J-6 109
Cylinder GP - Tilt Right (Super High Lift) 353-4653 J-6 110
Filter GP - Cooler 6E-0874 C-12 111
Filter GP - Hydraulic Case Drain 1 115-2129 C-9 112
Filter GP - Hydraulic Case Drain 2 115-2129 C-8 113
Filter GP - Oil 1 341-1861 B-9 114
Filter GP - Oil 2 341-1861 B-7 115
Filter GP - Hydraulic Oil 353-0454 E-12 116
Fitting - Quick Disconnect (Operator Center) 6V-3965 C-9 117
Fitting - Quick Disconnect (Operator Left) 1 6V-3965 C-6 118
Fitting - Quick Disconnect (Operator Left) 2 6V-3965 C-6 190
Fitting - Quick Disconnect (Operator Right) 6V-3965 C-10 119
Gauge - Sight (Oil) 147-9560 A-9 120
Pump GP - Implement (Operator Center) 315-3144 E-8 121
Pump GP - Implement (Operator Right) 325-9799 E-10 122
Pump GP - Implement (Operator Left) 330-9389 E-7 123
Pump GP - Pilot System Hydraulic Oil Cooler 245-0963 D-12 124
Screen AS 9T-9227 A-10 125
Screen AS - Operator Center 6E-5065 C-8 126
Screen AS - Operator Right 6E-5065 C-10 127
Screen GP 7J-2656 A-11 128
Screen GP - Implement (Operator Center) 251-2451 E-8 129
Screen GP - Implement (Operator Left) 1 251-2451 D-6 130
Screen GP - Implement (Operator Left) 2 251-2451 C-6 131
Screen GP - Implement (Operator Right) 251-2451 E-10 132
Screw - Purge (Left Tilt Cylinder Head End) 9F-2167 I-9 133
Screw - Purge (Left Tilt Cylinder Rod End) 9F-2167 J-9 134
Sensor - Oil Level 306-6875 A-9 135
Sensor AS - Temperature (Hydraulic Oil) 256-6453 A-12 136
Sensor GP - Pressure (Implement Pilot) 344-7389 E-12 137
Sensor GP - Pressure (Left Lift Cylinder Head End) 349-1178 J-10 138
Sensor GP - Pressure (Left Lift Cylinder Rod End) 349-1178 J-10 139
Sensor GP - Pressure (Operator Left Valve) 344-7391 H-9 140
Sensor GP - Pressure (Operator Right Valve) 344-7391 H-7 141

Check Part Numbers in the Parts Manuals for your Specific Machine.
COMPONENT LOCATIONS
Volume 2 of 2 - IMPLEMENT SYSTEM
Page 2 of 2
Part Schematic Machine
Description
Number Location Location
Switch AS - Pressure (Filter Bypass) 349-6097 E-12 142
Switch AS - Pressure (Oil Filter Bypass) 1 339-4361 C-9 143
Switch AS - Pressure (Oil Filter Bypass) 2 339-4361 B-9 144
Switch AS - Pressure (Oil Filter Bypass) 3 339-4361 C-8 145
Switch AS - Pressure (Oil Filter Bypass) 4 339-4361 B-7 146
Switch GP - Pressure (Cooler Filter Bypass) 255-2282 C-12 147
Tank - Expansion (LH) 321-7838 A-8 148
Tank - Expansion (RH) 321-7838 A-9 149
Tank GP - Hydraulic 336-6665 A-11 150
Tube AS 322-1673 G-5 151
Tube AS 322-1674 F-10 191
Valve - Float Check, Operator Left Valve 6E-1291 G-10 152
Valve - Operator Left Valve 1 (Load Check) 102-4156 H-9 153
Valve - Operator Left Valve 2 (Load Check) 102-4156 H-10 154
Valve - Float Check, Operator Right Valve 6E-1291 G-6 155
Valve - Operator Right Valve 1 (Load Check) 102-4156 H-6 156
Valve - Operator Right Valve 2 (Load Check) 102-4156 H-6 157
Valve GP - Breaker Relief 133-1963 A-6 158
Valve GP - Breaker Relief (LH) 220-0812 A-7 159
Valve GP - Breaker Relief (RH) 220-0812 A-8 160
Valve GP - Check 239-1132 G-11 161
Valve GP - Check 4T-5896 I-11 162
Valve GP - Check and Relief (Operator Center) 275-4098 D-7 163
Valve GP - Check and Relief (Operator Left) 1 275-4098 D-5 164
Valve GP - Check and Relief (Operator Left) 2 275-4098 C-5 165
Valve GP - Check and Relief (Operator Right) 275-4098 D-9 166
Valve GP - Control (Operator Left Valve) 326-7714 I-11 167
Valve GP - Control (Operator Right Valve) 326-7715 I-5 168
Valve GP - Cooler Bypass (Hydraulic Oil) 264-6867 C-12 169
Valve GP - Fluid Sampling 8C-3446 D-12 170
Valve GP - Makeup (Right Lift Cylinder Rod End) 160-7439 I-5 171
Valve GP - Manual Lower 112-1817 H-11 172
Valve GP - Pressure Reducing 370-0438 I-11 173
Valve GP - Relief (Hydraulic Oil Cooler Bypass) 245-4891 C-11 174
Valve GP - Relief (Left Lift Cylinder Head End) 352-2906 I-10 175
Valve GP - Relief (Left Tilt Cylinder Head End) 129-8293 I-9 176
Valve GP - Relief (Left Tilt Cylinder Rod End) 352-2907 I-9 177
Valve GP - Relief (Operator Left) 1 143-8912 D-6 178
Valve GP - Relief (Operator Left) 2 143-8912 C-6 179
Valve GP - Relief (Right Lift Cylinder Head End) 352-2906 I-5 180
Valve GP - Relief (Right Tilt Cylinder Head End) 129-8293 I-6 181
Valve GP - Relief (Right Tilt Cylinder Rod End) 352-2907 I-6 182
Valve GP - Relief (Operator Center) 143-8912 D-8 183
Valve GP - Relief (Operator Right) 143-8912 D-9 184
Valve GP - Sequence 336-4809 E-12 185
Valve GP - Shuttle 4T-1860 I-10 186
Valve GP - Solenoid 151-7455 G-11 187
Valve GP - Solenoid (Load Sensing Operator Left Valve) 173-7455 F-10 188
Valve GP - Solenoid (Load Sensing Operator Right Valve) 173-7455 G-6 189
Check Part Numbers in the Parts Manuals for your Specific Machine.
TAP LOCATION
Volume 1 of 2 - STEERING AND
BRAKE CIRCUITS
Tap Schematic
Description
Number Location
A Accumulator Pressure H-3
B Service Brake Pressure H-4
C Service Brake Pressure (Front) I-5
D Service Brake Pressure (Rear) G-5
G1 Steering Cylinder Pressure (Left) H-14
G2 Steering Cylinder Pressure (Right) H-13
G3 Left Steering Pump Discharge Pressure E-12
G4 Right Steering Pump Discharge Pressure F-10
G5 Brake Cooling Pump Discharge Pressure B-3
G6 Cooler Pump Discharge Pressure E-6
G7 Front Brake Accumulator Pressure E-4
G8 Rear Brake Accumulator Pressure D-5
TAP LOCATION
Volume 2 of 2 - IMPLEMENT SYSTEM

Tap Schematic
Description
Number Location
G1 Right Implement Pump Discharge Pressure E-9
G2 Center Implement Pump Discharge Pressure E-8
G3 Left Rear Implement Pump Discharge Pressure D-6
G4 Left Front Implement Pump Discharge Pressure D-6
G5 Implement Pilot Pressure E-12
G6 Lift Rod End Cylinder Pressure I-10
G7 Lift Head End Cylinder Pressure I-10
G8 Tilt Rod End Cylinder Pressure J-9
G9 Tilt Head End Cylinder Pressure J-10
14 13 12 11 10 9 8 7 6 5 4 3 2 1

(2) BRAKE GP
PARKING
367-8636
FRONT AXLE

J J

(41) SWITCH AS
PRESSURE
(PARK BRAKE OIL)
327-4608

C
(33) SENSOR GP
TEMPERATURE (47) VALVE GP
(FRONT AXLE OIL) BRAKE CONTROL
288-8390 (PARKING)
(38) SWITCH AS 106-1774
LIMIT
(PARK BRAKE)
(7) CONTROL GP
I 171-7085 I
FOOT BRAKE (40) SWITCH AS
305-5531 PRESSURE
(10) CYLINDER GP
(11) CYLINDER GP (BRAKE)
STEERING (LH)
STEERING (RH) 175-3244
6E-0529
9T-9019
(48) VALVE GP
BRAKE CONTROL
(SERVICE)
247-1295

A
(30) SCREW (31) SCREW
PURGE PURGE
(STEERING CYLINDER LH) (STEERING CYLINDER RH)
9F-2167 9F-2167

H H
(70) VALVE GP (60) VALVE GP
RELIEF DIVERTER
(72) VALVE GP (SECONDARY STEERING)
G1 G2 STEERING (SECONDARY STEERING) B
9J-0460 163-5465
(69) VALVE GP 154-5236
RELIEF (18) PUMP GP BRAKE RETURN
(STEERING CYLINDER (71) VALVE GP SECONDARY STEERING
CROSSOVER) SHUTTLE 6E-0868
6E-0859 4T-1860

(34) SENSOR GP
TEMPERATURE
(REAR AXLE OIL)
288-8390
G D G

FRONT BRAKE SUPPLY


(6) CONNECTOR
8C-0564 (59) VALVE GP
COOLER BYPASS REAR BRAKE SUPPLY
264-6867

(28) SCREEN GP REAR AXLE


(68) VALVE GP STEERING PUMP LH (9) CORE GP
(54) VALVE GP RELIEF 251-2451 OIL COOLER
CHECK (PUMP BACKUP) 186-0059
(NEUTRALIZER, STEERING) 9J-8225
F F
149-4617

G4 (52) VALVE GP
CHECK (FRONT LEFT) (53) VALVE GP
(39) SWITCH AS 9T-3752 CHECK (FRONT RIGHT)
(29) SCREEN GP
(74) VALVE GP (73) VALVE GP PRESSURE 9T-3752
STEERING PUMP RH
STEERING STEERING (61) VALVE GP 255-2282
251-2451 (12) FILTER GP
NEUTRALIZER NEUTRALIZER FLOW
OIL
(RH) (LH) (57) VALVE GP COMPENSATOR (1) ACCUMULATOR GP (22) SCREEN
6E-0874 (23) SCREEN
296-5662 296-5662 CHECK (STEERING PUMP LH) BRAKE FRONT LEFT
(STEERING PUMP LH) 6E-1024 348-9290 164-3306 FRONT RIGHT
6E-1252 164-3306
G6 (50) VALVE GP
(63) VALVE GP CHECK
E FLUID SAMPLING E
(BRAKE ACCUMULATOR)
8C-3446 (76) WHEEL GP
(58) VALVE GP 128-6847
FINAL DRIVE AND BRAKE (FRONT RIGHT)
CHECK 137-3505
G3 (STEERING PUMP RH)
(62) VALVE GP 6E-1252
FLOW
COMPENSATOR (21) PUMP GP G7
(STEERING PUMP RH) STEERING AND BRAKE (75) WHEEL GP
6E-1024 OIL COOLER FINAL DRIVE AND BRAKE (FRONT LEFT)
6E-0867 137-3505

G8 (78) WHEEL GP
(51) VALVE GP FINAL DRIVE AND BRAKE (REAR RIGHT)
D CHECK 137-3505
D
(BRAKE PUMP)
9T-6005
(16) PUMP GP
BRAKE
(19) PUMP GP
102-4226 (77) WHEEL GP
STEERING (LH) (24) SCREEN
(67) VALVE GP FINAL DRIVE AND BRAKE (REAR LEFT)
263-5065 REAR LEFT
RELIEF 137-3505
164-3306 (25) SCREEN
(DIRECT OPERATED) REAR RIGHT
367-5058 (8) COOLER 164-3306
BRAKE
9Y-8890
(20) PUMP GP (56) VALVE GP
STEERING (RH) (4) BREATHER CHECK (REAR RIGHT)
263-5064 HYDRAULIC 9T-3752
(STEERING AND (55) VALVE GP
C (64) VALVE GP
C
BRAKE TANK) CHECK (REAR LEFT)
PILOT 9T-1119 (49) VALVE GP
9T-3752
(STIC STEERING) (44) SWITCH AS CHECK LINE PATTERNS
249-5615 PRESSURE (42) SWITCH AS 122-3359
Pressure Line
(SECONDARY PRESSURE (37) SWITCH
STEERING PUMP) (OIL FILTER BYPASS LH) OIL LEVEL Pilot / Load Sensing Pressure
(43) SWITCH AS 339-4361
313-5104 (STEERING AND BRAKE) Drain / Return Lines
PRESSURE (3) BREATHER
306-6875 Air Line
(66) VALVE GP (OIL FILTER BYPASS RH) HYDRAULIC G5
(15) FITTING
PRESSURE 339-4361 (BRAKE Component Group
ORIFICE
CONTROL COOLING TANK) CALLOUTS
110-0778 (17) PUMP GP
(STEERING) 9T-1119 YY Taps (Pressure, Sampling, Sensor - by letter)
1U-2226 BRAKE COOLING
116-7341 DL DL D Connectors (By letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

B B
(36) SWITCH (32) SENSOR GP
PS PS OIL LEVEL TEMPERATURE Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
(BRAKE COOLING) (BRAKE COOLING OIL) relevant Operation and Maintenance Manuals and

HS HS 306-6875 relevant service literature. Failure to follow the instruc-


288-8390 tions or heed the warnings could result in injury or
death. Proper care is your responsibility.

(26) SCREEN AS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


RETURN (46) TANK GP STEERING PUMP OUTPUT
7J-2656 HYDRAULIC STEERING AND BRAKE OIL COOLER PUMP OUTPUT
SECONDARY PUMP OUTPUT
(65) VALVE GP (STEERING AND BRAKE) STEERING CIRCUIT
(14) FILTER GP (13) FILTER (35) SENSOR GP (27) SCREEN AS 307-4606 SUPPLY LINE
PRESSURE CONTROL BRAKE CIRCUIT
OIL OIL TEMPERATURE RETURN
(5) CONNECTOR (SECONDARY STEERING) DRAIN / RETURN LINE
(HYDRAULIC CASE DRAIN RH) (HYDRAULIC CASE DRAIN LH) (STEERING AND BRAKE OIL) 9T-9227 BRAKE PUMP OUTPUT
143-4218 1U-2226 (45) TANK GP PARK BRAKE CIRCUIT
115-2129 115-2129 288-8390 BRAKE COOLING CIRCUIT
HYDRAULIC ELECTRICAL CIRCUITS
(BRAKE COOLING)
A 248-2584 THIS SCHEMATIC IS FOR THE 994H WHEEL LOADER HYDRAULIC SYSTEM A
VOLUME 1 of 2: STEERING AND BRAKE CIRCUITS
MEDIA NUMBER: UENR1278-10
SCHEMATIC PART NUMBER: 327-5451, CHANGE: 01, VERSION: - (STEERING)
SCHEMATIC PART NUMBER: 248-2712, CHANGE: 03, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(138) SENSOR GP
PRESSURE
(LEFT LIFT CYLINDER HEAD END)
349-1178
(90) CONNECTOR AS CYLINDER GP - TILT (LEFT)
LEFT LIFT CYLINDER HEAD END (105) (STANDARD LIFT) 353-3913 CYLINDER GP - TILT (RIGHT)
CYLINDER GP - LIFT (LEFT) 8I-6347 (104) (HIGH LIFT) 341-6034 (109) (STANDARD LIFT) 353-3912
(97) (STANDARD LIFT) 193-4076 (106) (SUPER HIGH LIFT) 353-4654 (108) (HIGH LIFT) 341-6033
(103) (EXTENDED HIGH LIFT) 322-3142 (110) (SUPER HIGH LIFT) 353-4653 CYLINDER GP - LIFT (RIGHT)
J (96) (HIGH LIFT) 288-4468 (101) (STANDARD LIFT) 193-4076 J
(98) (SUPER HIGH LIFT) 247-4565 (133) SCREW (107) (EXTENDED HIGH LIFT) 322-3141
AIR AIR (100) (HIGH LIFT) 288-4468
(95) (EXTENDED HIGH LIFT) 322-1579 PURGE (102) (SUPER HIGH LIFT) 247-4565
BLEED BLEED
(LEFT TILT CYLINDER HEAD END) (99) (EXTENDED HIGH LIFT) 322-1579
(91) CONNECTOR AS 9F-2167
LEFT LIFT CYLINDER ROD END (134) SCREW
8I-6347 PURGE (181) VALVE GP
(139) SENSOR GP (LEFT TILT CYLINDER ROD END) RELIEF (168) VALVE GP
PRESSURE G9 G8 9F-2167 (RIGHT TILT CYLINDER HEAD END) CONTROL
(LEFT LIFT CYLINDER ROD END) 129-8293 (OPERATOR RIGHT VALVE)
349-1178 326-7715
G6
(167) VALVE GP (171) VALVE GP
CONTROL (176) VALVE GP (182) VALVE GP MAKEUP
(OPERATOR LEFT VALVE) (186) VALVE GP RELIEF RELIEF (RIGHT LIFT CYLINDER ROD END)
326-7714 SHUTTLE (LEFT TILT CYLINDER HEAD END) (RIGHT TILT CYLINDER ROD END) 160-7439
G7 352-2907
4T-1860 129-8293

(177) VALVE GP (180) VALVE GP


RELIEF RELIEF
I (RIGHT LIFT CYLINDER HEAD END) I
(LEFT TILT CYLINDER ROD END)
(173) VALVE GP 352-2907 352-2906
PRESSURE REDUCING (86) ACTUATOR GP
370-0438 (175) VALVE GP PILOT CONTROL
RELIEF (RACK,
(LEFT LIFT CYLINDER HEAD END) OPERATOR RIGHT VALVE,
(162) VALVE GP RIGHT TILT CYLINDER) RACK LOWER
352-2906
CHECK 217-6720 (84) ACTUATOR GP
4T-5896 PILOT CONTROL
(85) ACTUATOR GP (LOWER,
(83) ACTUATOR GP PILOT CONTROL OPERATOR RIGHT VALVE,
PILOT CONTROL (RACK, RIGHT LIFT CYLINDER)
(LOWER, OPERATOR LEFT VALVE, LEFT LIFT CYLINDER) OPERATOR LEFT VALVE, (156) VALVE 217-6720
217-6720 LEFT TILT CYLINDER) OPERATOR RIGHT VALVE 1
LOWER RACK
217-6720 (LOAD CHECK)
102-4156
(172) VALVE GP (141) SENSOR GP
MANUAL LOWER PRESSURE
112-1817 (OPERATOR RIGHT VALVE)
(153) VALVE 344-7391
H H
OPERATOR LEFT VALVE 1
(LOAD CHECK)
102-4156 (93) CONNECTOR AS
(140) SENSOR GP OPERATOR RIGHT VALVE
PRESSURE 8I-6347
(OPERATOR LEFT VALVE)
(187) VALVE GP HYDRAC 344-7391
(82) ACTUATOR GP
SOLENOID ON/OFF PILOT CONTROL (88) ACTUATOR GP
151-7455 (DUMP, PILOT CONTROL
OPERATOR RIGHT VALVE, (RAISE,
(92) CONNECTOR AS OPERATOR RIGHT VALVE,
OPERATOR LEFT VALVE RIGHT TILT CYLINDER) DUMP RAISE
(161) VALVE GP 217-6720 RIGHT LIFT CYLINDER)
8I-6347 217-6720
CHECK
239-1132
(81) ACTUATOR GP
PILOT CONTROL (155) VALVE FLOAT CHECK
(DUMP, OPERATOR RIGHT VALVE
OPERATOR LEFT VALVE, (157) VALVE 6E-1291
G RAISE DUMP LEFT TILT CYLINDER) OPERATOR RIGHT VALVE 2 G
(87) ACTUATOR GP 217-6720
PILOT CONTROL (LOAD CHECK)
(RAISE, (152) VALVE - FLOAT CHECK 102-4156
OPERATOR LEFT VALVE (154) VALVE
OPERATOR LEFT VALVE, OPERATOR LEFT VALVE 2 RIGHT LIFT
LEFT LIFT CYLINDER) 6E-1291 (189) VALVE GP
(LOAD CHECK) FLOAT SOLENOID
217-6720 102-4156 (LOAD SENSING
OPERATOR RIGHT VALVE)
173-7455
(151) TUBE AS
322-1673

(191) TUBE AS
322-1674
F LEFT LIFT F
FLOAT
(80) ACCUMULATOR GP
PILOT (188) VALVE GP
245-2975 SOLENOID
(LOAD SENSING
OPERATOR LEFT VALVE)
(137) SENSOR GP 173-7455
PRESSURE (89) CONNECTOR AS
(IMPLEMENT PILOT) 8I-6347
344-7389
(121) PUMP GP (123) PUMP GP
(122) PUMP GP IMPLEMENT IMPLEMENT
(185) VALVE GP IMPLEMENT
SEQUENCE (OPERATOR CENTER) (OPERATOR LEFT)
CW (OPERATOR RIGHT) CCW
315-3144 325-9799
336-4809 G5 330-9389 CW
(129) SCREEN GP
P (132) SCREEN GP IMPLEMENT
L2 L1
IMPLEMENT (OPERATOR CENTER)
P1 (OPERATOR RIGHT)
E 251-2451 E
251-2451
D
(142) SWITCH AS
PRESSURE G1 G2
Q MIN
(FILTER BYPASS) T1
349-6097 M1 T2
Q R
P1 P1
(116) FILTER GP M
HYDRAULIC OIL A
353-0454 X (130) SCREEN GP
M1g M1g IMPLEMENT
G1 (OPERATOR LEFT) 1 (164) VALVE GP
AIR A 251-2451 CHECK AND RELIEF
BLEED (OPERATOR LEFT) 1
(170) VALVE (124) PUMP GP 275-4098
PILOT SYSTEM S1 S1 Ma G3
FLUID SAMPLING ACTR (184) VALVE GP ACTR (183) VALVE GP
8C-3446 HYDRAULIC OIL RELIEF S
COOLER RELIEF (178) VALVE GP
Q MIN (OPERATOR RIGHT) Q MIN (OPERATOR RELIEF
245-0963
143-8912 CENTER) Mb (OPERATOR LEFT) 1
AIR 143-8912
D BLEED (166) VALVE GP B 143-8912 D
D1 Q MAX CHECK AND D1 Q MAX (163) VALVE GP
M2g RELIEF M2g CHECK AND G2
(111) FILTER GP (OPERATOR RIGHT) Q
RELIEF M
HYDRAULIC COOLER 275-4098 (OPERATOR CENTER)
6E-0874 A
275-4098 X R
(117) FITTING T2 (165) VALVE GP
(147) SWITCH GP QUICK DISCONNECT M1 T1 CHECK AND RELIEF
PRESSURE (OPERATOR CENTER) G4 (OPERATOR LEFT) 2
(COOLER FILTER BYPASS) 6V-3965 Q MIN 275-4098
EHV EHV
255-2282
(127) SCREEN AS
SA2 SA1 24 VDC
OPERATOR RIGHT SA2 SA1 24 VDC
6E-5065 AIR
BLEED (126) SCREEN AS
(94) COOLER GP AIR
IMPLEMENT OPERATOR CENTER (179) VALVE GP
BLEED AIR
186-0058 6E-5065 RELIEF LINE PATTERNS
BLEED
(OPERATOR LEFT) 2 Pressure Line
C (145) SWITCH AS 143-8912 C
(119) FITTING PRESSURE (113) FILTER GP Pilot / Load Sensing Pressure
QUICK DISCONNECT (OIL FILTER HYDRAULIC Drain / Return Lines
AIR (OPERATOR RIGHT) BYPASS) 3 CASE DRAIN 2
(169) VALVE GP (174) VALVE GP BLEED 6V-3965 339-4361 (118) FITTING (131) SCREEN GP Air Line
115-2129 IMPLEMENT
COOLER BYPASS RELIEF (143) SWITCH AS QUICK DISCONNECT
(OPERATOR LEFT) 2 Component Group
(HYDRAULIC OIL) (HYDRAULIC OIL PRESSURE (OPERATOR LEFT) 1
COOLER BYPASS) (146) SWITCH AS 251-2451
264-6867 (OIL FILTER PRESSURE 6V-3965 CALLOUTS
245-4891 BYPASS) 1 (OIL FILTER YY Taps (Pressure, Sampling, Sensor - by letter)
339-4361 BYPASS) 4
DL DL D Connectors (By letter)
(112) FILTER GP 339-4361
HYDRAULIC (114) FILTER GP (115) FILTER GP Callout Number Component

OIL 1 OIL 2 (Machine Location from (52) VALVE GP - CONTROL Name


CASE DRAIN 1 Component LocationsTable)
138-1234
115-2129 341-1861 341-1861 Part Number

(144) SWITCH AS
PRESSURE
(OIL FILTER
BYPASS) 2
B 339-4361 Do not operate or work on this product unless you have B
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


(128) SCREEN GP PILOT PUMP OUTPUT
7J-2656 (135) SENSOR OPERATOR LEFT PUMP OUTPUT
OIL LEVEL CENTER PUMP OUTPUT
(136) SENSOR AS 306-6875 (158) VALVE GP SUPPLY LINE
LIFT CYLINDER CIRCUIT
TEMPERATURE BREAKER RELIEF DRAIN / RETURN LINE
(HYDRAULIC OIL) 133-1963 OPERATOR RIGHT PUMP OUTPUT
256-6453 TILT CYLINDER CIRCUIT
BRAKE COOLING

(120) GAUGE (149) TANK GP (148) TANK GP


A (150) TANK GP EXPANSION A
HYDRAULIC SIGHT EXPANSION (160) VALVE GP
(RH) (LH) (159) VALVE GP
336-6665 (OIL) BREAKER RELIEF 321-7838 BREAKER RELIEF THIS SCHEMATIC IS FOR THE 994H WHEEL LOADER HYDRAULIC SYSTEM
147-9560 321-7838 (RH) (LH) VOLUME 2 of 2: IMPLEMENT SYSTEM
220-0812 220-0812
(125) SCREEN AS MEDIA NUMBER: UENR1278-10
9T-9227 SCHEMATIC PART NUMBER: 327-5422, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
BRAKE COOLER CIRCUIT
VIEW ALL CALLOUTS

12

39

21

63

59

8
STEERING AND BRAKE COOLER

9
FRONT FRAME AND AXLE - LEFT SIDE VIEW
VIEW ALL CALLOUTS

75 22 52 33 2
FRONT FRAME AND AXLE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

53 23 76
REAR AXLE
VIEW ALL CALLOUTS

17
78
25

56

49

55
24
77

34
REAR FRAME - BRAKE COOLING TANK AND BRAKE
ACCUMULATORS
VIEW ALL CALLOUTS

45

1 32
36

50

16 VIEW OF AREA A (ACCUMULATORS REMOVED)

51
67

A
VIEW OF AREA B (STEERING PUMP REMOVED)
REAR FRAME - FRONT
VIEW ALL CALLOUTS

41 38
7

48
47
VIEW OF AREA B
A

A 40
VIEW OF AREA A
REAR FRAME - FRONT
31 68 VIEW ALL CALLOUTS
5
15
66

A 54 74

G1 COMPONENT
G2 NOT SHOWN 64

B 30
44

72 73

11 71
65

69 VIEW OF AREA A
VIEW OF AREA B

C
18
10

60

70 VIEW OF AREA C

COMPONENT
INSIDE VALVE
STEERING AND BRAKE HYDRAULIC TANK
AND STEERING PUMPS
VIEW ALL CALLOUTS

BEHIND AND BELOW


TANK
COMPONENTS
INSIDE TANK

37 26 27 4
46 6

35

42
43

14

20 13

57

62 61

19

29 58 28
TAPS
VIEW ALL CALLOUTS

D C

G7
G8

G6

G5 G4

G3

A VIEW OF AREA A
FRONT FRAME - REAR LEFT VIEW
VIEW ALL CALLOUTS
123 121 158 127 122

149

160

168
141
93
182
166 157 126
82 181
184

156 132 86

163 154
C 152
183
88 84
129

171 180

153 179
VIEW OF AREA C
165
164
131
178
130
FRONT FRAME - REAR RIGHT VIEW
VIEW ALL CALLOUTS

187 117
190 119
80 118
161
148

159 114 143


112
144
185

142

VIEW OF AREA A 140 116


92
170 120
134
167
177
137 B
133
81 89
A
176
152

87
85
146
138
83 115
172 113
173
175
186 145
139 VIEW OF AREA B 162
HYDRAULIC OIL COOLER COMPONENTS
AND LOAD SENSING VALVES
VIEW ALL CALLOUTS

124 174

189

188
HYDRAULIC TANK
VIEW ALL CALLOUTS

135

191

150

128
151

136

125
LIFT AND TILT CYLINDERS
VIEW ALL CALLOUTS

103
106
108 110 107 109
105

104 99

100

101

102

91

97

95

96
98
90
OIL COOLING
VIEW ALL CALLOUTS

94

111

147

169
TAP LOCATIONS
VIEW ALL CALLOUTS

G3
G4 G2

G1
G5
G9

G6 G8

G7

You might also like